OMNIZONE™
50BV020-064
Water-Cooled and Remote Air-Cooled
Indoor Self-Contained Systems and
Water-Cooled Heat Pumps
Installation, Start-Up and
Service Instructions
Page
CONTENTS
•
•
•
•
•
•
•
•
LOG ON TO THE LID DISPLAY
CHANGE THE DEFAULT PASSWORD
SET THE CLOCK
Page
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . .1,2
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAJOR SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . 2
Constant Volume (CV) Units. . . . . . . . . . . . . . . . . . . . . . 2
Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . . . 2
CONFIGURE SCHEDULES
PROGRAM SET POINTS
CHECK SYSTEM PARAMETERS
DISPLAY ALARM HISTORY
CONFIGURE THE CUSTOM PROGRAMMING
SELECTIONS
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Step 1 — Complete Pre-Installation Checks . . . . . . 3
•
•
SET CONTROLLER ADDRESS
LOG OFF FROM THE CONTROLLER
•
•
•
EXAMINE THE UNIT
UNIT STORAGE
Sequence of Operation (CV Only) . . . . . . . . . . . . . . . 47
•
WATER ECONOMIZER COOLING
MODULAR UNITS
Sequence of Operation (VAV Only) . . . . . . . . . . . . . . 48
Step 2 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 3
•
•
•
•
SUPPLY FAN
•
•
•
•
•
REMOVE PACKAGING
COMPRESSOR COOLING
WATER ECONOMIZER COOLING
COOLING RESET
UNIT LOCATION
UNIT PLACEMENT
ACOUSTICAL CONSIDERATIONS
ASSEMBLING MODULAR UNITS
Diagnostic Features (CV Only) . . . . . . . . . . . . . . . . . . 48
VAV Control and VFD Diagnostics. . . . . . . . . . . . . . . 48
Step 3 — Install Ductwork. . . . . . . . . . . . . . . . . . . . . . . 19
•
DUCT STATIC PRESSURE PROBE AND TUBING
(VAV Only)
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Compressor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fan Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . 49
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-51
Cleaning Unit Exterior. . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Coil Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Condensate Drains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Water-Cooled Condensers . . . . . . . . . . . . . . . . . . . . . . 49
•
DUCT HIGH-STATIC (DHS) LIMIT SWITCH (VAV Only)
Step 4 — Make Piping Connections . . . . . . . . . . . . . 21
•
•
•
•
•
CONDENSER WATER PIPING (Water-Cooled Only)
EVAPORATOR CONDENSATE DRAIN
HOT WATER HEATING COIL (Optional)
WATER ECONOMIZER (Optional)
REMOTE REFRIGERANT PIPING
(Remote Air-Cooled Only)
Step 5 — Complete Electrical Connections. . . . . . 24
•
•
GRAVITY FLOW METHOD
•
•
•
•
•
•
•
•
•
POWER WIRING
FORCED CIRCULATION METHOD
CONTROL WIRING (CV Only)
REMOTE CONDENSER FAN CONTACTOR WIRING
CONTROL WIRING (VAV Only)
Fan Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fan Bearing Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 50
Fan Sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SUPPLY AIR TEMPERATURE SENSOR (SAT)
SMOKE DETECTOR/FIRE ALARM SHUTDOWN (FSD)
ALARM (ALARM) AND WARNING (WARN) OUTPUTS
REMOTE OCCUPANCY (ROCC)
•
ALIGNMENT
Evaporator Fan Performance Adjustment . . . . . . . 51
BELT TENSION ADJUSTMENT
Charging the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
•
RETURN AIR TEMPERATURE SENSOR (RAS)
•
REMOTE AIR-COOLED UNITS
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-48
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Compressor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 51-65
•
•
•
•
•
•
CRANKCASE HEATERS
CONFIRM THE INPUT POWER PHASE SEQUENCE
INTERNAL WIRING
Forcing and Clearing an Input or Output
(VAV only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
RETURN-AIR FILTERS
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . .CL-1, CL-2
COMPRESSOR MOUNTING
REFRIGERANT SERVICE PORTS
CV Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SAFETY CONSIDERATIONS
•
•
•
EVAPORATOR FAN
COOLING
Installing, starting up, and servicing air-conditioning
components and equipment can be dangerous. Only trained,
qualified installers and service mechanics should install, start-
up, and service this equipment.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
HEATING (Heat Pump Units Only)
VAV Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
•
•
•
PERFORM AUTOMATIC RUN TEST
CHECK VFD
POWER UP LID DISPLAY
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500001-01 Printed in U.S.A. Form 50BV-3SI Pg 1 10-08 Replaces: 50BV-2SI
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For single piece units, use spreader bars and rigging straps if
lifting with a crane to avoid damage to the unit. Otherwise,
move with a fork truck using the shipping pallet.
INSTALLATION
Omnizone™ 50BV units are intended for indoor installa-
tion only. Determine building alterations required to run piping,
wiring, and ductwork. Read all installation instructions before
installing the unit.
Refer to Fig. 2-14 for unit dimensions.
Refer to Tables 3A and 3B for physical data.
REMOVE PACKAGING — Remove all protective plastic,
remove and discard unit top cover protector, filter cover,
controller display protector, and water piping connection
packaging.
UNIT LOCATION — Locate the unit in an indoor area
that allows easy removal of the filters, access panels, and
accessories. Make certain enough space is available for service
personnel to perform maintenance or repairs. Provide sufficient
room to make all water, duct, and electrical connections. If the
unit is located in a small mechanical equipment room, make
sure adequate space is available for air to return freely to the
unit. These units are not approved for outdoor installations and
must be installed inside the structure. Do not locate in areas
that are subject to freezing.
Step 1 — Complete Pre-Installation Checks
EXAMINE THE UNIT — Examine the unit for shipping
damage. File a claim with the transit company if damage is
found. Check the shipment for completeness. Verify that the
nameplate electrical requirements match the available power
supply.
UNIT STORAGE — The 50BV units are designed and pack-
aged for indoor storage and use only. If the equipment is not
needed for immediate installation upon its arrival at the job site,
it should be left in its shipping carton and stored in a clean, dry
area. Units must only be stored or moved in the normal upright
position, as indicated by the “UP” arrows on each carton, at all
times. DO NOT STACK UNITS.
MODULAR UNITS — The 50BVT,U,V,W,X units are shipped
in multiple sections for easy movement and installation. The
separate modules will pass through a standard 36-in. steel-
framed door or service elevator. Circuit integrity is maintained
because none of the refrigerant piping requires disconnection.
Water piping connections are made with the use of heavy-duty
bronze-bodied unions so no field welding or brazing is required.
See Table 2 for the number of sections per unit.
UNIT PLACEMENT — Ensure that the floor is structurally
strong enough to support the weight of the equipment with
minimum deflection. A good, level floor is required for proper
unit operation and to ensure proper fit-up and alignment of all
bolt together and union coupled modules on modular units.
a50-7257ef
Table 2 — Modular Unit Shipping Table
USE
SPREADER
BAR TO
PREVENT
DAMAGE
TO UNIT
NUMBER OF SECTIONS
SECTIONS
50BVT, U, V, W, X
034
044
054
064
Main Air Conditioning
Weight (lb) (each)
1
2
2
2
2100
1825
2200
2225
Reheat Coil Option
Weight (lb) (each)
1
40
2
40
2
40
2
40
Economizer/Filter
Filter Section Weight (lb)
Economizer Weight (lb)
1
310
200
2
310
200
2
310
200
2
310
200
4 X 4 ABOVE
AND BELOW
RETURN DUCT
CONNECTIONS
Fan Section
Weight (lb) (each)
1
650
2
650
2
650
2
650
Total Unit
Weight (lb)
4
8
8
8
3300
5400
6150
6150
NOTE: Units ship with the main air conditioning, economizer/
filter, and, when selected, the reheat coil sections assembled
together. These can be easily disassembled, as required, in the
field. The fan section(s) always ships separately.
Step 2 — Rig and Place Unit — Use proper lifting
and handling practices to avoid damage to the unit. Move
modular units with a fork truck using the baserails provided, or
use spreader bars and lifting straps as shown in Fig. 1.
Fig. 1 — Modular Unit Rigging
3
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NOTES:
1. Dimensions in inches [mm].
2. VAV models (50BVJ) are rear return, top supply only.
3. Compressor, controls, and condenser access are through front panels.
4. Field power connections are 1-3/4 inches. Control connections are 7/8 inches.
5. Optional blower orientation is selected in model number nomenclature as option 9 in FIOP section
(digits 15 and 16).
Shows recommended minimum service clearances.
OPTIONAL
BLOWER
ORIENTATION
STANDARD
BLOWER
ORIENTATION
OPTIONAL
BLOWER
ORIENTATION
STANDARD
BLOWER
ORIENTATION
Fig. 2 — 50BVC,J,Q020-034 Dimensions
a50-8199
4
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NOTES:
1. Dimensions in inches [mm].
2. VAV models (50BVK) are rear return, top supply only.
3. Compressor, controls, and condenser access are through front panels.
4. Field power connections are 1-3/4 inches. Control connections are 7/8 inches.
5. Discharge (hot gas) connections are 1-1/8 in. OD.
6. Liquid line connections are 7/8 in. OD.
7. Optional blower orientation is selected in model number nomenclature as
option 9 in FIOP section (digits 15 and 16).
RECOMMENDED CONDENSER MATCHES:
50BV020
50BV024
50BV028
50BV034
one (1) 09DK020 (50/50 split each)
one (1) 09DK024 (50/50 split each)
one (1) 09DK028 (50/50 split each)
one (1) 09DK034 (50/50 split each)
Shows recommended minimum service clearances.
OPTIONAL
BLOWER
ORIENTATION
STANDARD
BLOWER
ORIENTATION
OPTIONAL
BLOWER
ORIENTATION
STANDARD
BLOWER
ORIENTATION
Fig. 3 — 50BVE,K020-034 Dimensions
a50-8200
5
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69.50
SHIPPING SECTION
2.00
65.50
2.00
2.88
BLOWER
SECTION
ACCESS
BLOWER
SECTION
ACCESS
31.00
54.38
STANDARD
DISCHARGE
EVAPORATOR
ACCESS
54.75
81.50
80.00
3.75
15.00
13.00
COMPRESSOR
ACCESS
10.75
8.75
5.00
LIFTING SUPPORT RAIL
23.25
REAR VIEW
RETURN AIR VIEW
51.63
9.88
LEFT SIDE VIEW
49.75
21.75
5.50
BLOWER
SECTION
ACCESS
23.75
18.75
REAR DISCHARGE
(Optional)
3.19
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
FILTER ACCESS
111.00
ECONO COIL (Optional)
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (Optional)
ELECTRICAL
1.50
ELECTRICAL BOX
WATER IN
(ECONO COIL
OPTIONAL)
COMPRESSOR
ACCESS
ELECTRICAL BOX
ACCESS
1.50
D
a50-8201
A
B
FRONT VIEW
C
LEFT SIDE VIEW
NOTES:
CONNECTIONS
1. Dimensions in inches.
A
B
C
D
WATER OUT
WATER IN
2-1/2 in. FPT
2-1/2 in. FPT
1-1/4 in. FPT
1-1/4 in. FPT
2. All units are rear return airflow configuration.
3. Constant volume units are available with front or rear air supply.
4. VAV units (50BVW) are available with rear supply only.
5. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
CONDENSATE DRAIN
ECONOMIZER DRAIN
b. Left or right side — 65 in. (1651 mm) for coil removal
c. Side opposite coil removal — 20 in. (508 mm)
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
Fig. 4 — 50BVT,V,W034 (High-Boy) Dimensions
6
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CONNECTIONS
A
B
C
D
WATER OUT
2-1/2 in. FPT
2-1/2 in. FPT
1-1/4 in. FPT
1-1/4 in. FPT
WATER IN
CONDENSATE DRAIN
ECONOMIZER DRAIN
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
NOTES:
1. Dimensions in inches.
2. All units are rear return airflow configuration.
3. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
b. Left or right side — 65 in. (1651 mm) for coil removal
c. Side opposite coil removal — 20 in. (508 mm)
Fig. 5 — 50BVT,V,W034 (Low-Boy) Dimensions
a50-8202.eps
7
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69.50
SHIPPING SECTION
69.50
SHIPPING SECTION
2.00
4.00
2.00
65.50
65.50
2.88
2.00
BLOWER
SECTION
ACCESS
BLOWER
SECTION
ACCESS
BLOWER
SECTION
ACCESS
31.00
54.38
STANDARD
DISCHARGE
EVAPORATOR
ACCESS
54.75
81.50
80.00
3.75
15.00
13.00
COMPRESSOR
ACCESS
COMPRESSOR
ACCESS
10.75
8.75
5.00
LIFTING SUPPORT RAIL
REAR VIEW
23.25
RETURN AIR VIEW
51.63
9.88
LEFT SIDE VIEW
19.75
9.88
49.75
21.75
49.75
21.75
5.50
BLOWER
SECTION
ACCESS
23.75
REAR DISCHARGE
(OPTIONAL)
18.75
3.19
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
FILTER ACCESS
111.00
ECONO COIL (OPTIONAL)
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (OPTIONAL)
ELECTRICAL
1.50
ELECTRICAL BOX
ELECTRICAL BOX
WATER IN
(ECONO COIL
OPTIONAL)
ELECTRICAL BOX
ACCESS
COMPRESSOR
ACCESS
ELECTRICAL BOX
ACCESS
COMPRESSOR
ACCESS
1.50
D
139.00
A
B
C
FRONT VIEW
LEFT SIDE VIEW
CONNECTIONS
NOTES:
1. Dimensions in inches.
UNIT SIZE
WATER OUT
WATER IN
044
054
064
2. All units are rear return airflow configuration.
3. CV units are available with front or rear air supply.
4. VAV units (50BVW) are available with rear supply only.
5. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
A
B
C
D
2-1/2 in. FPT
2-1/2 in. FPT
3 in. FPT
3 in. FPT
3 in. FPT
3 in. FPT
CONDENSATE DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
ECONOMIZER DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
b. Left and right sides — 65 in. (1651 mm) for coil removal
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
a50-8203
Fig. 6 — 50BVT,V,W044-064 (High-Boy) Dimensions
8
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NOTES:
1. Dimensions in inches.
2. All units are rear return airflow configuration.
3. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
b. Left and right sides — 65 in. (1651 mm) for coil removal
CONNECTIONS
UNIT SIZE
WATER OUT
WATER IN
044
054
064
A
B
C
D
2-1/2 in. FPT
2-1/2 in. FPT
3 in. FPT
3 in. FPT
3 in. FPT
3 in. FPT
CONDENSATE DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
ECONOMIZER DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
Fig. 7 — 50BVT,V,W044-064 (Low-Boy) Dimensions
a50-8204
9
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69.50
SHIPPING SECTION
2.00
65.50
2.00
2.88
BLOWER
SECTION
ACCESS
BLOWER
SECTION
ACCESS
31.00
54.38
STANDARD
DISCHARGE
EVAPORATOR
ACCESS
54.75
81.50
80.00
D
C
B
A
COMPRESSOR
ACCESS
13.00
10.75
8.75
5.00
LIFTING SUPPORT RAIL
23.25
REAR VIEW
RETURN AIR VIEW
51.63
9.88
LEFT SIDE VIEW
49.75
21.75
5.50
BLOWER
SECTION
ACCESS
23.75
18.75
REAR DISCHARGE
(Optional)
3.19
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
FILTER ACCESS
111.00
ECONO COIL (Optional)
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (Optional)
ELECTRICAL
1.50
ELECTRICAL BOX
WATER IN
(ECONO COIL
OPTIONAL)
COMPRESSOR
ACCESS
ELECTRICAL BOX
ACCESS
1.50
F
FRONT VIEW
E
LEFT SIDE VIEW
NOTES:
1. Dimensions in inches.
2. All units are rear return airflow configuration.
CONNECTIONS
A
LIQUID LINE CIRCUIT 1
7/8 in. OD
7/8 in. OD
3. Constant volume units are available with front or rear air supply.
4. VAV units (50BVX) are available with rear supply only.
5. Recommended condenser match is ONE (1) 09DK034 (50/50 split).
6. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
B
C
D
E
F
LIQUID LINE CIRCUIT 2
DISCHARGE LINE CIRCUIT 1
DISCHARGE LINE CIRCUIT 2
CONDENSATE DRAIN
1-1/8 in. OD
1-1/8 in. OD
1-1/4 in. FPT
1-1/4 in. FPT
7. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
ECONOMIZER DRAIN
b. Left or right side — 65 in. (1651 mm) for coil removal
c. Side opposite coil removal — 20 in. (508 mm)
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES. a50-8205
Fig. 8 — 50BVU,X034 (High-Boy) Dimensions
10
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CONNECTIONS
A
B
C
D
E
F
LIQUID LINE CIRCUIT 1
7/8 in. OD
7/8 in. OD
LIQUID LINE CIRCUIT 2
DISCHARGE LINE CIRCUIT 1
DISCHARGE LINE CIRCUIT 2
CONDENSATE DRAIN
1-1/8 in. OD
1-1/8 in. OD
1-1/4 in. FPT
1-1/4 in. FPT
ECONOMIZER DRAIN
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
NOTES:
1. Dimensions in inches.
2. All units are rear return airflow configuration.
3. Recommended condenser match is ONE (1) 09DK034 (50/50 split).
4. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
5. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
b. Left or right side — 65 in. (1651 mm) for coil removal
c. Side opposite coil removal — 20 in. (508 mm)
a50-8206
Fig. 9 — 50BVU,X034 (Low-Boy) Dimensions
11
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69.50
SHIPPING SECTION
69.50
SHIPPING SECTION
2.00
4.00
2.00
65.50
65.50
2.88
2.00
BLOWER
SECTION
ACCESS
BLOWER
SECTION
ACCESS
BLOWER
SECTION
ACCESS
31.00
54.38
STANDARD
DISCHARGE
EVAPORATOR
ACCESS
54.75
81.50
80.00
D
C
B
D
C
B
A
COMPRESSOR
ACCESS
COMPRESSOR
ACCESS
A
13.00
10.75
8.75
5.00
LIFTING SUPPORT RAIL
REAR VIEW
23.25
RETURN AIR VIEW
51.63
9.88
LEFT SIDE VIEW
19.75
9.88
49.75
21.75
49.75
21.75
5.50
BLOWER
SECTION
ACCESS
23.75
REAR DISCHARGE
(OPTIONAL)
18.75
3.19
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
EVAPORATOR
ACCESS
FILTER ACCESS
111.00
ECONO COIL (OPTIONAL)
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (OPTIONAL)
ELECTRICAL
1.50
ELECTRICAL BOX
ELECTRICAL BOX
WATER IN
(ECONO COIL
OPTIONAL)
ELECTRICAL BOX
ACCESS
COMPRESSOR
ACCESS
ELECTRICAL BOX
ACCESS
COMPRESSOR
ACCESS
1.50
F
139.00
E
FRONT VIEW
LEFT SIDE VIEW
NOTES:
CONNECTIONS
UNIT SIZE
1. Dimensions in inches.
2. All units are rear return airflow configuration.
044
054
064
3. CV units are available with front or rear air supply.
4. VAV units (50BVX) are available with rear supply only.
A
B
C
D
E
F
LIQUID LINE CIRCUIT 1, 2
LIQUID LINE CIRCUIT 3, 4
7/8 in. OD
7/8 in. OD
7/8 in. OD
7/8 in. OD
7/8 in. OD
7/8 in. OD
5. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
DISCHARGE LINE CIRCUIT 1, 2 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
DISCHARGE LINE CIRCUIT 3, 4 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
6. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
b. Left and right sides — 65 in. (1651 mm) for coil removal
CONDENSATE DRAIN
ECONOMIZER DRAIN
1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
a50-8207
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
Fig. 10 — 50BVU,X044-064 (High-Boy) Dimensions
12
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NOTES:
1. Dimensions in inches.
2. All units are rear return airflow configuration.
3. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
4. Recommended minimum service clearances are as follows:
a. Front and rear — 30 in. (762 mm)
b. Left and right sides — 65 in. (1651 mm) for coil removal
CONNECTIONS
UNIT SIZE
044
054
064
A
B
C
D
E
F
LIQUID LINE CIRCUIT 1, 2
LIQUID LINE CIRCUIT 3, 4
7/8 in. OD
7/8 in. OD
7/8 in. OD
7/8 in. OD
7/8 in. OD
7/8 in. OD
DISCHARGE LINE CIRCUIT 1, 2 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
DISCHARGE LINE CIRCUIT 3, 4 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
CONDENSATE DRAIN
ECONOMIZER DRAIN
1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
Fig. 11 — 50BVU,X044-064 (Low-Boy) Dimensions
a50-8208
13
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NOTES:
1. Dimensions in inches [mm].
2. Refer to base unit certified drawing for additional unit dimensions, service
clearance, and alternate airflow configurations.
a50-7306ef
Fig. 12 — 50BVC,J,Q020-028 with Optional Waterside Economizer Dimensions
14
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NOTES:
1. Dimensions in inches [mm].
2. Refer to base unit certified drawing for additional unit dimensions, service
clearances, and alternate airflow configurations.
a50-7307ef
Fig. 13 — 50BVC,J,Q034 with Optional Waterside Economizer Dimensions
15
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a50-8235
*
*
Size 034 Units
Size 044-064 Units
Shipping Weights (lb)
HIGH-BOY UNIT
LOW-BOY UNIT
50BVT,U,V,W,X UNIT
034
044
054
064
034
044
054
064
MAIN AIR CONDITIONING SECTION (EACH)
NUMBER OF SECTIONS
SECTION WEIGHT
REHEAT COIL OPTION
FILTER/ECONOMIZER SECTION (EACH)
NUMBER OF SECTIONS
FILTER SECTION
ECONOMIZER OPTION
FAN SECTION (EACH)
NUMBER OF SECTIONS
FAN SECTION
1
2
2
2
1
2
2
2
1450
40
1175
40
1550
40
1575
40
2100
40
1825
40
2200
40
2225
40
1
310
200
2
310
200
2
310
200
2
310
200
1
310
200
2
310
200
2
310
200
2
310
200
1
650
2
650
2
650
2
650
INCLUDED IN
AIR CONDITIONING SECTION
TOTAL UNIT
NUMBER OF SECTIONS
UNIT WITH OPTIONS
3
6
6
6
2
4
4
4
2650
4750
5500
5550
2650
4750
5500
5550
*High-boy/low-boy.
Fig. 14 — Modular Shipping Weights — 50BVT,U,V,W,X
16
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Table 3A — Physical Data — 50BVC,E,J,K,Q
UNIT 50BVC,E,J,K,Q
NOMINAL CAPACITY (Tons)
020
18
024
20
028
25
034
30
OPERATING WEIGHT (lb)
50BVC,Q…50BVJ
50BVE…50BVK
1192…1227
1110…1145
1378…1413
1290…1325
1428…1473
1320…1365
1680…1725
1520…1565
COMPRESSOR
Copeland Scroll
Quantity
2
2
2
2
2
2
2
2
Number of Refrigerant Circuits
Oil (ounces) Ckt 1…Ckt 2
85…85
110…110
110…110
140…140
REFRIGERANT TYPE
R-22 or R-410A
Expansion Device
TXV
8.1…8.1
TXV
TXV
TXV
18.0…18.0
Operating Charge (lb) Ckt 1…Ckt 2
9.1…9.1
9.1…9.1
CONDENSER (50BVC,Q,J only)
Quantity of Manifolded Circuits
Nominal Flow Rate (GPM)
Tube-in-Tube Coaxial
2
54
2
60
2
75
2
90
Water Flow Range (GPM)
36-72
400
40-80
400
50-100
400
60-120
400
Max. Water Working Pressure (PSIG)
Max. Refrig. Working Pressure (PSIG)
Min. Entering Water Temp. (°F)
Max. Entering Water Temp. (°F)
Waterside Volume (gal)
450 (600*)
50
450 (600*)
50
450 (600*)
50
450 (600*)
50
110
3.6
110
110
110
6.0
4.0
5.0
EVAPORATOR COIL
Rows…Fins/in.
Total Face Area (sq ft)
3…14
18.1
3…14
18.1
3…14
18.1
3…14
22.0
EVAPORATOR FAN
Quantity…Size
2…15x15
Belt
2…15x15
Belt
2…15x15
Belt
2…15x15
Type Drive
Nominal CFM
Belt
7200
8000
10,000
2…3…56HZ
2…5…56HZ
—
12,000
Std Motor Qty…HP…Frame Size
Alt 1 Motor Qty…HP…Frame Size
Alt 2 Motor Qty…HP…Frame Size
Alt 3 Motor Qty…HP…Frame Size
Motor Nominal RPM (1.5, 2, 3, HP)
Motor Nominal RPM (5 HP)
Fan Drive RPM Range
2…1.5…56
2…2…56H
2…3…56HZ
2…5…56HZ
1725
2…2…56H
2…3…56HZ
2…5…56HZ
—
2…5…56HZ
—
—
—
—
1725
3450
1725
—
3450
3450
3450
Std Fan Drive (1.5, 2, 3 HP)
Std Fan Drive (5 HP)
Med Static Fan Drive (1.5, 2, 3 HP)
Motor Bearing Type
Maximum Allowable RPM
Motor Pulley Pitch Diameter
Std Fan Drive (1.5, 2, 3 HP)
Std Fan Drive (5 HP)
753-952
967-1290
872-1071
Ball
753-952
967-1290
872-1071
Ball
753-952
967-1290
872-1071
Ball
—
967-1290
—
Ball
1300
1300
1300
1300
3.7-4.7
2.9-3.9
4.3-5.3
3.7-4.7
2.9-3.9
4.3-5.3
3.7-4.7
2.9-3.9
4.3-5.3
—
—
2.9-3.9
—
Med Static Fan Drive (1.5, 2, 3 HP)
Motor Shaft Diameter (in.) (1.5, 2 HP)
Motor Shaft Diameter (in.) (3, 5 HP)
Belt, Qty…Type…Length (in.)
Std Fan Drive (1.5, 2 HP)
Std Fan Drive (3 HP)
5
/
5
/
—
8
8
7
/
7
/
7
/
7
/
8
8
8
8
1…B…39
2…B…39
2...BX…42
1…B…40
2…B…40
10.1…10.9
1…B…39
2…B…39
2...BX…42
1…B…40
2…B…40
10.1…10.9
—
—
2…B…39
2...BX…42
—
—
2...BX…42
—
Std Fan Drive (5 HP)
Med Static Fan Drive (1.5, 2 HP)
Med Static Fan Drive (3 HP)
Pulley Center Line Distance (in.)
Speed Change Per Full Turn of
Moveable Pulley Flange (RPM)
Std Fan Drive (1.5, 2, 3 HP)
Std Fan Drive (5 HP)
2…B…40
10.1…10.9
—
10.1…10.9
33
54
33
1
33
54
33
1
33
54
33
1
—
54
—
1
Med Static Fan Drive (1.5, 2, 3 HP)
Fan Shaft Diameter (in.)
HIGH PRESSURE SWITCHES (PSIG)
Cutout
380 (420*) 10
300 (420*) 15
380 (420*) 10
300 (420*) 15
380 (420*) 10
300 (420*) 15
380 (420*) 10
300 (420*) 15
Reset (Auto)
LOW PRESSURE SWITCHES (PSIG)
Cutout
20 (40*)
40 (60*)
3
5
20 (40*)
40 (60*)
3
5
20 (40*)
40 (60*)
3
5
20 (40*)
40 (60*)
3
5
Reset (Auto)
REMOTE REFRIGERANT CONNECTIONS
(50BVE,K Only)
Discharge (Hot Gas) Connection (in.) Qty…Size
Liquid Connection (in.) Qty…Size
2…11/8
2…7/8
2…11/8
2…7/8
2…11/8
2…7/8
2…11/8
2…7/8
RETURN AIR FILTERS
Quantity…Size (in.)
4…20x34.5x1
4…20x34.5x1
4…20x34.5x1
4…30x34.5x1
LEGEND
*R-410A models.
TXV — Thermostatic Expansion Valve
17
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Table 3B — Physical Data — 50BVT,U,V,W,X
UNIT 50BVT,U,V,W,X
NOMINAL CAPACITY (Tons)
034
30
044
40
054
50
064
60
OPERATING WEIGHT (lb)
50BVT,V…50BVW
50BVU…50BVX
2580…2645
2420…2485
4334…4404
4094…4164
5198…5298
4938…5038
5230…5330
4970…5070
COMPRESSOR
Quantity
Copeland Scroll
2
2
4
4
4
4
4
4
Number of Refrigerant Circuits
Oil (oz.)
Circuit 1…Circuit 2
Circuit 3…Circuit 4
140…140
—
110…110
110…110
140…140
140…140
140…140
140…140
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb)
Circuit 1…Circuit 2
Circuit 3…Circuit 4
R-22
TXV
TXV
TXV
TXV
18.0…18.0
—
10.0…10.0
10.0…10.0
18.0…18.0
18.0…18.0
18.0…18.0
18.0…18.0
CONDENSER (50BVT,V,W only)
Quantity of Manifolded Circuits
Nominal Flow Rate (GPM)
Tube-in-Tube Coaxial
2
90
4
120
80-160
400
450
50
4
150
4
180
Water Flow Range (GPM)
60-120
400
450
50
100-200
400
120-240
400
Max. Water Working Pressure (PSIG)
Max. Refrig. Working Pressure (PSIG)
Min. Entering Water Temp. (°F)
Max. Entering Water Temp. (°F)
Waterside Volume (gal)
450
450
50
110
50
110
6.0
110
9.0
110
11.3
13.5
EVAPORATOR COIL
Rows…Fins/in.
Total Face Area (sq ft)
4…12
23.2
3…12
46.4
4…12
46.4
4…12
46.4
EVAPORATOR FAN
Quantity…Size
1…18x18
Belt
12,000
2…18x18
Belt
16,000
2…18x18
Belt
20,000
2…18x18
Belt
24,000
Type Drive
Nominal CFM
Motor Option 1 Qty…HP…Frame Size
Motor Option 2 Qty…HP…Frame Size
Motor Option 3 Qty…HP…Frame Size
Motor Option 4 Qty…HP…Frame Size
Motor Nominal RPM
1…7.5…213T
1…10…215T
1…15…254T
1…20…256T
1750
2…7.5…213T
2…10…215T
2…15…254T
—
2…7.5…213T
2…10…215T
2…15…254T
2…20…256T
1750
2…7.5…213T
2…10…215T
2…15…254T
2…20…256T
1750
1750
Fan Drive RPM Range
Standard (7.5 HP)
780-960
805-991
960-1146
1119-1335
Ball
780-960
805-991
960-1146
1119-1335
Ball
780-960
805-991
960-1146
1119-1335
Ball
780-960
805-991
960-1146
1119-1335
Ball
Standard (10, 15, 20 HP), Med Static (7.5 HP)
Med Static (10, 15, 20 HP), High Static (7.5 HP)
High Static (10, 15, 20 HP)
Motor Bearing Type
Maximum Allowable RPM
1450
1450
1450
1450
Motor Pulley Pitch Diameter
Std Fan Drive (7.5 HP)
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13/8
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13/8
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13/8
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13/8
Std Fan Drive (10, 15, 20 HP), Med Static (7.5 HP)
Med Static Fan Drive (10, 15, 20 HP), High Static (7.5 HP)
High Static Fan Drive (10, 15, 20 HP)
Motor Shaft Diameter (in.) (7.5, 10 HP)
Motor Shaft Diameter (in.) (15, 20 HP)
Belt, Qty…Type…Length (in.)
15/8
15/8
15/8
15/8
Std Fan Drive (7.5 HP)
2…B…48
2…B…46
2…B…48
2…B…45
10.2-11.4
2...B...48
2…B…46
2…B…48
2…B…45
10.2-11.4
2…B…48
2…B…46
2…B…48
2…B…45
10.2-11.4
2…B…48
2…B…46
2…B…48
2…B…45
10.2-11.4
Std Fan Drive (10, 15, 20 HP), Med Static (7.5 HP)
Med Static Fan Drive (10, 15, 20 HP), High Static 7.5 HP)
High Static Fan Drive (10, 15, 20 HP)
Pulley Center Line Distance (in.)
Speed Change Per Full Turn of Moveable Pulley Flange (RPM)
Std Fan Drive (7.5 HP)
36
31
36
31
36
31
36
31
Std Fan Drive (10, 15, 20 HP), Med Static (7.5 HP)
Med Static Fan Drive (10, 15, 20 HP), High Static (7.5 HP)
High Static Fan Drive (10, 15, 20 HP)
Fan Shaft Diameter (in.)
31
31
31
31
36
36
36
36
17/16
17/16
17/16
17/16
HIGH PRESSURE SWITCHES (PSIG)
Cutout
380 10
300 15
380 10
300 15
380 10
300 15
380 10
300 15
Reset (Auto)
LOW PRESSURE SWITCHES (PSIG)
Cutout
20
40
3
5
20
40
3
5
20
40
3
5
20
40
3
5
Reset (Auto)
REMOTE REFRIGERANT CONNECTIONS (50BVU,X Only)
Discharge (Hot Gas) Connection (in.) Qty…Size
Liquid Connection (in.) Qty…Size
2…11/8
2…7/8
4…11/8
4…7/8
4…11/8
4…7/8
4…11/8
4…7/8
RETURN AIR FILTERS
Quantity…Size (in.)
8…17x27x4
16…17x27x4
16…17x27x4
16…17x27x4
18
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ACOUSTICAL CONSIDERATIONS — Proper acoustical
considerations are a critical part of every system’s design and
operation. Each system design and installation should be
reviewed for its own unique requirements. For job specific
requirements, contact an acoustical consultant for guidance and
recommendations.
6. For VAV units only, connect the plenum tubing, coiled
behind the VAV control panel, to the bulkhead fittings
located in the discharge of the supply fan. This connects
the high pressure supply to the high side of the duct high
static pressure switch.
CAUTION
In general, to reduce noise, consider the following:
• Locate mechanical room and ducts away from noise
sensitive locations. Whenever possible, work with the
architect to locate the equipment rooms around the
perimeters of restrooms, hallways, fire escapes, stair
wells, etc., to reduce noise transmission. This allows not
only for isolation from radiated sound but also enables
the contractor to route duct systems around sensitive
locations.
Remove all shipping blocks, if any, under blower housing
or damage to the fan may occur.
Step 3 — Install Ductwork — The VAV units must
use a “pair of pants” configuration as shown in Fig. 15. Refer
to the Carrier System Design Manual or ASHRAE (American
Society of Heating, Refrigerating and Air Conditioning Engi-
neers) standards for the recommended duct connection to unit
with 2 fans.
• Construct the equipment room of concrete block or use a
double offset stud wall with interwoven insulation. Seal
all penetrations.
• Design the system for low total static pressure.
• Use suitable vibration isolation pads or isolation springs
according to the design engineer's specifications.
• A flexible canvas duct connector is recommended on
both the supply and return air sides of units to be
connected to system ductwork.
• Use a minimum of 15 ft of return ductwork between the
last air terminal or diffuser and the unit.
• Insulate supply and return ducts with 2-in., 3-lb density
insulation.
• Round duct is recommended. If rectangular ductwork is
used, keep aspect ratios as small as possible (i.e., as close
to square as possible).
• Avoid any direct line of sight from return air grilles
into the unit's return. If return air is to be ducted to an
equipment room, an elbow should be installed within the
equipment room.
• Running a return air drop to near the floor of the room
will aid in sound attenuation.
• Do not exceed the recommended supply duct velocity of
2,000 fpm.
• Do not exceed the recommended return duct velocity of
1,000 fpm.
• Use turning vanes on 90-degree elbows.
• Place isolation springs under each corner and under each
compressor if utilized.
A
B
a50-8357.eps
ASSEMBLING MODULAR UNITS — 50BVT,U,V,W,X
30 to 60 ton units ship in the number of pieces shown in Table
2. Reassemble the unit. Use the loose hardware provided in the
main air-conditioning section and the instructions below.
1. The filter/economizer section ships bolted to the main air-
conditioning section and can be removed in the field.
When reattaching the filter/economizer section to the
main air-conditioning section, place the filter side of the
filter/economizer section facing out and away from the
main air conditioning section.
2. If the unit has 2 filter/economizer and 2 main air-
conditioning sections (40 through 60 ton units), bolt the
remaining filter/economizer section and main air-
conditioning section together, as in Step 1.
3. For units with 2 filter/economizer and 2 main air-
conditioning sections, use the provided unions to assem-
ble the water connections between the 2 additional
sections joined in Step 2.
NOTE: A = 11/2 to 21/2B
Fig. 15 — Typical Fan Discharge Connections for
Multiple Fan Units
A supply air outlet collar and return air duct flange are pro-
vided on all units to facilitate duct connections. Refer to dimen-
sional drawings (Fig. 2-14) for connection sizes and locations.
A flexible canvas duct connector is recommended on both
supply and return air sides of the units to be connected to the
system ductwork.
All metal ductwork should be adequately insulated to avoid
heat loss or gain and to prevent condensation from forming on
the duct walls. Uninsulated ductwork is not recommended, as
the unit's performance will be adversely affected.
Do not connect discharge ducts directly to the blower
outlet(s). The factory filter should be left in place on a free
return system.
4. For units with multiple air conditioning sections, connect
the condensate drain hoses from the “B” side of the unit
to the drain manifold on the “A” side of the unit.
5. For unit sizes 044-064, connect power wiring from the
main terminal block in the “A” side of the unit to the
power terminal block in the “B” side of the unit.
If the unit will be installed in a new installation, the duct
system should be designed in accordance with the System De-
sign Manual, Part 2 and with ASHRAE (American Society of
Heating, Refrigeration and Air Conditioning Engineers) proce-
dures for duct sizing. If the unit will be connected to an existing
duct system, check that the existing duct system has the capaci-
ty to handle the required airflow for the unit application at an
19
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acceptable system static pressure. If the existing duct system is
too small, larger ductwork must be installed.
AIRFLOW
The duct system and diffusers should be sized to handle the
design airflow volumes quietly. To maximize sound attenuation
of the unit's blower(s), the supply and return air plenums should
be insulated for a length of at least 15 ft from the unit. Direct line
of sight from return air grilles into the unit's return should be
avoided. If return air is to be ducted to an equipment room, an
elbow should be installed within the equipment room. Running a
return air drop to near the floor of the room will aid in sound
attenuation. Avoid transmitting vibrations generated by the
movement of air in the ducting to the walls of the building. This
is especially important where ductwork penetrates walls. The
maximum recommended return air velocity is 1,000 fpm. Lower
return air velocities will result in lower sound power levels. The
use of round supply duct plenums should be considered, as it
will significantly reduce low frequency sound at the equipment
room. If rectangular supply plenums are used, the aspect ratio of
the duct should be kept as small as possible (i.e., as close to
square as possible). The large, flat surface areas associated with
large aspect ratio duct systems will transmit sound to the space,
and the potential for duct-generated noise is increased. The max-
imum recommended supply air duct velocity is 2,000 fpm.
Units with two fans should have a properly designed “pair
of pants” duct connection. An adequate straight length of
ducting from the unit should be allowed before elbows are
installed. If connecting an elbow directly to the fan outlet, a
minimum straight length of 2 fan diameters from the fan outlet
is recommended. Elbows should turn in the direction of fan ro-
tation, if possible. Abrupt turns will generate air turbulence and
excessive noise. Turning vanes should be used in all short radi-
us bends. Ensure that ducting does not obstruct access to the
unit for routine servicing.
PROBE
a50-7138ef
TUBING
Fig. 16 — Duct Static Pressure Probe
(P/N 39EK20462)
1
Use /4-in. OD approved polyethylene tubing for up to
50 ft (3/8-in. OD for 50 to 100 ft) to connect the probe to the
bulkhead fitting mounted above the unit display panel
(Fig. 17). Carefully route the tubing from the probe to this
bulkhead fitting.
The static pressure control should be adjusted so that, at full
airflow, all of the remote VAV terminal boxes receive the
minimum static pressure required plus any downstream resis-
tance. Control the system to the lowest static pressure set point
that will satisfy airflow requirements. Lower static pressure set
points reduce total required brake horsepower and reduce
generated sound levels.
DUCT HIGH-STATIC (DHS) LIMIT SWITCH (VAV
Only) — The duct high static limit switch is a mechanical
safety that prevents duct overpressurization. The switch is lo-
cated on the side of the VAV low voltage control panel
(Fig. 18) and is factory set at 3 in. wg. To make an adjustment
using an accurate differential pressure gage, connect low side
and high side to gage and pressure source. Place a voltmeter
across common and normally open contacts. Rotate the adjust-
ment knob (Fig. 19) clockwise to increase pressure setting and
counterclockwise to decrease pressure setting. When the bot-
DUCT STATIC PRESSURE PROBE AND TUBING (VAV
Only) — On VAV systems, the duct static pressure sensor and
tubing are field-mounted. The sensor tubing sensing point
should be located near the end of the main supply trunk duct in
a position free from turbulence effects and at least 10 duct di-
ameters downstream and 4 duct diameters upstream from any
major transitions or branch take-offs. Incorrectly placing the
sensing point could result in improper operation of the entire
VAV system.
1
tom of the adjustment knob is approximately /8-in. from the
switch body, the switch will trip at approximately 3 in. wg.
IMPORTANT: Use tubing that complies with local codes.
Improper location or installation of the supply duct pres-
sure tubing will result in unsatisfactory unit operation and
poor performance.
Install the factory-supplied duct static pressure probe with
the tip facing into the airflow. See Fig. 16.
DUCT STATIC
PRESSURE
PROBE
BULKHEAD
FITTING
EXPN
EDIT
TEST
ALRM
ST
A
T
1
4
7
–
2
5
8
0
3
6
SRVC
HIST
SET
SCHD
ALGO
9
.
CLEAR
ENTER
EXPN
EDIT
TEST
ALRM
STAT
SET
1
4
7
–
2
5
8
0
3
6
SRVC
HIST
WARNING
ALARM
ALGO
SCHD
LOCAL
OFF
REMOTE
CLEAR
9
.
ENTER
WARNING
ALARM
a50-7267ef
LOCAL
OFF
REMOTE
Fig. 17 — Display Panel Location on Unit Front Panel
20
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factory-installed option. Copper is adequate for closed loop
systems where good quality water is available. In conditions
where scale formation or water treatment is questionable, the
optional cupronickel heat exchanger should be used. Where the
water is especially corrosive or could lead to excessive fouling,
intermediate plate frame heat exchangers are recommended.
CAUTION
a50-8253
Galvanized pipe or fittings are not recommended with
50BV units due to the possibility of galvanic corrosion
caused by dissimilar metals. When selecting piping
materials, use only approved piping materials that meet
applicable codes and that will handle the temperatures and
pressures that may be experienced in the application.
Piping systems will sweat if low temperature fluid is used
in the system. For these applications, supply and return
water piping should be insulated to protect from condensa-
tion damage. The minimum recommended entering water
temperature to the unit is 50 F.
The unit is capable of operating with entering water temper-
atures as low as 50 F, without the need for head pressure
control. If the entering water temperature is expected to be
lower, or more stable unit operation is desired, a field-supplied
water-regulating valve may be used.
Fig. 18 — DHS Pressure Limit Location
This unit has multiple independent refrigerant circuits with
separate condensers. The individual condensers are manifolded
together on the waterside to provide easy, single-point water
connections. In order to achieve proper head pressure control
when a water-regulating valve is used, a temperature-actuated
valve is recommended. This allows any of the independent
refrigerant circuits to operate while still modulating condenser
water flow in response to loop water temperature.
a50-7268tf
A glycol solution should be used if ambient temperatures
are expected to fall below freezing or if the loop water temper-
ature is below 50 F while operating in the reverse cycle heating
mode (heat pump units only). Refer to Table 4, which
lists freezing points of glycol at different concentrations. A
minimum concentration of 20% is recommended. Water
pressure drop will increase and unit performance will decrease
with increasing glycol concentrations.
Units with factory-installed waterside economizers have
cooling water passing through the economizer and condenser
in series while operating in the economizer mode. During
normal operation, water bypasses the economizer coil.
Fig. 19 — DHS Limit Switch (P/N 190060)
Step 4 — Make Piping Connections
CONDENSER WATER PIPING (Water-Cooled Only) —
Always follow national and local codes when installing water
piping to ensure a safe and proper installation. Connections to
the unit should incorporate vibration eliminators to reduce
noise and vibration to the building, and shutoff valves to facili-
tate servicing.
Table 4 — Glycol Freezing Points
FREEZE POINT (° F)
% GLYCOL
Ethylene Glycol
Proplylene Glycol
20
30
40
50
18
7
–7
19
9
–5
–28
–27
Prior to connecting the unit(s) to the condenser water
system, the system should be flushed to remove foreign
material that could cause condenser fouling. Install a screen
strainer with a minimum of 20 mesh ahead of the condenser
inlet to prevent condenser fouling and internal condenser tube
damage from foreign material.
Supply and return water piping must be at least as large as
the unit connections, and larger for long runs. Refer to the
System Design Manual, Part 3, and standard piping practice,
when sizing, planning, and routing water piping. See dimen-
sion drawings (Fig. 2-14) for water connection sizes and
locations.
All manual flow valves used in the system should be of the
ball valve design. Globe or gate valves must not be used due to
high pressure drops and poor throttling characteristics.
Do not exceed recommended condenser fluid flow rates
shown in Tables 5A and 5B. Serious damage or erosion of the
heat exchanger tubes could occur. Piping systems should not
exceed 10 fps fluid velocities to ensure quietness and tube wall
integrity. Refer to Tables 5A and 5B for condenser water pres-
sure drop versus flow rate. Flow rates outside of the published
range should not be used.
Ball valves should be installed in the supply and return lines
for unit isolation and water flow balancing.
Units are furnished standard with a copper heat exchanger.
A cupronickel heat exchanger is also available as a
21
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Table 5A — Condenser Pressure Drop
50BVC,J,Q Units
Drain lines should be pitched away from the unit with a
minimum slope of 1/8-in. per foot and conform to all local and
national codes.
A trap must be installed in the condensate line to ensure free
condensate flow (units are not internally trapped). A vertical air
vent is sometimes required to avoid air pockets.
SIZE 020
SIZE 024
Pressure Drop (ft wg)
SIZE 028
SIZE 034
FLOW RATE
(gpm)
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
9.1
11.2
13.5
15.9
18.4
21.1
23.9
27.4
—
—
—
—
—
—
6.0
7.5
9.1
10.9
12.8
14.8
17.0
19.3
21.7
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Install a condensate-trapping drain line at the units drain
connection. See Fig. 20 for correct drain layout.
9.1
10.9
12.8
14.9
17.2
19.6
22.2
24.9
27.8
30.8
34.0
—
—
10.8
12.7
14.7
16.9
19.2
21.7
24.3
27.1
30.0
33.1
36.3
39.7
43.2
a39-2371ef
P1
—
—
—
—
—
—
—
1/2 P1
—
Fig. 20 — Condensate Drain Layout
LEGEND
GPM — Flow Rate
PD — Pressure Drop (ft wg)
When calculating trap depth, remember that it is not the
total static pressure but the upstream or downstream static
resistance that is trapped against. For instance, when calculat-
ing the trap depth for a cooling coil condensate pan, trap
against the coil pressure drop in that coil section and any other
pressure drops upstream of it.
Table 5B — Condenser Pressure Drop
50BVT,V,W Units
SIZE 034
SIZE 044
Pressure Drop (ft wg)
SIZE 054
SIZE 064
FLOW RATE
(gpm)
60
70
80
8.7
11.9
15.5
19.6
24.2
29.3
34.9
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
8.7
10.2
11.8
13.6
15.5
17.4
19.6
21.8
24.2
26.6
29.2
31.9
34.8
If calculating the trap depth for the cooling coil, use the total
static pressure drop (coil plus any other components upstream
of it) plus 1 in. (P1 = negative static pressure + 1 in.), as shown
in Fig. 21.
Traps must store enough condensate to prevent losing the
drain seal at start-up. The “Minimum 1/2 P1” dimension ensures
that enough condensate is stored.
Drain pans should be cleaned periodically to avoid the
build-up of dirt and bacterial growth.
HOT WATER HEATING COIL (Optional) — A factory-installed
one or 2-row hot water heating coil is available as an option. The
coil is supplied with hot water from a boiler through separate pip-
ing from the condenser water loop. All controls for heating opera-
tion are field-supplied.
Piping should be in accordance with accepted industry
standards and all components rated for the system pressure
expected. Pipe the coils so that they will drain, and provide a
drain and vent.
Always connect the supply to the top of the coil, and the
return to the bottom. Refer to Fig. 2-14 for hot water supply
and return piping locations.
Water coils should not be subjected to entering air tempera-
tures below 38 F to prevent coil freeze-up. If air temperatures
across the coil are going to be below this value, use a glycol or
brine solution. Use a solution with the lowest concentration
that will match the coldest air expected. Excess concentrations
will greatly reduce coil capacity.
The return air duct system should be carefully designed to
get adequate mixing of the return air and outdoor air streams to
prevent cold spots on the coil that could freeze.
6.3
8.0
9.9
12.0
14.3
16.7
19.4
22.3
25.3
—
—
—
—
—
—
—
—
90
—
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
6.0
7.3
8.7
10.2
11.8
13.6
15.5
17.4
19.6
21.8
24.2
—
—
—
—
LEGEND
GPM — Flow Rate
PD — Pressure Drop (ft wg)
Pressure and temperature ports are recommended in both
the supply and return lines for system flow balancing. These
openings should be 5 to 10 pipe diameters from the unit water
connections. For thorough mixing and temperature stabiliza-
1
tion, wells in the water piping should extend at least /2 pipe
diameter into the pipe. Measuring the condenser waterside
pressure drop and referring to Tables 5A and 5B can help to
properly set the water flow rate.
Improper fluid flow due to valving, piping, or improper
pump operation constitutes abuse that may result in voiding of
unit warranty. The manufacturer will not be responsible for
damages or failures resulting from improper piping design or
piping material selection.
EVAPORATOR CONDENSATE DRAIN — The condensate
drain connection is 11/4-in. FPT and is located on the same side
of the unit as the condenser water connections. See dimension
drawings (Fig. 2-14) for exact location.
A 2 or 3-way, field-supplied modulating control valve, or a
simple 2-position on-off valve may be used to control water
flow. Select the valve based on the control valve manufacturer's
recommendations for size and temperature rating. Select the
control valve CV based on pressure drop and flow rate through
the coil. This information is available from the VPACBuilder
software program or Tables 6A and 6B.
22
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Table 6A — Hot Water Pressure Drop
50BVC,E,J,K,Q Units
WATER ECONOMIZER (Optional) — The optional waterside
economizer (pre-cooling coil) is factory-installed and piped inter-
nally, in series with the condenser water circuit (Fig. 21). A divert-
ing valve and factory controls are included with the option. Only
one set of field connections needs to be made for condenser water
and economizer water. In addition, when the unit is shipped with
the economizer option, the economizer drain must be connected
to a separate trap. Follow the same steps for the economizer drain
as described for the evaporator condensate drain. An Aquastat is
used to modulate water flow through the economizer. The control-
ler is mounted to the low voltage control box. Electrical connec-
tions are factory installed and wired. The remote bulb is shipped
internal to the unit and requires field mounting. Care should be
taken not to dent the bulb or miscalibration may occur. The
Aquastat has a temperature range adjustment (–30 F to 100 F) and
is field set. See Fig. 2-14 for connection locations and sizes. See
Tables 7A and 7B for economizer waterside pressure drop data.
SIZE 020
SIZE 024
Pressure Drop (ft wg)
SIZE 028
SIZE 034
FLOW RATE
(gpm)
10
15
20
25
30
35
40
45
50
55
60
65
0.7
1.5
2.6
4.0
5.8
7.8
10.2
12.9
15.8
—
0.7
1.5
2.6
4.0
5.8
7.8
10.2
12.9
15.8
—
0.7
1.5
2.6
4.0
5.8
7.8
10.2
12.9
15.8
—
—
—
—
—
0.1
0.1
0.1
0.2
0.2
0.3
0.3
0.4
—
—
—
—
—
—
LEGEND
GPM — Flow Rate
PD — Pressure Drop (ft wg)
The waterside economizer can also be ordered without
factory-installed piping or controls. This offers additional
flexibility for specific applications. In this case, the coil is
factory mounted, but all supply and return piping and controls
are field supplied.
Table 6B — Hot Water Pressure Drop
50BVT,U,V,W,X Units
SIZE 034
SIZE 044
Pressure Drop (ft wg)
SIZE 054
SIZE 064
FLOW RATE
(gpm)
Table 7A — Economizer Pressure Drop Curve
(ft wg), 50BVC,E,J,K,Q Units
45
50
55
60
65
70
75
80
85
2.4
3.0
3.6
4.3
5.0
5.7
6.6
7.4
8.4
9.3
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
2.5
3.1
3.7
4.4
5.1
5.9
6.7
7.6
8.6
9.6
—
—
—
—
—
—
—
—
—
2.5
3.1
3.7
4.4
5.1
5.9
6.7
7.6
8.6
9.6
—
—
—
—
—
—
—
—
—
2.5
3.1
3.7
4.4
5.1
5.9
6.7
7.6
8.6
9.6
SIZE 020
SIZE 024
Pressure Drop (ft wg)
SIZE 028
SIZE 034
FLOW RATE
(gpm)
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
8.9
11.5
14.4
17.6
21.1
24.9
29.0
34.4
—
—
—
—
—
—
11.0
13.8
16.9
20.4
24.1
28.1
32.5
37.1
42.1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
16.9
20.4
24.1
28.2
32.5
37.2
42.1
47.4
52.9
58.7
64.9
—
90
3.5
4.1
4.7
5.4
6.1
6.9
7.7
8.5
9.4
10.3
11.3
12.3
13.4
100
110
120
130
140
150
160
170
180
—
—
—
—
—
—
—
LEGEND
GPM — Flow Rate
PD — Pressure Drop (ft wg)
—
LEGEND
Pipe sizes should be selected based on the head pressure
available from the pump. Water velocity should not exceed
8 fps. Design the piping system for approximately 3 ft of loss
per 100 equivalent ft of pipe. The piping system should allow
for expansion and minimize vibration between the unit and
piping system.
GPM — Flow Rate
PD — Pressure Drop (ft wg)
3-WAY MOTORIZED
BALL VALVE
a50-7269ef
WATERSIDE
ECONOMIZER
COIL
N.C.
N.O.
N.O.
AQUASTAT
MBV
FLUID TO REFRIGERANT
HEAT EXCHANGER
FLUID IN
“BULB STRAPPED
TO FLUID” IN LINE
(FIELD INSTALLED)
POSITIVE SHUT-OFF SOLENOID
VALVE FOR VARIABLE SPEED
PUMPING SYSTEM
(FIELD INSTALLED)
Fig. 21 — Optional Water Economizer
23
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Table 7B — Economizer Pressure Drop Curve
(ft wg), 50BVT,U,V,W,X Units
TRAP (MUST BE
ABOVE TOP OF
CONDENSER COIL)
SIZE 034
SIZE 044
Pressure Drop (ft wg)
SIZE 054
SIZE 064
FLOW RATE
(gpm)
SLOPE
TOWARD
REMOTE
CONDENSER
60
70
80
13.1
17.9
23.5
29.8
36.9
44.8
53.4
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
9.0
11.0
13.1
15.4
17.9
20.6
23.5
26.6
29.8
33.3
36.9
—
—
—
—
—
—
—
13.1
15.4
17.9
20.6
23.5
26.5
29.8
33.2
36.8
40.7
44.7
48.9
53.3
CONDENSER
5.8
7.3
9.1
11.0
13.1
15.4
17.9
20.6
23.5
—
—
—
—
—
—
—
—
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
LIQUID
LINE
HOT GAS
LINE
50BV
UNIT
a50-7270ef
—
—
—
LEGEND
GPM — Flow Rate
PD — Pressure Drop (ft wg)
Fig. 22 — System with Condenser
Above Evaporator
REMOTE REFRIGERANT PIPING (Remote Air-Cooled
Only) — Carrier 50BVE,K,U,X units are supplied without
condensers. To complete the installation, these units must be
field connected to a suitable remote condenser. The 50BV units
from 18 to 30 tons contain 2 equally sized independent refriger-
ant circuits. Units from 40 to 60 tons have 4 separate equal ca-
pacity refrigerant circuits. It is important that the condenser cir-
cuiting be properly matched to the 50BV unit circuiting. Other-
wise, unsatisfactory operation will result. Carrier will not be
responsible for improperly matched remote condenser selec-
tions. Recommended condenser matches are shown in Table 8.
a50-7271ef
50BV
UNIT
HOT GAS
LINE
Table 8 — Recommended Condenser Matches
for 50BVE,K,U,X Units
NO. OF
CKTS
CONDENSER
CIRCUITING
50BV
CONDENSER(S)
LIQUID
LINE
020
024
028
034
044
054
064
2
2
2
2
4
4
4
09DK020 (1)
09DK024 (1)
09DK028 (1)
09DK034 (1)
09DK024 (2)
09DK028 (2)
09DK034 (2)
50/50%
50/50%
50/50%
SLOPE TOWARD
CONDENSER
50/50%
50/50% (each)
50/50% (each)
50/50% (each)
REMOTE
CONDENSER
Install the air-cooled condenser or condensers according to
the installation instructions provided with the condenser(s).
Connection locations and sizes for the hot gas and liquid lines
on the 50BV units are shown in Fig. 2-14, 22 and 23. For
50BV units up to 30 tons, there will be 2 hot gas lines and 2 liq-
uid lines to install between the unit and the condenser. Above
30 tons, 4 hot gas lines and 4 liquid lines will be installed be-
tween the unit and the 2 condensers. Refer to the System De-
sign Manual, Part 3 for standard refrigerant piping techniques.
Also see the air-cooled condenser installation instructions for
additional guidance.
Remote air-cooled 50BV units (only) are shipped with a dry
nitrogen holding charge. After refrigerant connections are
made, release nitrogen, evacuate, leak test, and charge the
system as described in Charging the System in the Mainte-
nance section of this manual.
Fig. 23 — System with Evaporator
Above Condenser
Step 5 — Complete Electrical Connections —
Verify that electrical requirements listed on the unit nameplate
match available power supply. The unit voltage must be within
the range shown in Tables 9A and 9B and phases must be
balanced within 2%. Contact the local power company for line
voltage corrections. Never operate a motor where a phase im-
balance in supply voltage is greater than 2%.
24
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For an unbalanced 3-phase supply voltage, use the follow-
ing formula to determine the percent of voltage imbalance:
This amount of phase imbalance is satisfactory as it is be-
low the maximum allowable 2%.
Percent Voltage Imbalance
IMPORTANT: If supply voltage phase imbalance is
more than 2%, contact the local electric utility com-
pany immediately.
max voltage deviation from average voltage
= 100 x
average voltage
Example: Supply voltage is 460-3-60.
POWER WIRING — Properly sized fuses or HACR (Heat-
ing, Air Conditioning and Refrigeration) circuit breakers must
be installed for branch circuit protection, according to the
national and applicable local codes. See unit nameplate and
Tables 9A and 9B for maximum overcurrent protection size.
These units are provided with single point, main power
supply terminal blocks. Refer to Fig. 2-14 for conduit connec-
tion locations. Connect the power leads as indicated on the unit
wiring diagrams (found in the Troubleshooting section) and be
certain to connect the ground lead to the ground lug in the unit
high voltage electrical box. Refer to Tables 9A and 9B for unit
electrical data.
AB = 452 V
BC = 464 V
AC = 455 V
452 + 464 + 455
Average Voltage =
3
1371
3
457
=
=
Determine maximum deviation from average voltage:
(AB) 457 – 452 = 5 V
(BC) 464 – 457 = 7 V
(AC) 457 – 455 = 2 V
Maximum deviation is 7 V.
Determine percent of voltage imbalance:
7
457
% Voltage Imbalance = 100 x
= 1.53%
Table 9A — Electrical Data — 50BVC,E,J,K,Q
COMPRESSOR
No. 1 No. 2
VOLTAGE
RANGE
POWER
SUPPLY
DISCONNECT
SIZE
INDOOR FAN MOTOR
NOMINAL
VOLTAGE
(3 Ph, 60 Hz)
UNIT SIZE
50BVC,E,J,K,Q
HP
FLA
(ea)
Min Max RLA LRA RLA LRA
Qty
MCA MOCP
FLA
(ea)
1.5
2
3
5
1.5
2
3
5
1.5
2
3
5
2
3
5
2
3
5
2
3
5
3
5
3
5
3
5
5.0
6.4
9.0
12.2
2.5
3.2
4.5
6.1
2.0
2.0
3.6
5.4
6.4
9.0
12.2
3.2
4.5
6.1
2.0
3.6
5.4
9.0
12.2
4.5
6.1
3.6
5.4
12.2
6.1
5.4
84.0
86.8
92.0
98.4
42.1
43.5
46.1
49.3
34.6
34.6
37.8
41.4
88.4
93.6
100.0
48.3
50.85
54.05
34.6
37.8
41.4
138.6
145.0
55.6
58.8
44.1
47.7
157.4
71.6
56.9
110
110
110
110
50
50
50
50
45
45
45
45
120
120
120
60
60
60
45
45
45
190
190
70
70
60
75.8
78.6
83.8
90.2
38.0
39.4
42.0
45.2
31.2
31.2
34.4
38.0
80.0
85.2
91.6
43.6
46.2
49.4
31.2
34.4
38.0
125.2
131.6
50.4
53.6
40.0
43.6
142.6
65.0
51.8
208/230
460
187
414
518
253
506
633
32.9 195 32.9 195
2
020
16.5
13.6
95
80
16.5
13.6
95
2
2
575
80
208/230
460
187
414
518
253
506
633
33.6 225 33.6 225
2
2
2
024
18.6 114 18.6
114
80
575
13.6
80
13.6
208/230
460
187
414
518
253
506
633
53.6 245 53.6 245
20.7 125 20.7 125
16.4 100 16.4 100
2
2
2
028
034
575
60
200
90
208/230
460
575
187
414
518
253
506
633
59.1 425 59.1 425
26.4 187 26.4 187
20.5 148 20.5 148
2
2
2
5
5
5
70
LEGEND
FLA
HP
— Full Load Amps
— Horsepower
LRA
— Locked Rotor Amps
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
RLA — Rated Load Amps
25
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Table 9B — Electrical Data — 50BVT,U,V,W,X
COMPRESSOR
No. 1 / No. 2 No. 3 / No. 4
VOLTAGE
RANGE
POWER
SUPPLY
DISCONNECT
SIZE
INDOOR FAN MOTOR
NOMINAL
VOLTAGE
(3 Ph, 60 Hz)
UNIT SIZE
50BVT,U,V,W,X
HP
FLA
(ea)
Min Max RLA
LRA
RLA
LRA
Qty
MCA MOCP
FLA
(ea)
7.5
10
15
20
7.5
10
15
20
7.5
10
15
20
7.5
10
15
7.5
10
15
7.5
10
15
7.5
10
15
20
7.5
10
15
20
7.5
10
15
20
7.5
10
15
20
7.5
10
15
20
7.5
10
15
20
19.4
25.8
38.6
49.6
9.7
12.9
19.3
24.8
7.8
10.3
15.4
19.8
19.4
25.8
38.6
9.7
12.9
19.3
7.8
10.3
15.4
19.4
25.8
38.6
49.6
9.7
12.9
19.3
24.8
7.8
10.3
15.4
19.8
19.4
25.8
38.6
49.6
9.7
12.9
19.3
24.8
7.8
159.4
165.8
178.6
189.6
71.8
75.0
81.4
86.9
53.9
56.4
61.5
65.9
217.3
230.1
255.7
101.0
107.4
120.2
68.3
200
225
225
250
90
100
100
110
70
70
80
80
250
250
250
110
125
125
80
143.8
150.2
163.0
174.0
64.9
68.1
74.5
80.0
48.8
51.3
56.4
60.8
206.8
219.6
245.2
96.2
102.6
115.4
65.2
208/230
460
187 253
414 506
518 633
62.2
27.6
20.5
376
—
—
1
034
044
054
178
148
—
—
—
—
1
1
575
208/230
460
187 253
414 506
518 633
42.0
19.2
12.4
239
125
80
42.0
19.2
12.4
239
125
80
2
2
2
575
73.3
83.5
80
90
70.2
80.4
239.0
251.8
277.4
299.4
115.5
121.9
134.7
145.7
89.1
250
250
300
300
125
125
150
150
100
110
110
125
350
350
400
400
150
150
150
175
110
125
125
125
227.2
240.0
265.6
287.6
109.8
116.2
129.0
140.0
84.8
208/230
460
187 253
414 506
518 633
187 253
414 506
518 633
47.1
22.6
17.3
62.2
27.6
20.5
318
158
125
376
178
148
47.1
22.6
17.3
62.2
27.6
20.5
318
158
125
376
178
148
2
2
2
2
2
2
94.1
89.8
575
104.3
113.1
303.2
316.0
341.6
363.6
136.7
143.1
155.9
166.9
102.7
107.7
117.9
126.7
100.0
108.8
287.6
300.4
326.0
348.0
129.8
136.2
149.0
160.0
97.6
208/230
460
064
10.3
15.4
19.8
102.6
112.8
121.6
575
LEGEND
FLA
HP
LRA
— Full Load Amps
— Horsepower
— Locked Rotor Amps
MCA
— Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
RLA
— Rated Load Amps
26
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Modular Units — For units with multiple main air-
conditioning sections, connect the high voltage compressor
power wiring to the line side of the high voltage terminal block
in the second section’s high voltage electrical box. This wiring
is located in the upper portion of the compressor compartment.
Connect the low voltage wiring, located in the compressor
compartment, between the two air conditioning sections using
the quick connects provided.
For the supply fan motor, connect the 3-phase high voltage
wiring, coiled behind the high voltage panel, to the line side of
the supply fan motor terminal block located in the fan compart-
ment. For VAV units, connect the 3-phase high voltage wiring
to the line side of VFD.
For units with multiple fans, connect the control power
wiring with the quick connects provided at the fan compart-
ment junction.
THERMOSTAT
B
a50-7272ef
O
TYPICAL
UNIT
G
C
Y2 R W1 Y1
C
24 VAC COMMON
O
FAN RELAY
COMPRESSOR RELAY
Y1
Y2
HEAT PUMP
R
G
24 VAC RETURN
2nd STAGE COMPRESSOR RELAY
Fig. 24 — Typical Wiring 18 to 30 Ton Units
(Two-Stage Cooling Units)
CONTROL WIRING (CV Only) — A standard commercial
thermostat controls constant volume units. These units turn
compressors on or off in response to zone temperature. The
50BV units provide 2 stages of cooling.
50BVT,U,V044-064 Only — Units larger than 30 tons have 4
independent refrigerant circuits.
These units can be controlled using a standard commercial,
2-stage thermostat. In this case, the first stage of cooling will
turn on compressors 1 and 2, and the second stage will turn on
compressors 3 and 4. It is also possible to have 4 stages of cool-
ing, using a suitable field-supplied control method.
For 2-stage thermostat wiring, refer to Fig. 25. Jumpers
must be installed between the G and O terminals in Modules A
and B. A field-supplied, 24-v pilot relay should be used to en-
ergize Y2 on Module B whenever Y1 is energized on Module
A. Similarly, a field-supplied 24-v pilot relay should be in-
stalled to energize Y4 on Module B whenever Y3 on Module
A is energized (Y2 stage of thermostat calls for cooling).
50BVC,E,Q020-034 and 50BVT,U,V034 Only — These
models have 2 independent refrigerant circuits, each capable of
being staged independently. Thermostat wiring is connected to
the 6-position low voltage terminal block located in the unit
electrical box. The 50BV units have a 24-VAC control
transformer, which provides power to the control circuit and to
the thermostat. The thermostat connections and their functions
are as follows:
C
O
Transformer 24-v ac Common
Reversing Valve (heat pumps only)
Y1 1st Stage Compressor Contactor
Y2 2nd Stage Compressor Contactor
R
G
Transformer 24-v ac Hot
Indoor Fan Contactor
Finally, verify that transformer phasing is consistent
between Modules A and B.
Select an appropriate commercial thermostat that has 2 stag-
es of cooling control. If the unit is a heat pump, make sure the
thermostat is capable of heat pump control. Any of the
Debonair® series commercial thermostats will meet the re-
quirements, and are available in a variety of attractive styles, in
programmable and non-programmable versions.
Install the thermostat in the space where the temperature is
being controlled, according to the instructions provided with
the thermostat.
REMOTE CONDENSER FAN CONTACTOR WIR-
ING — For units up to 30 tons, one remote condenser is
required. Install a field-supplied 24-v pilot relay (Aux relay)
between Y1 and C. This will energize the FC contactor on the
remote condenser whenever there is a call for cooling.
For 40 to 60 ton units, 2 remote condensers are required. Be
sure to make piping connections so that compressors 1 and 2 are
connected to condenser 1, and compressors 3 and 4 are connect-
ed to condenser 2. Use an additional set of NO (normally open)
contacts on PR1 to energize FC1 on condenser 1, and a set of
NO contacts on PR2 to energize FC1 on condenser 2.
WARNING
CONTROL WIRING (VAV Only) — The VAV units are de-
signed to operate either with a building management system or
stand alone (local control).
Before wiring the thermostat to the unit, make sure that
main power to the unit has been disconnected. Failure to
heed this warning could result in personal injury.
Carrier Comfort Network® Control Wiring — The CC6400
Control Module connects to the Carrier Comfort Network
(CCN) bus in a daisy chain arrangement. Negative pins on
each component must be connected to respective negative pins
and likewise positive pins on each component must be
connected to respective positive pins. The controller signal pins
must be wired to the signal ground pins. Wiring connections
for CCN must be made at the 3-pin plug.
At any baud rate (9600, 19200, 38400 baud), the number of
controllers is limited to 239 devices maximum. Bus length may
not exceed 4000 ft, with no more than 60 total devices on any
1000-ft section. Optically isolated RS-485 repeaters are
required every 1000 ft.
To wire the thermostat:
1. Connect the ‘C’ terminal from the 50BV unit to the ‘C’
terminal on the thermostat.
2. Wire the ‘Y1’ and ‘Y2’ terminals from the 50BV unit
to the ‘Y1’ and ‘Y2’ terminals, respectively, at the
thermostat.
3. Make a connection between the ‘G’ terminal on the unit
and the ‘G’ terminal on the thermostat.
4. Attach a wire from the ‘R’ terminal at the unit to the ‘R’
terminal at the thermostat.
5. 50BVQ and 50BVV ONLY: If the unit is a heat pump,
connect a final wire from terminal ‘O’ on the heat pump
unit to the ‘W1/O/B’ terminal at the thermostat.
Configure the thermostat for heat pump operation using
the installation instructions provided with the thermostat.
Set the reversing valve polarity of the thermostat to ‘O’.
NOTE: Carrier device default is 9600 baud.
The CCN communication bus wiring is field supplied and
field installed. It consists of shielded 3-conductor cable with
drain (ground) wire. The cable selected must be identical to the
CCN communication bus wire used for the entire network. See
Table 10 for cable recommendations.
See Fig. 24 for typical thermostat wiring.
27
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FIELD-SUPPLIED THERMOSTAT
C
O
Y1
Y2
R
G
PR1
PR2
UNIT MODULE ‘A’
UNIT MODULE ‘B’
C
O
Y1
Y3
R
G
C
O
Y2
Y4
R
G
a50-7273ef
PR2
Remote Condenser Units Only
PR1
(#1)
FC1-4
FC1-5
PR1
PR2
LEGEND
FC — Fan Contactor
PR — Pilot Relay
(#2) FC1-4
FC1-5
Fig. 25 — Typical Wiring 40 to 60 Ton Units (Two-Stage Cooling)
Table 10 — Recommended Cables
SUPPLY AIR TEMPERATURE SENSOR (SAT) — The sup-
ply air temperature sensor (Fig. 29) is used to measure the
temperature of the air leaving the unit. The sensor should be
located in the supply air duct, about 1 ft from the unit discharge
connection (Fig. 30). On units with 2 fans, locate the sensor ap-
proximately 5 duct diameters downstream from “pair of pants”
duct connection, allowing for adequate mixing of supply air.
Mount the sensor as follows:
1. Remove the cover of the sensor junction box.
2. Drill a 7/16-in. hole at the selected location.
3. Install the sensor through the hole and secure using 2
no. 8 screws (provided). Do not overtighten.
4. Connect the sensor to the control box. Use an 18 or
20 AWG, 2 conductor, twisted pair cable. This cable is
suitable for distances of up to 500 feet.
Connect the field wires to the supply air sensor using wire
nuts or closed end style crimp connectors. Do not cut the
sensor leads. Use the full length of lead supplied on the sensor.
In the control box, remove the jacket from the cable. Route
the sensor wires over to the right hand side of the field terminal
block (TB2). Strip the insulation back about 1/4-in. from each
conductor. Connect the two wires to terminals 101 and 102
(SAT) on the terminal board. Polarity is not a consideration.
See Table 11 for resistance vs. temperature values.
MANUFACTURER
Alpha
PART NUMBER
2413 or 5463
A22503
American
Belden
Columbia
8772
02525
NOTE: Conductors and drain wire must be at least 20 AWG
(American Wire Gage), stranded, and tinned copper. Individual
conductors must be insulated with PVC, PVC/nylon, vinyl,
Teflon®*, or polyethylene. An aluminum/polyester 100% foil
shield and an outer jacket of PVC, PVC/nylon, chrome vinyl,
or Teflon with a minimum operating temperature range of
–20 C to 60 C is required.
The communication bus shields must be tied together at
each system element. If the communication bus is entirely
within one building, the resulting continuous shield must be
connected to ground at only one single point. If the communi-
cation bus cable exits from one building and enters another
building, the shields must be connected to the grounds at a
lightning suppressor in each building (one point only).
Wiring Control Devices — Standard controls require no field
wiring.
Standard controls for VAV applications include: duct static
pressure (DSP), duct high static limit switch (DHS), compres-
sor status (CSMUX), supply fan start/stop (SF), and supply fan
speed (SPEED).
Field-installed devices and the factory-supplied supply air
temperature sensor (required) will be wired to the field termi-
nal block (TB2) provided. Refer to Fig. 26 and the following
descriptions. This terminal is located in the control panel as
shown in Fig. 27 and 28.
a50-7164tf
*Teflon is a registered trademark of E.I. du Pont de Nemours and
Company.
Fig. 26 — Field Terminal Block
28
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PCB1
TRANS-1
a50-7275ef
CSMUX
TB2
Fig. 27 — Modular Unit VAV Control Panel
TB2
TRANS-1
a39-1867t
PCB1
Fig. 29 — Supply/Return Air Temperature
Sensor (P/N HH79NZ043)
a50-7276ef
Fig. 28 — Single-Piece Unit VAV Control Panel
39-312d
Fig. 30 — Supply-Air Temperature Sensor
Installation (Unit Discharge Location)
29
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Table 11 — Thermistor Resistance vs Temperature
Values for Supply-Air Temperature Sensor
(10 Kilo- ohm)
TEMP
(C)
TEMP
(F)
RESISTANCE
(Ohms)
–40
–35
–30
–25
–20
–15
–10
–5
–40
–31
–22
–13
–4
335,651
242,195
176,683
130,243
96,974
72,895
55,298
42,315
32,651
25,395
19,903
15,714
12,494
10,000
8,056
0-7274ef
5
14
8.00
23
0
32
5
41
10
50
15
59
20
68
25
77
30
86
35
95
6,530
40
104
113
122
131
140
149
158
5,325
45
4,367
50
3,601
1.00
55
2,985
60
2,487
65
2,082
70
1,752
0.50
0.25
0.22
SMOKE DETECTOR/FIRE ALARM SHUTDOWN
(FSD) — To allow a smoke detector to shut the 50BV down,
remove the jumper from FSD to C and wire these terminals to a
set of normally closed contacts on the smoke detector.
2.25
1.25
0.81
ALARM (ALARM) AND WARNING (WARN) OUT-
PUTS — Two dry contacts output a discrete signal when the
alarm and warning lights on the display are lit. To pick up the
alarm output signal, wire between the ALARM and ALM-CM
terminals. To pick up the warning output signal, wire between
the WARN and ALM-CM terminals.
O0.187
O0.187
(2 HOLES)
65º
NOTE: All dimensions are in inches.
REMOTE OCCUPANCY (ROCC) — The 50BV unit may
be commanded by another control system or a twist timer to
become occupied and run when a set of dry contacts close. In
order for this to occur, wire the contacts to ROCC and C and
set the Local/Off/Remote switch to REMOTE.
RETURN AIR TEMPERATURE SENSOR (RAS) — The
return/mixed air temperature sensor is a 5 kiloohm temperature
sensor used as the space control point. For every degree that
the RAS is below the set point, the supply air set point will be
reset by the configured value in the custom configured RESET
RATIO. Refer to Table 12 and Fig. 31.
Fig. 31 — Return Air Temperature Sensor
(P/N HH79NZ079)
Wire the sensor to PCB1 connector J3, terminals 15 and 16.
Change custom configuration as instructed in Configure the
Custom Programming Selections section. Changing this con-
figuration to YES changes the EWT input to be used as return
air temperature input.
START-UP
Table 12 — Thermistor Resistance vs Temperature
Values for Return-Air Temperature
Sensor (5 kiloohm)
General — Complete the Start-Up Checklist on page CL-1
before attempting system start-up.
CRANKCASE HEATERS — The 50BVT,U,V,W,X034-064
units include crankcase heaters. Crankcase heaters are ener-
gized as long as there is power to the unit and the compressor
is not operating.
Wait 24 hours before starting the compressors to permit
warming by the crankcase heaters.
TEMP
(C)
TEMP
(F)
RESISTANCE
(Ohms)
–40
–35
–30
–25
–20
–15
–10
–5
0
–40
–31
–22
–13
–4
167,835
121,098
88,340
65,121
48,487
36,447
27,648
21,157
16,325
12,697
9,952
7,857
6,247
5,000
4,028
3,265
2,662
2,183
1,801
1,493
1,244
1,041
876
5
AFTER 24 hours, continue with the procedures below.
14
23
CONFIRM THE INPUT POWER PHASE SEQUENCE —
The input power phase rotation sequence must be L1-L2-L3 =
ABC (or forward or clockwise) as indicated with a phase
rotation meter. Incorrect input phase rotation will cause the com-
pressors to rotate in reverse, which results in no cooling capacity.
32
5
41
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
50
59
68
77
86
95
104
113
122
131
140
149
158
167
176
IMPORTANT: On VAV units, fan rotation direction
can NOT be used for the phase sequence check; fan
rotation for VAV units with a variable speed drive is
independent of the unit input wiring sequence.
740
If the compressor is rotating in the wrong direction, it may:
emit increased noise; shut down due to internal overload
protection; have only a small decrease in suction pressure when
it starts; or have only a small increase in discharge pressure
628
30
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when it starts. Also, no cooling will be produced at the
evaporator. If any of these conditions occurs, refer to the
Service section to correct the compressor rotation before
continuing.
INTERNAL WIRING — Check all electrical connections in
unit control boxes; tighten as required.
RETURN-AIR FILTERS — Check that correct filters are
installed in filter tracks (see Tables 3A and 3B). Do not operate
unit without return-air filters.
COOLING — Set the space thermostat to OFF position. Turn
on unit power. Set space thermostat to COOL and the fan to
AUTO. Adjust the thermostat temperature setting below room
temperature. Compressor 1 starts on closure of contactor (com-
pressors 1 and 2 on 4-circuit units with 2-stage thermostat).
Adjust the thermostat to an even lower setting until the ther-
mostat energizes Y2 (the second cooling stage). Compressor 2
starts on closure of contactor (compressors 3 and 4 on 4-circuit
units with 2-stage thermostat).
Adjust the thermostat temperature to a setting just below
room temperature. The second stage of cooling should turn off.
Set the thermostat temperature above room temperature. All
compressors and the unit fan should now be off.
HEATING (Heat Pump Units Only) — Follow the same se-
quence as for cooling (above), except set the space thermostat
to HEAT, and instead of adjusting the thermostat below room
temperature, adjust it above. Verify that the compressors turn
on and the unit runs in reverse cycle mode.
COMPRESSOR MOUNTING — Compressors are internal-
ly spring mounted. Do not loosen or remove compressor hold-
down bolts.
REFRIGERANT SERVICE PORTS — Each refrigerant system
has a total of 2 Schrader-type service gage ports per circuit. One
port is located on the suction line, and one on the compressor
discharge line. Be sure that caps on the ports are tight.
CV Unit Start-Up
EVAPORATOR FAN — Fan belt and variable pitch motor
pulleys are factory installed. See Tables 13-20 for fan perfor-
mance data. Be sure that fans rotate in the proper direction.
Set the thermostat below room temperature and confirm
that the compressors and fan turn off.
Table 13 — Fan Performance — 50BVC,E,Q020
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
Watts
0.4
0.6
0.8
1.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
—
—
—
—
—
604
634
667
700
735
—
—
—
—
—
774
916
1085
1273
1480
—
—
—
—
—
0.87
1.03
1.22
1.43
1.67
—
—
—
608
636
666
693
723
753
785
—
—
—
641
755
906
1057
1226
1423
1638
—
—
—
0.72
0.85
1.02
1.19
1.38
1.60
1.84
623
638
655
676
699
726
750
777
804
833
459
545
0.52
0.61
0.72
0.85
0.99
1.16
1.34
1.55
1.77
2.02
—
—
—
—
755
878
1010
1170
1330
1526
1732
1908
—
—
—
—
—
807
821
841
858
880
902
927
—
—
—
1001
1142
1311
1480
1676
1836
2071
—
—
—
1.13
1.29
1.48
1.67
1.89
2.13
2.40
641
725
742
761
784
805
829
853
881
0.85
0.99
1.14
1.32
1.50
1.72
1.95
2.21
755
878
1029
1189
1377
1573
1745
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
Watts
1.4
1.6
1.8
2.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
—
—
—
—
—
—
—
1283
1451
1629
1781
1989
2233
—
—
—
—
—
—
—
—
951
963
979
997
1018
—
—
—
—
—
1601
1727
1935
2152
2404
—
—
—
—
—
1.80
2.00
2.24
2.50
2.79
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1076
1089
1106
—
—
—
—
—
—
—
2260
2485
2779
—
—
—
—
—
—
—
2.62
2.88
3.18
—
—
—
—
—
—
—
1124
1134
1149
—
—
—
—
—
—
—
2422
2697
2960
—
—
—
—
—
—
—
2.81
3.09
3.39
—
—
881
897
911
930
950
973
1.44
1.63
1.83
2.07
2.31
2.59
—
—
—
1014
1028
1043
1062
1881
2098
2323
2576
2.18
2.43
2.69
2.99
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Units are available with the following motor and drive combina-
tions: 1.5, 2, 3, 5 HP standard drive; 1.5, 2, 3 HP medium static
drive.
For 1.5, 2, 3 HP standard drives, the drive range is 753 to
952 rpm. For medium static drives, the drive range is 872 to
1071 rpm. For 5 HP standard drives, the drive range is 967 to
1290 rpm.
31
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Table 14 — Fan Performance — 50BVC,E,Q024
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
0.4
0.6
0.8
1.0
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
—
—
—
—
—
—
—
—
—
—
0.87
1.03
1.22
1.43
1.67
1.93
2.21
—
—
—
—
—
—
638
655
676
699
726
750
777
804
833
863
892
545
641
0.61
0.72
0.85
0.99
1.16
1.34
1.55
1.77
2.02
2.31
2.61
—
—
755
878
—
—
—
—
—
—
—
725
742
761
784
805
829
853
881
908
936
0.85
0.99
1.14
1.32
1.50
1.72
1.95
2.21
2.50
2.81
608
636
666
693
723
753
785
816
848
641
0.72
0.85
1.02
1.19
1.38
1.60
1.84
2.12
2.41
755
807
821
841
858
880
902
927
952
978
1001
1142
1311
1480
1676
1836
2071
2323
2624
1.13
1.29
1.48
1.67
1.89
2.13
2.40
2.69
3.01
—
—
755
878
1010
1170
1330
1526
1732
1908
2152
2422
604
634
667
700
735
769
802
774
916
1085
1273
1480
1713
1908
906
1029
1189
1377
1573
1745
1989
2251
1057
1226
1423
1638
1827
2080
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
1.4
1.6
1.8
2.0
Rpm Watts
Bhp
Rpm
Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm
Watts
Bhp
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1601
1727
1935
2152
2404
2697
2988
—
—
—
—
1.80
2.00
2.24
2.50
2.79
3.09
3.42
—
—
—
—
—
1014
1028
1043
1062
1081
1102
—
—
—
—
—
1881
2098
2323
2576
2879
3178
—
—
—
—
—
2.18
2.43
2.69
2.99
3.30
3.64
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
881
897
911
930
950
973
996
1020
1283
1451
1629
1781
1989
2233
2494
2806
1.44
1.63
1.83
2.07
2.31
2.59
2.89
3.22
—
951
963
979
997
1018
1039
1061
—
—
—
—
—
—
1076
1089
1106
1123
1142
2260
2485
2779
3060
3360
2.62
2.88
3.18
3.51
3.85
1124
1134
1149
1165
1182
2422
2697
2960
3251
3559
2.81
3.09
3.39
3.73
4.08
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Units are available with the following motor and drive combina-
tions: 2, 3, and 5 HP standard drive; 2, 3 HP medium static
drive.
For 2, 3 HP standard drives, the drive range is 753 to 952 rpm.
For medium static drives, the drive range is 872 to 1071 rpm.
For 5 HP standard drives, the drive range is 967 to 1290 rpm.
32
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Table 15 — Fan Performance — 50BVC,E,Q028
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
0.4
0.6
0.8
1.0
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
6,250
7,000
—
—
751
889
—
624
666
693
723
753
785
816
848
879
912
944
976
1010
678
880
0.79
1.02
1.19
1.38
1.60
1.84
2.12
2.41
2.73
3.08
3.46
3.86
4.31
689
726
750
777
804
833
863
892
921
952
983
1014
1046
797
999
0.92
1.16
1.34
1.55
1.77
2.02
2.31
2.61
2.93
3.29
3.67
4.09
4.55
753
784
805
829
853
881
908
936
963
917
1136
1291
1482
1682
1908
2152
2422
2742
3060
3405
3777
4184
1.06
1.32
1.50
1.72
1.95
2.21
2.50
2.81
3.14
3.51
3.90
4.33
4.80
815
841
858
880
902
927
952
978
1004
1032
1060
1088
—
1045
1273
1437
1627
1836
2071
2323
2624
2924
3251
3605
3985
—
1.21
1.48
1.67
1.89
2.13
2.40
2.69
3.01
3.35
3.73
4.13
4.57
—
604
634
667
700
735
769
802
835
870
904
937
972
0.87
1.03
1.22
1.43
1.67
1.93
2.21
2.53
2.86
3.24
3.63
4.07
7,500
1027
1191
1382
1591
1827
2080
2350
2688
3015
3369
3759
1155
1337
1528
1745
1989
2251
2531
2870
3206
3569
3967
8,000
1054
1237
1437
1664
1908
2179
2467
2824
3169
3550
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
992
1022
1051
1082
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
1.4
Rpm Watts
1.6
1.8
2.0
Rpm Watts
Bhp
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
6,250
7,000
877
897
911
930
950
973
996
1020
1044
1070
1097
1124
—
1173
1410
1582
1781
1989
2233
2494
2806
3106
3451
3804
4193
—
1.36
1.63
1.83
2.07
2.31
2.59
2.89
3.22
3.56
3.95
4.36
4.81
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
951
963
979
997
1018
1039
1061
1084
1109
1134
—
1555
1727
1935
2152
2404
2697
2988
3296
3641
4012
—
1.80
2.00
2.24
2.50
2.79
3.09
3.42
3.78
4.17
4.60
—
7,500
1014
1028
1043
1062
1081
1102
1123
1146
1170
—
1881
2098
2323
2576
2879
3178
3496
3840
4221
—
2.18
2.43
2.69
2.99
3.30
3.64
4.01
4.40
4.84
—
8,000
1076
1089
1106
1123
1142
1161
1184
1206
—
2260
2485
2779
3060
3360
3686
4049
—
2.62
2.88
3.18
3.51
3.85
4.23
4.64
—
1124
1134
1149
1165
1182
1200
1220
—
2422
2697
2960
3251
3559
3886
4248
—
2.81
3.09
3.39
3.73
4.08
4.45
4.87
—
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Units are available with 3 or 5 HP standard drive or 3 HP
medium static drive.
For 3 HP standard drives, the drive range is 753 to 952 rpm.
For medium static drives, the drive range is 872 to 1071 rpm. 5
HP standard drives have drive range of 967 to 1290 rpm.
33
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Table 16 — Fan Performance — 50BVC,E,Q034
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
Watts
0.4
0.6
0.8
1.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
9,000
9,500
639
665
693
721
749
777
805
835
865
894
924
1187
1362
1555
1775
2004
2259
2533
2842
3169
3514
3895
1.36
1.56
1.78
2.03
2.30
2.59
2.90
3.26
3.63
4.03
4.46
693
717
743
769
795
822
848
877
905
933
961
1334
1518
1720
1949
2186
2451
2733
3042
3378
3741
4121
1.53
1.74
1.97
2.23
2.51
2.81
3.13
3.49
3.87
4.29
4.72
745
766
791
815
840
864
889
917
944
971
998
1490
1674
1894
2122
2369
2642
2933
3251
3596
3958
4356
1.71
1.92
2.17
2.43
2.71
3.03
3.36
3.73
4.12
4.54
4.99
795
814
836
859
882
906
929
955
981
1007
—
1646
1839
2058
2296
2551
2833
3133
3460
3813
4184
—
1.89
2.11
2.36
2.63
2.92
3.25
3.59
3.97
4.37
4.80
—
843
861
881
902
924
946
968
993
1018
—
1802
2004
2232
2478
2742
3024
3333
3668
4021
—
2.07
2.30
2.56
2.84
3.14
3.47
3.82
4.20
4.61
—
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
1.4
Rpm Watts
1.6
1.8
2.0
Rpm Watts
Bhp
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
Rpm Watts
Bhp
9,000
9,500
890
906
925
944
965
985
1006
1030
1053
—
1958
2168
2405
2660
2924
3224
3532
3877
4239
—
2.24
2.48
2.76
3.05
3.35
3.69
4.05
4.44
4.86
—
936
950
967
986
1004
1024
1044
1066
—
2122
2341
2578
2842
3115
3414
3732
4085
—
2.43
2.68
2.96
3.26
3.57
3.91
4.28
4.68
—
982
994
2296
2515
2760
3024
3315
3614
3940
4302
—
2.63
2.88
3.16
3.47
3.80
4.14
4.52
4.93
—
1026
1037
1051
1066
1082
1099
1117
—
2460
2688
2942
3215
3505
3813
4148
—
2.82
3.08
3.37
3.68
4.02
4.37
4.75
—
1071
1079
1092
1105
1120
1136
1152
—
2642
2870
3124
3405
3705
4021
4356
—
3.03
3.29
3.58
3.90
4.25
4.61
4.99
—
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1009
1026
1043
1062
1080
1102
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
3.
Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
NOTES:
1. Unit is available with 5 HP standard drive only. The drive range
is 967 to 1290 rpm.
2. Italics indicates field-supplied drive required.
34
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Table 17 — Fan Performance — 50BVT,U,V034
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
Watts
0.4
0.6
0.8
1.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
9,000
9,500
564
590
617
643
669
696
722
750
777
804
832
859
886
3,167
3,666
4,226
4,820
5,503
6,236
6,952
7,816
8,595 10.49
9,572 11.68
10,634 12.97
11,747 14.33
12,953 15.80
3.76
4.35
5.01
5.72
6.53
7.40
8.34
9.38
605
629
655
678
704
729
754
780
806
832
859
885
911
3,483
3,999
4,584
5,194
5,901
6,577
7,380
8,260
9,050 11.04
10,043 12.25
11,122 13.57
12,217 14.90
13,474 16.44
4.13
4.74
5.44
6.16
7.00
7.89
8.85
9.91
645
667
691
713
737
761
784
810
835
860
886
911
936
3,798
4,331
4,933
5,583
6,298
6,987
7,798
8,561 10.44
9,504 11.59
10,514 12.83
11,610 14.16
12,756 15.56
13,996 17.07
4.51
5.14
5.85
6.62
7.47
8.38
9.36
683
704
726
747
770
792
815
839
863
887
912
936
961
4,112
4,671
5,282
5,963
6,612
7,388
8,225
8,990 10.97
9,949 12.14
10,985 13.40
12,097 14.76
13,260 16.18
14,517 17.71
4.88
5.54
6.27
7.07
7.93
8.86
9.87
718
738
761
780
802
823
845
868
891
914
938
962
986
4,392
4,977
5,654
6,263
7,005
7,798
8,510 10.38
9,427 11.50
10,403 12.69
11,447 13.96
12,585 15.35
13,765 16.79
15,038 18.34
5.21
5.90
6.71
7.51
8.40
9.36
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
15,000
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
Watts
1.4
1.6
1.8
2.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
9,000
9,500
751
771
792
812
833
854
874
896
4,663
5,264
5,963
6,603
7,388
8,199
5.53
6.25
7.07
7.92
8.86
9.84
785
802
822
841
861
882
903
4,933
5,574
6,272
6,926
7,720
8,441 10.30
9,332 11.38
5.85
6.61
7.44
8.31
9.26
817
834
852
870
889
909
930
5,212
5,866
6,498
7,240
8,051
8,784 10.72
9,701 11.83
6.18
6.96
7.80
8.69
9.66
849
864
882
899
917
936
5,512
6,166
6,804
7,563
8,253 10.07
9,127 11.13
6.54
7.31
8.16
9.07
881
895
911
927
944
962
5,804
6,394
7,118
7,885
8,578 10.46
9,469 11.55
6.89
7.67
8.54
9.46
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
15,000
8,921 10.88
9,855 12.02
955 10,060 12.27
976 11,079 13.51
997 12,166 14.84
1018 13,303 16.23
1040 14,517 17.71
1060 15,765 19.23
981 10,420 12.71
1001 11,456 13.97
1022 12,551 15.31
1042 13,722 16.74
1064 14,979 18.27
1084 16,260 19.83
924 10,283 12.54
945 11,302 13.79
967 12,380 15.10
990 13,551 16.53
1011 14,765 18.01
1034 16,081 19.62
951 10,702 13.06
972 11,747 14.33
993 12,850 15.67
1015 14,030 17.11
1036 15,261 18.62
919 10,857 13.24
941 11,918 14.54
964 13,064 15.94
987 14,269 17.41
1010 15,560 18.98
—
—
—
—
—
—
—
—
—
LEGEND
medium-static and 7.5 HP high-static drives the drive range is
960 to 1146 rpm. For 10, 15, 20 HP high-static drives the drive
range is 1119 to 1335 rpm.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP
7. This unit has one supply fan and one fan motor.
35
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Table 17 — Fan Performance — 50BVT,U,V034 (cont)
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
2.2
2.4
2.6
2.8
3.0
Rpm Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
9,000
9,500
912
925
940
955
971
988
6,095
6,690
7,423
8,199
8,913 10.87
9,812 11.97
7.23
8.03
8.91
9.84
943
955
969
982
998
6,324
6,996
7,746
8,390 10.23
9,238 11.27
7.59
8.39
9.29
974
984
997
1010
1024
6,629
7,310
8,060
8,715 10.63
9,572 11.68
7.95
8.77
9.67
1005
1013
1025
1037
1050
6,943
7,624
8,253 10.07
9,041 11.03
9,915 12.09
8.33
9.15
1035
1042
1053
1063
7,266
7,955
8,578 10.46
9,375 11.44
8.72
9.54
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
15,000
1076 10,257 12.51
1090 11,207 13.67
1104 12,217 14.90
1121 13,320 16.25
1138 14,492 17.68
1155 15,731 19.19
—
—
—
1014 10,155 12.39
1031 11,130 13.58
1050 12,191 14.87
1069 13,320 16.25
1088 14,526 17.72
1108 15,816 19.29
1040 10,506 12.82
1056 11,490 14.02
1074 12,568 15.33
1092 13,714 16.73
1110 14,927 18.21
1131 16,235 19.80
1065 10,848 13.23
1080 11,849 14.45
1097 12,944 15.79
1115 14,098 17.20
1133 15,329 18.70
—
—
—
1006 10,771 13.14
1025 11,824 14.42
1045 12,936 15.78
1065 14,124 17.23
1086 15,397 18.78
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
3.2
Watts
7,606
8,286
8,904 10.86
9,718 11.85
3.4
Watts
7,946
3.6
Watts
—
3.8
Watts
—
4.0
Watts
—
Rpm
Bhp
9.13
9.94
Rpm
Bhp
9.53
Rpm
—
Bhp
—
Rpm
—
Bhp
—
Rpm
—
1185
Bhp
—
9,000
9,500
1065
1071
1081
1090
1095
1100
1108
8,493 10.36
9,247 11.28
1128
1136
8,835 10.78
9,598 11.71
1157
1163
9,195 11.22
9,958 12.15
9,564 11.67
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
15,000
1190 10,326 12.60
1195 11,139 13.59
1203 12,046 14.69
1212 13,038 15.90
1223 14,090 17.19
1236 15,235 18.58
1116 10,060 12.27
1127 10,959 13.37
1139 11,918 14.54
1152 12,953 15.80
1167 14,073 17.17
1183 15,269 18.63
1143 10,411 12.70
1153 11,319 13.81
1164 12,286 14.99
1176 13,329 16.26
1190 14,457 17.64
1205 15,662 19.11
1169 10,771 13.14
1178 11,678 14.25
1188 12,653 15.43
1200 13,705 16.72
1213 14,850 18.12
1227 16,064 19.60
1102 10,608 12.94
1115 11,558 14.10
1128 12,585 15.35
1144 13,697 16.71
1160 14,876 18.15
1177 16,132 19.68
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
medium-static and 7.5 HP high-static drives the drive range is
960 to 1146 rpm. For 10, 15, 20 HP high-static drives the drive
range is 1119 to 1335 rpm.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP
7. This unit has one supply fan and one fan motor.
36
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 18 — Fan Performance — 50BVT,U,V044
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
Watts
0.4
0.6
0.8
1.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
12,000
12,500
13,000
13,500
14,000
14,500
15,000
16,000
17,000
17,500
18,000
19,000
19,500
403
413
423
436
446
459
469
495
518
531
543
568
580
1057
1173
1280
1422
1546
1706
1847
2200
2570
2781
3001
3474
3728
1.25
1.39
1.52
1.69
1.83
2.02
2.19
2.61
3.05
3.30
3.56
4.12
4.42
461
470
478
489
498
509
518
541
562
573
584
607
619
1271
1395
1520
1661
1803
1962
2121
2482
2878
3097
3325
3815
4077
1.51
1.66
1.80
1.97
2.14
2.33
2.52
2.94
3.41
3.67
3.94
4.53
4.84
512
519
527
537
546
557
565
585
604
614
625
646
657
1458
1591
1723
1883
2033
2209
2385
2772
3176
3404
3640
4147
4418
1.73
1.89
2.04
2.23
2.41
2.62
2.83
3.29
3.77
4.04
4.32
4.92
5.24
561
567
573
582
589
599
607
627
645
654
664
684
693
1644
1785
1927
2086
2253
2438
2614
3036
3474
3710
3955
4488
4767
1.95
2.12
2.29
2.47
2.67
2.89
3.10
3.60
4.12
4.40
4.69
5.32
5.66
608
613
618
626
632
640
647
665
681
691
700
720
729
1838
1980
2130
2297
2465
2658
2843
3272
3736
3990
4252
4820
5107
2.18
2.35
2.53
2.73
2.92
3.15
3.37
3.88
4.43
4.73
5.04
5.72
6.06
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
Watts
1.4
1.6
1.8
2.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
12,000
12,500
13,000
13,500
14,000
14,500
15,000
16,000
17,000
17,500
18,000
19,000
19,500
654
657
661
668
673
680
686
702
717
726
735
753
762
2042
2183
2341
2517
2693
2886
3079
3518
3990
4252
4523
5107
5433
2.42
2.59
2.78
2.99
3.19
3.42
3.65
4.17
4.73
5.04
5.37
6.06
6.45
700
702
704
709
713
719
724
739
752
760
768
785
794
2262
2403
2561
2737
2913
3115
3316
3771
4252
4523
4802
5415
5733
2.68
2.85
3.04
3.25
3.46
3.69
3.93
4.47
5.04
5.37
5.70
6.42
6.80
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
834
836
844
853
859
865
878
885
—
—
—
—
—
—
—
—
—
4.33
4.57
5.11
5.70
6.02
6.37
7.09
7.48
745
746
750
753
758
762
774
786
794
801
816
825
2640
2790
2974
3150
3351
3553
4016
4514
4793
5072
5707
6033
3.13
3.31
3.53
3.74
3.98
4.21
4.76
5.36
5.69
6.02
6.77
7.16
791
792
796
799
810
820
827
833
848
855
3220
3395
3605
3806
4278
4785
5064
5371
5998
6263
3.82
4.03
4.28
4.52
5.08
5.68
6.01
6.37
7.12
7.51
—
3859
4069
4540
5055
5353
5662
6298
6568
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
2.2
Watts
2.4
2.6
2.8
3.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
12,000
12,500
13,000
13,500
14,000
14,500
15,000
16,000
17,000
17,500
18,000
19,000
19,500
—
—
—
—
—
871
872
879
886
891
897
908
915
—
—
—
—
—
—
—
—
—
4.90
5.15
5.71
6.35
6.70
7.05
7.83
8.24
—
—
—
—
—
—
—
913
919
923
928
938
944
—
—
—
—
—
—
—
5099
5645
5936
6245
6830
7170
—
—
—
—
—
—
—
6.05
6.70
7.04
7.41
8.19
8.60
—
—
—
—
—
—
—
947
951
955
959
968
973
—
—
—
—
—
—
—
5415
5945
6245
6481
7135
7484
—
—
—
—
—
—
—
6.42
7.05
7.41
7.78
8.56
8.98
—
—
—
—
—
—
—
980
983
986
989
997
1002
—
—
—
—
—
—
—
5724
6254
6481
6786
7449
7807
—
—
—
—
—
—
—
6.79
7.42
7.78
8.14
8.94
9.37
—
—
—
—
—
—
—
—
1015
1017
1020
1027
1031
—
—
—
—
—
—
—
—
6507
6795
7109
7772
8129
—
—
—
—
—
—
—
—
7.81
8.15
8.53
9.32
9.75
—
4130
4340
4811
5353
5645
5945
6525
6865
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Unit is available with the following motor and drive com-
binations: 7.5, 10, 15 HP standard drive; 7.5, 10, 15 HP
medium-static drive; 7.5, 10, 15 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15 HP standard and 7.5 HP medium-static drives, the
drive range is 805 to 991 rpm. For 10, 15 HP medium-static and
7.5 HP high-static drives the drive range is 960 to 1146 rpm.
For 10, 15 HP high-static drives the drive range is 1119 to
1335 rpm.
37
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 19 — Fan Performance — 50BVT,U,V054
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
Watts
0.4
0.6
0.8
1.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
489
513
540
564
578
590
604
617
629
643
669
696
722
1953
2315
2728
3167
3413
3666
3938
4226
4505
4820
5503
6236
6952
2.32
2.75
3.24
3.76
4.05
4.35
4.67
5.01
5.34
5.72
6.53
7.40
8.34
537
559
583
605
618
629
642
655
665
678
704
729
754
2227
2596
3027
3483
3745
3999
4278
4584
4872
5194
5901
6577
7380
2.64
3.08
3.59
4.13
4.44
4.74
5.08
5.44
5.78
6.16
7.00
7.89
8.85
582
603
624
645
657
667
679
691
701
713
737
761
784
2473
2878
3325
3798
4069
4331
4628
4933
5238
5583
6298
6987
7798
2.93
3.41
3.94
4.51
4.83
5.14
5.49
5.85
6.21
6.62
7.47
8.38
9.36
623
642
663
683
694
704
715
726
736
747
770
792
815
2711
3132
3605
4112
4392
4671
4968
5282
5618
5963
6612
7388
8225
3.22
3.72
4.28
4.88
5.21
5.54
5.89
6.27
6.67
7.07
7.93
8.86
9.87
663
680
699
718
729
738
749
761
770
780
802
823
845
2939
3369
3868
4392
4680
4977
5299
5654
5980
6263
7005
7798
8510
3.49
4.00
4.59
5.21
5.55
5.90
6.29
6.71
7.09
7.51
8.40
9.36
10.38
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
Watts
1.4
1.6
1.8
2.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
701
717
734
751
762
771
781
792
801
812
833
854
874
3167
3623
4121
4663
4968
5264
5618
5963
6307
6603
7388
8199
8921
3.76
4.30
4.89
5.53
5.89
6.25
6.67
7.07
7.48
7.92
8.86
9.84
10.88
739
753
769
785
794
802
812
822
831
841
861
882
903
3413
3868
4383
4933
5247
5574
5919
6272
6542
6926
7720
8441
9332
4.05
4.59
5.20
5.85
6.22
6.61
7.02
7.44
7.85
8.31
9.26
10.30
11.38
777
789
803
817
826
834
843
852
860
870
889
909
930
3658
4121
4645
5212
5548
5866
6219
6498
6856
7240
8051
8784
9701
4.34
4.89
5.51
6.18
6.58
6.96
7.38
7.80
8.23
8.69
9.66
10.72
11.83
814
824
837
849
857
864
873
882
890
899
917
936
955
3,911
4,383
4,915
5,512
5,839
6,166
6,446
6,804
7,170
7,563
4.64
5.20
5.83
6.54
6.93
7.31
7.73
8.16
8.60
9.07
850
858
870
881
889
895
903
911
918
927
944
962
981
4,174
4,654
5,194
5,804
6,130
6,394
6,743
7,118
7,484
7,885
4.95
5.52
6.16
6.89
7.27
7.67
8.09
8.54
8.98
9.46
8,253 10.07
9,127 11.13
10,060 12.27
8,578 10.46
9,469 11.55
10,420 12.71
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Unit is available with the following motor and drive com-
binations: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
38
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 19 — Fan Performance — 50BVT,U,V054 (cont)
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
2.2
Watts
2.4
2.6
2.8
3.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
886
893
903
912
919
925
932
940
946
955
971
988
4,444
4,924
5,495
6,095
6,359
6,690
7,048
7,423
7,798
8,199
5.27
5.84
6.52
7.23
7.63
8.03
8.46
8.91
9.36
9.84
922
927
935
943
950
955
962
969
975
982
998
4,741
5,212
5,795
6,324
6,664
6,996
7,362
7,746
8,121
5.62
6.18
6.87
7.59
8.00
8.39
8.83
9.29
9.74
958
961
967
974
980
984
991
997
5,046
5,539
6,095
6,629
6,970
7,310
7,676
8,060
5.99
6.57
7.23
7.95
8.36
8.77
9.21
9.67
993
994
999
5,380
5,857
6,341
6,943
7,284
7,624
7,999
8,253 10.07
8,630 10.53
9,041 11.03
9,915 12.09
6.38
6.95
7.61
8.33
8.74
9.15
9.60
—
—
—
—
—
—
8.00
8.72
9.13
9.54
9.99
1031
1035
1039
1042
1047
1053
1057
1063
6,664
7,266
7,606
7,955
8,330
8,578 10.46
8,955 10.92
9,375 11.44
1005
1010
1013
1019
1025
1030
1037
1050
1003
1010
1024
8,304 10.13
8,715 10.63
9,572 11.68
8,390 10.23
9,238 11.27
8,913 10.87
9,812 11.97
1076 10,257 12.51
1090 11,207 13.67
1104 12,217 14.90
1014 10,155 12.39
1031 11,130 13.58
1040 10,506 12.82
1056 11,490 14.02
1065 10,848 13.23
1080 11,849 14.45
1006 10,771 13.14
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
3.2
Watts
3.4
3.6
3.8
4.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
—
—
—
—
—
—
8.40
9.13
9.53
9.94
—
—
—
—
—
—
8.82
9.53
9.94
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1185
1187
—
—
—
—
—
—
—
—
—
—
1062
1065
1069
1071
1076
1081
1084
1090
7,005
7,606
7,946
8,286
8,518 10.39
8,904 10.86
9,298 11.34
9,718 11.85
1093
1095
1098
1100
1104
1108
1112
7,353
7,946
8,286
8,493 10.36
8,861 10.81
9,247 11.28
9,641 11.76
—
—
1127
1128
1132
1136
1138
8,501 10.37
8,835 10.78
9,212 11.24
9,598 11.71
9,992 12.19
1156
1157
1159
1163
8,861 10.81
9,195 11.22
9,572 11.68
9,958 12.15
9,564 11.67
9,932 12.12
1190 10,326 12.60
1191 10,711 13.07
1195 11,139 13.59
1203 12,046 14.69
1212 13,038 15.90
1223 14,090 17.19
1165 10,343 12.62
1169 10,771 13.14
1178 11,678 14.25
1188 12,653 15.43
1200 13,705 16.72
1116 10,060 12.27
1127 10,959 13.37
1139 11,918 14.54
1152 12,953 15.80
1143 10,411 12.70
1153 11,319 13.81
1164 12,286 14.99
1176 13,329 16.26
1102 10,608 12.94
1115 11,558 14.10
1128 12,585 15.35
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
39
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Table 20 — Fan Performance — 50BVT,U,V064
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
0.2
0.4
0.6
0.8
1.0
Rpm Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
564
590
617
643
669
696
722
750
777
804
832
859
3,167
3,666
4,226
4,820
5,503
6,236
6,952
7,816
8,595 10.49
9,572 11.68
10,634 12.97
11,747 14.33
3.76
4.35
5.01
5.72
6.53
7.40
8.34
9.38
605
629
655
678
704
729
754
780
806
832
859
885
3,483
3,999
4,584
5,194
5,901
6,577
7,380
8,260
9,050 11.04
10,043 12.25
11,122 13.57
12,251 14.94
4.13
4.74
5.44
6.16
7.00
7.89
8.85
9.91
645
667
691
713
737
761
784
810
835
860
886
911
3,798
4,331
4,933
5,583
6,298
6,987
7,798
8,561 10.44
9,504 11.59
10,514 12.83
11,610 14.16
12,756 15.56
4.51
5.14
5.85
6.62
7.47
8.38
9.36
683
704
726
747
770
792
815
839
863
887
912
936
4,112
4,671
5,282
5,963
6,612
7,388
8,225
8,990 10.97
9,949 12.14
10,985 13.40
12,097 14.76
13,260 16.18
4.88
5.54
6.27
7.07
7.93
8.86
9.87
718
738
761
780
802
823
845
868
891
914
938
962
4,392
4,977
5,654
6,263
7,005
7,798
8,510 10.38
9,427 11.50
10,403 12.69
11,447 13.96
12,585 15.35
13,765 16.79
5.21
5.90
6.71
7.51
8.40
9.36
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
1.2
Watts
1.4
Rpm Watts
1.6
1.8
Watts
2.0
Rpm
Bhp
Bhp
Rpm Watts
Bhp
Rpm
Bhp
Rpm
Watts
Bhp
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
751
771
792
812
833
854
874
896
919
941
964
987
4,663
5,264
5,963
6,603
7,388
8,199
8,921 10.88
9,855 12.02
10,857 13.24
11,918 14.54
13,064 15.94
14,269 17.41
5.53
6.25
7.07
7.92
8.86
9.84
785
802
822
841
861
882
903
4,933
5,574
6,272
6,926
7,720
8,441 10.30
9,332 11.38
5.85
6.61
7.44
8.31
9.26
817
834
852
870
889
909
930
5,212
5,866
6,498
7,240
8,051
8,784 10.72
9,701 11.83
6.18
6.96
7.80
8.69
9.66
849
864
882
899
917
936
5,512
6,166
6,804
7,563
8,253 10.07
9,127 11.13
6.54
7.31
8.16
9.07
881
895
911
927
944
962
5,804
6,394
7,118
7,885
8,578 10.46
9,469 11.55
6.89
7.67
8.54
9.46
955 10,060 12.27
976 11,079 13.51
997 12,166 14.84
1018 13,303 16.23
1040 14,517 17.71
1060 15,765 19.23
981 10,420 12.71
1001 11,456 13.97
1022 12,551 15.31
1042 13,722 16.74
1064 14,979 18.27
1084 16,260 19.83
924 10,283 12.54
945 11,302 13.79
967 12,380 15.10
990 13,551 16.53
1011 14,765 18.01
951 10,702 13.06
972 11,747 14.33
993 12,850 15.67
1015 14,030 17.11
1036 15,261 18.62
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
40
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Table 20 — Fan Performance — 50BVT,U,V064 (cont)
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
2.2
Watts
2.4
2.6
2.8
3.0
Rpm
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
Bhp
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
912
925
940
955
971
988
6,095
6,690
7,423
8,199
8,913 10.87
9,812 11.97
7.23
8.03
8.91
9.84
943
955
969
982
998
6,324
6,996
7,746
8,390 10.23
9,238 11.27
7.59
8.39
9.29
974
984
997
1010
1024
6,629
7,310
8,060
8,715 10.63
9,572 11.68
7.95
8.77
9.67
1005
1013
1025
1037
1050
6,943
7,624
8,253 10.07
9,041 11.03
9,915 12.09
8.33
9.15
1035
1042
1053
1063
7,266
7,955
8,578 10.46
9,375 11.44
8.72
9.54
1076 10,257 12.51
1090 11,207 13.67
1104 12,217 14.90
1121 13,320 16.25
1138 14,492 17.68
1155 15,731 19.19
1014 10,155 12.39
1031 11,130 13.58
1050 12,191 14.87
1069 13,320 16.25
1088 14,526 17.72
1108 15,816 19.29
1040 10,506 12.82
1056 11,490 14.02
1074 12,568 15.33
1092 13,714 16.73
1110 14,927 18.21
1131 16,235 19.80
1065 10,848 13.23
1080 11,849 14.45
1097 12,944 15.79
1115 14,098 17.20
1133 15,329 18.70
—
—
1006 10,771 13.14
1025 11,824 14.42
1045 12,936 15.78
1065 14,124 17.23
1086 15,397 18.78
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm)
3.2
Watts
7,606
8,286
8,904 10.86
9,718 11.85
3.4
Watts
7,946
3.6
Watts
—
3.8
Watts
—
4.0
Watts
—
Rpm
Bhp
9.13
9.94
Rpm
Bhp
9.53
Rpm
—
Bhp
—
Rpm
—
Bhp
—
Rpm
—
1185
Bhp
—
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
1065
1071
1081
1090
1095
1100
1108
8,493 10.36
9,247 11.28
1128
1136
8,835 10.78
9,598 11.71
1157
1163
9,195 11.22
9,958 12.15
9,564 11.67
1190 10,326 12.60
1195 11,139 13.59
1203 12,046 14.69
1212 13,038 15.90
1223 14,090 17.19
1236 15,235 18.58
1116 10,060 12.27
1127 10,959 13.37
1139 11,918 14.54
1152 12,953 15.80
1167 14,073 17.17
1183 15,269 18.63
1143 10,411 12.70
1153 11,319 13.81
1164 12,286 14.99
1176 13,329 16.26
1190 14,457 17.64
1205 15,662 19.11
1169 10,771 13.14
1178 11,678 14.25
1188 12,653 15.43
1200 13,705 16.72
1213 14,850 18.12
1227 16,064 19.60
1102 10,608 12.94
1115 11,558 14.10
1128 12,585 15.35
1144 13,697 16.71
1160 14,876 18.15
1177 16,132 19.68
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
Bhp
—
Brake Horsepower Input to Supply Fan
Watts — Input Power to Supply Fan Motor
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
41
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9. Press
. The display will show:
ENTER
VAV Unit Start-Up
Compressor Stages
2.00 (sizes 020-034)
4.00 (sizes 044-064)
PERFORM AUTOMATIC RUN TEST — The 50BVJ,K,
W,X unit controls are programmed with an automatic run test
that checks connection and operation of major components. To
perform the run test:
Verify that the control display (LID [Local Interface Dis-
play] device/system monitor) interface cable is connected to in-
ternal jack on main controller; that the fire alarm/shutdown
switch input (FSD) has a factory jumper or field input; and that
the Local/Off/Remote switch is set to the REMOTE position
(Fig. 17).
NOTE: When the Local/Off/Remote switch is in the
REMOTE position, the controller time schedule is pre-set
(from the factory) as unoccupied. This means that the unit will
not turn on until the run test is enabled. However, if the con-
troller schedule has already been modified in the field, and the
current time of day is occupied, then the supply fan will start.
The run test will shut the fan down when it begins. The run test
will complete and then the supply fan will automatically
restart.
10. If the number of compressor stages displayed is incorrect,
then enter the correct number. Input 2.00 for sizes 020-
034 or 4.00 for sizes 044-064, then Press
display will show:
Compressor Stages
2.00 (sizes 020-034)
4.00 (sizes 044-064)
. The
ENTER
STAT
11. Press
Hardware Points
STAT
. The LID display will show:
12. Press
again. The LID display will show:
Software Points
13. Press
. The LID display will show:
ENTER
Compressor 1 Status
14. Press
6 times. The LID display will show:
NOTE: If the Local/Off/Remote switch is in the OFF position,
it is normal for the red alarm light on the display panel to be lit,
indicating that the unit is disabled.
NOTE: If the light stays on when the switch is moved to
REMOTE, or if any other problems occur during the run test,
refer to the Troubleshooting section of this manual.
Factory/Field Test
Stop
15. Press 1 then
Factory/Field Test
Start
NOTE: At this point, the yellow warning light on the display
panel will be lit and will stay on throughout the run test. After
each successful step, the red alarm light will blink once.
, The LID display will show:
ENTER
To perform the run test:
1. Turn unit power on.
The LID display will show the controller identification,
time, and date (Fig. 32):
OMNIZONE VPAC
hh:mm mm-dd-yy
16. The control module will now check if there is input from
DHS, FSD, SAT, DSP, and CSMUX.
If the control does not receive open/closed/in range/in
range/in range, the red alarm LED will go on and the test
will stop.
2. Press 3 and then
. The LID display will show:
SET
Controller Password
If the inputs are okay, the red alarm LED blinks once and
the test continues.
17. Next, the control forces the supply fan (SF) and all of the
compressors (COMP) off, and waits 15 seconds.
18. The control forces SF on and SPEED to 20 percent and
then waits 30 seconds.
3. Press
. The LID display will show:
ENTER
Log in to Controller
Enter Password
NOTE: The LID display has two modes: Edit mode and
Status/Maintenance mode. If the LID display is in Edit
mode, then the display will only show the word “pass-
If the VFD display shows: 12.0 Hz, the remote and auto
LEDs blink, and the fan goes on, then the red LED on the
control module blinks once and the test continues.
word.” Press the
mode.
key to toggle to the Status
EXPN/EDIT
19. The control forces SF on and SPEED to 35 percent and
then waits 30 seconds.
Press the
to display:
EXPN/EDIT
Log in to Controller
Enter Password
If the VFD display shows: 21.0 Hz, the remote and auto
LEDs blink, and the fan goes on, then the red LED on the
control module blinks once and the test continues.
4. Key in the password and press
.
ENTER
20. The control forces SF off then waits 15 seconds.
NOTE: The default password is 1111.
5. The LID display will show:
Log in to Controller
If the VFD display shows: Off, the remote and auto LEDs
are off, and the fan goes off, then the red LED on the con-
trol module blinks once and the test continues.
Logged In
NOTE: The steps below will be completed for the number of
compressors configured.
21. The control forces CMP1 (compressor 1) on then waits
5 seconds.
6. Press 37
. The display will show:
ALGO
Custom Program
7. Press . The display will show:
ENTER
If CSMUX is not in range, the red LED will go on and the
test will stop.
If CSMUX is in range, the red LED blinks once and the
test continues.
2.0 Global Dictionary
OMNIZONE
8. Press
(NOTE: Display will flash and is
EXPN/EDIT
now in edit mode.) The display will show:
22. The control forces CMP1 off.
2.0 Global Dictionary
OMNIZONE
42
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a50-7425ef
OMNIZONE VPAC
12:00
02-06-04
EXPN
EDIT
TEST
ALRM
STAT
SET
2
5
8
0
3
6
1
4
7
–
SRVC
HIST
FUNCTION
KEYS
FUNCTION
KEYS
ALGO
SCHD
CLEAR
9
.
OPERATIVE
KEYS
OPERATIVE
KEYS
ENTER
NUMERIC KEYS
Fig. 32 — LID
23. The control forces CMP2 (compressor 2) on then waits
5 seconds.
NOTE: When the switch is in the OFF position, the red
alarm LED will be lit; this is normal.
If CSMUX is not in range, the red LED will go on and the
test will stop.
If CSMUX is in range, the red LED blinks once and the
test continues.
2. If the unit access panel (for power and controls) is still on
the unit, remove it in order to view the control modules
during start-up.
3. Switch the main unit power disconnect to ON.
24. The control forces CMP2 off.
25. The control forces CMP3 (compressor 3) on, if config-
ured, then waits 5 seconds.
When power is applied to the Omnizone™ system control
panel, the red LED on the top front of the processor module
will flash at a rapid pace (about twice a second) for the first
30 to 60 seconds. This rapid flash will then be replaced by a
slower pace of about once per second.
The green LED below the red LED will start flashing. The
green LED indicates input/output communications for accesso-
ry input output modules and the LID display.
The yellow LED will flash when the controller is broadcast-
ing CCN messages to a laptop or other computer.
The third LED from the bottom of the controller (PCB1)
will light.
If CSMUX is not in range, the red LED will go on and the
test will stop.
If CSMUX is in range, the red LED blinks once and the
test continues.
26. The control forces CMP3 off.
27. The control forces CMP4 (compressor 4) on, if config-
ured, then waits 5 seconds.
The LID display shows:
Factory/Field Test
Stop
The LID display will show the controller identification,
time and date as shown below.
OMNIZONE VPAC
hh:mm mm-dd-yy
Both the yellow and red LEDs will go off.
28. The control forces CMP4 off.
29. The run test is complete.
LOG ON TO THE LID DISPLAY — To log on to the LID
display, perform the following procedure:
CHECK VFD — The VFD is factory wired and programmed
for proper operation with the unit controls; no installation or
service adjustments are normally required. At unit start-up, the
VFD’s LED will display “0.0 Hz.” Refer to Fig. 33.
1. Press 3 and then
. The LID display will show:
SET
Controller Password
2. Press
. The LID display will show:
ENTER
Log in to Controller
Enter Password
NOTE: The LID display has two modes: Edit mode and
Status/Maintenance mode. Edit mode allows the user
to change settings on the configurations screens. Status/
Maintenance mode only allows the user to look at the
settings.
POWER UP LID DISPLAY — After completing the auto-
matic run test, perform the following procedures to change the
controller password, set the controller clock, configure sched-
ules, set parameters, view settings, and view alarm history.
1. Set the Remote/Local/Off switch on the front of the unit
to the OFF position. This prevents operation of the fan
and compressors while still providing power to the unit
controls.
43
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VEC lamp
RUN lamp
MON lamp
PRG lamp
Lights when the inverter is
operating. Blinks when the
automatic acceleration/deceleration
is operating
Lights when the
inverter is in
monitor mode.
Lights when the inverter is
in parameter setting mode.
Lights when sensorless
vector operation control
is running.
ECN lamp
Monitor key
Lights whenenergy-saving
mode is in operation.
Displays operation
frequency, parameters,
and error causes.
Charge Lamp
CHARGE
Indicates that high voltage is
still present within the inverter.
Do not open the terminal
board cover while this is lit.
Built-in
potentiometer lamp
MON ENT
Built-in potentiometer
Operation frequency can
be changed when the
built-in potentiometer lamp
is lit.
RUN
STOP
Up/down key lamp
Pressing up or down
key when this lamp
is lit allows the
Enter key
Down key
setting of operation
frequency.
STOP key
RUN key
RUN key lamp
Every pressing of this key
while the RUN key lamp is
lit will cause a slowdown
stop.
Pressing this key
while the RUN key
lamp is lighted
Lights when the
RUN key is
enabled.
Up key
a50-7166ef
starts operations.
Fig. 33 — 50BV VFD Display
NOTE: Remember this password; write it down.
If the LID display is in Edit mode, then the display will
only show the word “password.” Press the
key to toggle to the Status mode. Make sure the LID dis-
CLEAR
5. Press
twice to leave the password screen and re-
EXPN/EDIT
turn to the default display screen.
SET THE CLOCK — The user must be logged in to set the
clock. To set the clock, perform the following procedure:
play shows:
Log in to Controller
Enter Password
1. Press 1 and then
Set Clock
. The LID display will show:
SET
3. Key in the password and press
.
ENTER
2. Press
. The LID display will show:
ENTER
NOTE: The default password is 1111.
4. The LID display will show:
Log in to Controller
No Maintenance
NOTE: There is no maintenance information regarding
setting the clock.
Logged In
3. Press
Time
. The LID display will show:
EXPN/EDIT
NOTE: The user will be automatically logged off after
15 minutes of non-use.
00:00
CHANGE THE DEFAULT PASSWORD — To change the
default password, perform the following procedure:
NOTE: The password must have already been entered to per-
form this procedure.
4. Enter the time. The time is entered in military time (for
example 14.59 for 2.59 pm). Press then press
ENTER
button. The LID display will show:
the
Day of Week
1
1. Press 3 and then
. The LID display will show:
SET
Controller Password
2. Press . The LID display will show:
5. Enter the day of week. The numbers 1 through 7 corre-
spond to the days of the week (1 = MON, 2 = TUE,
3 = WED, 4 = THUR, 5 = FRI, 6 = SAT, 7 = SUN). Press
ENTER
Log in to Controller
Logged in
then press
. The LID display will show:
ENTER
Month
1
3. Press
. The LID display will show:
EXPN/EDIT
Password
1111 (default password, or previous password entered)
6. Enter the number of the corresponding month (1 through
4. Enter the new password (up to 6 digits) and press
12). Press
will show:
then press
. The LID display
ENTER
. The LID display will show:
ENTER
Password
Day
1
(password just entered)
44
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7. Enter the day of the month. Press
. The LID display will show:
then press
3. Press
.
ENTER
ENTER
4. If “No Maintenance” is displayed, press
to
EXPN/EDIT
Year
95
view the set point information. The LID display will
show:
8. Enter the last two digits of the current year. Press
then press . The LID display will show:
Occupied Lo Setpoint
0.30 in. H2O
ENTER
Update Clock
No
This is the pressure set point below which the fan is con-
sidered to be off.
5. Press
. The LID display will show:
9. Press 1 and then
display will flash. Press
to update the clock. The LID
ENTER
CLEAR
twice to view the de-
Occupied Hi Setpoint
fault display and the clock should update to the input time
and date.
0.40 in. H2O
This is the pressure set point above which the fan is con-
sidered to be on.
The down or up arrow will also display the unoccupied
low and high temperature set points. These values should
be kept the same as the occupied values.
CONFIGURE SCHEDULES — Schedules are one method
of starting and stopping the unit at specified intervals. To con-
figure the schedules, perform the following procedure:
1. Press 1 and then
. The LID display will show:
SCHD
6. To view set points 02-09, use the following sequence:
Occupancy Algorithm
Press 2 and then
. The LID display will show:
SCHD
Setpoint Schedule
Press . The LID display will show:
2. Press
. The LID display will show:
ENTER
Time Schedule
Enter to Select
ENTER
Supply Fan Status
SETPT01
3. Press
. If the LID display shows “MODE 0,”
ENTER
then the user is in Maintenance mode and the LID display
is showing the maintenance information for the occupan-
Press
to scroll down to the desired set point. Press
to select.
ENTER
cy schedule. Press
to enter the configura-
EXPN/EDIT
tion mode. The LID display will show:
CLEAR
To view another point, press
one menu level. Then press
the desired set point and press
once to move up
to scroll down to
to select.
Manual Override Hours
0 hours
ENTER
This is the first configuration for each occupancy
algorithm and is used to put the schedule in or out of
occupancy override for the number of hours entered.
CLEAR
set point configuration mode.
7. Pressing the
button will take the user out of the
Set point functions are as follows:
4. Press
. The LID display will show:
Setpoint 02 (VAVRESETbaseline) internally coordinates
the supply air set point reset in several of the algorithms
and cannot be modified.
Period 1: Day of week
00000000
The eight digits represent the certain days of the week or
holidays this period should apply to: M, Tu, W, Th, F, Sa,
Su, and Hol, respectively. Enter a series of 0s or 1s with a
1 corresponding to the days that this period should apply
to and a 0 for the days that this schedule should not apply
to. As an example, entering 11111000 would make the
schedule apply to days Monday through Friday and not
apply to Saturday, Sunday, or Holidays.
Setpoint 03 (Heat/Cool Mode & Reset) is used for com-
parison by the unit to return air, space temperature, or
average space temperature through linkage to determine
when to start reset of the supply air when occupied, when
to turn on heat and disable cooling when occupied,
and when to bring the unit on for unoccupied heating or
cooling.
Setpoint 05 (Supply Static Pressure) is used to set the sup-
ply air static pressure the unit should maintain. Only the
Occupied Low set point may be modified. The other
values will change to the Occupied Low value shortly
after it is modified so that all the values remain the same.
The set point in the static pressure control algorithm will
also follow and cannot be modified in the algorithm con-
figuration screens.
5. Press the
button. The LID display will show:
Period 1 occupied from
00:00
6. Input the occupancy start time for this period.
NOTE: 12.00 represents 12:00 pm.
7. Press the
to input the occupied to time for period 1.
Setpoint 06 (Supply Air Temperature) is the supply air
temperature set point. Only the Occupied Low set
point may be modified. The other values will change
to the Occupied Low value shortly after it is modified
so that all the values remain the same. The set point in
DX VAV staging and some of the other algorithms will
also follow and cannot be modified in the algorithm
configuration screens.
Table 21 lists the available controller set points and
their default values. Refer to 50BV,XJ Controls, Opera-
tion and Troubleshooting manual for additional set point
descriptions.
8. Input the days and times for periods 2 through 8 as
required.
CLEAR
9. Press
to leave the occupancy programming.
PROGRAM SET POINTS — To program the set points, per-
form the following procedure:
1. Press 2 and then
. The LID display will show:
SCHD
Setpoint Schedule
2. Press
. The LID display will show:
ENTER
Supply Fan Status
SETPT01
45
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Table 21 — Controller Set Points
Table 22 — Controller Hardware Points
DESCRIPTION
DISPLAY SCREENS
DESCRIPTION
VALUE UNITS STATUS FORCE
NAME
VALUE UNITS STATUS FORCE NAME
DISPLAY SCREENS
OMNIZONE:SETPT01:
Supply fan Status
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT02:
VAVRESETbaseline
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT03:
Heat/Cool Mode & Reset
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT04:
Head Pressure Control
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT05:
Supply Static Pressure
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT06:
Supply Air Temperature
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT07:
Building Static Pressure
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT08:
BSP raw control
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:SETPT09:
Humidity Control
Occupied Lo Setpoint
Occupied Hi Setpoint
Unoccupied Lo Setpoint
Unoccupied Hi Setpoint
OMNIZONE:HWP01-32:
Hardware points Table 1
0.3 in. H2O
0.4 in. H2O
0.3 in. H2O
0.4 in. H2O
OccLow
OccHgh
Supply Air Temperature
Duct Static Pressure
67
dF
SAT
DSP
0.2 in. H2O
UnOccLow
UnOccHgh
Comp. Status MUX
1.86
Volts
CSMUX
FSD
Fire Alarm/ShutDown Enable
Cond. Water Flow Switch
Yes
CDWF
ROCC
DHS
Remote Occupancy Disable
Duct High Press. Switch Normal
0
0
0
0
dF
dF
dF
dF
OccLow
OccHgh
UnOccLow
UnOccHgh
Entering Water Temp.
Compressor 1 Relay
Compressor 2 Relay
Compressor 3 Relay
Compressor 4 Relay
Supply Fan/VFD
69.9
Stop
Stop
Stop
Stop
Stop
0
Off
Off
77.2
Clean
dF
EWT
CMP1
CMP2
CMP3
CMP4
SF
70
74
55
85
dF
dF
dF
dF
OccLow
OccHgh
UnOccLow
UnOccHgh
VFD Speed Signal
Non Critical Fault
Critical Fault
%
SPEED
WARN
ALARM
MA_RA
FLTS
PHASE
RESET
FREEZ
SPT
BYPAS
PRES
VENTR
TRMCT
ECONO
MVLV
HWV
Mixed/Return Air Temp
Dirty Filter Status
dF
Phase Loss Protection Normal
Ext. Supply Air Reset
0
dF
dF
225
225
225
225
PSIG
PSIG
PSIG
PSIG
OccLow
OccHgh
UnOccLow
UnOccHgh
Water Econ. FreezeStat Normal
Space_Reset Sensor
79.2
VFD Bypass Enable Disable
Head Pressure(Comp1) 118.76
PSIG
Ventilation Request
VAV Terminals Control
2-position/Econo Valve
Reverse/Head Press Ctrl
Hot Water Valve
Close
No
1.5 in. H2O
1.5 in. H2O
1.5 in. H2O
1.5 in. H2O
OccLow
OccHgh
UnOccLow
UnOccHgh
0
%
%
%
100
0
Control
Heat Interlock Relay
Bypass Start_Stop
VAV Terminals Open MAX
Off
HIR
BPS_S
TRMOP
Stop
Close
55
55
55
55
dF
dF
dF
dF
OccLow
OccHgh
UnOccLow
UnOccHgh
OMNIZONE:HWP33-64:
Hardware points table 2
Cooling Tower Sump
Temp.
57.5
dF
TWR
Building Static Milliamp
Condenser Leaving Water
12.51
70.3
ma
dF
BSP
LWT
Indoor Air Quality 587.21
IAQ
0.02 in. H2O
0.02 in. H2O
0.02 in. H2O
0.02 in. H2O
OccLow
OccHgh
UnOccLow
UnOccHgh
Indoor Relative Humidity
49.7
76.1
Off
Off
Off
Off
Off
Off
0
%
dF
IRH
Outdoor Air Temp.
Heat Stage 1
OAT
HEAT1
HEAT2
HEAT3
HEAT4
PUMP
TOWER
EXH
Heat Stage 2
Heat Stage 3
Heat Stage 4
12.32
12.32
12.32
12.32
ma
ma
ma
ma
OccLow
OccHgh
UnOccLow
UnOccHgh
Pump Request
Cooling Tower Request
Exhaust Fan
%
Ext. Dehumidification
Stop
DEHUM
0
99
0
%RH
%RH
%RH
%RH
OccLow
OccHgh
UnOccLow
UnOccHgh
Table 23 — Software Points
DESCRIPTION
DISPLAY SCREENS
99
VALUE UNITS STATUS FORCE
NAME
OMNIZONE:SWP65-96:
Software Points
CHECK SYSTEM PARAMETERS — To check system
STAT
show: “Hardware Points”. Press
ENTER
ware points. The user can navigate up and down through the
Compressor 1 Status
Compressor 2 Status
Compressor 3 Status
Compressor 4 Status
Bypass Acc Panel Secure
DX VAVRESET control
Factory/Field Test
Off
Off
Off
Off
No
CLO1
CLO2
parameters, press the
button. The LID display will
to view the hard-
CLO3
CLO4
BP_SAFE
VAVRESET
FLDTST
BSP_IN
TIMCLOCK
COOLOK
SFS
0
dF
points with the
and
keys.
Stop
0.03 in. H2O
Off
Building Static Pressure
Time Clock
STAT
Press 2 and
to display the software points. The user
Cooling Disable
can navigate up and down through the points with the
keys.
and
Supply Fan Status
Ok to run Fan
Off
No
Control
Control
OKFAN
OK Fan + Sup. Fan Stat FALSE
Fan + Cond. Water Flow FALSE
SF_SFS
FAN_CDWF
MODE
Refer to Tables 22 and 23 for hardware and software points.
Equipment Mode
Activate Evacuation
Mode
Cool
Disable
EVAC
Space Control Point
Mod. Econ Enabled
74
No
dF
dF
CTRLPT
Control ECON_OK
Head Pressure Control Disable
Control
HEAD
Economizer Control
77.22
ECONPT
Temp.
Compressor Cooling Disable
Duct Static Failure Normal
COMPRES
DSP_ALM
C1_ALM
C2_ALM
C3_ALM
C4_ALM
Compressor 1 Alarm Normal
Compressor 2 Alarm Normal
Compressor 3 Alarm Normal
Compressor 4 Alarm Normal
Cond. Flow Alarm Status Disable
Control CDWF_ST
46
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DISPLAY ALARM HISTORY — If the controller is indicat-
ing there are alarms, the user can view the alarm history by
SET CONTROLLER ADDRESS — To set the address of the
Omnizone™ system control panel controller, perform the fol-
lowing procedure:
HIST
pressing the
button. The LID display will show “Alarm
. The LID display will show the date
1. Press 7 and then
EXPN/EDIT
2. Type in the CCN element number and press
. Press
and then
ENTER
SRVC
History.” Press
ENTER
and type of alarm.
.
.
ENTER
As an example, if the LID display shows:
ALARM — 10:55 02-11-04
SFS
3. Press the
press
button. Type in the CCN bus number and
.
ENTER
LOG OFF FROM CONTROLLER — To log off from the
OMNIZONE system control panel controller Press 3 and then
That display indicates that on 02-11-04 at 10:55 a.m. the
supply fan was either on when it had not been commanded on
or was off when it was commanded on.
. The controller password will be displayed.
SET
The user can view other stored alarms by pressing the up and
down arrows. The twenty-four most recent alarms are stored.
1. Press
. The display should show:
ENTER
Log in to Controller
Logged in
If this is not displayed, Press
played.
CONFIGURE CUSTOM PROGRAMMING SELEC-
TIONS — To configure the custom programming selections,
perform the following procedure:
until it is dis-
EXPN/EDIT
1. Press 37
. The LID display will show:
ALGO
Custom Program
2. Press . The LID display will show:
2. Press the
Log out of Controller
Press 1. Press
button. The LID display will show:
ENTER
to log off.
ENTER
2.0 Global Dictionary
OMNIZONE
Sequence of Operation (CV Only) — The follow-
ing sequence applies to constant volume units only.
3. Press
. The display indicates “No Data.” Press
ENTER
CLEAR
Cooling is initiated when the set point in the remote thermo-
stat is not met (space temperature is higher than set point). The
unit sequence of operation is as follows:
then press
. Press
again.
ENTER
EXPN/EDIT
The LID display should now show:
Compressor Stages
2.00 (sizes 020-034)
4.00 (sizes 044-064)
The 50BV units can be remotely authorized to be controlled
by the thermostat through the optional energy management
system relay (EMS). The coil is powered by the energy man-
agement (building automation) system whose contacts are in
series with the ‘R’ 24-v ac terminal with potential across ‘C’
(transformer common). With this terminal open, power will be
interrupted to the thermostat. Closure of this contact will allow
the 50BV unit to operate from the thermostat.
4. Press
7 times. The display will show:
0 = RAT, 1 = MAT 2 = NONE
0.00
5. Press 2 then
. The display will show:
ENTER
Contact closure at the ‘G’ terminal will provide power to
the supply fan contactor, energizing the supply fan. The supply
fan will be off during unoccupied schedule, depending upon
the features of the thermostat used. The ‘O’ terminal energizes
the reversing valve (heat pump units only). Typically ‘Y1’ will
also be energized at this time for cooling operation. During the
second stage of cooling, ‘Y2’ will be initialized after a mini-
mum run time and after there is a differential from set point
plus a deadband or a proportional plus integral calculation,
which is based upon demand and the length of time space-
temperature is greater than set point. Additional assurance is
provided by a delay on make timer in the second stage com-
pressor contactor circuit to avoid dual compressor in-rush start-
ing current.
For 4 compressor units, a call for the first stage of cooling
will turn on compressors 1 and 2. The second stage of cooling
will turn on compressors 3 and 4.
Heating mode (heat pump models only) follows the same
sequence as above except that the reversing valve is not
energized.
WATER ECONOMIZER COOLING — The unit diverts
condenser inlet waterflow through an optional economizer coil
to precool evaporator entering airflow. If the entering water
temperature is colder than the setting on the aquastat, and the
return-air temperature is warmer than the setting on the return-
air thermostat, the 3-way diverting valve will direct water to
the economizer coil.
Economizer water flow is in series with the condensers
allowing compressor operation while the economizer is
operating.
0 = RAT, 1 = MAT 2 = NONE
2.00
6. If RAS is installed at EWT input, press
The display will show:
3 times.
EWT Reset 0 = NO, 1 = YES
0.00
7. Press 1 then
. The display will now show:
ENTER
EWT Reset 0 - NO, 1 = YES
1.00
8. Use the down and up arrows to select the other configura-
tion parameters as required. See Table 24 for a list of con-
figuration parameters.
Table 24 — Configuration Parameters
DESCRIPTION
VALUE
UNITS
NAME
Compressor Stages
Reset Ratio
2.00
3.00
0.00
0.00
0.00
0.00
0.00
2.00
0.00
0.00
68.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.00
–0.50
NUM_CMP
RSET_RTO
CDFW_SWT
EWT_SNS
EWT_RST
MOD_ECON
FLOW_TYP
MARA_SNS
PHAS_SWT
FREZ_SWT
ECON_SET
SPT_SNS
PRES_SNS
TWR_SNS
LWT_SNS
IAQ_SNS
IRH_SNS
BSP_SNS
dF
CDWF 0=NO,1=YES
*ECON 0=NO,1=YES
EWT Reset 0=NO,1=YES
*MOD.VLV 0=NO,1=YES
*0=CONST.,1=VARIABLE
0=RAT,1=MAT 2=NONE
PHASE 0=NO,1=YES
*FREEZ 0=NO,1=YES
*ENABLE ECON.
dF
SPT 0=NO,1=YES
PRES 0=NO,1=YES
TWR 0=NO,1=YES
LWT 0=NO,1=YES
IAQ 0=NO,1=YES
IRH 0=NO,1=YES
BSP 0=NO,1=YES
BSP Range
in. H2O BSP_RNG
in. H2O BSP_LOW
BSP LOW VALUE
*Not used.
47
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OKFAN will turn off, SF_SFS will turn off, Tower and PUMP
will turn off, and then 5 minutes later the SF point will turn off
and the VFD speed will go to 0%.
Sequence of Operation (VAV Only) — The fol-
lowing control sequence of operation for the VAV units de-
scribes the various sequences that occur depending upon the
way an operation is triggered and which software control
points are involved.
SUPPLY FAN — The supply fan can be activated in any of
the following ways:
• Unoccupied space or return air temperature demand
• Unoccupied linkage demand
• Local time schedule (TIMCLOCK software point)
• Remote occupancy (ROCC software point)
• Remote-off-local switch in the local mode
• Enabled by schedule
During the 5-minute delay, the cooling and heating routines
become disabled. This delay allows a compressor that may
have just started to run for its 5-minute minimum on time with
the supply fan on. For example, if the staging routine had just
started Compressor 3 at the time the OKFAN point changed to
OFF, the cooling routine would become disabled and compres-
sors 1 and 2 would shut off right away. Compressor three
would continue to run for its minimum on time of 5 minutes.
The fan continues running until all compressors meet the mini-
mum on time and run with a load, preventing them from shut-
ting down due to a safety.
Once one of the above conditions exists, either TIME-
CLOCK or ROCC indicates ON or enable. The software point
OKFAN will turn on followed by the points TRMCT for air
terminal control and PUMP and TOWER to request condenser
water flow and temperature control. Approximately 20 to
30 seconds later, the supply fan (SF) point will turn ON and the
VFD output SPEED will increase. The SPEED point will
output a signal, determined by a PID (proportional integral de-
rivative loop) calculation, based on the duct static pressure
(DSP) input and the supply static pressure setpoint in
SETPT05.
COMPRESSOR COOLING — If the fan is on and there is no
demand for heat, the Equipment mode (MODE) will be
COOL, and Cooling (COOLOK) will switch to ENABLE.
COMRES triggers the compressor staging routine that con-
trols the number of compressors energized. Units are equipped
with 2 or 4 compressors piped in separate refrigerant circuits,
and staged On/Off in a fixed sequential manner (compressor
no. 1 through compressor no. 4). The compressor control rou-
tine uses a PID calculation to determine the percentage of cool-
ing required, from 1 to 100%. Demand for the PID calculation
is determined from the supply air temperature and the supply
air setpoint (SETPT06).
Once the supply fan is running and the static pressure in-
creases above the supply fan status setpoint in SETPT01, the
supply fan status point (SFS) will indicate ON and the software
point SF_SFS will indicate TRUE.
Compressor cooling (COMPRES) will be turned off for any
of the following reasons:
• There is no condenser water flow (CDWF is Off).
• MODE changes to heat.
Enabled By Unoccupied Demand — A software point “space
control point” will display the current value of the sensor used
to determine unoccupied demand. The EWT sensor provides
this function for the 50BV unit. The display is based on the
sensors installed and the configuration of these sensors in the
custom configuration, or the status of linkage.
If there is no RAS connected to the EWT input, the space
control point will display a default value of 75 F. This value is
above the default occupied cooling set point and below the
unoccupied cooling set point. If this condition exists, supply air
reset from a sensor and unoccupied unit operation will not
occur.
• OKFAN turns off during normal shut down.
During normal compressor operation the minimum on time
is 5 minutes and the minimum off time is 5 minutes.
WATER ECONOMIZER COOLING — The unit diverts
condenser inlet waterflow through an optional economizer coil
to precool evaporator entering airflow. If the entering water
temperature is colder than the setting on the aquastat, and the
return-air temperature is warmer than the setting on the return-
air thermostat, the three-way diverting valve will direct water
to the economizer coil.
If the unit is configured to use an RAS sensor for the Space
Control Point or if linkage is active and the space has unoccu-
pied demand, the software point OKFAN will turn on followed
by the software points TRMCT for air terminal control and
PUMP and TOWER to request condenser water flow and tem-
perature control. Approximately 20 to 30 seconds later the SF
point will turn ON and then the VFD output SPEED will in-
crease. If unoccupied demand is the reason the fan is on, a con-
trol force will appear next to the OKFAN point. Otherwise,
there should not be a force on that point.
If the fan is running due to unoccupied heating or cooling
demand, either the space temperature (if installed), return-air
temperature, or average linkage temperature must rise or drop
to within half way between the occupied and unoccupied set
points in order for the fan to turn back off.
Economizer water flow is in series with the condensers,
allowing compressor operation while the economizer is
operating.
NOTE: The return-air thermostat (RAT) is separate from the
RAS sensor.
COOLING RESET — The 5 kiloohm temperature sensor will
be used as the space control point. If this variable goes below
the occupied high set point in the HEAT/COOL MODE AND
RESET set point (SETPT03), then for each degree that the
space control point is below the set point value, the supply air
set point will be reset by the value configured in the custom
configuration RESET RATIO.
Diagnostic Features (CV Only) — The main con-
trol board (MCB) in the constant volume units has 2 LEDs that
provide diagnostic information. Refer to the Troubleshooting
section for a detailed description of the LED codes.
Enabled by Switching to Local Mode — When the switch is
placed in the Local mode the ROCC point will indicate enable.
If ROCC is ENABLED a software routine will override the oc-
cupancy schedule so that TIMECLOCK will also turn on.
When ROCC is turned off the TIMECLOCK point will turn
off within 60 seconds.
VAV Control and VFD Diagnostics — Refer to the
50BV,XJ Controls Operation and Troubleshooting manual for
detailed information about diagnosing and correcting control
and VFD messages.
Supply Fan Shutdown — If the unoccupied demand is satis-
fied and TIMECLOCK and ROCC are off and disabled,
48
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cooling coils, microbial growth (mold) can result, causing foul
odors and health related indoor air quality problems.
SERVICE
CAUTION
Coils can become dirty over a period of time, especially
if air filter maintenance is neglected. Coils should be in-
spected regularly and cleaned when necessary. Clean coils
with a vacuum cleaner, fresh water, compressed air, or a
bristle brush (not wire). Do not use high-pressure water or
air. Damage to fins may result. Backflush coil to remove de-
bris. Commercial coil cleaners may also be used to help re-
move grease and dirt. Steam cleaning is NOT recommend-
ed. After cleaning, use a fin comb of the correct fin spacing
when straightening mashed or bent coil fins.
Units installed in corrosive environments should be
cleaned as part of a planned maintenance schedule. In this
type of application, all accumulations of dirt should be
cleaned off the coil.
Improper phase sequence will cause scroll compressor
failure due to reverse rotation.
Signs of miswire are:
• Excessive noise
• Reverse rotation of 3 phase indoor fan
• Rapid temperature rise on suction tube
• No pressure differential
Correct immediately. Shut off power at disconnect
and switch any 2 power leads at unit terminal block or
pigtails.
Compressor Rotation — To determine whether or not
the compressor is rotating in the proper direction:
Inspection — Check coil baffles for tight fit to prevent air
from bypassing the coil. Check panels for air leakage, particu-
larly those sealing the fan and coil compartments. Check for
loose electrical connections, compressor oil levels, proper re-
frigerant charge, and refrigerant piping leaks. Before start-up,
be sure all optional service valves are open.
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressor.
The suction pressure should drop and the discharge pres-
sure should rise, as is normal on any start-up. If the suc-
tion pressure does not drop and the discharge pressure
does not rise to normal levels:
Air Filters — The 50BV single-piece units come with 1-in.
filters. The standard 1-in. filters provide lower pressure drop
and longer filter service intervals. The 50BV modular units
come with 4-in. filters.
Inspect air filters every 30 days and replace filters as
necessary.
Replacement filters should have a minimum efficiency rat-
ing of MERV 6 per ASHRAE rating procedures and be rated
for up to 625 fpm velocity. Job requirements or local codes
may specify higher minimum ratings.
3. Turn off power to the unit and tag disconnect.
4. Reverse any 2 of the unit power leads.
Reapply power to the unit. The suction and discharge
pressure levels should now move to their normal start-up
levels.
Also, check that the fan is rotating in the proper direction.
NOTE: When the compressor is rotating in the wrong direc-
tion, the unit makes an elevated level of noise and does not
provide cooling.
Condensate Drains — Clean the drain line and unit
drain pan at the start of each cooling season. Check flow by
pouring water into the drain.
Fan Motor Replacement — If required, replace the
fan motor with an equal or better type and efficiency motor
with equal horsepower. The motor must be rated for a VFD or
inverter application. Do not change the horsepower unless
there is a system design requirement change and VFD size
analysis.
CHECK/CHANGE VFD OUTPUT CURRENT LIMIT —
The VFD provides additional fan motor protection by limiting
the output current to a programmed value. This value has been
factory set according to the factory-installed motor and VFD
sizing options.
Water-Cooled Condensers — Water-cooled condens-
ers may require cleaning of the scale (water deposits) due to
improperly maintained closed-loop water systems. Sludge
build-up may need to be cleaned in an open tower system due
to inducted contaminants.
Local water conditions may cause excessive fouling or pit-
ting of tubes. Condenser tubes should be cleaned at least once a
year, or more often if the water is contaminated.
Proper water treatment can minimize tube fouling and
pitting. If such conditions are anticipated, water treatment
analysis is recommended. Refer to the System Design Manual,
Part 5, for general water conditioning information.
If the VFD and/or motor is replaced, the VFD setup mode
parameter "tHr1" should be reprogrammed to the following
calculated values for optimum motor protection and operating
range:
CAUTION
For VFD size about equal to motor:
tHr1 = 100*motor nameplate Amps / VFD rated output Amps
Follow all safety codes. Wear safety glasses and rubber
gloves when using inhibited hydrochloric acid solution.
Observe and follow acid manufacturer’s instructions.
MAINTENANCE
Cleaning Unit Exterior — Unit exterior panels should
be wiped down using a damp soft cloth or sponge with a mix-
ture of warm water and a mild detergent.
Isolate the supply and return water connections when re-
moving piping to the condenser.
Clean condensers with an inhibited hydrochloric acid solu-
tion. The acid can stain hands and clothing, attack concrete,
and, without inhibitor, can attack steel. Cover surroundings to
guard against splashing. Vapors from vent pipe are not harmful,
but take care to prevent liquid from being carried over by the
gases.
Coil Cleaning — Hot water, steam, and direct expansion
coils must be cleaned at least once a year to maintain peak per-
formance. Dirty coils can contribute to decreased heating or
cooling capacity and efficiency, increased operating costs, and
compressor problems on direct expansion systems. Dirt,
grease, and other oils can also reduce the wettability of the coil
surfaces, which can result in moisture blow-off from cooling
coils and resulting water leakage problems. If the grime on the
surface of the coils becomes wet, which commonly occurs with
Warm solution acts faster, but cold solution is just as effec-
tive if applied for a longer period.
49
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GRAVITY FLOW METHOD (Fig. 34) — Do not add solu-
tion faster than the vent can exhaust the generated gases.
When condenser is full, allow the solution to remain over-
night then drain the condenser and flush with clean water. Fol-
low acid manufacturer’s instructions.
FORCED CIRCULATION METHOD (Fig. 35) — Fully open
the vent pipe when filling the condenser. The vent may be
closed when the condenser is full and the pump is operating.
Fan Motor Lubrication — The fan motor was properly
lubricated at the time of manufacture. Lubricate the fan
motor(s) with SAE-20 non-detergent electric oil.
IMPORTANT: PILLOW BLOCK STYLE FAN BEAR-
INGS: Bearings have been prelubricated with high quality
grease. Bearings must be relubricated once every 6 months
or every 2500 hours of operation whichever comes first.
Regulate the flow to the condenser with a supply line valve.
If the pump is the non-overloading type, the valve may be fully
closed while the pump is running.
For average scale deposit, allow the solution to remain in
the condenser overnight. For heavy scale deposit, allow a full
24 hours. Drain the condenser and flush with clean water.
Follow acid manufacturer’s instructions.
Fan Bearing Lubrication — Inspect the fan bearings
for proper lubrication every 6 month or 2500 hours of opera-
tion, whichever comes first. Standard units have grease fittings
on the fan shaft bearings, located on each side of the blower
wheel. Lubricate bearings with a lithium-based grease (NLGI
Grade 2).
Fan Sheaves — Factory-supplied drives are pre-aligned
and tensioned, however, it is recommended that the belt tension
and alignment be checked before starting the unit. Always
check the drive alignment after adjusting belt tension.
To install sheaves on the fan or motor shaft:
1. Isolate power to the unit.
2. Remove side unit access panel(s).
3. Remove any rust-preventive coating on the fan shaft.
4. Make sure the shaft is clean and free of burrs. Add grease
or lubricant to bore of sheave before installing.
5. Mount sheave on the shaft; to prevent bearing damage, do
not use excessive force.
Each factory-assembled fan, shaft, and drive sheave assem-
bly is precision aligned and balanced. If excessive unit
vibration occurs after field replacement of sheaves, the unit
should be rebalanced. To change the drive ratio, follow the
steps in the Evaporator Fan Performance Adjustment section
(page 51).
After 1 to 3 minutes of operation, check the belt tension.
Also check tension frequently during the first 24 hours of oper-
ation and adjust if necessary. Periodically check belt tension
throughout the run-in period, which is normally the initial
72 hours of operation.
ALIGNMENT — Make sure that fan shafts and motor shafts
are parallel and level. The most common causes of misalign-
ment are nonparallel shafts and improperly located sheaves.
Where shafts are not parallel, belts on one side are drawn tight-
er and pull more than their share of the load. As a result, these
belts wear out faster, requiring the entire set to be replaced be-
fore it has given maximum service. If misalignment is in the
sheave, belts enter and leave the grooves at an angle, causing
excessive belt and sheave wear.
Fig. 34 — Gravity Flow Method
a50-187tf
Shaft Alignment — Check shaft alignment by measuring the
distance between the shafts at 3 or more locations. If the dis-
tances are equal, then the shafts are parallel.
Sheave Alignment
1. To check the location of the fixed sheaves on the shafts,
use a straightedge or a piece of string. If the sheaves are
properly aligned, the string will touch them at the points
indicated by the arrows in Fig. 36. Rotate each sheave a
half revolution to determine whether the sheave is wob-
bly or the drive shaft is bent. Correct any misalignment.
2. With sheaves aligned, tighten cap screws evenly and
progressively.
1
1
NOTE: There should be a /8-in. to /4-in. gap between
the mating part hub and the bushing flange. If the gap is
closed, the bushing is probably the wrong size.
Fig. 35 — Forced Circulation Method
3. With taper-lock bushed hubs, be sure the bushing bolts
are tightened evenly to prevent side-to-side pulley wob-
ble. Check by rotating sheaves and rechecking sheave
alignment. When substituting field-supplied sheaves for
factory-supplied sheaves, only the motor sheave should
be changed.
50
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Charging the System
REMOTE AIR-COOLED UNITS — The 50BVE,K,U,X units
are shipped with a holding charge of dry nitrogen. Remote
condensers, interconnecting piping, and refrigerant to charge the
system are all field supplied.
a50-7135tf
To evacuate the system, refer to GTAC II, Module 4, Dehy-
dration for Proper Evacuation and Dehydration Techniques.
To charge the 50BVE,K,U,X systems:
1. Add an initial minimum refrigerant charge after evacu-
ation to allow the unit to start. Refer to Tables 25A and
25B. Additional refrigerant will be added based on the
length of interconnecting piping and vertical separa-
tion between the indoor unit and the condenser(s).
Table 25A — Minimum Operating Charge (lb),
50BVE,K Units Matched with 09DK Condensers
UNIT SIZE
020
024
028
034
Circuit 1...2
8.1...8.1
9.1...9.1
9.1...9.1
18...18
Table 25B — Minimum Operating Charge (lb),
50BVU,X Units Matched with 09DK Condensers
Fig. 36 — Sheave Alignment
Evaporator Fan Performance Adjustment —
UNIT SIZE
Circuit 1...2
Circuit 3...4
034
18...18
-
044
10...10
10...10
054
18...18
18...18
064
18...18
18...18
To change fan speeds from factory settings:
1. Shut off unit power supply.
2. Loosen nuts on the 4 carriage bolts in the mounting
base. Using adjusting bolts and plate, slide the motor
and remove the belt.
2. To finish charging the system, make sure the unit
is running at full-load operating conditions. Charge to
a clear sight glass. Refer to GTAC II, Module 5,
Charging, Recovery, Recycling and Reclamation and
the Refrigerant Service Techniques manual for proper
charging techniques.
3. Loosen movable-pulley flange setscrew.
4. Screw the movable flange toward the fixed flange to
increase speed, and away from the fixed flange to
decrease speed. Increasing the fan speed increases the
load on the motor. Do not exceed the maximum speed
specified in Tables 3A and 3B.
3. Add 10 lb of R-22 or R-410A over a clear sight glass
to flood subcooler section of the condenser coils.
4. Alternately, and as a double-check, when properly
charged at full-load operating conditions, there should
be 15 F subcooling entering the TXV (the difference
between saturated condenser temperature and actual
liquid temperature entering the TXV).
5. Set the movable flange at nearest keyway of the pulley
hub and tighten the setscrew. (See Tables 3A and 3B
for speed change for each full turn of pulley flange.)
6. Replace and tighten the belts (see Belt Tension Adjust-
ment section).
Compressor Oil — All units are factory charged with
oil. It is not necessary to add oil unless compressor(s) is re-
moved from the unit. If necessary, oil can be removed/charged
via Schrader fitting. Operate the system at high evaporator tem-
perature prior to oil recharge to assist oil return to the compres-
sor(s) from other system components. If necessary, recharge
the system as shown in Table 26.
7. Restore power to the unit.
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from
mounting plate.
Table 26 — Oil Recharge
4. Restore power to unit.
BELT TENSION ADJUSTMENT — Using a gage, apply
4 lb of force to the center of the belt and adjust the tension until
a deflection of 1/64-in. is achieved for every inch of shaft center
distance. See Fig. 37.
Ideal belt tension is the lowest value under which belt slip
will not occur at peak load conditions.
OIL
50BV
UNIT
OIL
PART
SIZE COMPRESSOR RECHARGE
(oz)
TYPE
NUMBER
020
024
028
034
034
044
054
064
ZR94KC
ZR108KC
ZR144KC
ZR19M3
ZR19M3
ZR125KC
ZR16M3
ZR19M3
81
106
106
137
137
106
137
137
C,E,
Q,J,K
3GS 150
viscosity
yellow
mineral
oil
P903-0101
T,U,
V,W,X
LB FORCE
TROUBLESHOOTING
Refer to Tables 27-29 to determine the possible cause of the
problem and the associated procedure necessary to correct it.
See Fig. 38-47 for unit and control wiring.
DEFLECTION
a50-7136ef
Fig. 37 — Fan Belt Tension
51
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Table 27 — Run Test Troubleshooting (VAV Units Only)
PROBLEM
POSSIBLE CAUSE
Control modules do not have lights when unit power is on.
Control display does not light up when unit power is on.
Run test will not start.
Transformer open. Circuit breaker open. Power wiring open. Module failure.
Connection location. Interface cable open. Display failure.
Pre-existing ALARM (red)? Not “Logged in” with password.
Switch not in local.
WARN (yellow) LED does not light during run test.
ALARM (red) LED does not light during run test.
Wiring open. Lamp failure. Control module failure.
Wiring open. Lamp open. Control module failure.
Run test stops, ALARM (red) LED light is lit after it blinks once. Bypass switch to LINE. Mode switch to OFF. Duct high
pressure switch open. Fire shutdown input or jumper open.
Supply air temp out of range. Duct static pressure sensor out of range.
Compressor resistor board wiring error or failure.
Fan does not start/ALARM (red) LED blinks 2 times.
Fan relay failure.
Run test stop, ALARM (red) LED is lit after blinking 3 times.
Wiring open. VFD connection error. VFD setup error. Fan relay failure.
Current isolator failure. Control module failure.
Run test stop, ALARM (red) LED is lit after it blinks 4 times.
Fan does not increase speed.
VFD connection error. VFD setup error.
Current isolator load adjustment too low.
Fan does not stop after ALARM (red) LED blinks 5 times.
Fan rotation is backwards.
Fan relay failure.
VFD to motor wiring sequence error. VFD setup error.
Run test stop, ALARM (red) LED is lit after blinking 6 times.
Compressor 1 does not start.
Wiring open. Compressor resistor board wiring error or failure.
High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open. Compressor relay failure.
Contactor failure. Control module failure. No refrigerant charge.
Run test stop, ALARM (red) LED is lit after blinking 7 times.
Compressor 2 does not start.
Wiring open. Compressor resistor board wiring error or failure.
High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open. Compressor relay failure.
Contactor failure. Control module failure. No refrigerant charge.
Run test stop, ALARM (red) LED is lit after blinking 8 times.
Compressor 3 does not start.
Wiring open. Compressor resistor board wiring error or failure.
High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open. Compressor relay failure.
Contactor failure. Control module failure. No refrigerant charge.
Run test stop, ALARM (red) LED is lit after blinking 9 times.
Compressor 4 does not start.
Wiring open. Compressor resistor board wiring error or failure.
High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open. Compressor relay failure.
Contactor failure. Control module failure. No refrigerant charge.
Compressor rotation is backwards.
“C” message in I/O status display.
Field power wiring sequence error. Compressor power wiring sequence error.
No input signal or communication failure.
“Service” message in I/O status display.
“Supervisor” message in I/O status display.
ALARM (red) LED always on, will not enter run test.
Value is forced from 6400 keypad entry.
Value is forced from network communication (i.e., PC).
SAT, DSP, CSMUX, DHS, or PHASE input values. Mode switch OFF.
NOTE: For more information on VAV controls, refer to the 50BV,XJ Controls Operation and Troubleshooting Manual.
52
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Table 28 — Unit Troubleshooting
PROBLEM
POSSIBLE CAUSE
CORRECTION PROCEDURE
Unit Will Not Start.
Loss of unit power
Check power source.
Check fuses, circuit breakers, disconnect switch.
Check electrical contacts.
Unit voltage not correct
Open fuse
Open protection device
Unit or motor contactor out of order
Contactor or relay overload or out of order
VFD not running
Check and correct.
Check for short circuit in unit.
Check relays (phase monitor option), contacts, pressure switches.
Test and replace if necessary.
Test and replace if necessary.
Perform VFD diagnostic test.
Test and replace if necessary.
Replace belt.
Fan Does Not Operate.
Motor defective
Broken belt
Loose electrical contact
Under voltage
Defect in compressor motor
Missing phase
Tighten contact.
Check and correct.
Replace compressor.
Check and correct.
Compressor is Noisy, But
Will Not Start.
Compressor seized
Check and replace if necessary.
Test and replace if necessary.
Check and correct any leaks. Add refrigerant.
Check load calculation.
Compressor Starts,
But Does Not Continue
to Run.
Compressor or contact defect
Unit is under charged
Unit is too big
Compressor is overloaded
Check protection device and replace.
Check for missing phase.
Check TXV.
Check temperature in suction discharge line.
Unit is Noisy.
Compressor noise
Check TXV and replace if necessary.
Compressor rotation incorrect; check and correct.
Check internal noise.
Tube vibration or condenser water problem
Unit panel or part vibrating
Unit is too small
Check and correct.
Check and tighten appropriate part.
Check load calculation.
Unit Runs Continuously,
But Has Low Capacity.
Low refrigerant or noncondensing gas present Check for leaks and add refrigerant or gas as necessary.
Compressor defect
Check pressure and amps. Replace if necessary.
Insufficient flow of refrigerant in evaporator
Check filter drier and replace if necessary.
Check TXV and adjust or replace if necessary.
Check position of TXV bulb and equalizer.
Oil in evaporator
Low airflow
Drain evaporator.
Check filters, and clean or replace as necessary.
Check coils, and clean as necessary.
Check for restrictions in ductwork.
Check fan rotation and adjust.
Check fan motor.
Check belts for wear.
High Discharge Pressure.
Low waterflow in condenser
Dirty condenser tubes.
Purge air.
Clean condenser.
High temperature in condenser water
Overcharged
Check water tower fans and pumps.
Check and reclaim excess charge.
Adjust subcooling.
Noncondensing gas present
Verify and correct.
LEGEND
TXV — Thermostatic Expansion Valve
VFD — Variable Frequency Drive
53
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Table 29 — CV Units LED Diagnostic Codes
Forcing and Clearing an Input or Output (VAV
Only) — During unit operation and/or troubleshooting, it
may be necessary or desirable to clear an input or output.
Tables 30 and 31 describe the procedure for forcing and clear-
ing inputs and outputs.
NO. OF BLINKS
DESCRIPTION
1
2
3
4
5
6
1st Stage High-Pressure Lockout
1st Stage Low-Pressure Lockout
2nd Stage High-Pressure Lockout
2nd Stage Low-Pressure Lockout
Freeze Protection Lockout*
Condensate Overflow Lockout*
*Freeze protection and condensate overflow lockout require optional
sensors.
NOTE: The main control board has a red LED (light-emitting diode)
for fault indication and will blink a code as described above. Count
the number of blinks to determine the lockout condition.
Table 30 — Forcing an Input or Output
STEP NO. INSTRUCTION/ACTION
1. Press 3, SET, ENTER.
2. Press ENTER.
3. Press 1111, ENTER.
4. Press STAT.
RESULT
“Controller Password”
“Log in to Controller” “Enter Password”
“Log in to Controller” “Logged in”
“Hardware Points”
5. Press ENTER.
“Supply Air Temperature”
6. Press down arrow to obtain desired item.
(NOTE: Order is PCB1 I/O, PCB2 I/O, PCB3 I/O.)
7. Key in force value (1=on/start, 0 = off/stop), ENTER. Force value/status “Service”
Table 31 — Clearing a Forced Input or Output
STEP NO. INSTRUCTION/ACTION
RESULT
1. Press 3, SET, ENTER.
2. Press ENTER.
3. Press 1111, ENTER.
4. Press STAT.
“Controller Password”
“Log in to Controller” “Enter Password”
“Log in to Controller” “Logged in”
“Hardware Points”
5. Press ENTER.
“Supply Air Temperature”
6. Press down arrow to obtain desired item.
7. Press CLEAR, ENTER.
(NOTE: Order is PCB1 I/O, PCB2 I/O, PCB3 I/O.)
Auto value/status (NOTE: “Service” must be gone.)
54
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a50-8250
55
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A50-8251
56
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a50-7279ef
57
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58
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a50-7284ef
59
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60
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a50-7282ef
61
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1
2
3
1
2
4
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a50-7285ef
VFD2
C O M M O N ( C )
VFD1
A C ( 2 R 4 ) V
CSMUX
63
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a50-7286ef
VFD2
C O M M O N ( C )
VFD1
A C ( 2 R 4 ) V
CSMUX
64
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LEGEND AND NOTES FOR FIG. 41-47
LEGEND
LPS
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Low Refrigerant Pressure Switch
Mixed/Return Air Temperature Sensor
Motorized Ball Valve Relay
Local/Remote Control Relays
Compressor Motor Protector
Unit Control Board
ALARM — Unit Alarm Relay (Critical Fault)
ALM-CM— Alarm/Warning Relay Common
MA_RA
MBVR
MSR
AO
— Analog Output
AQUA — Aquastat
OLR
BM
— Blower Motor
PCB1
PCB2,3
PHASE
PHASER
RAT
BPS_S — Fan Start/Stop Relay (VFD Bypass Mode)
I/O Expansion Board
BR
— Blower Relay
Phase/Rotation Monitor
Phase Monitor Relay
BYPAS — VFD Bypass Control
CBR
CC
CCN
— Circuit Breaker
Return Air Thermostat
External Reset
— Compressor Contactor
— Carrier Comfort Network®
RESET
ROCC
SAT
Remote Occupancy
CDWF — Condenser Waterflow Relay
CDWFS — Condenser Waterflow Switch
Supply Air Temp. Sensor
Space/Zone Temperature Sensor
Supply Fan Start/Stop Relay
0-10 VDC Signal Isolator for VFD
Switch
SPT
SF
CLO
CMP
— Compressor Lockout Control
— Compressor Control Relay
SPEED
SW
COMPR — Compressor
CSMUX — Signal Multiplexer-Comp Status
T
TB2
Transformer
Terminal Block for Field Connections
Transformer
DHS
DO
DSP
— Duct High Static Limit Switch
— Digital Output
— Duct Static Pressure Transducer
TRANS
TRMCT
TRMOP
VENTR
VFD
VAV Terminals Control
VAV Terminals Open
Ventilation Output
Variable Frequency Drive
Unit Warning Relay (Non-Critical Fault)
Factory Wiring
Field Wiring
ECONO — Economizer Valve/Damper Control
EWT
FLTS
— Entering Water Temperature Sensor
— Filter Status Switch
FREEZ — Freeze Thermostat (Water Economizer)
WARN
FSD
GND
HIR
— Fire Alarm/Shutdown
— Ground
— Heat Interlock Relay
— High Refrigerant Pressure Switch
HPS
NOTES:
1. Partial wiring shown on both power and control diagrams.
2. Class 2 transformer TRANS-1 is wired into separate circuit. Do not interconnect other
transformers or circuits; circuit separation or compressor transformers from low voltage
control panel transformers shall be maintained.
3. Shielded wire shall have drain wire connected to VFD ground screw. The floating end
of the drain wire shall be insulated.
4. Shielded wire shall have drain wire connected to the control panel, adjacent to the
PCB. The floating end of the drain wire shall be insulated.
65
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Copyright 2008 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500001-01
Printed in U.S.A.
Form 50BV-3SI
Pg 66
10-08
Replaces: 50BV-2SI
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START-UP CHECKLIST
(Fill out this form on Start-Up and file in job folder)
I. PRELIMINARY INFORMATION:
50BV UNIT:
MODEL NO. ____________________ SERIAL NO. ____________________
START-UP DATE: ______________________________________
II. PRE-START-UP:
VERIFY ALL SHIPPING MATERIALS HAVE BEEN REMOVED FROM THE UNIT
IS THERE ANY SHIPPING DAMAGE? ________________ IF SO, WHERE ________________
_________________________________________________________
WILL THIS DAMAGE PREVENT UNIT START-UP?
CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT? (Y/N) _______
HAS THE GROUND WIRE BEEN CONNECTED? (Y/N) _______
(Y/N) _______
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? (Y/N) _______
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? (Y/N) _______
HAS THE CORRECT INPUT POWER PHASE SEQUENCE BEEN CONFIRMED WITH A METER? (Y/N) _______
HAS THE FAN AND MOTOR PULLEY BEEN CHECKED FOR PROPER ALIGNMENT
AND DOES THE FAN BELT HAVE PROPER TENSION?
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE? (Y/N) _______
ARE PROPER AIR FILTERS IN PLACE AND CLEAN? (Y/N) _______
(Y/N) _______
VERIFY THAT THE UNIT IS INSTALLED WITHIN LEVELING TOLERANCES
(Y/N) _______
CONTROLS
HAS THE DUCT STATIC PRESSURE PROBE BEEN INSTALLED?
HAVE CONTROL CONNECTIONS BEEN MADE AND CHECKED?
(Y/N) _______
(Y/N) _______
ARE ALL WIRING TERMINALS (including main power supply) TIGHT? (Y/N) _______
HAS AUTOMATIC RUN TEST BEEN COMPLETED?
HAS THE VFD CHECKOUT BEEN COMPLETED?
PIPING
(Y/N) _______
(Y/N) _______
HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR, CONDENSER, EVAPORATOR, TXVs (Thermostatic Expansion
Valves), SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS WITH A LEAK DETECTOR? (Y/N) _______
HAVE WATER AND STEAM VALVES BEEN OPENED (to fill piping and heat exchangers)?(Y/N) _______
HAS AIR PURGE BEEN PERFORMED? (Y/N) _______
ELECTRICAL
CHECK VOLTAGE IMBALANCE
LINE-TO-LINE VOLTS:
(AB + AC + BC)/3 = AVERAGE VOLTAGE =
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE =
AB
V
AC
V
BC
V
V
V
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) =
% (IF OVER 2% VOLT-
AGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM; CALL LOCAL POWER COMPANY FOR ASSISTANCE.)
CL-1
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III. START-UP:
CHECK FAN SPEED AND RECORD.
AFTER AT LEAST 15 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:
CIRCUIT 1
CIRCUIT 2
CIRCUIT 3
CIRCUIT 4
SUCTION PRESSURE
SATURATED SUCTION TEMP
SUCTION LINE TEMP
SUPERHEAT DEGREES
DISCHARGE PRESSURE
SATURATED CONDENSING
LIQUID LINE TEMP
SUBCOOLING DEGREES
LIQUID SIGHT GLASS (CLEAR/BUBBLES)
ENTERING CONDENSER-WATER TEMP
LEAVING CONDENSER-WATER TEMP
EVAP ENTERING-AIR DB (dry bulb) TEMP
EVAP ENTERING-AIR WB (wet bulb) TEMP
EVAP LEAVING-AIR DB TEMP
EVAP LEAVING-AIR WB TEMP
COMPRESSOR AMPS:
L1
L2
L3
SUPPLY FAN AMPS:
L1
L2
L3
NOTES: _______________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
Copyright 2008 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500001-01
Printed in U.S.A.
Form 50BV-3SI
Pg CL-2
10-08
Replaces: 50BV-2SI
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