Product Guide
Model 10301569
Santa Fe
Tools needed for assembly:
Phillips Screwdriver
Flat Head Screwdriver
Two adjustable wrenches
Hammer
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
WARNING:
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
INSTALLER/ASSEMBLER:
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
CAUTION:
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles, or tents.
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent andTrademark Office: Caldera®; Charcoal2Go®; Char-Broil®;America's Legendary Barbeque Company®;American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared GrillingThat’s
All About U®; Keepers of the Flame®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; Sure2Burn®;The Big Easy®;Trentino®; U®; Wild WestTradition®; and the following marks:
®
®
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Fireball™; Firenzy™;
FlavorMaster™;FrontAvenue™; Grill 2 Go®Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let’s
Grill SomethingTogether™; Lev-Alert™; Longhorn™; Magneto™; Precision Flame™; Quick2Burn™; QuickSet™; Ready WhenYouAre™; Season, Set,And Savor™; Sizzle OnThe Grill™; Signature Series™;
SureFire™;The Minute Grill™;Torchfork™; Universal Grill Parts™;You Bring the Party™
TEC™ is a trademark ofTec Infrared Grills.
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213;
7,047,590; 7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544;
D451,759;D454,028;D454,031;D455,205;D455,206;D456,202;D456,222;D456,223;D457,789;D458,520;D458,760;D458,802;D459,088;D459,148D459,149;D459,161;D459,163;D459,586;D459,943;D460,312;D460,313;D460,318;D461,359;
D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098;
D535,000;Canada:D97,504;D99,355;D102,037;D104,200;D108,377;2,315,567;France:D010,231;D010,422;D010,590;D010,849;1,089,646;SouthKorea:384,565;UnitedKingdom:2,099,402.OtherPatents Pending. ©2009W.C.BradleyCompany
If you have questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
42804531 - 10/27/09
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PREPARING TO USE YOUR SANTA FE GRILL
Before cooking with your Santa Fe Grill, the following steps should be closely followed to both cure the finish
and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart
metallic flavors to your first foods.
1. Brush all interior surfaces including grills and grates with vegetable cooking oil.
2. Build a small fire on the ash pan, being sure not to lay coals against the walls.
3. Close lid. Position butterflies at approximately one quarter open. This burn should be sustained for at least
two hours. Begin increasing temperature by opening the butterflies halfway and adding more charcoal. Your
Santa Fe Grill is now ready for use.
Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on interior surfaces will aid
In the protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the
Use of commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE
UNIT!
GRILLING
Charcoal is recommended, however wood or a combination of both may be used as the fuel source for grilling,
With the fuel source placed and ignited on the ash pan. Do not build too large of a fire. We recommend starting
a fire with no more than 4 pounds of charcoal (approximately 60 briquets) and adding more as needed during
cooking. After allowing the fire to burn down, place the cooking grill in the unit. Failure to read and follow
instructions for lighting charcoal may result in serious personal injury and or property damage.
GRILL MAINTENANCE
Frequency of clean up is determined by how often the grill is used. Make sure coals are completely
extinguished before cleaning inside of unit. Thoroughly rinse with water and allow to air dry before using again.
Wipe out the interior of unit with cloth or paper towel.
When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which can lead to
premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit. Also,
occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is recommended. Never paint the interior
of the unit.
Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
WARNING
Always open lid BEFORE opening the ash door to
check fire or fuel.
WARNING
Most surfaces on this unit are hot when in use.
Use extreme caution. Keep others away from
unit. Always wear protective clothing to prevent
injury.
•
•
Always open the ash door slowly. Never attempt to
look inside the grill while opening the ash door when
the grill is in use.
Keep children and pets away.
•
•
Do not move this unit during operation.
Never substitute gasoline, kerosene or alcohol
for charcoal starter. In some states, the use of
charcoal starter is prohibited by law. In this
case, paraffin-based starter cubes can be
substituted for charcoal starter. Never use
charcoal starter fluid with an electric starter.
Failure to follow these instructions could result in
injury.
Unburned gas can accumulate and cause a flash fire
if the lid is not opened first.
3
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COOKING TIPS
Building Your Fire
1.)
2.)
3.)
Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate
or ash pan. We recommend using 4 pounds (approximately 60 briquettes) to start your fire,
adding more as needed.
If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for
approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire
starter, light your fire according to the manufacturer's instructions.
After allowing the lighter fluid to properly soak in, light the pile of briquettes in several
locations to ensure an even burn. Always light the fire with the grill lid open.
Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal
lighter fluid in grill and may result in a flash fire when lid is opened.
Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing
injury.
You are ready to begin cooking when the pile of briquettes ashes over and produces a red
glow (approximately 12 – 15 minutes).
Depending on your cooking method, either leave the briquettes in a pile or spread evenly
across the charcoal grate using a long-handled poker.
4.)
5.)
6.)
*Always use caution when handling hot coals to prevent injury.
Know When Your Fire is Ready
Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals
are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray. If you
have less than that, the coals are not ready, and if all of them are glowing red hot, the fire is
probably too hot. Here are a few steps you can take to adjust the temperature of your fire:
-
-
-
-
If it is too hot, spread the coals out a bit more, which makes the fire less intense.
Raise or lower the adjustable charcoal grate.
Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.
Use the indirect grilling method, with coals to either side of a drip pan and the food over the
pan rather than directly over the coals.
-
-
In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be
careful, spraying with water tends to blow ashes around and make a mess.
Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash
over before adding more.
THE HEAT OF THE COALS
seconds you can
hold the palm of
your hand 4 inches
above the coals
temperature range (Fº)
400 to 450
visual cues
HOT COALS
2
3
barely covered with
gray ash; deep red glow
MODERATELY HOT
TO HOT COALS
375 to 450
thin coating of gray
ash; deep red glow
MODERATELY HOT COALS
4
325 to 375
significant coating of
gray ash; red glow
MODERATELY COOL COALS 5
300 to 325
thick coating of gray
ash; dull red glow
4
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Direct and Indirect Grilling
Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This
is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers,
steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is
open or closed, and represents the way most people grill. For more control, pile some of the coals
on one side of the grill where they will emit intense heat. You can move the food around on the grill,
setting it over the very hot coals when you want to sear it or when a thick piece needs to cook a
little more quickly. You can also use the adjustable charcoal grate and dampers to control the
temperature in your grill.
Indirect Grilling - For items that take longer to cook, you will want to use indirect grilling. This
method is for long, slow cooking in a covered grill. For indirect cooking, the coals are piled two or
three coals deep on one side of the grill, or divided and piled on two sides. This leaves an empty
space next to the coals or between them. Food cooked over indirect heat is often started over
direct heat and then moved to the cooler (empty) part of the grill for even, slow cooking. To make
the heat as even as possible, construct two piles of coals. It is common to place a metal drip pan in
the empty space beside or between the coals, which is filled with water, wine, beer, broth, or a
combination. Place the food directly over the drip pan. This injects a little extra moisture into the
cooking environment and also catches dripping juices, which makes clean-up a little easier and
reduces the possibility of flare-ups. (Remember to keep a spray bottle filled with water on hand to
extinguish any flare-ups.) Once you get used to the indirect method, you may prefer to use it for
more grilling tasks. Although it may take a little longer, it is an excellent cooking method and a sure
way to prevent the food from burning and to promote even cooking.
Grilling with Wood Chips/Wood Chunks
For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood
chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors,
and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit
or nut is suitable for cooking. However, different woods have very different tastes. Experiment with
different woods to determine your personal favorite, and always use well-seasoned wood. Green or
fresh-cut wood can turn food black, and tastes bitter.
Our Recommendations:
Chicken - Alder, Apple, Hickory, Mesquite, Sassafras, Grapevines
Beef - Hickory, Mesquite, Oak, Grapevines
Pork - Fruitwoods, Hickory, Oak, Sassafras
Lamb - Fruitwoods, Mesquite
Veal - Fruitwoods, Grapevines
Seafood - Alder, Mesquite, Sassafras, Grapevines
Vegetables – Mesquite
USDA Recommended
Internal Cooking Temperatures
Ground Meat
Beef, Pork, Veal, Lamb......................................160°F
Turkey, Chicken.................................................165°F
Fresh Beef, Veal, Lamb
Medium Rare.......................................................145°F
Medium................................................................160°F
Well Done............................................................170°F
Poultry
Chicken & Turkey, whole.....................................165°F
Poultry Parts.......................................................165°F
Duck & Goose....................................................165°F
Fresh Pork
Medium..............................................................160°F
Well Done..........................................................170°F
5
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LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE
PERIOD OF COVERAGE
TYPE OF FAILURE COVERAGE
90 days from date of purchase*
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
All Parts
*Note: A dated sales reciept WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.
WS_1 Rev03
6
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PARTS LIST
Key
Qty
Description
Key Qty Description
N
O
P
Q
R
S
T
U
V
W
…
…
…
1
Axle
Wheel
Ash Pan Hanger
Ash Pan
Cooking Grate
A
B
C
D
E
F
G
H
I
1 Firebox Assembly
1 Rear Panel
1 Lid
1 Logo Plate
1 Grease Can holder
2 Long Leg
2 Short Leg
2 Side Shelf Bracket, LHF/RHR
2 Side Shelf Bracket, LHR/RHF
4 Daisy Wheel Damper
1 Lid Handle
2 Door Stop Wire
1 Wood Rack
2
2
1
2
6
1
1
1
1
1
1
1
Side Shelf Slat
Swing-Away Grate
Temperature Gauge
Grate Lifter Tool
Cleanout Door Handle
Hardware Pack
Assembly Instructions, English
Assembly Instructions, French
J
K
L
M
C
U
V
T
J
D
K
R
Q
L
L
P
S
S
A
H
I
W
E
D
O
G
F
B
N
M
7
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ASSEMBLY
• Open carton and place contents onto a clean floor.
• Place bottom on ground with clean out door opening facing ground.
1
• Attach rear panel to the bottom with (3) 1/4-20x1/2” hex screws.
• With lower section still in position from previous step, attach (1) short leg to the right end and (1)
Long leg to left end of the bottom assembly using (3) 1/4-20x1/2” long hex screws from
Outside and flange nuts on inside.
2
Short Leg
Long Leg
8
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This may require at least two people
Attach (1) short leg and (1) long leg to front of bottom assembly using (3) 1/4-
20x1/2" hex screws from outside and flange nuts from the inside.
3
Assemble the wood rack to the legs using (4) 1/4-20x ½" hex screws and
flanges nuts as shown in Figure A
.
A
• Insert a cotter pin through the hole in one end of the axle and bend it so it won’t back out (A).
Slide a wheel onto the axle. Slide axle through hole in bottom of short leg as shown. Slide the
other wheel onto the end of the axle. Insert the remaining cotter pin through the hole in the
axle. Make sure all hardware is tight.
4
Axle
A
Cotter Pin
Axle
Cotter pin
9
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Attach Handle Bracket to top assembly using (2) 1/4-20x1/2” screws
through Bracket placing screws
through front holes and attaching with (2) 1/4-20 flange nuts.
5
Place temperature gauge through the hole above the front handle.
Insert Handle Rod through Bracket and Spring.
Install Hairpin Clip at each end of the Handle Rod
• Place top assembly on top of bottom assembly. Align hinge hole on back of unit. With aid of a helper attach hinges to top
Assembly using (4) 1/4-20x1/2” hex screws.
6
10
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•Slide hook end of (1) wire door stop into slot in end panel
of top assembly with hook facing back of the grill.
•Next slide the other end through slot in end panel on bottom
assembly. With aid of a helper attach lower end of door stop to
Bottom assembly using (1) 1/4-20x3/4” ) hex screw
from outside and (1) 1/4” flat washer and a reversible lock nut as
shown. Repeat process on other end.
7
•Attach (2) daisy wheel dampers to bottom assembly and (2) daisy wheel
Dampers to firebox and lid assembly using (1)1/4-20x1/2” hex screw, (2) flat
8 washers and (1) reversible lock nuts as shown. DO NOT FULLY TIGHTEN to allow for damper movement.
Attach dampers to the lid in the same manner..
Attach Handle to Clean out door by passing threaded end of the handle rod through the door as shown.
Place latch, flat washer, lock washer onto the end of the handle rod and secure with nut.
Nut
Lock Washer
Flat Washer
Latch
Handle
11
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Lid shown removed for clarity.
9
•Attach (3) slats to each set of shelf brackets using (6)
#10-24x1/2” screws. DO NOT
TIGHTEN UNTIL ALL SLATS ARE ATTACHED.
Attach left and right shelf brackets to both ends of
grill using (2) 1/4-20x1/2” long hex screws and (2)
1/4” flange nuts each.
11
10
•Lower ash pan into bottom section. Set hooks into holes in each
end of the lower body. Raise and lower ash pan as desired for
temperature control.
•Attach a wire ash pan hanger to each end of the ash pan. Once
attached hanger hooks should be facing away from ash pan.
Place the wire cooking grate into position as shown.
12
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?Insert the swing away grate rod into the hole on the left side of the lid, then insert
the rod into the hole on the right side of the lid. Shown A
?Carefully insert the swing away grate support rods into the holes in the fire box.
Shown B.
12
Swing Away Grate
A
B
Swing Away
Grate Support
Rod
Swingaway Grate hole
(each side)
Swing Away
Grate
Swing Away Grate Rod
Swing Away Grate
Firebox hole (each side)
NOTE: Lid and cooking grate shown
removed for clarity
Support Rod
•To install grease can holder, insert hook through the large hole
from the bottom and seat hook into smaller hole.
13
Your SANTA FE GRILL is now ready for use.
13
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HARDWARE LIST
Hardware is shown actual size. You may have spare hardware after assembly is complete.
#1/4-20
Reversible Lock Nut
Qty. 6
1/4-20
Flanged Lock Nut
Qty.33
1/4”
Flat Washer
Qty.10
Cotter Pin
Qty:2
1/4-20x1/2”
Hex Screw
Qty.37
1/4-20x3/4”
Hex Screw
Qty.6
#10-24x1/2”
Screw
Qty. 12
14
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Warranty Registration Department
P.O. Box 1240
Columbus, GA 31902-1240
REGTEMP REV02
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