SPOTLIGHT
500,000 CANDLE POWER/CORDLESS
43972
ASSEMBLY & OPERATING INSTRUCTIONS
2000
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8. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully
checked to determine that it will operate properly and perform its intended function. Check for alignment
and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect
proper operation.Any part that is damaged should be properly repaired or replaced by a qualified
technician. Do not use the tool if any switch does not turn On and Off properly.
9. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any
other parts will void the warranty. Only use accessories intended for use with this tool. Approved
accessories are available from Harbor Freight Tools.
10. Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescriptions to
determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate
the tool.
11. Never look directly into the Spotlight.
12. Avoid touching the Lens as it may become hot during operation.
13. Do not dissassemble the Battery or remove any parts from the Battery and surrounding connections.
14. Do not allow the Spotlight to be exposed to fire or high heat as this may result in an explosion.
15. Disconnect power. Unplug charger when not in use.
16. Maintenance. For your safety, maintenance should be performed regularly by a qualified technician.
Warning:
The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
Note:
Performance of this tool (if powered by line voltage) may vary depending on
variations in local line voltage. Extension cord usage may also affect tool
performance.
Grounding/VoltageWarning
Common household current is 110-120 volts. As long as the outlet used with the tool is rated from 110-120V
there will be no complications using it with household receptacles. Plug the tool into a 110-120V properly
grounded outlet protected by a 15-amp, dual element time delay or circuit breaker.
NEVER try to plug a 110-120V tool into a 220-240V circuit or serious complications and possible injury to the
operator may occur. The plugs have different shapes to prevent this.
Assembly
Your Spotlight comes completely assembled.
Operation
To assist you with operating your Spotlight please refer to Figure 1 on page 5 and to the Parts List and
Assembly Diagram located on pages 5 and 6.
Note: Always recharge the Spotlight within a 24 hour period after each use.
Note: This unit is equipped with an automatic shutoff. If the Battery’s power is running low, the unit will
automatically stop operating to protect the battery. Charge the battery immediately.
#43972
REV 10/02
REV 06/04
Page 3
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Charging
Your Spotlight Battery (#9) is rechargeable. To recharge your Battery (#9) your Spotlight comes with a Power
Adapter (#13). The battery capacity will be reduced if the Spotlight is not used for 3 months. It is
recommended that the battery be re-charged at least one time every 3 months.
Note:The battery should be charged before the first use.
Step 1)
Step 2)
Insert the cord end of the Power Adapter (#13) into the plug on the back of the Spotlight.
Plug the Power Adapter (#13) into electrical outlet.
The red light indicates the unit is properly plugged in. Leave the Power Adapter (#13) plugged
in for approximately 10 hours until the Spotlight is fully charged. Recharging time is 8 to
10 hours. Note:The charging light will automatically turn off when the battery is fully charged.
Always unplug the Power Adapter (#13) from the Spotlight after the Spotlight is
charged. The Spotlight will not function properly if the Power Adapter is plugged into the
Spotlight.
Car Adapter
Your Spotlight comes with a Car Adapter (#14). To operate your Car Adapter follow the steps listed below.
Step 1)
Insert the cord end of the Car Adapter (#14) into the plug on the back of the Spotlight. Plug
the Car Adapter (#14) into your car’s lighter -see Figure 1 on page 5. Leave the Car Adapter
(#14) plugged in for approximately 9 to 12 hours until the Spotlight is fulled charged.
Recharging time is 5 to 8 hours.
Step 2)
Note:
Always unplug the Car Adapter (#14) from the Spotlight after the Spotlight is charged. The
Spotlight will not function properly if the Car Adapter is plugged into the Spotlight.
When charging the Spotlight, only place the Spotlight on a non-flammable surface.
Tripod Adapter
Step 1)
Your Spotlight can be screwed onto a tripod or workstand (neither is included). At the bottom
of the Trigger Grip Handle there is Tripod Adapter (#6). Screw this onto the fitting on your
tripod or workstand.
On/Off with Locking Button
Your Spotlight is equipped with a Button Hold to allow you to have the Spotlight on while leaving your hands
free for work.
Step 1)
To turn on your Spotlight, press down on the Button (#11). Pressing down on the Button (#11)
will engage the Locking Button (#10)-see Figure 1. Note: Never leave Spotlight unattended with
the LockingTrigger Hold left on.
Step 2)
To release the Locking Button(#10), push in on the left side of the Locking Button (#10)-see
Figure 1.
Replacing the Battery: To replace the battery, unscrew the back of the Housing #1 and pull out the Battery.
Remove red and black wire connections from the old battery. Attach these two wire connections to the new
replacement battery.
NOTE: Make sure red battery wire connects to red battery terminal and black battery wire connects to black
battery terminal.
Carefully slide the new Battery into the Housing #1, making sure that the wires are not damaged. Screw the
back of the Housing #1 back into place.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE, DO NOT OPERATE THE TOOL.
#43972 Rev 11/00
Rev 10/02
Rev 11/02
REV 09/03
Page 4
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Unpacking
UNPACK AND CHECK CONTENTS
When unpacking your Spotlight-500,000 Candle Power check to make sure the following parts are included. If
any parts are missing or broken, please call HARBOR FREIGHTTOOLS at 1-800-444-3353.
Parts Listing
Part #
Description
Housing
Reflector Glass
Bulb
Glass
Lamp Lid
Quantity Part #
Description
Switch
Re-chargeable Battery
Locking Button
Button
Power Adapter
Car Adapter
Charger Plug
Quantity
1
2
3
4
5
6
7
1
1
1
1
1
1
1
8
9
1
1
1
1
1
1
1
10
11
13
14
15
Tripod Adapter
Circuit Board
Note: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
Housing (1)
Lamp Lid (5)
Car Adapter (14)
Button Hold (10)
Trigger (11)
Tripod Adapter (6)
Figure 1
Warning-Battery Disposal
The Spotlight is powered by a battery which will have a long life span. When the battery is no longer
functioning, it should be removed from the Spotlight and properly recycled. Many states require
recycling. Contact your local solid waste authority for information on recycling.
Before disposing of the battery, wrap exposed terminals with heavy tape to prevent a shorting
condition, which could cause fire and/or injury.
NEVER EXPOSE THE BATTERY TO HIGH HEAT OR FIRE; BATTERY MAY EXPLODE UNDERTHESE
CONDITIONS.
#43972
REV 06/03
Page 5
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Assembly Diagram
6
10
11
11
10
1
2
3
9
4
8
7
15
5
14
13
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO
THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT
OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN
FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL
REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
#43972
REV 06/03
Page 6
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