Char Broil Electric Grill 08601559 16 User Manual

assembly  
guide  
Model Numbers:  
08601559-16  
10601578-16  
10601578-A1  
10601514-16  
10601610  
10601611  
Estimated time required for assembly: 1 Hour  
ELECTRIC  
(English)  
42804564 • 1/12/10  
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3
Grill Parts Diagram  
H
ASSEMBLY GUIDE  
F
D
w
V
A
Q
O
G
X
R
B
I
E
K
L
C
N
P
J
S
U
U
T
M
Key Qty Description  
Key Qty Description  
Key Qty Description  
---  
1
1
1
1
1
1
1
1
Hardware Pack  
Assembly Guide, English  
M
N
O
P
1
2
1
2
1
1
1
1
2
1
1
1
Grease Tray  
Hubcap  
A
B
C
D
E
F
1
1
1
1
1
1
1
1
1
2
1
1
Grill Lid  
---  
Lower Body  
Controller  
Assembly Guide, Spanish, optional  
Assembly Guide, French, optional  
Product Guide, English  
Warming Rack  
Axle  
Element Assembly  
Wire Shelf  
Wind Shield  
Towel Bar  
Q
R
S
Heat Indicator  
Cooking Grate  
Cart Base  
Product Guide, Spanish, optional  
Product Guide, French, optional  
Grilling Guide  
G
H
I
T
Cart Bracket  
Leg Caps  
Lid Handle  
Control Panel  
Wheel  
U
V
W
X
Heat Shield  
Inner Reflector  
Bezel  
J
K
L
Rear Leg Set  
Front Leg Set  
NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on  
your particular model.  
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4
ASSEMBLY GUIDE  
Part  
GRILL CART Assembly  
Fasteners  
Qty  
1
1
1
2
2
A1–  
A2–  
A3–  
Cart Base  
Front Leg Set  
Rear Leg Set  
.
A4– Wheels  
A5–  
Wheel Retaining  
Clip  
1/4x20-1/2"  
screw  
(qty 4)  
3/8-16 Nut  
(qty 2)  
Hubcap  
(qty 2)  
Step 1–  
Attach Front Leg Set (A2) to the Cart Base  
(A1) using 2 1/4-20 screws. Attach Rear  
Leg Set (A3) to the Cart Base (A2) in the  
same manner, using 2 1/4-20 screws.  
Axle Bolt  
(qty 2)  
After cart assembly, if  
your cart does not sit  
level, use these screws to  
adjust the cart.  
A3  
Step 2–  
A2  
Attach 2 Axle Bolts to the Rear Leg  
Set (A3), thread a 3/8-16 nut as shown  
and tighten securely using a small  
adjustable wrench.  
Slide a Wheel (A4) over an Axle Bolt  
and secure using a Wheel Retaining  
Clip. Repeat for other side.  
A1  
Position and Snap into place the  
Wheel Hubcaps (A5).  
1/4-20 Screws  
(4 each)  
Wheel Retaining Clip - Install  
after placing wheel on the axle.  
Axle Bolt  
Axle Nut  
3/8-16  
A5  
Position wheel as shown  
A4  
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5
ASSEMBLY GUIDE  
GRILL CART Assembly  
Fasteners  
Part  
A6 Cart Bracket  
Qty  
1
.
1
Wire Shelf  
A7–  
A8 Leg End Cap  
2
1/4x20-2"  
#10x3/8"  
1/4-20 Nut  
(qty 2)  
screw  
(qty 2)  
screw  
(qty 2)  
Step 3 - Carefully turn the Cart Assembly over  
and allow it to rest on the tops of the leg  
assemblies. Spread the leg assemblies apart just far  
enough to allow the insertion of the Wire Shelf  
(A7) into the 4 leg holes. Assemble the Cart  
Bracket (A6) to the Cart Assembly by inserting 2  
each 1/4-20x2" screws int0 into corresponding  
holes as shown. Allow the Cart Bracket to rest on  
the floor, this will help with alignment. Secure  
with 2 each, 1/4-20 nuts using a small adjustable  
wrench, not supplied. DO NOT TIGHTEN AT  
THIS POINT. The bracket will be tightened in  
step B2.  
A7  
Be sure to install Cart Bracket (A6) on the side  
shown. Once complete -leave the cart in the  
upside down position.  
A6  
Lastly, insert the Leg End Caps (A8) into the front  
legs and secure with 1 each #10x3/8" screw.  
A7  
A6  
1/4-20x2"  
screws  
#10x3/8"  
screws  
Place the Grill Bottom on the carton pad upside  
down in preparation for the next step.  
A8  
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6
GRILL BODY Assembly  
Fasteners  
ASSEMBLY GUIDE  
Part  
Qty.  
B1– Grill Base  
B2– Wind Shield  
B3– Grill Lid  
1
1
1
Fiber Washer  
(qty 5)  
1/4-20x3/4"  
10-24 Nut  
(qty 10)  
1/4-20 Nut  
(qty 2)  
10-24x3/8"  
screw  
(qty 3)  
Hinge  
screw  
(qty 2)  
Step 3 - Attach the Windshield (B2) to the Grill Base (B1) by  
aligning the holes in the panels with the corresponding holes in  
the Grill Base. Secure with 3 10-24 nuts, 3 10-24x3/8" Screws, and  
3 fiber washers. The Windsheild will rest inside the Grill Base.  
ASSEMBLY  
Step 1 - Attach the Grill Base Assembly (B1) to the  
Cart Assembly by aligning the studs on the bottom of the  
grill with the corresponding holes in the tops of the leg  
assemblies. Secure with 7 each 10-24 nuts. A 3/8" Nut  
Driver (not supplied) will work nicely for this step.  
10-24x3/8"  
Screws  
(3 each)  
10-24  
Nuts  
B2  
(3 each)  
Studs  
located on  
Grill Base  
Assembly  
B1  
B1  
Fiber  
Washer  
(3 each)  
Step 4 - Attach the Grill Lid (B3) by aligning the hinge holes  
in the lid to the matching holes in the Windshield (B2). Insert 2  
Hinge Screws into the holes and secure with 2 1/4-20 nuts and  
two Fiber washers from the inside of the grill.  
Cart  
Bracket  
1/4-20x3/4"  
Hinge  
Screws  
B3  
B1  
(2 each)  
Fiber  
Washer  
(2 each)  
Step 2 - Press the Cart Bracket tightly against the  
Grill Base (B1) and tighten the screws. Once  
complete, turn the grill over to the upright position.  
1/4-20  
Nuts  
(2 each)  
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7
GRILL FINAL Assembly  
ASSEMBLY GUIDE  
Part  
Qty.  
NOTE: The Cooking Grate may  
have sharp edges. Be very careful  
when handling the Cooking Grate.  
You should wear gloves when  
Cooking Grate  
C1 –  
C2 –  
C3 –  
1
1
1
Warming Rack  
Grease tray  
handling the Cooking Grate.  
Step 1 - With the Grill Lid open, place the Cooking Grate (C1)into the Grill Base, allowing it to rest on the three brackets  
spaced around the Grill Base. Be sure the slots in the Cooking Grate are facing the front of thegrill. Place the Warming Rack  
(C2) into position by first hooking the center pins into the windshield, then rotate the warming rack down into position.  
Slots to  
the front  
of the grill.  
C2  
C1  
Step 2 - Install the Grease Tray (C3) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The  
grease tray rests between the grease tray rail stops. See detail shown in Figure A.  
Grease  
Tray  
Rails  
C3  
Fig. A  
Grease  
Tray  
Rail Stops  
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8
GRILL FINAL Assembly  
ASSEMBLY GUIDE  
Part  
Qty.  
Fasteners  
Controller  
Lid Handle  
C4 –  
C5 –  
1
1
Fiber Washer  
10-24x3/8"  
screw  
(qty 2)  
(qty 2)  
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the  
controller cord BEHIND the towel bar as shown.  
Step 1 - Install the Controller (C4) into the receptacle. Be sure to route the controller cord behind the towel bar when  
installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle.  
Receptacle  
Towel Bar  
Controller  
C4  
Controller Tip  
Step 2 - Install the Lid Handle with 2 10-24x3/8" screws and 2 fiber washers as shown.  
Ground Fault Interrupter  
?Since 1971 the National Electric Code (NEC) has  
required Ground Fault Interrupter devices on all  
outdoor circuits.  
C5  
?If your residence was built before 1971, check with a  
qualified electrician to determine if a Ground Fault  
Interrupter protector exists.  
?Do not use this appliance if the circuit does not  
have GFI protection.  
10-24x3/8"  
Screws  
(2 each)  
Fiber  
Washer  
(2 each)  
?Do not plug this appliance into an indoor circuit.  
Congratulations! You have successfully completed the  
assembly of your grill.  
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