READ ALL INSTRUCTIONS BEFORE FIRST USE
Thank you for purchasing the CAT EYE ABS Advanced
Battery System, a unique 6 volt rechargeable head lamp
series. ABS-10 is a combination system of a lamp, bat-
tery pack and charger. Before operating, thoroughly fa-
miliarize yourself with this manual so that you under-
stand the light's safe and correct operation. Please keep
this manual, along with the warranty card, for future ref-
erence.
SAFE OPERATIONS (IMPORTANT)
• Never short-circuit the terminal of the battery pack and the plug of the
battery charger. It may cause the battery to over heat, resulting in fire or
damage of the components.
• Securely connect the plug so that the light will not turn off while riding,
or the cord will not hinder riding.
• Never use the ABS if the cord of the battery charger or the switch unit is
damaged, Consult with the shop where this lamp kit was purchased.
• The lamp body becomes extremely hot when turned on. Never touch the
lamp body or the lens until thoroughly cooled. Injury may result.
Rechargeable Head Lamp
ABS-10
Instruction Manual
A d v a n c e d B a t t e r y
S
y s t e m
SINGLE
Pat and Design Pat. Pending
Copyright© 2002 CAT EYE Co., Ltd.
Ni-MH
6 v
E
• Use only the designated battery charger for charging.
• Never mix different types of battery packs.
ABS10W-020830 066640034
1
Lamp Unit
Bracket (H-32)
Rubber Pad
BEFORE FIRST USE:
Battery Charger
• Safely and properly dispose of the old battery according to your local regula-
tions when it comes to the end of its useful life.
The factory-loaded battery pack is not
fully charged; the charge is useful only
for testing ! Before first use, charge the
battery fully following the instructions
on [RECHARGING INSTRUCTIONS].
• This lamp kit is not intended for use by young children or infirm persons with-
out supervision.Young children should be supervised to ensure that they do
not play with this applince.
Battery Pack
• The battery’s nature will affect the light output, High light output will remain
just before the battery runs out, After that the output drops suddenly. Take
precautions against such a situation and prepare a spare light or spare bat-
tery packs.
CONTENTS
Battery Pad
• Long periods of non-use will lower the voltage of the battery and will naturally
self discharge. Always charge the battery before using.
The ABS-10 are the combined system
of the following parts. Make sure that
your package includes all the parts.
Battery Belt (L/S)
Cable Cover
• Overdischarge (leaving the light on after the power is completely gone) short-
ens the performance life of the battery.
Switch Unit
• If the lamp body or parts become dirty with mud, etc., clean with a soft cloth
which is moistened with mild soap. Never apply paint thinner, benzine or alco-
hol; damage will result.
Holder Mounting
Bolts (L x 2, S x 2)
Holder
■RECHARGING INSTRUCTIONS
■HOW TO SETUP
Bracket (H-32)
Attach the bracket (H-32) to the handlebar. Turn over
the quick lever and it is fastened.
• Recharge after thorough discharge. (in order to prevent
memory after effect)
CLICK!
Lever
Slide the lamp units onto the brackets. To remove the
lamp body, slide it forward while pushing the lever.
Note: Use the quick lever to adjust 10° horizontally.
• Use exclusive charger.
Switch Unit
The home power outlet • Recharge only when battery power has
completely diminished.
Charge indicator
• Recharged both batteries at the same
time.
Warning!!! When removing the lamp body, make
sure that it has been cooled.
Rubber Pad
Quick lever screw
• Use only the ABS recharger.
• For indoor use only.
Note:
Attach the switch unit onto the handlebar where it will
not hinder the braking and shifting operation.
CLICK!
Velcro
• Red indicator color ---- Empty/Not charged.
• Green indicator color - Fully charged.
• Battery life will vary due to adverse condi-
or
CLICK!
Connecting Battery Pack and Cord
Choose your favorite location to attach the battery packs.
Standard Charging Time
tions.
• Fully charged batteries that yields no power
means battery life is dead.
Attention:
8-10
hours
When attaching to bottle cage
Fix the battery pack se-
curely with the hold-down
straps. For safety's sake,
also use the battery belts
(velcro straps) to secure
the batteries.
Attach the holder onto the down tube using the holder mounting bolts (L or S).
Holder mounting bolts
■HOW TO REPLACE THE BULB
Disassemble the lamp unit as illustrated.
Holder
Battery Pack
Caution:
Bulb
• Do not rotate the bulb but pull it straight out.
• Use only 10W bulb. Other bulbs will cause
the lamp body to melt.
1
Fit inside
Strap
Holder
• To replace bulb, first let it cool down.
• Use only the CAT EYE 6V halogen bulb.
2
Wind stape
Attention:
When attaching to frame
If the cable is not covered
by cable housing, use the
included cable cover to
prevent direct contact be-
tween the cable and the
belts. (Cut the cable cover
to the suitable length.)
Fix the battery pack firmly to the frame, using the battery belts.
Cut the battery pad and fit it between the top tube and the battery, so that
the battery will not move when riding.
■SAFETY SYSTEM (AUTO-RESET FUSE)
When an electrical surge or malfunction occurs in the circuit or the temperature of
the battery rises, the fuse blows due to its safety system and the circuit will be
closed. After leaving it for a while, the fuse will automatically recover.
Note: If the fuse continues to blow, or if the fuse does not recover, call the appro-
priate service center for assistance.
How to run the battery belt
through the slot
Cable Cover
Battery Pad
Velcro
Frame
Cable
Top Tube
Battery Belt
Ring
■SPECIFICATIONS
Battery pack
Bulb:
6V Halogen wide bulb (10W)
Hi Ni-MH battery
Battery pack:
6V 3000mAh
CHR-3005
Connecting Cord
Battery charger:
Hi Ni-MH charger
8-10 hours
Charging: 0°C - 40°C
Standard charging time:
Temperature range:
Recharge/discharge number of times:
Connect the battery pack, joint cord and the switch unit as illustrated.
Operating: –15°C - 45°C
about 500 times (until the rated capacity drops to 50%)
Attention:
Battery Pack
• Secure the cord along the frame with the cord
belt, so that it will not hinder riding.
Cord belt
Plug
Jack
* The specifications and design are subject to change without notice.
■LIMITED WARRANTY
2-Year Warranty: Only for Lamp unit, switch unit, battery pack and charger
• Wind the cord round the frame so that it will not
hinder riding.
Switch Unit
Plug
(excluding bulb and deteriorated battery)
• Securely connect the jacks to the plug.
Note: You can connect one more battery pack (avail-
able as an optional part). This way the run time will
be double. For this connection, the Double Holder
(#533-8785) is recommended.
If trouble or damage occurs during normal use, the product will be repaired or replaced free of
charge. Type your name, address, date of purchase and the situation of trouble clearly on the
warranty certificate, and send it back to the appropriate service center together with the prod-
uct. Insurance, handling and transportation charges shall be borne by the customer. After
being repaired or replaced, the product will be shipped back to the customer.
Address for service:
CO.,LTD.
2-8-25 Kuwazu, Higashi Sumiyoshi-ku Osaka 546-0041 JAPAN
Joint Cord
#533-8783
Attention: CAT EYE International Customer Service Section
Service Center for the United States Customers
CATEYE Service & Research Center
There is a pad inside of the jack socket to prevent the plug
from falling off the socket. When this pad is deteriorated
1705 14th Street #115, Boulder, CO 80302
Phone: 303-443-4595 Fax: 303-473-0006 Toll Free: 800-5CATEYE (800-522-8393)
and you feel the
plug's connection
is loose, replace
the pad with a
new one.
#533-8880
Bracket (H-32)
Caution:
#533-8790
ABS Battery Pack
In this double connection, the two batteries
must be evenly discharged. Do not mix bat-
teries that are in different states of charge.
Pad
#533-8671
#533-8795
ABS Holder
ABS Jack Packing
#533-8784
ABS Battery Belt
■HOW TO SWITCH ON/OFF
#533-8670
ABS Switch Unit
The switch unit controls the operation of the lamps.
#533-8783
ABS Joint Cord
Run Time: 1.5 hrs
#533-8785
ABS Double Holder
Release
#534-0582 10W
Note: The run time shown here is the calculated figure.
• The beam angle must be downwards.
• To adjust the angle of the lamp unit, use the quick lever.
ABS Battery Charger
#533-8676 for U.S.A & Canada
#533-8674 for Europe
#533-8675 for AS
6V ABS Wide Bulb
#534-0589
ABS Lamp Body
Quick release lever
#533-8672 for UK
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