Char Broil Gas Grill 463250512 User Manual

PRODUCT GUIDE  
MODEL 463250512  
T-36D  
IMPORTANT: Fill out the product record information below.  
Serial Number  
See rating label on grill for serial number.  
Date Purchased  
For support and to register your  
grill, please visit us at  
If you have questions or need  
assistance during assembly,  
please call 1-888-430-7870.  
IMPORTANT: Refer to the  
instructions inside when  
converting this grill to  
Natural Gas.  
Assembly instructions © 2011  
© 2011 Char-Broil, LLC Columbus, GA 31902  
08/01/11 G517-001-070801  
Printed in China  
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WARNING  
CAUTION  
CALIFORNIA PROPOSITION 65  
Using pots larger than 6 quarts in capacity could  
exceed weight limit of the  
side burner shelf  
1. Combustion by-products produced when using  
this product contain chemicals known to the State of  
California to cause cancer, birth defects, and other  
reproductive harm.  
or side shelf,  
resulting in failure  
2. This product contains chemicals, including lead  
and lead compounds, known to the State of  
California to cause cancer, birth defects or other  
reproductive harm.  
of grill cart  
components.  
Wash your hands after handling this product.  
Installation Safety Precautions  
Use grill, as purchased, only with LP (propane) gas and the  
regulator/valve assembly supplied. If your grill is Dual Fuel ready,  
a conversion kit must be purchased for use with natural gas.  
Grill installation must conform with local codes, or in their  
absence of local codes, with either the National Fuel Gas  
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane  
Installation Code, CSA B149.1, or Propane Storage and  
Handling Code, B149.2.  
• All electrical accessories (such as rotisserie) must be  
electrically grounded in accordance with local codes, or  
National Electrical Code, ANSI / NFPA 70 or Canadian  
Electrical Code, CSA C22.1. Keep any electrical cords and/or  
fuel supply hoses away from any hot surfaces.  
• This grill is safety certified for use in the United States and/or  
Canada only. Do not modify for use in any other location.  
Modification will result in a safety hazard.  
WARNING  
Do not attempt to repair or alter the  
hose/valve/regulator for any “assumed” defect. Any  
modification to this assembly will void your warranty  
and create the risk of a gas leak and fire. Use only  
authorized replacement parts supplied by  
manufacturer.  
NOTE: DO NOT over tighten screws and  
washers that come into contact with porcelain  
coated surfaces. Over tightening may cause the  
porcelain coating to crack and break, resulting in  
exposed metal that will be prone to rust.  
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LP Cylinder  
USE AND CARE  
•The LP cylinder used with your grill must meet the  
following requirements:  
Use LP cylinders only with these required measurements: 12"  
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)  
capacity maximum.  
•LP cylinders must be constructed and marked in accordance  
with specifications for LP cylinders of the U.S. Department of  
Transportation (DOT) or for Canada, CAN/CSA-B339,  
cylinders, spheres and tubes for transportation of dangerous  
goods. Transport Canada (TC). See LP cylinder collar for  
marking.  
DANGER  
• NEVER store a spare LP cylinder under or near  
the appliance or in an enclosed area.  
LP cylinder valve must have:  
•Type 1 outlet compatible with  
regulator or grill.  
•Safety relief valve.  
•UL listed Overfill Protection  
Device (OPD). This OPD safety  
OPD Hand Wheel  
feature is identified by a unique triangular hand wheel. Use  
only LP cylinders equipped with this type of valve.  
•LP cylinder must be arranged for vapor withdrawal and include  
collar to protect LP cylinder valve. Always keep LP cylinders in  
upright position during use, transit or storage.  
• Never fill a cylinder beyond 80% full.  
• An over filled or improperly stored cylinder is a  
hazard due to possible gas release from the  
safety relief valve. This could cause an intense  
fire with risk of property damage, serious injury or  
death.  
• If you see, smell or hear gas escaping,  
LP cylinder in upright position for vapor withdrawal  
immediately get away from the LP  
LP (Liquefied Petroleum Gas)  
LP gas is nontoxic, odorless and colorless when produced. For  
Your Safety, LP gas has been given an odor (similar to rotten  
cabbage) so that it can be smelled.  
cylinder/appliance and call your fire department.  
LP Cylinder Removal, Transport and Storage  
•Turn OFF all control knobs and LP cylinder valve. Turn coupling  
nut counterclockwise by hand only - do not use tools to  
disconnect. Loosen cylinder screw beneath bottom shelf or  
disconnect other retention means, then lift PL cylinder up and  
and out of cart. Install safety cap onto LP cylinder valve.  
Always use cap and strap supplied with valve.  
LP gas is highly flammable and may ignite unexpectedly when  
mixed with air.  
LP Cylinder Filling  
Use only licensed and experienced dealers.  
LP dealer must purge new cylinder before filling.  
Dealer should NEVER fill LP cylinder more than 80% of LP  
cylinder volume. Volume of propane in cylinder will vary by  
temperature.  
Failure to use safety cap as directed may result in serious  
personal injury and/or property damage.  
LP Cylinder Valve  
•A disconnected LP cylinder in  
storage or being transported  
A frosty regulator indicates gas overfill. Immediately close LP  
cylinder valve and call local LP gas dealer for assistance.  
must have a safety cap installed (as shown).  
Do not store an LP cylinder in enclosed spaces  
such as a carport, garage, porch, covered  
patio or other building. Never leave an LP cylinder  
inside a vehicle which may become overheated  
by the sun.  
•Do not release liquid propane (LP) gas into the atmosphere.  
This is a hazardous practice.  
Safety  
Cap  
Retainer Strap  
To remove gas from LP cylinder, contact an LP dealer or call a  
local fire department for assistance. Check the telephone  
directory under “Gas Companies” for nearest certified LP  
dealers.  
•Do not store an LP cylinder in an area where children play.  
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LP Cylinder Exchange  
Connecting Regulator to the LP Cylinder  
•Many retailers that sell grills offer you the option of replacing  
your empty LP cylinder through an exchange service. Use only  
those reputable exchange companies that inspect, precision fill,  
test and certify their cylinders. Exchange your cylinder only  
for an OPD safety feature-equipped cylinder as described  
in the "LP Cylinder" section of this manual.  
1.LP cylinder must be properly secured onto grill. (Refer to  
assembly section.)  
2.Turn all control knobs to the OFF position.  
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a  
full stop.  
Always keep new and exchanged LP cylinders in upright  
4.Remove the protective cap from LP cylinder valve. Always use  
position during use, transit or storage.  
cap and strap supplied with valve.  
Leak test new and exchanged LP cylinders BEFORE  
connecting to grill.  
•Place dust cap on cylinder valve outlet whenever the cylinder is  
not in use. Only install the type of dust cap on the cylinder valve  
outlet that is provided with the cylinder valve. Other types of caps  
or plugs may result in leakage of propane.  
OPD Hand Wheel  
Type 1 outlet with  
thread on outside  
LP Cylinder Leak Test  
For your safety  
Leak test must be repeated each time LP cylinder is exchanged  
or refilled.  
Safety Relief Valve  
Do not smoke during leak test.  
Do not use an open flame to check for gas leaks.  
Grill must be leak tested outdoors in a well-ventilated area,  
away from ignition sources such as gas fired or electrical  
appliances. During leak test, keep grill away from open flames  
or sparks.  
Strap and Cap  
•Use a clean paintbrush and a 50/50 mild soap and water  
solution. Brush soapy solution onto areas indicated by arrows  
in figure below.  
Do not use a POL transport plug  
(plastic part with external threads)!  
It will defeat the safety feature of  
the valve.  
s
Do not use household cleaning agents. Damage to gas  
train components can result.  
5.Hold regulator and insert nipple into LP  
cylinder valve. Hand-tighten the  
coupling nut, holding regulator in a  
straight line with LP cylinder valve so  
as not to cross-thread the connection.  
Nipple has to be centered  
into the LP cylinder valve.  
WARNING  
If “growing” bubbles appear do not use or move the LP  
cylinder. Contact an LP gas supplier or your fire  
department!  
5
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Leak Testing Valves, Hose and Regulator  
1.Turn all grill control knobs to OFF.  
2.Be sure regulator is tightly connected to LP cylinder.  
3.Completely open LP cylinder valve by turning hand wheel  
counterclockwise. If you hear a rushing sound, turn gas off  
immediately. There is a major leak at the connection. Correct  
before proceeding.  
4.Brush soapy solution onto areas circled below, or other similar  
fittings on your grill.  
Hold coupling nut and regulator  
as shown for proper connection  
to LP cylinder valve.  
6.Turn the coupling nut clockwise and tighten to a full stop. The  
regulator will seal on the back-check feature in the LP cylinder  
valve, resulting in some resistance. An additional one-half to  
three-quarters turn is required to complete the  
connection. Tighten by hand only – do not use tools.  
NOTE:  
If you cannot complete the connection, disconnect regulator and  
repeat steps 5 and 6. If you are still unable to complete the  
connection, do not use this regulator!  
DANGER  
• Do not insert any tool or foreign object into the valve  
outlet or safety relief valve. You may damage the valve  
and cause a leak. Leaking propane may result in  
explosion, fire, severe personal injury, or death.  
NOTE: Your grill  
NOTE: Sideburner  
shelf fascia not  
may NOT be  
equipped with a  
sideburner.  
shown for clarity.  
WARNING  
• Outdoor gas appliance is not intended to be installed  
5.If “growing” bubbles appear, there is a leak. Close LP  
cylinder valve immediately and retighten connections. If leaks  
cannot be stopped do not try to repair. Call for replacement  
parts.  
in or on a boat.  
• Outdoor gas appliance is not intended to be installed  
in or on an RV.  
• Never attempt to attach this grill to the self-contained  
6.Always close LP cylinder valve after performing leak test by  
LP gas system of a camper trailer or motor home.  
turning hand wheel clockwise.  
• Do not use grill until leak-tested.  
• If a leak is detected at any time, STOP and call the fire  
department.  
• If you cannot stop a gas leak, immediately close  
LP cylinder valve and call LP gas supplier or your fire  
department!  
6
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Safety Tips  
Before opening LP cylinder valve, check the coupling nut for  
tightness.  
WARNING  
When grill is not in use, turn off all control knobs and LP  
cylinder valve.  
For Safe Use of Your Grill and to Avoid Serious  
Never move grill while in operation or still hot.  
Use long-handled barbecue utensils and oven mitts to avoid  
burns and splatters.  
Injury:  
Do not let children operate or play near grill.  
Keep grill area clear and free from materials that burn.  
Do not block holes in sides or back of grill.  
Check burner flames regularly.  
Use grill only in well-ventilated space. NEVER use in  
enclosed space such as carport, garage, porch,  
covered patio, or under an overhead structure of any  
kind.  
Maximum load for sideburner and side shelf is 10 lbs.  
Clean grill often, preferably after each cookout. If a bristle  
brush is used to clean any of the grill cooking surfaces,  
ensure no loose bristles remain on cooking surfaces prior to  
grilling. It is not recommended to clean cooking surfaces  
while grill is hot.  
If you notice grease or other hot material dripping from grill  
onto valve, hose or regulator, turn off gas supply at once.  
Determine the cause, correct it, then clean and inspect valve,  
hose and regulator before continuing. Perform a leak test.  
Keep ventilation openings in cylinder enclosure (grill cart) free  
and clear of debris.  
Do not use charcoal or ceramic briquets in a gas grill.  
(Unless briquets are supplied with your grill.)  
Do not cover grates with aluminum foil or any other  
material. This will block burner ventilation and create  
a potentially dangerous condition resulting in  
property damage and/or personal injury.  
Do not store objects or materials inside the grill cart  
enclosure that would block the flow of combustion air to the  
underside of either the control panel or the firebox bowl.  
The regulator may make a humming or whistling noise during  
operation. This will not affect safety or use of grill.  
Use grill at least 3 ft. from any wall or surface.  
Maintain 10 ft. clearance to objects that can catch fire  
or sources of ignition such as pilot lights on water  
heaters, live electrical appliances, etc.  
If you have a grill problem see the "Troubleshooting Section".  
If the regulator frosts, turn off grill and LP cylinder valve  
immediately. This indicates a problem with the cylinder and it  
should not be used on any product. Return to supplier!  
CAUTION  
• Putting out grease fires by closing the lid is not possible.  
Grills are well ventilated for safety reasons.  
• Do not use water on a grease fire. Personal injury may  
result. If a grease fire develops, turn knobs and LP  
cylinder off.  
• Do not leave grill unattended while preheating or burning  
off food residue on HI. If grill has not been regularly  
cleaned, a grease fire can occur that may damage the  
product. Follow instructions on General Grill Cleaning  
and Cleaning The Burner Assembly to prevent grease fires.  
• Apartment Dwellers:  
Main Burner Ignitor Lighting  
Check with management to learn the requirements  
and fire codes for using an LP gas grill in your  
apartment complex. If allowed, use outside on the  
ground floor with a three (3) foot clearance from walls  
or rails. Do not use on or under balconies.  
• NEVER attempt to light burner with lid closed. A  
buildup of non-ignited gas inside a closed grill is  
hazardous.  
Do not lean over grill while lighting.  
1. Turn  
OFF all gas burner control valves.  
2. Turn ON gas source or tank.  
3. Open lid during Lighting.  
4. To ignite any main burner, turn the main burner control  
knob to the  
position.  
5. Push and hold ELECTRONIC IGNITOR button until the  
burner lights.  
6. Once burner has ignited, turn knob to desired setting.  
• Never operate grill with LP cylinder out of correct  
7. If Ignition does not occur in 5 seconds, turn the burner  
position specified in assembly instructions.  
control to  
OFF, wait 5 minutes, and repeat the lighting  
• Always close LP cylinder valve and remove  
coupling nut before moving LP cylinder from  
specified operation position.  
procedure.  
8. Repeat steps 4 through 7 for the remaining main burners.  
Lighting instructions continued on next page.  
7
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Burner Flame Check  
WARNING  
•Remove cooking grates and troughs. Light burners, rotate  
knobs from  
to . You should see a smaller flame in  
Turn controls and gas source or tank OFF when not  
in use.  
position than seen on  
. Perform burner flame check  
on sideburner, also. Always check flame prior to each use. If  
only low flame is seen refer to "Sudden drop or low flame" in  
the Troubleshooting Section.  
CAUTION  
If ignition does NOT occur in 5 seconds, turn the  
burner controls OFF, wait 5 minutes and repeat the  
lighting procedure. If the burner does not ignite with  
the valve open, gas will continue to flow out of the  
burner and could accidently ignite with risk of injury.  
Turning Grill Off  
•Turn all knobs to  
position. Turn LP cylinder off by  
OFF  
turning hand-wheel clockwise to a full stop.  
Main Burner Match-Lighting  
Ignitor Check  
Do not lean over grill while lighting.  
•Turn gas off at LP cylinder. Press and hold electronic ignitor  
button. "Click" should be heard and spark seen each time  
between each collector box or burner and electrode. See  
"Troubleshooting" if no click or spark.  
1. Turn  
OFF all gas burner control valves.  
2. Turn ON gas at LP cylinder.  
3.Open lid during lighting.  
Valve Check  
4.Place match into match holder (hanging from side of cart).  
Light match, place into lighting hole on right or left side of  
firebox.  
•Important: Make sure gas is off at LP cylinder before  
checking valves. Knobs lock in OFF position. To check  
valves, first push in knobs and release, knobs should spring  
back. If knobs do not spring back, replace valve assembly  
before using grill. Turn knobs to LOW position then turn back to  
OFF position. Valves should turn smoothly.  
5.Push in and turn far right or far left knob to  
position. Be  
sure burner lights and stays lit.  
6.If ignition does NOT occur in 5 seconds, turn the burner  
control knob  
procedure.  
OFF, wait 5 minutes, and repeat the lighting  
Hose Check  
7. Light other burners by pushing knob in and turning to  
position. If your grill has two cooking zones, repeat steps 4  
through 6 for the remaining section of the grill.  
Before each use, check to see if hoses are cut or worn.  
Replace damaged hoses before using grill. Use only  
valve/hose/regulator specified by manufacturer.  
General Grill Cleaning  
•Do not mistake brown or black accumulation of grease and  
smoke for paint. Interiors of gas grills are not painted at the  
factory (and should never be painted). Apply a strong solution  
of detergent and water or use a grill cleaner with scrub brush  
on insides of grill lid and bottom. Rinse and allow to completely  
air dry. Do not apply a caustic grill/oven cleaner to painted  
surfaces.  
Warning:  
Top cover must be open  
when side burner(s) is in  
operation.  
Plastic parts: Wash with warm soapy water and wipe dry.  
Do not use citrisol, abrasive cleaners, degreasers or a  
concentrated grill cleaner on plastic parts. Damage to and  
failure of parts can result.  
NOTE: Your grill may NOT be equipped with a Sideburner!  
Sideburner Ignitor Lighting  
Do not lean over grill while lighting.  
•Porcelain surfaces: Because of glass-like composition, most  
residue can be wiped away with baking soda/water solution or  
specially formulated cleaner. Use nonabrasive scouring powder  
for stubborn stains.  
1. Turn  
OFF all gas burner control valves.  
2. Turn ON gas at LP cylinder.  
3. To ignite SIDEBURNER, open sideburner cover.  
4. Turn sideburner knob to the  
position.  
•Painted surfaces: Wash with mild detergent or nonabrasive  
cleaner and warm soapy water. Wipe dry with a soft  
nonabrasive cloth.  
5. Push and hold ELECTRONIC IGNITOR button until the  
burner lights.  
6. Once burner has ignited, turn knob to desired setting.  
•Stainless steel surfaces: To maintain your grill’s high quality  
appearance, wash with mild detergent and warm soapy water  
and wipe dry with a soft cloth after each use. Baked-on grease  
deposits may require the use of an abrasive plastic cleaning  
pad. Use only in direction of brushed finish to avoid damage.  
Do not use abrasive pad on areas with graphics.  
• Cooking surfaces: If a bristle brush is used to clean any of  
the grill cooking surfaces, ensure no loose bristles remain on  
cooking surfaces prior to grilling. It is not recommended to  
clean cooking surfaces while grill is hot.  
7. If sideburner does not light, turn knob to  
OFF, wait 5  
minutes, then repeat lighting procedure.  
Sideburner Match Lighting  
Do not lean over grill while lighting.  
1.Open lid during lighting. Turn  
ON gas at LP cylinder.  
2.Place lit match near burner.  
3.Turn sideburner knob to the  
position.  
Be sure burner lights and stays lit.  
8
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Cleaning the Burner Assembly  
CAUTION  
Follow these instructions to clean and/or replace parts of burner  
assembly or if you have trouble igniting grill.  
1. Turn gas OFF at control knobs and LP cylinder.  
2. Remove cooking grates and troughs.  
SPIDER ALERT!  
3. Remove cotter pins and carryover tubes from front of burners.  
4. Remove cotter pin and lift burner to disengage from  
bracket on firebox.  
SPIDER AND WEBS  
INSIDE BURNER TUBE  
5. Use flat blade screwdriver to pry off electrode from burner.  
Electrode should remain in firebox.  
6. Carefully lift each burner up and away from valve openings.  
We suggest three ways to clean the burner tubes. Use the one  
easiest for you.  
(A) Bend a stiff wire (a light weight coat hanger works well)  
into a small hook. Run the hook through each burner  
tube several times.  
If you notice that your grill is getting hard to light or that the  
flame isn’t as strong as it should be, take the time to check and  
clean the venturi’s.  
(B) Use a narrow bottle brush with a flexible handle (do not  
use a brass wire brush), run the brush through each  
burner tube several times.  
(C) Wear eye protection: Use an air hose to force air into  
the burner tube and out the burner ports. Check each  
port to make sure air comes out each hole.  
7. Wire brush entire outer surface of burner to remove food  
residue and dirt.  
VALVE  
SPIDER WEBS  
CONTROL PANEL  
INSIDE VENTURI  
BURNER  
8. Clean any blocked ports with a stiff wire such as an open  
paper clip.  
9. Check burner for damage, due to normal wear and corrosion  
some holes may become enlarged. If any large cracks or  
holes are found replace burner.  
In some areas of the country, spiders or small insects have been  
known to create “flashback” problems. The spiders spin webs, build  
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of  
gas to the burner. The backed-up gas can ignite in the venturi behind  
the control panel. This is known as a flashback and it can damage  
your grill and even cause injury.  
VERY IMPORTANT: Burner tubes must reengage valve  
openings. See illustrations at right.  
Attach electrode to burner.  
10.  
11. Carefully replace burners.  
To prevent flashbacks and ensure good performance the burner and  
venturi assembly should be removed from the grill and cleaned  
before use whenever the grill has been idle for an extended period.  
12. Attach burners to brackets on firebox.  
Correct  
burner-to-valve  
engagement  
13. Reposition carryover tubes and attach  
to burners. Replace troughs and  
cooking grates.  
Storing Your Grill  
•Clean cooking grates.  
•Store in dry location.  
•When LP cylinder is connected to grill, store outdoors in a well-  
ventilated space and out of reach of children.  
•Cover grill if stored outdoors. Choose from a variety of grill  
covers offered by manufacturer.  
Electrode  
•Store grill indoors ONLY if LP cylinder is turned off and  
disconnected, removed from grill and stored outdoors.  
•When removing grill from storage, follow “Cleaning the Burner  
Assembly” instructions before starting grill.  
Pry off electrode with a  
flat blade screwdriver  
Firebox burner  
bracket  
9
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LIMITED WARRANTY  
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this  
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods  
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or  
freight pre-paid by the consumer for review and examination.  
SCOPE OF COVERAGE  
PERIOD OF COVERAGE  
TYPE OF FAILURE COVERAGE  
PERFORATION, MANUFACTURING,  
AND MATERIAL DEFECTS ONLY  
Stainless Burner  
Firebox and Lid  
All Other Parts  
Limited Lifetime  
2 years from date of purchase*  
1 year from date of purchase*  
*Note: A dated sales reciept WILL be required for warranty service.  
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.  
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.  
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a  
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.  
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or  
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the  
discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.  
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.  
ITEMS MANUFACTURER WILL NOT PAY FOR:  
1. Shipping cost, standard or expedited, for warranty and replacement parts  
2. Service calls to your home.  
3. Repairs when your product is used for other than normal, single-family household or residential use.  
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,  
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use  
of products not approved by the manufacturer.  
5. Any food loss due to product failures or operating difficulties.  
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.  
7. Pickup and delivery of your product.  
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.  
9. The removal and/or reinstallation of your product.  
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES  
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,  
the manufacturer reserves the right to substitute like or similar parts that are equally functional.  
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any  
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,  
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,  
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.  
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE  
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET  
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,  
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY  
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.  
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies  
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the  
product paid by the original consumer.  
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions  
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state  
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or  
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser  
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this  
product in order to obtain performance under this limited warranty.  
If you wish to obtain performance of any obligation under this limited warranty, you should  
write to:  
Consumer Relations  
P. O. Box 1240  
Columbus, GA 31902-1240  
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of  
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be  
refused.  
10  
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PARTS LIST  
Key Qty Description  
Key Qty Description  
A
B
C
D
E
F
G
H
I
1
1
2
1
1
2
4
1
1
3
TOP LID  
OO  
PP  
QQ  
RR  
SS  
TT  
1
1
2
2
1
1
1
ELECTRODE, F/ SIDEBURNER  
SIDEBURNER GRATE  
CASTER, LOCKING  
CASTER, FIXED  
HANDLE, F/ TOP LID  
END CAPS, F/ HANDLE  
LOGO PLATE, W/ TEMP GAUGE  
HARDWARE F/ TOP LID  
RUBBER BUMPER, RECTANGLE  
RUBBER BUMPER, ROUND  
FIREBOX  
IGNITOR WIRE, F/ SIDEBURNER  
GROMMET  
UU  
TANK SCREW  
MATCH HOLDER AND CHAIN  
MAIN BURNER  
J
ELECTRODE, F/ MAIN BURNER,  
900MM WIRE  
K
L
1
2
ELECTRODE, F/ MAIN BURNER,  
600MM WIRE  
M
N
2
1
1
1
4
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
CARRY OVER, F/ MAIN BURNER  
HOSE/VALVE/REGULATOR  
MAIN CONTROL PANEL  
IGNITOR SWITCH MODULE  
BEZEL, F/ KNOB  
O
NOT Pictured  
P
Key Qty Description  
Q
2
1
1
1
1
DOOR MAGNET  
R
CONTROL KNOB  
CASTER PIN  
S
LEFT SIDE PANEL, F/ CART  
RIGHT SIDE PANEL, F/ CART  
CAP F/ ELECTRONIC MODULE  
ELECTRONIC MODULE  
LOWER BACK PANEL, F/ CART  
HEAT SHIELD, F/ TANK  
FRONT BRACE W/ DOOR MAGNET  
UPPER BACK PANEL, F/ CART  
LEFT DOOR, NO HANDLE  
HANDLE, F/ DOOR  
HARDWARE PACK  
T
ASSEMBLY MANUAL, ENGLISH  
ASSEMBLY MANUAL, SPANISH  
U
V
W
X
Y
Z
AA  
BB  
CC  
DD  
EE  
FF  
GG  
RIGHT DOOR, NO HANDLE  
BOTTOM SHELF  
TROUGH  
SIDEBURNER DRIP PAN  
LEFT SIDE SHELF F/ S/B  
CONTROL PANEL, F/ LEFT SIDE  
SHELF  
HH  
1
II  
1
1
1
3
1
1
LID, F/ SB  
JJ  
RIGHT SIDE SHELF  
FASCIA, RIGHT SIDE SHELF  
COOKING GRATE, MAIN  
WARMING RACK  
KK  
LL  
MM  
NN  
SIDEBURNER  
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from  
those on your particular grill model. However, the method of assembly remains the same.  
11  
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PARTS DIAGRAM  
E
F
D
G
A
H
MM  
C
C
M
J
M
LL  
B
LL  
LL  
J
Z
J
EE  
G
I
L
L
K
II  
P
Q
N
FF  
PP  
R
X
JJ  
O
OO  
Y
GG  
NN  
SS  
KK  
BB  
Q
R
W
V
HH  
U
BB  
T
TT  
DD  
AA  
S
CC  
QQ  
QQ  
UU  
RR  
RR  
12  
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ASSEMBLY  
Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A.  
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining  
casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.  
After all 4 casters are secure remove the Bent U Pin and save for future maintenance.  
1
A
Non-lock caster  
Bent U pin  
Locking caster  
Front  
Bottom shelf  
Rear  
Attach side panels to bottom shelf using three  
1/4-20x1/2” screws per panel.  
1/4-20x1/2” screw  
2
IMPORTANT: Panel with large hole must  
be on right side of bottom shelf.  
Left side panel  
Make sure side panels  
are pushed as far to the  
rear of bottom shelf as  
possible before fully  
tightening screws.  
Right side panel  
(with large hole)  
Door magnet  
Fr  
o
n
t
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Place lower back panel between side  
panels at rear of bottom shelf. Secure  
lower back panel to side panels using two  
1/4-20x1/2” screws on each side.  
3
1/4-20x1/2” screw  
Lower back panel  
This step requires two people  
to lift and position grill head  
onto cart. Carefully lower the grill  
head onto the cart, aligning slots at  
bottom of grill head with posts on  
cart side panels. Make sure the  
regulator hose is hanging outside  
the cart. Grill head must face open  
side of cart.  
4
Grill head  
Regulator hose  
14  
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Note: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may  
cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust.  
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and  
facing the front.  
5
Secure upper holes using one 1/4-20x1½” screw and fiber washer on each side.  
Secure lower holes using one 1/4-20x1½” screw on each side.  
fiber washer  
Door  
Hinge Pin  
Front brace  
1/4-20x1½”  
screw  
Note: some parts omitted  
for clarity of illustration  
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in  
lower holes using one 1/4-20x1½” screwand fiber washer on each side.  
6
Do not fully tighten screws until side shelf  
installation is complete in later steps.  
fiber washer  
1/4-20x1½”  
screw  
Upper back panel  
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screws,  
#10-24x3/8”  
5mm  
Attach right side fascia to right side shelf using four  
lock washers and 5mm  
flat washers, shown A.  
7
Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B.  
Attach right side shelf to firebox using two 1/4-20x3/4” screws and 1/4” nuts, shown C.  
Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D.  
Attach rear of shelf using one 1/4-20x1½” screw, shown E.  
A
B
5mm Flat Washer  
5mm Lock Washer  
#10-24x3/8” Screw  
side shelf bracket  
right side fascia  
C
1/4-20x3/4” Screw  
1/4” nut  
D
E
#8x3/8” self-tapping  
screw  
Large flat washer  
1/4-20x1½”  
screw  
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Attach left side fascia to left side shelf using four  
#10-24x3/8”  
5mm lock washers and 5mm  
flat washers, shown A.  
screws,  
8
Insert flange on left side shelf into side shelf brackets on side of firebox, shown B.  
Attach left side shelf to firebox using two1/4-20x3/4” screws and 1/4” nuts, shown C.  
Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D.  
Attach rear of shelf using one 1/4-20x1½” screw, shown E.  
.
left side fascia  
B
A
side shelf bracket  
left side shelf  
5mm flat Washer  
5mm lock  
Washer  
#10-24x3/8”  
screw  
C
1/4-20x3/4”  
screw  
1/4” nut  
D
E
#8x3/8” self-tapping screw  
1/4-20x1½”  
screw  
Large flat washer  
17  
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First, remove the two screws and lock washers attached to the sideburner valve bracket.  
Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger  
center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws  
and lock washers that were removed from bracket, shown A.  
9
Place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on  
fascia.  
Attach sideburner bezel to fascia using two  
4mm  
lock washers.  
screws and  
#8-32x3/8”  
Press sideburner control knob onto valve stem, shown  
B.  
A
Sideburner shelf  
Note: Use left and right holes  
on fascia to attach valve bracket  
Screws and washers  
removed from  
valve bracket  
Sideburner shelf Fascia  
Valve bracket  
B
Note: Make sure to set the Bezel with  
the longer slot at the top.  
Control Knob  
Note: Use upper and lower holes  
on fascia to attach bezel  
valve stem  
#8-32x3/8”  
screw  
4mm Lock  
washer  
Sideburner Bezel  
18  
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Insert sideburner into left shelf. The stud on bottom of the burner fits into the rear small hole in sideburner drip pan, shown A.  
Make sure burner tube engages sideburner valve, shown B. Secure burner to sideburner drip pan with Wing nut, shown B.  
Under sideburner shelf, attach sideburner ignitor wire to electrode.  
10  
Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C.  
A
Sideburner  
Sideburner drip pan  
Burner tube  
B
Electrode  
Burner tube  
Sideburner drip pan  
Wing nut  
Sideburner ignitor wire  
C
Sideburner Grate  
Electrode  
19  
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Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition  
Module.Total (4) connections.  
Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module.  
Total (2) connections, shown A.  
11  
Unscrew the cap and nut from electronic ignition module. Attach electronic ignition module to the cart left side panel with  
the nut, shown B.  
Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown C.  
NOTE: Switchterminals are larger than electrode  
terminals and should only be  
installed in location shown as (a),(b).  
A
Electronic  
ignition module  
B
Nut  
1
2
3
(a)  
(b)  
4
C
-
+
Cap  
AA battery  
Inside of cart, insert rear tabs(w/o holes) of tank heat shield into slots on the bottom of upper back panel, shown A.  
Attach front tabs(w/holes) of tank heat shield under front brace using two #8x3/8” self-tapping screws, shown B.  
12  
A
B
#8x3/8” self-tapping  
screw  
20  
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Insert the pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of  
door, and release hinge pin into door.  
13  
PRESS  
Top of  
door  
Right door  
pin  
on bottom  
of door  
Left door  
Place trough into fire box. Align pins at front of trough with the holes at front of fire box.  
14  
Trough pin  
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Place cooking grates onto the firebox as shown.  
Place the Warming Rack onto the the firebox. Make sure insert the Warming Rack ends into the holes properly as shown.  
15  
Assembled  
warming rack  
Warming Rack  
Cooking grate  
LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section).  
Once tank has been filled and leak checked, place cylinder into cut-out in bottom shelf. Make sure tank valve is facing front of grill.  
Secure tank with tank screw under bottom shelf. Insert regulator through large hole in right side panel.  
16  
See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety instructions before using.  
CAUTION  
LP Tank valve must face to front of cart once  
tank is attached. Failure to install cylinder  
correctly may allow gas hose to be damaged  
in operation, resulting in the risk of fire.  
Tank Valve  
Facing Front.  
Tank Screw at rear of cart  
Regulator  
LP Tank  
(not included)  
Always keep LP tank in upright position during use,  
transport, and storage.  
22  
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Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural  
gas. Use the following instructions instead of instructions found in conversion kit  
Main Burner Conversion  
Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and  
removed from Grill.  
Remove Warming Rack, Cooking Grates and Troughs.  
1
Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles. Use pictures as  
reference only. Not all steps will apply to your grill conversion.  
Remove Hitch Pins and remove Carryover Tubes.  
Remove Hitch Pins at back of Burners to detach Burners from Burner Brackets.  
Lift back of Burner while sliding Burner out of Firebox, disengaging burners from Valves.  
2
Hitch Pin  
Burner  
Front of  
Firebox  
Hitch Pin  
Burner  
Carryover Tube  
Insert Orifice Removal Tool provided with Kit into Firebox Burner openings and unscrew Orifices from ends of Valves. Save  
removed Orifices and Orifice Removal Tool for converting back to LP Tank Gas. These grill valves are designed to work  
with Natural Gas once Orifices are removed. Do not replace any Main Burner Orifices when using Natural Gas.  
3
Firebox Burner Opening  
Orifice  
Orifice  
Valve  
Front of  
Firebox  
Orifice Removal Tool  
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Pull the Burner Control Knobs off of Valve Stems.  
Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP  
Tank Gas.  
Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure  
using previously removed Screws and Washers. Assure proper alignment with Control Knob before fully tightening.  
Note: New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill.  
Press Control Knob back onto Valve Stems. Make adjustments to Bezels for free movement of Control Knobs.  
Note: Replace only one Bezel at a time.  
4
Screws  
Bezels  
Valve  
Stem  
Natural Gas Bezel  
80007893  
Main Burner  
Control Knobs  
Insert Burners into Firebox Burner openings, then over Valves with burner crossover port holes downward, making sure  
Burner engages Valve properly.  
See below diagram.  
Secure Burners to Burner Brackets with previously removed Hitch Pins. Replace Carryover Tubes and secure with Hitch  
Pins previously removed. Reference illustration Step 2.  
5
Tube Burner  
Incorrect burner-to valve engagement  
Correct burner-to valve engagement  
Port holes  
downward  
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Sideburner Conversion  
Open Sideburner lid and remove the Sideburner Grate.  
Beneath Sideburner shelf, remove Wingnut.  
Remove Sideburner from shelf.  
6
Sideburner Grate  
Sideburner  
Wingnut  
Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice  
and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.  
7
Orifice  
Orifice Removal Tool  
Valve  
25  
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Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers  
securing Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas.  
Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem.  
8
Screws  
Bezel  
Valve  
Stem  
Natural Gas Bezel  
Sideburner Control Knob  
80007894  
Return Sideburner to shelf. Make sure Burner engages Sideburner Valve. See illustration below for correct burner-to-valve  
engagement. Reference illustration 6.  
Secure Burner to shelf with Wingnut. Reference illustration 6.  
9
Place Sideburner Grate onto Sideburner pan. Reference illustration 6.  
Valve  
Sideburner  
26  
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Outdoor Stove & Griddle Conversion  
Open Sideburner lid and remove the Sideburner Gate.  
Beneath Sideburner shelf, remove Wingnut.  
Remove Sideburner from shelf.  
10  
Sideburner Grate  
Wingnut  
Sideburner  
Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed  
Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.  
11  
Orifice  
Orifice Removal Tool  
Valve  
27  
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Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing  
Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas.  
Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem.  
12  
Screws  
Bezel  
Valve  
Stem  
Natural Gas Bezel  
80007886  
Sideburner Control Knob  
Return Sideburner to shelf. Make sure Burner engages Sideburner Valve. See illustration below for correct burner-to-valve engagement.  
Reference illustration 10.  
Secure Burner to shelf with Wingnut. Reference illustration 10.  
13  
Place Sideburner Grate onto Sideburner pan. Reference illustration 10.  
Valve  
Sideburner  
28  
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Natural Gas Hose Conversion  
Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold  
Connection for converting back to LP Tank Gas.  
14  
Your Grill may differ from illustration shown.  
Manifold Connection  
LP Regulator Hose Assembly  
Manifold Connection  
Natural Gas Hose Assembly  
29  
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4. When the quick disconnect socket and the gas hose are connected,  
a valve in the socket opens automatically to permit full gas flow.  
When the gas hose is disconnected, the valve in the socket instantly  
and positively shuts off the flow of gas. Because the valve in the  
socket positively shuts off the flow of gas, the grill can be  
disconnected from the gas source by disconnecting the gas hose  
from the quick disconnect socket. The socket should be left attached  
to the gas source (house piping). Figure C, below, shows properly  
connected hose and socket.  
WARNING  
Do not use hard metal piping of any kind to connect this  
type of grill to natural gas source. Use only hose  
specified by manufacturer. Using hard metal piping or  
convoluted metal tubing is an unsafe practice. Movement  
of the grill can cause breakage of metal pipe.  
Connecting Your Grill to the Natural Gas Source.  
1. A professionally-installed shut-off valve between the supply piping  
and the socket is recommended, but not required, by the National  
Fuel Gas Code. Socket connection must be made outdoors.  
2. Coat the gas supply pipe nipple with gas resistant pipe dope or  
approved teflon tape. Screw socket onto gas supply pipe (house gas  
source) as shown in Figure A below, and wrench-tighten.  
Figure C  
CAUTION  
The quick disconnect socket should never be connected  
to the grill. Direction of gas flow is indicated on the  
socket.  
With proper assembly, the gas hose cannot be removed without  
pushing the quick disconnect sleeve back. To disconnect, push  
sleeve back and pull plug out of sleeve (this automatically shuts off  
gas).  
Quick disconnect socket  
House piping  
Please Note: Hose and assembly are C.S.A. listed for natural gas,  
manufactured gas, mixed gas and for liquefied petroleum and for  
LP Gas-Air mixtures on basis of 0.64 specific gravity for 1000  
BTU’s per cubic foot of gas at 0.3 in. water column pressure drop.  
Only ANSI Z21.54 approved hoses should be used with this grill.  
The appliance and its individual shut off valve must be  
disconnected from the gas supply piping system during any  
pressure testing on that system at test pressures in excess of 1/2  
psig (3.5kPa).  
Figure A  
3. Pull back the sleeve on the quick disconnect socket and insert the  
unattached end of the gas hose into the socket. Release the sleeve  
and continue pushing the hose into the socket until the sleeve snaps  
into the locked position. See Figure B.  
The appliance must be isolated from the gas supply piping system  
by closing its individual manual shutoff valve during any pressure  
testing of the gas supply piping system at test pressures equal to  
or less than 1/2 psi (3.5kPa).  
Sleeve  
Gas hose  
Figure B  
30  
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DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.  
Emergencies  
Possible Cause  
Prevention/Solution  
Gas leaking from  
cracked/cut/burned  
hose.  
• Damaged hose.  
• Turn off gas at LP cylinder or at source on natural gas systems. If  
anything but burned, replace valve/hose/regulator. If burned,  
discontinue use of product until a plumber has investigated cause  
and corrections are made.  
Gas leaking from LP  
cylinder.  
• Mechanical failure due to rusting or  
mishandling.  
• Replace LP cylinder.  
Gas leaking from LP  
cylinder valve.  
• Failure of cylinder valve from  
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.  
mishandling or mechanical failure.  
Gas leaking between  
LP cylinder and  
• Improper installation, connection not  
tight, failure of rubber seal.  
• Turn off LP cylinder valve. Remove regulator from cylinder and  
visually inspect rubber seal for damage. See LP Cylinder Leak Test  
and Connecting Regulator to the LP Cylinder.  
regulator connection.  
Fire coming through  
control panel.  
• Fire in burner tube section of burner due  
to blockage.  
• Turn off control knobs and LP cylinder valve. Leave lid open to  
allow flames to die down. After fire is out and grill is cold, remove  
burner and inspect for spider nests or rust. See Natural Hazard  
and Cleaning the Burner Assembly pages.  
Grease fire or  
Too much grease buildup in burner area.  
• Turn off control knobs and LP cylinder valve. Leave lid open to  
allow flames to die down. After cooling, clean food particles and  
excess grease from inside firebox area, grease tray, and other  
surfaces.  
continuous excessive  
flames above cooking  
surface.  
Troubleshooting  
Problem  
Possible Cause  
Prevention/Solution  
GAS ISSUES:  
Burner(s) will not light  
using ignitor.  
• Trying to light wrong burner.  
• See instructions on control panel and in Use and Care section.  
• Make sure valves are positioned inside of burner tubes.  
(See Electronic Ignition  
Troubleshooting also)  
• Burner not engaged with control valve.  
• Obstruction in burner.  
• Ensure burner tubes are not obstructed with spider webs or other  
matter. See cleaning section of Use and Care.  
Continued on next  
page.  
• No gas flow.  
• Make sure LP cylinder is not empty. If LP cylinder is not empty,  
refer to “Sudden drop in gas flow.”  
• For a grill equipped with the AUTO-CLEAN™ feature, make sure  
the AUTO-CLEAN™ valve is set to “Grill”  
• Vapor lock at coupling nut to LP cylinder.  
• Turn off knobs and disconnect coupling nut from LP cylinder.  
Reconnect and retry.  
• Coupling nut and LP cylinder valve not  
fully connected.  
• Turn the coupling nut approximately one-half to three-quarters  
additional turn until solid stop. Tighten by hand only - do not use  
tools.  
ELECTRICAL ISSUES:  
• Electrode cracked or broken; “sparks at  
crack.”  
• Replace electrode(s).  
• Electrode tip not in proper position.  
Main Burners:  
• Tip of electrode should be pointing toward gas port opening on  
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.  
Sideburner:  
• Tip of electrode should be pointing toward gas port opening on  
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.  
• Wire and/or electrode covered with  
cooking residue.  
• Clean wire and/or electrode with rubbing alcohol and clean swab.  
• Wires are loose or disconnected.  
• Reconnect wires or replace electrode/wire assembly.  
• Replace ignitor wire/electrode assembly.  
• Wires are shorting (sparking) between  
ignitor and electrode.  
• Dead battery.  
• Replace with a new alkaline battery.  
31  
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Troubleshooting (continued)  
Problem  
Possible Cause  
Prevention/Solution  
Burner(s) will not light  
using ignitor.  
ELECTRONIC IGNITION:  
• No spark, no ignition noise.  
• See Section I of Electronic Ignition System.  
• See Section II of Electronic Ignition System.  
• See Section III of Electronic Ignition System.  
(See Electronic Ignition  
Troubleshooting also)  
• No spark, some ignition noise.  
• Sparks, but not at electrode or at full  
strength.  
Burner(s) will not  
match light.  
• See “GAS ISSUES:” on previous page.  
• Match will not reach.  
• Use long-stem match (fireplace match).  
• Improper method of match-lighting.  
• Out of gas.  
• See “Match-Lighting” section of Use and Care.  
• Check for gas in LP cylinder.  
Sudden drop in gas  
flow or low flame.  
• Excess flow valve tripped.  
• Turn off knobs, wait 30 seconds and light grill. If flames are still low,  
turn off knobs and LP cylinder valve. Disconnect regulator.  
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait  
30 seconds and then light grill.  
• Vapor lock at coupling nut/LP cylinder  
connection.  
• Turn off knobs and LP cylinder valve. Disconnect coupling nut from  
cylinder. Reconnect and retry.  
Flames blow out.  
Flare-up.  
• High or gusting winds.  
• Low on LP gas.  
• Turn front of grill to face wind or increase flame height.  
• Refill LP cylinder.  
• Excess flow valve tripped.  
• Grease buildup.  
• Refer to “Sudden drop in gas flow” above.  
• Clean burners and inside of grill/firebox.  
• Excessive fat in meat.  
• Trim fat from meat before grilling.  
• Excessive cooking temperature.  
• Adjust (lower) temperature accordingly.  
Persistent grease fire.  
• Grease trapped by food buildup around  
burner system.  
• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position  
and let fire burn out. After grill cools, remove and clean all parts.  
Flashback...  
• Burner and/or burner tubes are blocked.  
• Turn knobs to OFF. Clean burner and/or burner tubes. See burner  
cleaning section of Use and Care.  
(fire in burner tube(s)).  
Unable to fill LP  
cylinder.  
• Some dealers have older fill nozzles  
with worn threads.  
• The worn nozzles don’t have enough “bite” to engage the valve. Try  
a second LP dealer.  
One burner does not  
light from other  
burner(s).  
• Grease buildup or food particles in  
end(s) of carryover tube(s).  
• Clean carry-over tube(s) with wire brush.  
AUTO-CLEAN™  
Possible Cause  
Prevention/Solution  
(If Equipped)  
ŸReplace batteries  
Timer does not work  
(Green light does not  
flash)  
ŸDead Battery  
Ÿ
Install batteries correctly.  
ŸBatteries installed incorrectly.  
ŸKnob Position did not start the Clean  
Cycle  
ŸPush Knob in to start the clean cycle. (Green LED should begin to  
flash)  
ŸReplace batteries  
No LED’s will illuminate  
ŸDead Battery  
ŸPrepare to replace batteries (NOTE: Clean cycle will operate with  
Red LED next to battery  
symbol is illuminated  
ŸLow Battery Strength  
a weak battery.  
32  
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Troubleshooting - Electronic Ignition  
Problem (Ignition)  
Possible Cause  
Check Procedure  
Prevention/Solution  
SECTION I  
• Battery not installed  
properly.  
• Check battery orientation.  
• Install battery (make sure that “+” and “–”  
connectors are oriented correctly, with “+” end up  
and “–” end down.)  
No sparks appear at  
any electrodes when  
Electronic Ignition Button  
is pressed; no noise can  
be heard from spark  
module.  
• Dead battery.  
• Has battery been used  
previously?  
• Replace battery with new alkaline battery.  
• Button assembly not  
installed properly.  
• Check to insure threads are  
properly engaged. Button  
should travel up and down  
without binding.  
• Unscrew button cap assembly and reinstall, making  
sure threads are aligned and engaged fully.  
• Faulty spark module.  
• If no sparks are generated  
with new battery and good  
wire connections, module is  
faulty.  
• Replace spark module assembly.  
SECTION II  
• Output lead  
connections not  
connected.  
• Are output connections on  
and tight?  
• Remove and reconnect all output connections at  
module and electrodes.  
No sparks appear at  
any electrodes when  
Electronic Ignition Button  
is pressed; noise can  
be heard from spark  
module.  
• Output lead  
connections not  
connected.  
• Are output connections on  
and tight?  
• Remove and reconnect all output connections at  
module and electrodes.  
SECTION III  
Sparks are present  
but not at all  
electrodes and/or not  
at full strength  
• Arcing to grill away  
from burner(s).  
• If possible, observe grill in  
dark location. Operate  
ignition system and look for  
arcing between output wires  
and grill frame.  
• If sparks are observed other than from burner(s),  
wire insulation may be damaged. Replace wires.  
• Weak battery.  
• All sparks present but weak  
or at slow rate.  
• Replace battery with a new alkaline battery.  
• Use paper towel to remove moisture.  
• Electrodes are wet.  
• Has moisture accumulated  
on electrode and/or in burner  
ports?  
• Electrodes cracked or  
broken “sparks at  
crack”.  
• Inspect electrodes for  
cracks.  
• Replace cracked or broken electrodes.  
33  
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NOTES  
34  
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Please register your product online at:  
(If you register online, you do not need to send in this registration card.)  
PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE  
WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE.  
LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE  
COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.  
VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE DACHAT DOIT  
ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.  
*Required | Necesario | Exigé  
~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLAÎT IMPRIMER ~  
* 1 First Name | Nombre | Prénom  
Initial | Inicial | Initiale  
Last Name | Apellido | Nom de Famillie  
Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue)  
Apt Number | Nºde apart | Nºd’appt.  
Zip Code | Código Zip | Code Postal  
City | Cludad | Ville  
State | Estado | Province  
* 2 E‐mail Address | Dirección de correo electrónico | Adresse électronique  
* 3 Phone Number | Número telefónico | Numéro de téléphone  
* 4 Model Number | Número de modelo | Numéro de modèle  
* 5 Attach copy of your  
STICKER ON PRODUCT  
Serial Number | Número de serie| Numéro de série  
sales receipt here.  
Adjunte aqui la copia  
de su recibo de  
compra  
6
8
Date of Purchase | Fecha de compra | Date de l’achat  
7
9
Store Name | Nombre de la tienda | Nom du magasin  
$
Purchase Price | Precio de compra | Prix d’achat  
Your Gender | Sexo | Sexe:  
Male | Masculino | Masculin  
Female | Femenino | Féminin  
c
Veuillez attacher une  
copie de votre reçu  
ici.  
c
10 Which product are you registering?  
¿Qué producto está registrando?  
Quel produit enregistrez‐vous?  
Mail to: / Envíelo a:  
1.  
2.  
3.  
4.  
5.  
6.  
c
c
c
c
c
c
Gas Grill | Parrilla a gas | Gril au gaz  
Electric Grill | Parrilla eléctrica | Gril électrique  
Smoker | Ahumador | Fumoir  
Charcoal Grill | Parrilla a carbón | Barbecue au charbon  
Cooker/Fryer | Cocina/freidora | Cuiseur/Friteuse  
Other | Otro | Autre  
Char‐Broil Warranty Registration  
P.O. Box 1240  
Columbus, GA 31902‐1240  
We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée.  
=
If you prefer not to receive special offers and promotions from Char‐Broil, please check here:  
Marque aquí si no desea recibir ofertas y promociones especiales de Char‐Broil:  
Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des  
promotions de Charbroil, veuillez cocher ici:  
=
=
Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.  
35  
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