Cal Spas Hot Tub Saunas User Manual

LTR20091007, Rev. A  
12/16/08  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
Safety Instructions  
Carefully read and follow all safety instructions.  
When installing and using this electrical  
equipment, basic safety precautions should  
always be followed.  
If the power supply cord becomes damaged,  
it must be immediately replaced by a L.M.S.  
certified technician or licensed electrician to  
avoid hazard.  
To reduce the risk of injury, do not allow children  
to use this equipment unless they are supervised  
at all times.  
Altering or tampering of any electrical connections  
on the power supply will void the manufacturer’s  
warranty.  
Do not use this equipment immediately following  
strenuous exercise. Wait at least 30 minutes to  
allow the body to cool down completely.  
Dryyourhandsbeforehandlingelectricalcontrols.  
Never unplug the power cord or adjust the  
controls with wet hands or when you have wet  
bare feet. A danger of electrical shock exists.  
Excessive temperatures have a high potential  
for causing damage during the early months  
of pregnancy. Pregnant, or possibly pregnant,  
women should contact their physician prior to  
using this equipment.  
Do not attempt any repair without consulting the  
manufacturer first. Unauthorized repair attempts  
will void the manufacturer’s warranty.  
Theuseofalcohol,drugs,ormedicationspriortoor  
during the session may lead to unconciousness.  
We strongly recommend the use of a ground fault  
circuit interrupter (GFCI) device in any potentially  
wet locations, or the manufacturer’s warranty is  
void.  
Persons suffering from obesity, a medical history  
of heart disease, low or high blood pressure,  
circulatory system problems, or diabetes should  
consult a physician prior to using this product.  
We recommend turning on the equipment for the  
maximum allowable time period and temperature  
in order to burn off any factory dust prior to using  
the equipment for the first time.  
Persons using medications should consult a  
physician before using the equipment since  
some medications may induce drowsiness, while  
others may affect heart rate, blood pressure, and  
circulation.  
Pregnant women or persons with poor health  
should consult their physician before using any  
sauna.  
Exercise safety when entering and exiting.  
DO not use the sauna room for drying clothes,  
bathing suits, etc. Do not hang towels above the  
heater or place any object other than the rocks  
supplied on the heater. If any darkening of the  
eall around the heater is noticed, discontinue  
sauna use immediately.  
Never sleep inside while in the unit is in full  
operation.  
Do not use any type of cleaning agents on the  
interior of this product.  
Do not stack or store any objects on top of or  
inside the equipment.  
The heater gets extremely hot during operation  
and should not be touched or burns may result.  
Do not use an outdoor unit during an electrical  
storm., as there is a remote chance of shock.  
Small children should be adequately supervised  
whenever near a hot or warming sauna.  
Hyperthermia Danger  
Prolonged exposure to hot air/water can induce hyperthermia. Hyperthermia occurs when the internal  
temperature of the body reaches a level 3-6 degrees above the normal body temperature of 37 degrees C  
(98.6 degrees F) While hyperthermia has many health benefits, it is important not to allow your body’s core  
temperature to rise above 103 degrees F. Symptoms of excessive hyperthermia include dizziness, lethargy,  
drowsiness and fainting. The effects of excessive hyperthermia may include failure to perceive heat, failure  
to recognize the need to exit, unawareness of impending hazard, damage to pregnant women, physical  
inability to exit the unit and unconsciousness.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Preparing For Your New Sauna  
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some  
communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to  
prevent unsupervised access to the property by children under the age of 5. Your dealer can provide information  
on which permits may be required and how to obtain them prior to the delivery of your equipment.  
Planning the Best Location For Your Sauna  
Here are some of the things that you will need to consider when determining where to place your new  
sauna.  
Safety First  
Do not place your sauna within 10’ (3m) of overhead  
power lines.  
Indoor installations require adequate ventilation.  
When the sauna is in use, considerable amounts  
of heat and dryness are produced. This heat and  
dryness can damage walls and ceiling surfaces over  
a period of time.  
Make sure it is positioned so that access to the  
equipment compartment and all side panels will not  
be blocked. Be certain that your installation will meet  
all city and local safety codes and requirements.  
Consider Your Privacy  
In a cold-weather climate, bare trees won’t provide  
much privacy. Think of your sauna’s surroundings  
during all seasons to determine your best privacy  
options. Consider the view of your neighbors as well,  
when you plan the location of your sauna.  
Consider How You Will Use Your  
Sauna  
How you intend to use your sauna will help you  
determine where you should position it. For example,  
will you use your sauna for recreational or therapeutic  
purposes? If your sauna is mainly used for family  
recreation, be sure to leave plenty of room around  
it for activity. If you will use it for relaxation and  
therapy, you’ll probably want to create a specific  
mood around it.  
Provide A View With Your Sauna  
Thinkaboutthedirectionyouwillbefacingwhensitting  
in your sauna. Do you have a special landscaped area  
in your yard that you find enjoyable? Perhaps there  
is an area that catches a soothing breeze during the  
day and lovely sunset in the evening. Consider these  
things when you plan your location.  
NOTE: OnlytheOD-100andtheOD-200models  
are meant for an outdoor application. The  
Custom series is meant for indoor use ONLY.  
The outside of Custom Series saunas has not been  
treated for outdoor use. Extreme hot/cold conditions  
can cause the wood to blister, split and warp. This will  
void the warranty of this particular model.  
Keep Your Sauna Clean  
Prevent dirt and contaminants from being tracked into  
your sauna by using a foot mat at the entrance where  
the occupants can clean their feet before entering  
your sauna.  
Plan for Your Environment  
Allow For Service Access  
If you live in a climate with snowfall in the winter,  
place the sauna near a house entry. By doing this,  
you will have a place to change clothes and not be  
uncomfortable. This would be a convenient way to go  
for the location of your sauna outdoors.  
Many people choose to install a decorative structure  
around their sauna. If you are installing your sauna  
with any type of structure on the outside (OD-100 and  
OD-200 models only), remember to allow access for  
service. It is always best to design special installations  
so that the sauna can still be accessed.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
5
Preparing a Good Foundation  
Your retailer has a wealth of information and is the responsibility of the sauna owner to provide a  
experience about how to get the most out of your proper foundation for the sauna.  
sauna. Your sauna retailer also has a full line of  
Place outdoor saunas on an elevated foundation  
accessories that are designed to complement your  
(preferrably a 3” concrete slab). If you are installing  
sauna.  
the sauna indoors, pay close attention to the flooring  
Your sauna needs a solid and level foundation. The beneath it. Choose flooring that won’t be spoiled or  
area that it sits on must be able to support the weight stained.  
of the sauna and the occupants who use it. If the  
If you are installing your sauna on an elevated wood  
foundation is inadequate, it may shift or settle after  
deck or other structure, it is highly recommended  
the sauna is in place, causing stress that could alter  
that you consult a structural engineer or contractor  
the structure’s seal.  
to ensure the structure will support the weight.  
NOTE: Damage caused by inadequate or improper We strongly recommend that a qualified, licensed  
foundation support is not covered by the warranty. It contractor prepare the foundation for your sauna.  
Outdoor Sauna Dimensions  
Below are the recommended foundation sizes for your sauna (outdoor models only).  
Compare the dimensions to the width of gates, sidewalks, doorways, hallways, etc. along the delivery route  
that will be used when building your sauna in the desired location. It may be necessary for you to remove  
some items in order to provide an unobstructed passageway to the installation location.  
Model  
Depth  
Width  
Height  
Recommended Foundation  
Size  
OD-100 Outdoor  
OD-200 Outdoor  
4’  
5’  
6’  
8’  
7’  
7’  
5.5’ x 7.5’  
6.5’ x 9.5’  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
6
Custom Sauna Dimensions  
Model  
CU-210  
CU-300  
CU-400  
Depth  
Width  
Height  
4’  
6’  
7’  
6’  
6’  
7’  
7’  
7’  
7’  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Electrical Set-Up Before Delivery of Your Sauna  
IMPORTANT: When installed in the United States, The power supplied to the sauna must be on a  
the electrical wiring of this sauna must meet the dedicated circuit with no other appliances or lights  
requirements of the National Electric Code (NEC) shaing the power.  
and any applicable state or local codes. The electrical  
Use copper wire the THHN isulation. Do not use  
circuit must be installed by an electrical contractor and  
aluminum wire.  
approved by a local building/ electrical inspector.  
Wire runs over 85 feet must increase wire gauge to  
Check with local municipalities for additional code  
the next lower number. For example, a normal 20  
requirements.  
amp breaker with two #8 AWG copper wires run  
All 220V saunas must be permanently connected over 85 feet would require you to go to two #6 AWG  
(hard wired) to the power supply with one 20 amp copper wires.  
circuit breaker and two #8 AWG wires.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8
Assembling Your Sauna  
CU-210 Sauna Assembly  
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is  
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and  
assemble in a place with adequate room.  
Tools required: Portable drill, screw driver, rubber mallet  
Parts List for CU-210 Sauna  
Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle  
around it.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
9
Figure 1. Bench assembly  
Figure 2. Bench and heater installation  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10  
Figure 3. Attaching the rear and side wall  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
11  
Figure 4. Attaching the front and side wall  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
12  
Figure 5. Installing the heater  
guard and roof trim  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
13  
Figure 6. Attaching the roof and exterior framing  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
14  
CU-300 Sauna Assembly  
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is  
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and  
assemble in a place with adequate room.  
Tools required: Portable drill, screw driver, rubber mallet  
Parts List for CU-300 Sauna  
Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle  
around it.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
15  
Figure 1. Bench assembly  
Figure 2. Bench and heater installation  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
16  
Figure 3. Attaching the rear walls  
and back support  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
17  
Figure 4. Attaching the side walls  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
18  
Figure 5. Attaching the front wall with door  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
19  
Figure 6. Attaching the roof  
and exterior framing  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
20  
Figure 7. Attaching roof trim and heater protector  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
21  
CU-400 Sauna Assembly  
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is  
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and  
assemble in a place with adequate room.  
Tools required: Portable drill, screw driver, rubber mallet  
Parts List for CU-400 Sauna  
Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle  
around it.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
22  
Figure 1. Bench assembly  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
23  
Figure 2. Bench and floor attachment  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
24  
Figure 3. Attaching the rear walls  
and back support  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
25  
Figure 4. Attaching side walls  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
26  
Figure 5. Attaching the front wall with door  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
27  
Figure 6. Attaching the roof  
and heater protector  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
28  
OD-100 Assembly  
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is  
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and  
assemble in a place with adequate room.  
Tools required: Portable drill, screw driver, rubber mallet  
The assembly of this sauna will require at least three people. The panels, roof top and roof assembly are heavy  
and difficult to lift by only one person.  
1. Assemble the bench. Screw the legs into the underside cross-support of the bench. After assembling the  
bench, place the bench on the wooden flooring of the sauna.  
2. Place the heater bottom support on the front left corner and the place the heater on top of the heater  
support.  
3. Place the wall panels against the flooring and attach the panels (with the provided screws) to the flooring.  
Attach the center pieces and place between the two front and two back panels. Then place the corner piece  
and attach it to the wall panels.  
Repeat these steps, as necessary, to complete the wall assembly.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
29  
4. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up  
against the roof top.  
5. Place the outside trim piece(s) flush with top of the roof.  
6. Place the heater bracket around the heater and secure it in place.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
30  
WARNING: IT WILL TAKE TWO OR MORE PEOPLE TO INSTALL THE ROOF TOP. DO NOT ATTEMPT TO LIFT  
IT BY YOURSELF.  
7. Take each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each  
other. There are pre-drilled holes at each end of the roof sections; make sure these holes line up.  
8. Place one bolt with one washer and slide into pre-drilled hole. Place a nut and washer on the other end of  
the bolt and tighten.  
9. Begin placing single-sided composition shingles on the bottom of the roof and nail into place. Then place  
double composition shingles directly over single shingles. Repeat this process until both sides are completely  
done.  
10. Place the last shingle in the middle of the two piece roof and nail into place.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
31  
OD-200 Assembly  
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is  
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and  
assemble in a place with adequate room.  
Tools required: Portable drill, screw driver, rubber mallet  
The assembly of this sauna will require at least three people. The panels, roof top and roof assembly are heavy  
and difficult to lift by only one person.  
1. Assemble the bench. Screw the legs into the underside cross-support of the bench. After assembling the  
bench, place the bench on the wooden flooring of the sauna.  
2. Place the heater bottom support on the front left corner and the place the heater on top of the heater  
support.  
3. Place the wall panels against the flooring and attach the panels (with the provided screws) to the flooring.  
Attach the center pieces and place between the two front and two back panels. Then place the corner piece  
and attach it to the wall panels.  
Repeat these steps, as necessary, to complete the wall assembly.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
32  
4. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up  
against the roof top.  
5. Place the outside trim piece(s) flush with top of the roof.  
6. Place the heater bracket around the heater and secure it in place.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
33  
WARNING: IT WILL TAKE TWO OR MORE PEOPLE TO INSTALL THE ROOF TOP. DO NOT ATTEMPT TO LIFT  
IT BY YOURSELF.  
7. Take each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each  
other. There are pre-drilled holes at each end of the roof sections; make sure these holes line up.  
8. Place one bolt with one washer and slide into pre-drilled hole. Place a nut and washer on the other end of  
the bolt and tighten.  
9. Begin placing single-sided composition shingles on the bottom of the roof and nail into place. Then place  
double composition shingles directly over single shingles. Repeat this process until both sides are completely  
done.  
10. Place the last shingle in the middle of the two piece roof and nail into place.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
34  
Light Installation (Inside and Outside)  
NOTE: It is advised that all electrical connections be made by a licensed electrician.  
Use the decorative light for the outside. Attach the black wires to each other and attach the white wires to  
each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 100W light bulb  
is recommended for outside use.  
Use the gray, commercial-grade light for the inside. Attach the black wires to each other and attach the white  
wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 60W  
soft-white light bulb is recommended for inside use.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
35  
Mounting the Sauna Heater  
Using the heater mounting bracket as a guide, drill  
Heater Electrical Installation  
The electrical heater is UL approved for permanent four 1/8” holes to fasten the bracket on the wall.  
installations and electrical connections. Built with Attach the bracket with the 1/4” x 1 1/2” screws  
splash proof construction, the conducting parts are supplied with the heater. The screws must be  
protected against water. All wiring must be performed threaded through the wall into a framing member or  
in accordance with local codes. The heater is wall backing board to hold the heater weight.  
mounted and has built-in controls.  
The heater is reversible. You can choose to locate the  
Electrical installation must be made by a heater timer and thermostat controls on either the  
licensed electrician in accordance with the right or left side for easy operation. To reverse the  
National Electrical Code and local regulations. heater, simply remove the rock guard from the top of  
the heater, rotate them and reinstall.  
Remove the heater’s electrical box cover and connect  
the feed with wires to the terminal block. Use only Line up the four holes at the bottom of the heater  
copper wire, suitable for a minimum of 90 degrees C with four lugs on the mounting bracket. Push the  
(194 degrees F).  
heater gently towards the wall, so the lugs of the  
mounting bracket pass through the four holes in the  
heater. Fasten the heater to the mounting bracket  
using the two #8 sheet metal screws provided with  
the heater.  
Dimensions Voltage  
Amps  
Wires  
16” width  
11” depth  
23” height  
220V  
17.5  
Two 8 AWG  
wires  
Heater Rock Placement  
The rocks supplied with the heater have been chosen  
to provide the best heater performance. Use of any  
type of rock other than those provided will void the  
heater’s warranty. Never operate the heater without  
rocks in place.  
Rinse the rocks with water before placing them in the  
heater. Place the larger rocks at the bottom and the  
smallest at the top. Place the rocks loosely so that air  
can circulate through the heater. Packing the rocks  
too tightly may cause the heater high limit switch to  
trip. The rocks must fully cover the heating elements.  
Attach the guard with the screws provided.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
36  
Operating Your Sauna  
Safety Precautions  
Heater Controls  
Review all the health and safety instructions. If in  
doubt as to the advisability of using your sauna,  
consult your physician. If you feel light-headed or  
heat-exhausted during a session, exit the sauna  
immediately.  
The numbers in the figure below indicate that the  
user can change the location of the controls:  
1. Remove knobs.  
2. Remove screws on the side of the heater.  
Select the desired temperature and adjust the  
thermostat accordingly.  
Allow approximately 10-15 minutes for the  
sauna to warm-up before beginning a session.  
Perspiration will begin 10-15 minutes after  
stepping into the unit. We recommend that a  
sauna session does not exceed 30 minutes.  
When the temperature reaches the level set on  
the thermostat, the heaters will turn off and on  
periodically to maintain the desired temperature  
level inside of the sauna.  
The front window or ceiling vent can be opened  
at any time to introduce fresh air into the  
sauna.  
Always drink plenty of water before, during and  
after a sauna session. Doing so will replenish  
lost fluids from the body through perspiration.  
Operating Zone For 9-Hour Delay  
Timer  
The area from “OFF” to “ON” is the operating zone.  
This is the only time the heater is on.  
Choosing to take a hot shower or bath prior  
to the sauna session will further promote  
persiration. However, dry off thoroughly before  
going into the sauna because excessive water  
will stain or warp the wood. A shower after the  
session is refreshing and rinses perspiration  
from the body.  
Delay Zone  
The area from “9” to “ON” is the delay zone. This  
means the heater can be programmed to come on  
up to nine hours later.  
To absorb perspiration and keep the sauna clean  
during a session, place a towel on the bench  
and floor of the sauna. Keep one towel on hand  
to wipe excessive sweat from your body.  
The interior of the sauna is made of the finest  
softwood. It is very aromatic and adds to  
the enjoyment of your sauna session. If the  
fragrance of the fresh wood is too strong during  
the first few months of use, wipe the wood with  
a damp cloth to minimize the aroma.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
37  
How to Take a Sauna  
When taking a sauna, allow for time to relax.  
Remove clothing and jewelry. If required, wear  
a towel loosely.  
After 10 minutes or when perspiration begins,  
leave the sauna and relaxe in the dressing area.  
Follow with a cool shower.  
Cooling time should equal time spent in the  
sauna. Enter the sauna room again and stay 5  
or 10 minutes.  
Repeat the cycle two or three times, ending  
with a brisk shower. Rinse in cool water.  
Dress when completely dry and perspiration  
has stopped.  
Some bathers enjoy the soothing effect of steam  
by splashing water on the heated sauna rocks. Use  
only one dipper full (approximately 1/2 cup / 236  
ml) at a time and take care to keep clear of the  
steam as it rises off the rocks.  
Do not pour chlorinated pool or spa water on the  
heater or corrosion damage may result.  
Do not smoke, exercise or drink alcoholic beverages  
in the sauna room.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
38  
Stereo System  
Spas equipped with the marine grade audio system use the Aquatic stereo receiver, amplifier and CD player.  
Each sauna equipped with this audio system is delivered with the manufacturer’s operating instructions. We  
strongly recommend that you read these instructions prior to operating this unit.  
These instructions describe basic functions. See the manufacturer’s operating instructions for other features  
and functions. These instructions are delivered with the owner’s manual in a clear plastic bag.  
Using the Aquatic Stereo  
The Aquatic marine grade stereo is the standard stereo for spa owners with this option.  
To insert a CD into the CD player, pull down the CD drive cover to expose the CD drive.  
Installation  
Antenna  
1. Plug the antenna into the back of the stereo unit.  
2. Mount the antenna underneath the bench with the provided screws.  
The antenna can be mounted on the outside of the sauna. A hole must be drilled through the wall. Route the  
antenna cable through the hole from the outside, then plug it into the stereo. Make sure the hole is properly  
sealed afterwards.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
39  
Mounting the Speaker and Speaker Box  
1. To mount the speaker box, place the L-bracket on the underside of the main bench and attach the  
L-bracket using the provided screws.  
2. Slide the speaker box up between the L-brackets and attach them with four screws through the sides of  
the speaker box.  
Wiring the Speakers  
1. Run the provided speaker wire from the purple speaker plugs into the speaker located on the left side  
of the stereo. Run these wires between the bench, the sauna wall, and through the pre-drilled hole on  
the back of the speaker box.  
2. Mount the speaker on the underside of the bench seat in the left corner.  
3. Run the provided wire from the green speaker plugs into the speaker located on the right side of the  
radio. Run these wires between the bench, the sauna wall, and through the pre-drilled hole on the back  
of the speaker box.  
4. Mount the speaker on the underside of the bench seat in the right corner.  
5. Run the power cord under the main bench and plug it into the main junction box.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
40  
Appendix  
Cleaning and Maintenance  
Heater Maintenance  
A sauna requires little care and virtually no  
maintenance at all.  
Heaters usually require little or no regular  
maintenance. To clean the stainless steel outer shell,  
use a soft cloth with a mild, non-abrasive cleaner.  
Never use steel wool, as it will leave iron particles  
and create rust stains. Never disassemble the heater  
or open the electrical box. This should be done by a  
qualified technician.  
When finished using the sauna, propping the door  
open will allow good air flow to dry out all of the  
wood surfaces. Deckboards can be lifted up to dry.  
A double layer of terrycloth should be used on the  
top bench for comfort as well as for keeping the top  
bench clean from all perspiration. The terrycloth can  
be washed occasionally.  
The granite rocks may need to be replaced in 6 to  
10 years. In many cases, the rocks will last up to 15  
years.  
Under normal conditions, a slight wash of the floor  
several times a year will maintain its cleanliness.  
The benches can be washed with a mild solution  
of liquid cleaner and water to remove any build-up  
and perspiration stains from the wood. Never use  
ammonia or harsh cleaners, as they can turn the  
wood grey.  
Accessory Maintenance  
The wooden bucket should always be taken care of.  
When not is use, store the bucket, after it has been  
thoroughly cleaned. Avoid leaving metal buckets on  
the top bench, as they can get hot to the touch. Also  
avoid putting the bucket close to the ceiling, as heat  
rises.  
Some swelling or shrinkage can occur in the door  
depending on the seasons and the moisture levels  
in the home. The friction door catch can be removed  
and the pressure-setting adjusted at any time.  
Warning!  
Never use or apply any type of sealant,  
finish, coating or oil to the interior surfaces  
of your sauna. The high temperature  
in your sauna may cause the release of  
harmful, or even fatal, toxic fumes.  
The light bulb can be replaced by any 40 or 60 watt  
light bulb of any color, including white. Amber/orange  
colored light bulbs are the most ideal for a soft, warm  
and comfortable light. A shorter bulb life is normal  
for sauna lights. One suggestion is to use a rough  
service bulb, which is the type used in automotive  
trouble lights. These light bulbs tend to have a longer  
life span.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
41  
Troubleshooting Guide  
PROBLEM:  
SOLUTION:  
There is no power.  
1. Make sure that both ends of the power cord are securely plugged in to their respective power  
outlets.  
2. Make sure that the circuit breaker has not been tripped.  
PROBLEM:  
SOLUTION:  
House breaker/fuse is tripping.  
1. Make sure that the amperage of the breaker is the same as the amperage for the sauna.  
2. Make sure that the circuit is not overloaded by running any appliances on the same circuit.  
PROBLEM:  
SOLUTION:  
There is no power to the sauna or the radio/CD player.  
1. Make sure that the main power cord is plugged securely into the wall outlet.  
2. Make sure that the house circuit breaker for that line is not tripped.  
3. Lift open the power supply cover. make sure the other end of the main power cord is plugged  
into the male outlet on the power supply.  
PROBLEM:  
SOLUTION:  
The CD player is on, but there is no sound coming from the speakers.  
1. Remove the speakers and make sure the speaker cables are plugged securely into the speaker  
jacks.  
2. Remove the four mounting screws from the plastic console where the radio/CD head unit is  
located. Pull the radio/CD out and ensure that all connections in the back are secured firmly  
to the radio/CD head unit.  
3. Refer to the instruction manual for the radio / CD player to and check to see that the volume  
is not turned all the way to zero.  
PROBLEM:  
SOLUTION:  
Sound only comes from one speaker.  
1. Remove the speakers and make sure the speaker cables are plugged securely into the speaker  
jacks.  
2. Remove the four mounting screws from the plastic console where the radio/CD head unit is  
located. Pull the radio/CD out and ensure that all connections in the back are secured firmly  
to the radio/CD head unit.  
3. Refer to the instruction manual for the radio / CD player and check to see that the sound  
balance is not turned all the way to one side.  
PROBLEM:  
SOLUTION:  
CD is playing correctly, but the radio doesn’t tune in stations clearly.  
1. Make sure that the antenna is out as far as it will go and move it around until stations come  
in clearly.  
2. Remove the four mounting screws from the plastic console where the radio/CD head unit is  
located. Pull the radio/CD out and ensure that all connections in the back are secured firmly  
to the radio/CD head unit.  
3. Make sure the antenna is securely plugged into the antenna jack on the radio.  
PROBLEM:  
SOLUTION:  
Radio/CD player is not working properly  
1. Make sure that the radio faceplate is seated securely.  
2. Remove the four mounting screws from the plastic console where the radio/CD head unit is  
located. Pull the radio/CD out and ensure that all connections in the back are secured firmly  
to the radio/CD head unit.  
3. Check the fuse for the radio. (Refer to the radio Owner’s Manual on how to remove it)  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
42  
Accessories  
The following is a list of all the accessories that you can use with your Cal Sauna. If you wish to order an  
accessory, feel free to contact your dealer with the desired part name and part number, or visit www.calspas.  
com.  
If you choose to have wooden flooring added to your  
sauna, the following information will aid you during  
the ordering process.  
Model  
Part Number  
CU-300  
CU-400  
OPTU468-CU300  
OPTU468-CU400  
Power Ratings  
CU210 Standard electrical rating two power source:  
Optional Options Electrical Ratings  
CD player ratings  
One for heater and one for light  
Service 1  
Heater ratings  
Phase  
1
Phase  
1
Voltage  
240 VAC  
21.6 amps  
12-2 W/G  
Voltage  
Amperage  
Wire size  
120 VAC  
3 amps  
14-3 W/G  
Amperage  
Wire size  
Service 2  
Vapor proof light  
Phase  
LED lighting  
1
Phase  
1
Voltage  
120 VAC  
1 amp  
Voltage  
Amperage  
Wire size  
120 VAC  
1 amp  
14-3 W/G  
Amperage  
Wire size  
14-2 W/G  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
43  
CU300 Standard electrical rating two power  
CU400 source: One for heater and one for light  
Optional Options Electrical Ratings  
CD player ratings  
Service 1  
Heater ratings  
Phase  
1
Phase  
1
Voltage  
240 VAC  
33.3 amps  
8-2 W/G  
Voltage  
120 VAC  
3 amps  
14-3 W/G  
Amperage  
Wire size  
Service 2  
Vapor proof light  
Phase  
Amperage  
Wire size  
LED lighting  
Phase  
1
1
Voltage  
120 VAC  
1 amp  
14-2 W/G  
Voltage  
120 VAC  
1
Amperage  
Wire size  
Amperage  
Wire size  
14-3 W/G  
OD100 Standard electrical rating two power  
OD200 source: One for heater and one for light  
Optional Options Electrical Ratings  
Service 1  
Heater ratings  
Phase  
CD player ratings  
1
Phase  
1
Voltage  
240 VAC  
21.6 amps  
10-2 W/G  
Voltage  
120 VAC  
3 amps  
14-3 W/G  
Amperage  
Wire size  
Amperage  
Wire size  
Service 2  
Vapor proof light LED lighting  
Phase  
1
Phase  
1
Voltage  
120 VAC  
1 amp  
14-2 W/G  
Voltage  
120 VAC  
1 amp  
14-3 W/G  
Amperage  
Wire size  
Amperage  
Wire size  
Exterior Light  
Interior Light  
Manufacturer, Exceline  
100 Watts light bulb maximum  
120 Volts 60 Hz.  
Manufacturer, Hampton Bay  
100 Watts light bulb maximum  
120 Volts 60 Hz.  
UL listed A-178,320  
Incandescent luminarie suitable for wet locations  
cUL and UL listed File E80322  
Fixture luminarie Suitable for Wet locations  
Type A lamp  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
44  
Replacement Parts  
The following section contains the part numbers that will be needed for your reference in the event that parts  
need to be ordered.  
CU-300  
Description  
Part Number  
WOO27306518  
WOO27306519  
WOO27306520  
WOO27100885  
WOO27306521  
WOO27306522  
WOO27306523  
WOO27306524  
WOO27306525  
WOO27106842  
WOO27101211  
WOO27306391  
HEA14000380  
LIT16000020  
Quantity  
CU-300 SIDE PANEL  
2
1
CU-300 FRONT PANEL  
CU-300 CORNER PANELS  
SAUNA DOOR HANDLE  
CU-300 TOP PANEL  
2
1
1
CU-300 BOTTOM PANEL  
CU-300 BENCH  
1
1
CU-300 BENCH-BACK REST  
CU-300 BENCH SUPPORT  
2 X 2 X 82.5 CORNER CONNECTOR  
SAUNA HEATER GUARD  
BASE HEATER SAUNA 10 X 16  
SAUNA HEATER 8.0 kW 240 V  
SAUNA LIGHT  
1
1
4
1
1
1
1
SCREW 8 X 2 1/2” SQ. DRIVE  
SCREW 8 X 1 5/8” PHILLIP  
HAR13201150  
HAR13200010  
50  
50  
CU-400  
CU-400 SIDE PANEL  
WOO27306526  
WOO27306527  
WOO27306528  
WOO27306529  
WOO27100885  
WOO27306530  
WOO27306531  
WOO27306532  
WOO27306533  
WOO27306534  
WOO27106842  
WOO27101211  
WOO27306391  
HEA14000380  
LIT16000020  
2
2
CU-400 CORNER PANEL  
CU-400 LEFT-FRONT PANEL  
CU-400 RIGHT-FRONT PANEL  
SAUNA DOOR HANDLE  
CU-400 TOP PANEL  
1
1
1
1
CU-400 BOTTOM PANEL  
CU-400 BENCH  
1
1
CU-400 BENCH-BACK REST  
CU-400 BENCH SUPPORT  
2 X 2 X 82.5 CORNER CONNECTOR  
SAUNA HEATER GUARD  
BASE HEATER SAUNA 10 X 16  
SAUNA HEATER 8.0 kW 240 V  
SAUNA LIGHT  
1
1
5
1
1
1
1
SCREW 8 X 2 1/2” SQ. DRIVE  
SCREW 8 X 1 5/8” PHILLIP  
HAR13201150  
HAR13200010  
50  
50  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
45  
OD-100  
Description  
Part Number  
W0027100201  
LIT16000020  
Quantity  
FRONT PANEL, 69”x83”, ASPEN  
1
1
1
1
1
1
1
1
4
4
6
1
2
2
1
1
1
2
1
SAUNA LIGHT (PURCHASED COMPLETE)  
DOOR PANEL, 69”x83”, ASPEN  
W0027100204  
WOO27100885  
W0027100202  
W0027100203  
W0027306295  
W0027306235  
W0027306236  
W0027106842  
HAR13800320  
W0027306391  
W0027306239  
W0027306240  
W0027101211  
W0027100205  
W0027200381  
W0027211452  
HEA14000380  
SAUNA DOOR HANDLE  
BACk PANEL, 69”x83”, ASPEN  
SIDE PANEL, 45”x83”, ASPEN  
TOP BENCH, 19 1/2”x68”, ASPEN - H667  
TOP BENCH, 19 1/2”x25”, ASPEN - H667  
BENCH SUPPORT (LEG x 4), 16 1/2”x16 1/2”, ASPEN  
CORNER CONNECTION, 2”x2”x82.5”, ASPEN  
PLUGS, FLAT, 3/8” WOOD, ASPEN  
SAUNA HEATER BASE, 10”x16”, ASPEN  
INSIDE FRAME, ROOF, ASPEN C467, S500, S200  
OUTSIDE FRAME, ROOF, 1x2”x28”, ASPEN, C467, S500  
SAUNA HEATER GUARD, ASPEN  
TOP PANEL, 48”x72”, ASPEN  
SAUNA COMPOSITION ROOF, ExTREME  
6’ GABLE END, ExTREME CLASSIC SAUNA  
SAUNA HEATER, 8.0kW 220V  
OD-200  
FRONT PANEL, 83”x93” ExTREME, ASPEN  
SAUNA LIGHT (PURCHASED COMPLETE)  
SAUNA DOOR, ExTREME, ASPEN  
W0027100190  
LIT16000020  
W0027100196  
W0027100192  
W0027100191  
W0027400147  
W0027400084  
W0027400148  
W0027100193  
W0027100234  
W0027100272  
W0027306279  
W0027306203  
W0027100194  
W0027100195  
W0027100232  
W0027100231  
W0027100230  
W0027211493  
W0027100228  
HEA14000380  
1
1
1
1
1
1
1
1
3
1
2
4
2
1
1
1
1
1
2
1
1
BACk PANEL, 83”x93”, ExTREME, ASPEN  
SIDE PANEL, 57”x83”, ExTREME, ASPEN  
5”x8” BENCH TOP, 19 1/2”x92 1/2” WW BTR, ASPEN  
BACk BENCH, 15 1/2”x92 1/2” SAUNA (587, S400), ASPEN  
BENCH BOTTOM, 19 1/2”x92 1/2”, SAUNA WWBTR, ASPEN  
BENCH SUPPORT, 16 1/2”x34”, ExTREME, ASPEN  
TOP BENCH, 19 1/2”x17”, SAUNA, ASPEN  
BENCH SUPPORT, ASPEN  
2”x2”x83” CONNECTOR, ASPEN (887, S400)  
OUTSIDE CONNECTOR FRAME, ROOF, ASPEN  
INSIDE FRAME, ROOF, ExTREME, ASPEN  
OUTSIDE FRAME, ROOF, ExTREME, ASPEN  
SAUNA HEATER GUARD, ASPEN  
BASE HEATER, SAUNA, ASPEN  
TOP PANEL, 60”x96”, SAUNA, ASPEN  
5”x8” COMPOSITION ROOF TOP  
BOTTOM PANEL, 57”x93”, SAUNA, ASPEN  
SAUNA HEATER, 8.0kW 220V  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
46  
This limited warranty is effective for saunas manufactured after December 22, 2008.  
All Cal Heat Saunas are warranted to be free from defects in material and workmanship at the time of delivery.  
Warranty Performance  
5 Year Structural (Outdoor Saunas)  
LMS warrants its Outdoor Saunas exterior  
In the event of a malfunction or defect covered under  
the terms of this warranty, a factory authorized service  
agent of LMS will perform the necessary repairs. To  
obtain service, contact the authorized selling dealer.  
In the event the consumer is unable to obtain service  
or satisfactory customer service from the authorized  
selling dealer or service agent, written notification  
must be given to the LMS Customer Relations  
Department within 30 days of reported failure. There  
will be no charge for parts or labor on a covered item.  
However, the authorized service agent may assess a  
reasonable travel or mileage charge per service call.  
If LMS determines that repair of a covered item is  
not feasible, LMS reserves the right to replace the  
defective merchandise with merchandise equivalent  
or equal in value to the original merchandise. In  
the event of any warranty replacement, all removal,  
replacement, installation, and shipping costs are the  
primary responsibility of the customer.  
siding against defects in materials and  
workmanship for a period of five years  
from the original date of purchase. All  
other Outdoor Sauna components are  
warranted against defects in materials  
and workmanship for a period of one year from the  
original date of purchase.  
1 Year Sauna Structural (Custom Saunas)  
LMS warrants its saunas against defects  
in materials and workmanship for a  
period of one year from the original date  
of purchase.  
1 Year Sauna Equipment  
LMSwarrantsfactoryinstalledequipment,  
including sauna heater, against defects  
in material and workmanship for a  
period of one year from the original date  
of purchase or otherwise specified by  
original manufacturer.  
Warranty Limitations  
LMS warrants the heater from defects in material and  
workmanship for a period of one year from the original  
date of delivery. This warranty does not apply if the  
sauna has been subject to negligence, alteration,  
misuse, abuse, repairs by non-LMS authorized  
representatives, incorrect installation, acts of God, and  
any other cases beyond the control of LMS. Examples  
of common acts invalidating this warranty include but  
are not limited to:  
Extent of Warranty  
This warranty applies only to products delivered in the  
United States or Canada and extends to the original  
purchaser at the original site of installation only. This  
warranty becomes valid at time of purchase and  
terminates either by specified time-frame listed above  
or by owner transfer or relocation.  
Failure to use a wood protectant (e.g. linseed oil)  
Manufacturer Warranty  
Use of lacquer or paints  
The electronics component warranty is extended  
through the manufacturer of the product including, but  
not limited to, stereos, lighting, or heater. Sauna stereo  
systems are delivered with their own manufacturer’s  
warranty. For more information, please see their  
warranties in the owner’s information package that  
was delivered with your sauna for more information.  
Saunaaccessoriesplacedonnon-approvedsurfaces  
(see owner’s manual for more information)  
Outdoor applications (except Extreme Outdoor  
Saunas)  
Normal wear & tear and weathering  
Seasonal checking and surface cracks are not  
considered defects in material or workmanship, as  
they are normal characteristics of all wood.  
Wood Accessories Warranty  
LMS warrants towel racks and other small accessories  
against defects in material and workmanship at the  
time of delivery.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
47  
Warranty Exclusions  
Legal Remedies  
The Limited Warranty is void if the sauna has been This warranty gives you specific legal rights, and you  
subject to negligence, alteration, misuse, abuse, may have other rights, which may vary from state to  
repairs by non-LMS authorized representatives, state.  
incorrect electrical installation, acts of God and any  
other cases beyond the control of LMS. Examples of  
common acts invalidating this warranty include but are LMS shall not be liable for loss of use of the sauna  
Disclaimers  
not limited to:  
incidental or consequential costs, expense or damages,  
which may include but are not limited to removal of  
permanent deck or other customer fixture or the  
necessity for crane removal. Any implied warranty shall  
have duration equal to the duration of the applicable  
warranty stated above. Under no circumstances shall  
LMS or any of its representatives be held liable for  
Use of the sauna in a non-residential application  
Scratches caused by normal use  
Damage caused by extreme weather conditions.  
(hot, cold, etc.)  
Damage caused by dirt, sand, and/or water injury to any person or damage to any property,  
damage  
however arising.  
Damage caused by direct sunlight  
Customer Service  
Damage caused by continuous operation of the For customer service, contact an authorized service  
sauna with either known or unknown problems  
agent immediately. If you do not know who your local  
representative is, contact the LMS Customer Relations  
Department at 1462 E. Ninth St Pomona, CA 91766, or  
call (800) 225-7727.  
Damage caused as a result of failure to follow the  
operating instructions as defined in this owner’s  
manual  
See your Cal Heat Sauna dealer for a copy of the  
applicable warranty, details and any questions you  
may have regarding the warranty coverage on your  
sauna.  
Damage caused by incorrect electrical installation,  
electrical brown outs, voltage spikes, or operation  
of sauna out of voltage range by more than  
±10%  
This Limited Warranty applies only to saunas normally  
used for personal, family, or household purposes. This  
Limited Warranty specifically excludes commercial  
saunas.  
2009 Saunas  
LTR20091007, Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A Division of Lloyds Material Supply, LLC.  
Locating the product serial number  
The serial number of your Cal Heat sauna is located on a metal plate attached  
to the lower side of the sauna.You will need this number to properly register  
your sauna and activate coverage. Write this information in the space provided  
below.  
Sauna Model: _________________________________________________  
Sauna Serial Number: __________________________________________  
Date Purchased: ______________________________________________  
Date Installed: ________________________________________________  
Dealer’s Phone Number: ________________________________________  
Dealer’s Address: ______________________________________________  
CONTACT INFORMATION  
For customer service, please contact your  
authorized dealer immediately. If you need  
additional information and/or assistance, please  
contact:  
L.M.S. Customer Service Department  
1462 East Ninth Street  
Pomona, CA 91766.  
Toll Free: 1-800-CAL-SPAS  
Fax: 1-909-629-3890  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Black Decker Electric Grill GM60 User Manual
Black Decker Fryer DF400 User Manual
Blodgett Convection Oven BC 14G User Manual
Briggs Stratton Lawn Mower Accessory 625 Series User Manual
Bushnell Digital Camera 119302 User Manual
Campbell Hausfeld Air Compressor IN614207AV User Manual
Canon Camcorder 1Ds User Manual
CDA Cooktop HCG601 User Manual
Chamberlain Automobile Electronics 40 User Manual
Chicago Electric Humidifier 93035 User Manual