Items to Assemble:
1 Chain with Coupling
1 Match-Holder
1st
Insert Valve into Sideburner Tube and snap valve cup
into bottom of shelf (see inset for proper engagement). Place Sideburner Knob.
12
2nd
14
See Use & Care Manual for
“Match Lighting Instructions”
Remove coupling from chain.
Place “AAA” battery into module, secure with Button.
Place end of chain through hole, reattach coupling to end of chain.
Thread eyelet on other end of chain into loop of match holder.
3rd
3rd
Attach long wire from beneath console to electrode beneath Sideburner.
2nd
Button
Remove coupling from chain
Sideburner
Knob
Back of Grill
Eyelet End
Match-Holder
IMPORTANT
Battery
1st
Proper
tube-to-valve
engagement
Items to Assemble:
1 LP Tank
Items to Assemble:
1 Grease Clip
13
15
Wing-Nut
Loosen wing-nut on tank retainer.
Center base of tank in notches between wheels.
Lower tank retainer onto tank and tighten the wing-nut.
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang from grease clip.
Notch in Tank
Retainer
Hose going
to Sideburner valve
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
Center of
grill bottom
See Use and Care to perform the “Burner Flame Check”
and important safety instructions before using
Grease clip
Regulator
!
CAUTION
Facin
Front
• Failure to install can in clip will cause hot
grease to drip from bottom of grill with
risk of fire or property damage.
g
!
CAUTION
Tank
• Tank collar opening must face to front of cart once tank is
attached.
• Failure to install tank correctly may allow gas hose to be
damaged in operation, resulting in the risk of fire.
Parts List - Model 4638263
Key Qty. Description . . . . . . . . . . Part #
Key Qty. Description . . . . . . . . . . Part #
AA 1 Right Leg . . . . . . . . . . 4503147
BB 1 Left Leg. . . . . . . . . . . . 4503148
CC 1 Console Assembly . . . 4530047
DD 1 Ignitor . . . . . . . . . . . . . 4153186
EE 1 Rotisserie Ignitor Wire 4153806
FF 1 Sideburner Valve Cup. 4154476
GG 1 Sideburner Ignitor Wire5156110
HH 1 Grill Bottom. . . . . . . . . 4508387
4638263
ASSEMBLY MANUAL
A
B
C
D
E
F
G
H
I
1
3
1
1
1
2
1
1
1
1
1
Condiment Wire . . . . . 4151005
Tent Frame . . . . . . . . . 4151014
Deep Dish. . . . . . . . . . 4152039
Cooking Grid, 12” . . . . 4152054
Cooking Grid, 15” . . . . 4152055
Wheel . . . . . . . . . . . . . 4154417
Sideburner Toolholder. 4154519
Condiment Tray . . . . . 4154528
Sideburner Grate . . . . 4156179
Chef’s Delite . . . . . . . . 4156455
LP Tank. . . . . . . . . . . . 4158015
THIS GRILL IS FOR
OUTDOOR USE ONLY
QQ
MM
L
II
3
Burner. . . . . . . . . . . . . 5068016
CAUTION: Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
J
JJ 1 Left Shelf Assembly . . 4520016
KK 1 Sideburner Assembly . 4520018
LL 1 Sideburner Burner . . . 5068017
MM 1 Grill Lid . . . . . . . . . . . . 4570044
- - 1 Grill Cover. . . . . . . . . . 4985710
NN 1 Rotisserie Knob . . . . . 4154214
OO 1 Sideburner Knob. . . . . 4154471
PP 3 Control Knob. . . . . . . . 4154507
QQ 1 Heat Indicator . . . . . . . 4157142
RR 1 AAA Battery . . . . . . . . 4153177
SS 1 Button . . . . . . . . . . . . . 4157156
- - 1 Hardware, Cart Assy. . 4254009
- - 1 Hardware, Shelf . . . . . 4254012
- - 1 Hardware, Swing Grid. 4254018
TT 1 Shield . . . . . . . . . . . . . 4501356
UU 1 Grease Clip. . . . . . . . . 5156607
D
E
J
K
B
I
- - 1 Spit Rod . . . . . . . . . . . 4158063
Burner Tent . . . . . . . . . 4500226
M 1 Rotisserie Burner . . . . 4500249
M
INSTALLER/ASSEMBLER: Leave
these instructions with consumer.
U
V
II
L
3
OO
TT
JJ
Z
KK
DD
SS
NN
CONSUMER: Keep this manual for
future reference.
LL
HH
Y
N
O
P
Q
R
1
1
1
1
1
Tank Retainer . . . . . . . 4503105
Storage Shelf . . . . . . . 4503107
Tank Support. . . . . . . . 4503114
Upper Panel . . . . . . . . 4503119
Lower Panel . . . . . . . . 4503121
Y
G
!
WARNING
A
H
CC
S
AA
T
S
T
FF
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
BB
GG
PP
EE
N
RR
C
K
- - 1 Rotisserie . . . . . . . . . . 4507294
Q
!
S
T
U
V
2
2
3
1
#10x1/2” Screw, Self-tap 4080043
Pivot Pin . . . . . . . . . . . 4080066
3/16 Pal Nut . . . . . . . . 4153096
Ignitor Wire . . . . . . . . . 4153184
CAUTION
O
P
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
F
X
R
UU
W
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
W 2 Caster . . . . . . . . . . . . . 4154261
X
Y
Z
2
2
2
Caster Socket . . . . . . . 4154514
Hitch Pin . . . . . . . . . . . 4156515
Carry-over Tube . . . . . 4500228
Visit us on the web at:
4638263 / 1–4165052 (02-13-02)
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