See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions and Parts Manual DX111425CD & DX151905CD
DX111425CD & DX151905CD
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production
Drive, Harrison, Ohio, 45030, Telephone: (800) 424-8936
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale)
of the Campbell Hausfeld product.
Cordless Drill/Driver
and Charger
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld cordless power tool supplied
or manufactured by Warrantor.
BUILT TO LAST
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur
within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
Unpacking
When unpacking this product,
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE
LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used
for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date
of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above
limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT
FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in
accordance with instructions provided in the owner’s manual(s) supplied with product. Accident,
purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also
include the removal or alteration of any safety devices. If such safety devices are removed or altered,
this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. contacts, grips, springs, triggers
or any other expendable part not specifically listed. These items will only be covered for ninety (90)
days from date of original purchase.
carefully inspect for any damage that
may have occurred during transit.
General Safety
Information
This manual contains information that
is very important to know and under-
stand. This information is provided for
SAFETY and to PREVENT EQUIPMENT
PROBLEMS. To help recognize this
information, observe the following
symbols.
Danger indicates
!
DANGER
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Model DX151905CD - Two Speed Ranges & variable speed trigger
!
WARNING
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option,
products or components which are defective, have malfunctioned and/or failed to conform within duration
of the warranty period.
Caution indicates a
potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
!
CAUTION
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-424-8936) to obtain your warranty service options. Freight costs must be
borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s
manual(s).
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
NOTICE
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or
replacement will be scheduled and serviced according to the normal work flow at the servicing location,
and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights.
You may also have other rights which vary from state to state or country to country.
The following safety precautions must
be followed at all times along with any
other existing safety rules.
1. Read all manuals
included with this
product carefully. Be
MANUAL
thoroughly familiar with
the controls and the
proper use of the equipment.
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use this tool.
Model DX111425CD - Single speed range & variable speed trigger
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
For parts, product & service information
IN708800AV 6/06
© 2006 Campbell Hausfeld/Scott Fetzer
visit www.chpower.com
8
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Operating Instructions and Parts Manual
DX111425CD & DX151905CD
create a risk of fire when used with
another battery.
shock. If an extension cord must be
used, make sure:
• That the size of the cord is at least
as specified in chart titled
“Minimum Wire Size (AWG) of
Extension Cord for Battery
Charger.”
• That the pins on plug of extension
cord are the same number, size and
shape as those of plug on charger.
• That the extension cord is
properly wired and in good
electrical condition.
DRIVING MACHINE SCREWS
1. Drill and tap correct hole size for
fastener to be used.
Operation (Cont’d.)
Maintenance
General Safety
9. Combination pilot drill, shank drill
and countersink bits are available
from local supply houses for drilling
holes in one easy operation.
KEEP TOOL CLEAN
Information (Cont’d.)
Up to 24 volts DC
present at charging
terminals. Do not probe with conductive
objects. Danger of electrical shock or
electrocution.
!
DANGER
All plastic parts should be cleaned with
a soft damp cloth. NEVER use solvents
to clean plastic parts. They could very
possibly dissolve or otherwise damage
the material.
5. Use only accessories that are
recommended by the manufacturer
for your model. Accessories suitable
for one tool may create a risk of
injury when used on another tool.
2. Start screw in hole with fingers and
drive as outlined under DRIVING
WOOD SCREWS.
DRIVING SELF-TAPPING SCREWS
If battery pack case
TO REMOVE SCREWS
1. Drill pilot hole of correct size as
recommended by screw
manufacturer for fastener being
used.
!
DANGER
is cracked or
1. Set torque adjusting collar for
maximum torque and set speed
selector to LOW.
6. Some wood contains
preservatives which can
be toxic. Take extra care
to prevent inhalation
FAILURE TO START
damaged, do not insert into charger.
Danger of electrical shock or
electrocution.
Should your tool fail to start, make
sure battery pack is charged and
installed in drill.
2. Install proper screwdriver bit.
2. Install proper screwdriver bit.
Avoid body contact
and skin contact when
!
3. Set screwdriver for reverse rotation.
• If an extension cord is to be used
outdoors it must be marked with
the suffix “W-A” or “W” following
the cord type designation to
indicate it is acceptable for outdoor
use. For example – SJTW-A
WARNING
with grounded
3. Set torque adjusting collar for
desired torque and set speed
selector to “1,” the low-speed
setting.
BATTERY
working with these materials.
Request and follow all safety
information available from your
material supplier.
surfaces such as pipes, radiators,
ranges, and refrigerators. There is an
increased risk of electric shock if your
body is grounded.
4. Place bit in screw and start drill to
remove screw.
The battery pack will discharge by
itself without damage if stored for
long periods of time, and may require
recharging before use.
4. Set drill for correct rotation.
5. Position bit in head of screw.
7. Store tools out of reach of children
and other untrained persons. Tools
are dangerous in the hands of
untrained users.
Charger plugs must
match the outlet.
TECHNICAL SERVICE
!
7. Unplug charger from outlet before
attempting any maintenance or
cleaning.
WARNING
6. Place end of screw into pre-drilled
hole, remove fingers, start drill and
drive screw.
For information regarding the
operation or repair of this product,
please call 1800-251338.
Never modify the plug in any way. Do
not use adapter plugs with grounded
chargers. Unmodified plugs and
matching outlets will reduce the risk of
electric shock.
8. This tool must NOT be modified or
used for any application other than
that for which it was designed.
8. Charge the battery pack in a well-
ventilated area. Do not allow any
object to cover the charger and/or
battery pack while charging.
7. As soon as screw has seated, release
trigger, and lift drill from screw.
Tool service must
be performed only
by qualified repair personnel. Service
or maintenance performed by
unqualified personnel could result in a
risk of injury.
!
CAUTION
9. Do not use if chuck jaws or other
parts are cracked or worn.
!
WARNING
Do not abuse cord.
9. Do not store the charger or battery
pack in locations where the
temperature may reach or exceed
105°F (40°C), such as a metal tool
shed, or a car in the summer. This
can lead to deterioration of the
storage battery.
10. Verify the drill’s rotation before
starting to drill, so it is correct for
the operation being performed.
• Never carry charger by its cord.
• Never pull the cord to disconnect
from receptacle. Pull charger case
rather than cord when
11. Do not use drill as a router or try to
elongate or enlarge holes by
twisting the drill. Drill bits may
break and cause injury.
disconnecting charger.
2. Do not operate charger with
damaged cord or plug.
• Have a damaged or worn power
cord and/or strain relief replaced
immediately.
• Do not attempt to repair power
cord.
10. For optimal charging of the battery
pack, charge it in temperatures
between 65°-75° F (18°-24°C). Do
not charge the battery pack in an
air temperature below 40°F (4° C),
or above 105°F (40° C). Charging the
battery outside of this range can
adversely affect battery
Each drill is
equipped with a
chuck capable of handling bits up to a
certain size – see chart titled “Maximum
Size Drill Bits.” Do not use bits larger
than those recommended.
NOTICE
For Replacement Parts or Technical Assistance, call 1800-251338
3. Make sure cord is located so that it
will not be stepped on, tripped
over, or otherwise subjected to
damage or stress.
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as
shown in parts list
Part
Number
performance.
Description
Safety Instructions
for Charger and
Batteries
11. Do not charge battery in damp or
wet locations.
4. Do not operate charger if it has
received a sharp blow, been
dropped, or otherwise damaged.
Take it to a qualified serviceman.
Charger – 19.2V DC / 240 VAC, Australia
Battery Pack – 19.2V DC / 240 VAC, Australia
Charger – 14.4V DC / 240 VAC, Australia
Battery Pack – 14.4V DC / 240 VAC, Australia
Chuck – 3/8"
SV566900AV
DG101000PY
SV567000AV
DG016800PY
DG012100PI
SV446100AV
DG015600TC
12. Do not charge battery pack if it
feels hot to the touch. Wait for it to
cool.
Address any correspondence to:
Campbell Hausfeld
ELECTRICAL SAFETY
5. Do not disassemble charger or
battery pack. Take it to a qualified
serviceman when service or repair is
required. Incorrect reassembly may
result in a risk of electric shock or
fire.
13. Do not expose charger to rain, snow
or frost.
Before using battery charger, read all
instructions on battery charger, battery
pack, and product.
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
14. Do not incinerate battery pack. It
can explode in a fire.
1. A battery-operated tool with
integral batteries or a separate
battery pack must be recharged
only with the specified charger for
the battery. A charger that may be
suitable for one type of battery may
15. Battery charger is not intended for
any other uses other than charging
the rechargeable battery. Any other
uses may result in risk of fire,
6. Do not use an extension cord unless
absolutely necessary. Use of
improper extension cord could
result in a risk of fire and electric
Set Screw
Case
electrical shock, or electrocution.
16. The charger is ventilated through
slots in the top and the bottom of
the housing. Do not block the
ventilation slots or place in a
location where ventilation slots may
become blocked. Intense heat and
risk of fire may result.
Minimum Wire Size (AWG) of Extension Cord for Battery Charger
Length of Cord in Feet
AWG Size of Cord
25
18
50
18
100
18
150
16
6
3
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Operating Instructions and Parts Manual
DX111425CD & DX151905CD
the total work life of the pack.
Discharging the pack beyond this point
can damage the pack.
For forward rotation, firmly press in on
the lever marked FWD. For reverse
rotation, firmly press in on the lever
marked REV.
5. Place tip of drill bit in dent made by
center punch, hold drill square with
work, and start the motor.
clamp it securely in place. If a
backing block is not used with
spade bits or hole saws, ease up
pressure as soon as bit point breaks
through work, and complete the
hole from the opposite side.
Safety Instructions
for Charger and
Batteries (Cont’d.)
Operation (Cont’d.)
Do not use the
!
CAUTION
power of the drill
NOTE: Battery temperature will increase
during and shortly after use. Batteries
may not accept a full charge if they are
charged immediately after use. Do not
charge battery pack if it feels hot to the
touch. Wait for it to cool.
Applying too
much pressure may
cause the bit to overheat or break,
resulting in bodily injury or damaged
drill bits.
to loosen or tighten bit while holding
chuck. The spinning chuck will cause
friction burn or hand injury.
!
CAUTION
TRIGGER LOCK
BATTERY DISPOSAL
To activate trigger lock, move the
forward/reverse lever so it is centered
in the handle.
Do not attempt to
DRILLING METAL
REMOVING CHUCK
!
WARNING
disassemble the
In addition to the instructions listed
under GENERAL DRlLLlNG, the
following also apply:
Remove battery pack. Rotate clutch
ring to drill bit symbol and open chuck
all the way. Turn left-hand-threaded
screw inside chuck clockwise, and
remove it . Insert the short arm of a
3/8" hex key wrench and close jaws on
flats of wrench.
Apply steady, even pressure to keep
drill bit cutting. Too little pressure
will keep the bit from cutting.
Eventually, the excessive friction
created by sliding over the surface
will dull the cutting edges.
battery or remove any component
projecting from the battery terminals.
Fire or injury may result. Prior to
disposal, protect exposed terminals
with heavy insulating tape to prevent
shorting.
GEAR SHIFTING (DG151905CD only)
INITIAL CHARGING
The DG151905CD Drill/Driver is
equipped with two separate gear
ranges, low and high. Low gear
provides high-torque and slower
drilling speeds for heavy duty work or
for driving screws. High gear provides
faster speeds for drilling lighter work.
To change speeds, slide switch to the
high or low position. Actuate trigger
slightly if the gear shift does not fully
engage.
Before using the cordless Drill/Driver
for the first time, charge the battery
fully. Depending on room temperature
and line voltage, the battery should be
fully charged in six (6) to ten (10)
hours.
1. Use only good quality sharp high
speed steel twist bits when drilling
metal.
2. Start drilling with slow speed and
gradually increase speed as drill cuts.
The harder the material, the slower
the speed required. The softer the
material, the faster the speed.
Always be alert
and brace yourself
against the twisting action of the drill.
NICKEL-CADMIUM BATTERY
!
CAUTION
Strike long arm of wrench sharply
counterclockwise, remove wrench and
unthread chuck from spindle.
•
If equipped with a
nickel-cadmium
CHARGING
6. If drill stalls or becomes jammed in
the hole, release trigger
immediately, remove drill bit from
work and determine cause of
stalling or jamming.
battery, the battery
must be recycled or
disposed of in an
Connect the current carrying prongs
on the power cord to a 230V / 240V AC
50Hz wall outlet. Connect the other
end of the power cord to the battery
pack. If the charger is equipped with
an LED, a red light will light up as long
as the battery pack is connected to the
charger and the charger is plugged in.
INSTALLING CHUCK
3. When drilling a large hole, it is easier
to first drill a smaller hole and then
enlarge it to the required size.
To install chuck, reverse “Removing
Chuck” procedure. Always keep the
spindle threads, chuck threads, and
securing screw free of debris.
environmentally
Note: If Drill/Driver is running, but the
chuck will not turn, check to make sure
the gear shifting switch is pushed fully
into desired setting.
sound manner. Check with your
county’s Public Works Department
for information on recycling
batteries.
4. The use of a lubricant, such as oil,
on the drill point helps keep the bit
cool, increases drilling action and
prolongs drill bit life.
Do not squeeze
trigger on and off in
an attempt to free a stalled or jammed
drill. This will damage the motor.
NOTICE
GENERAL DRILLING
ADJUSTABLE CLUTCH
This Drill/Driver features 16 clutch
settings. Output torque will increase as
the clutch ring is rotated from 1 to 16.
The front end of
the Drill/Driver may
!
5. If possible, punch the drilling
position first to prevent drill bit run
away.
Charging Battery
REMOVING BATTERY PACK
Before charging, remove battery pack
from Drill/Driver by depressing the
battery release button and pulling the
battery pack out of tool.
With normal use, the battery pack will
be fully charged after about three (3)
to six (6) hours. Disconnect charger
from power source when not in use.
WARNING
The direction of rotation may be
reversed to help free a jammed bit.
Be sure direction of rotation is
RESET before attempting to
continue drilling.
be made “live” if the tool drills into
live wiring in the wall. TO PREVENT
ACCIDENTAL ELECTRICAL SHOCK, HOLD
DRILL/DRIVER ONLY BY THE SOFT GRIP
HANDLE.
1 to 2 for driving small screws.
DRIVING WOOD SCREWS
IMPORTANT: THE BATTERY PACK
SHOULD NOT BE LEFT ON THE
CHARGER FOR MORE THAN
FORTY-EIGHT (48) HOURS.
3 to 4 for driving screws into soft
materials or plastics.
1. Drill pilot and shank clearance
holes. See chart titled “Suggested
Hole Sizes for Wood Screws.”
7. Reduce the pressure on the drill just
before the bit cuts through the
work to avoid splintering wood or
stalling in metal.
Safety
glasses
must be worn during
operation.
5 to 7 for driving screws into
softwoods.
!
WARNING
GENERAL INSTRUCTIONS
2. Install proper screwdriver bit.
With normal use, as battery pack
approaches the discharged state, you
will notice a sharp drop in tool
performance. When the tool is unable
to perform the task at hand, it is time
to recharge the battery pack.
8 to 10 for medium woods.
3. Set torque adjusting collar for
desired torque and set speed
selector to “1,” the low-speed
setting.
8. When bit has completely
penetrated work and is spinning
freely, withdraw it from the work
while the motor is still running,
then turn off drill.
Operation
VARIABLE-SPEED TRIGGER
SWITCH (some models)
11 to 14 for driving screws into
medium / hard woods.
1. Set torque adjusting collar for
drilling operation and set speed
selector to appropriate speed.
15 to 16 for driving screws into metal.
4. Set drill for correct rotation.
2. Be sure drill bit is securely gripped
in chuck.
The “drill” position locks up the clutch
to permit heavy-duty drilling and
driving work. It also allows bits to be
changed quickly and easily in the
keyless chuck.
If your Drill/Driver is equipped with
a variable-speed trigger switch, the
pressure you apply to the trigger
controls the tool speed. Apply more
pressure to increase the speed and
release pressure to decrease speed.
This accurate speed control allows you
to drill without center-punching and
to use the Drill/Driver as a power
screwdriver. Bits are available for
driving screws as well as running bolts
and nuts.
Recharging the battery pack before
this condition is reached will reduce
5. Start screw straight in hole with
fingers.
DRILLING WOOD
3. Set FORWARD/REVERSE BUTTON for
clockwise rotation.
In addition to the instructions listed
under GENERAL DRlLLlNG, the
following also apply:
6. Place bit on screw, start drill and
exert pressure to drive screw.
Make sure work is
held securely in a
vice or clamped in place prior to
starting drilling operation. Loose work
may spin and cause bodily injury.
!
CAUTION
7. As soon as screw has seated, release
trigger, and lift screwdriver from
screw.
INSERTING BITS
1. When using a twist drill in wood,
frequently withdraw it from the hole
to clear away chips which build up in
the flutes. This helps prevent
Move Forward/Reverse Button to the
center “Off” position. Remove battery
pack (See “Charging Battery” section)
and rotate the clutch ring to the drill
bit symbol. Rotate the chuck sleeve
counterclockwise (viewing from chuck
end), and open chuck to approximate
drill bit diameter. Insert a clean bit up
to the drill bit flutes for small bits, or
as far as it will go for large bits. Close
chuck by rotating the chuck sleeve
clockwise and securely tighten by
hand.
8. A lubricant, such as soap or wax,
may be used on screw threads for
ease of driving. This is particularly
important in hard wood.
4. Locate exact center for hole to be
drilled and using a center punch,
make a small dent in work.
overheating and burning work.
2. If a backing block is used to keep
back of work from splintering,
FORWARD/REVERSE BUTTON
This Drill/Driver is equipped with a
forward/reverse lever which is used to
change the rotation of the chuck. Do
not attempt to change the rotation
unless the chuck is completely stopped.
Suggested Hole Sizes For Wood Screws
Shank Drill
Pilot Drill Diameter
Screw
Size
Clearance
Diameter
Soft
Wood
Hard
Wood
#6
5/32 (.156)
11/64 (.172)
13/64 (.203)
15/64 (.234)
1/16 (.062)
5/64 (.078)
3/32 (.093)
7/64 (.109)
5/64 (.078)
3/32 (.093)
7/64 (.109)
1/8 (.125)
Moving the
Forward/Reverse
Button while chuck is rotating can
NOTICE
#8
#10
#12
damage the tool.
Charger and Battery
4
5
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