Bush Hog Compact Loader FC 0014 User Manual

2647

LOADER

Published 01/11

Part No. 50069206

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

BUSH HOG^®

2501 Griffin Ave.

Selma, AL 36703

334-874-2700

www.bushhog.com

$0.00

Download from Www.Somanuals.com. All Manuals Search And Download.

TABLE OF CONTENTS

SAFETY SECTION .............................................................................................................. 1-1

General Safety Instructions and Practices .........................................................................................................1 -2

Operator Safety Instructions and Practices .......................................................................................................1 -4

Equipment Operation Safety Instructions and Practices ....................................................................................1 -5

Connecting or Disconnecting Implement Safety Instructions and Practices ....................................................1 -10

Transporting Safety Instructions and Practices ...............................................................................................1 -11

Maintenance and Service Safety Instructions and Practices ...........................................................................1 -12

Storage and Parking Safety Instructions and Practices ...................................................................................1 -15

Concluding Safety Instructions and Practices ..................................................................................................1 -15

Decal Location .................................................................................................................................................1 -16

Decal Description .............................................................................................................................................1 -18

Federal Laws and Regulations ........................................................................................................................1 -21

INTRODUCTION SECTION ................................................................................................. 2-1

ASSEMBLY AND CONNECTING THE LOADER SECTION .............................................. 3-1

Assembly Instructions ........................................................................................................................................3 -2

Proper Ballasting and Wheel Spacing ...............................................................................................................3 -3

Installing Mounting Brackets ..............................................................................................................................3 -4

Installing Bucket .................................................................................................................................................3 -4

Installing Bucket Level Indicator ........................................................................................................................3 -4

Dismounting and Mounting Loader ....................................................................................................................3 -5

Dismounting Loader ...........................................................................................................................................3 -5

Mounting Loader ................................................................................................................................................3 -6

Quick Attach Device (Optional) ..........................................................................................................................3 -7

OPERATION SECTION ....................................................................................................... 4-1

Standard Equipment and Specifications ............................................................................................................4 -3

Operator Requirements .....................................................................................................................................4 -4

Tractor Requirements ........................................................................................................................................4 -6

ROPS and Seat Belt ..........................................................................................................................................4 -7

Tractor Lighting and SMV Emblem ....................................................................................................................4 -7

Tractor Ballast ....................................................................................................................................................4 -7

Getting On and Off the Tractor ..........................................................................................................................4 -8

Boarding the Tractor ..........................................................................................................................................4 -8

Dismounting the Tractor .....................................................................................................................................4 -9

Starting the Tractor ..........................................................................................................................................4 -10

Pre-Operation Inspection and Service .............................................................................................................4 -11

Tractor Pre-Operation Inspection/Service ........................................................................................................4 -11

Driving the Tractor and Loader ........................................................................................................................4 -17

Driving the Tractor and Loader ........................................................................................................................4 -18

Operating the Tractor and Loader ....................................................................................................................4 -18

Operating the Loader .......................................................................................................................................4 -23

Loader Storage ................................................................................................................................................4 -34

Transporting the Tractor and Implement ..........................................................................................................4 -34

Transporting on Public Roadways ...................................................................................................................4 -36

TROUBLESHOOTING GUIDE ........................................................................................................................4 -38

MAINTENANCE SECTION .................................................................................................. 5-1

Download from Www.Somanuals.com. All Manuals Search And Download.

Lubrication Schedule .........................................................................................................................................5 -4

Daily Maintenance .............................................................................................................................................5 -5

Hydraulic Pressure Check .................................................................................................................................5 -5

Cylinder Service .................................................................................................................................................5 -6

Lift Cylinder Disassembly ...................................................................................................................................5 -6

Lift Cylinder Reassembly ...................................................................................................................................5 -7

Bucket Cylinder Disassembly ............................................................................................................................5 -8

Bucket Cylinder Reassembly .............................................................................................................................5 -9

Storage ..............................................................................................................................................................5 -9

Proper Torque for Fasteners ............................................................................................................................5 -11

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY SECTION

Safety Section 1-1

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and

observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety

Messages before assembling, operating or servicing this Implement. This equipment should only be operated

by those persons who have read the manual, who are responsible and trained, and who know how to do so

responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is

up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.^(SG-1)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad. ^(SG-3)

Operate this Equipment only with a Tractor equipped with an approved roll-

over-protective system (ROPS). Always wear seat belts. Serious injury or

even death could result from falling off the tractor--particularly during a turnover

when the operator could be pinned under the ROPS. ^(SG-7)

2647 01/11

Safety Section 1-2

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they

have read and understand the Operator’s Manuals, been trained in

proper operation of the tractor and Implement, and are physically large

enough to reach and operate the controls easily. ^(SG-11)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Inadvertent contact with controls can cause the

Implement to shift or fall crushing themselves or others. ^(SG-25)

DO NOT use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement,

an operator on prescription or over-the-counter medication must consult

a medical professional regarding any side effects of the medication that

would hinder their ability to operate the Equipment safely. NEVER

knowingly allow anyone to operate this equipment when their alertness or

coordination is impaired. Serious injury or death to the operator or others

could result if the operator is under the influence of drugs or alcohol. ^(SG-27)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm. ^(SG-30)

Never walk or work under any raised boom or bucket. The Boom could fall and cause

serious bodily injury or death. Always lower the boom and bucket flat on the ground or

support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to

performing any maintenance. To do this, set the bucket on the ground then kill the tractor

engine. Push and pull the control levers in and out several times to remove pressure. Do

not work under raised Boom or Bucket unless components are securely blocked up to

prevent inadvertent dropping. (SBH-7)

2647 01/11

Safety Section 1-3

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Operator Safety Instructions and Practices

Never operate the Tractor or Implement until you have read and

completely understand this Manual, the Tractor Operator’s Manual, and

each of the Safety Messages found in the Manual or on the Tractor and

Implement. Learn how to stop the tractor engine suddenly in an

emergency.

Never allow inexperienced or untrained personnel to

operate the Tractor or Implement without supervision. Make sure the

operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety

shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items that may be thrown by

the equipment. ^(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement

attached can often be noisy enough to cause permanent hearing loss.

We recommend that you always wear hearing protection if the noise in

the Operator’s position exceeds 80db. Noise over 85db over an

extended period of time will cause severe hearing loss. Noise over 90db

adjacent to the Operator over an extended period of time will cause

permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the

ear] is cumulative over a lifetime without hope of natural recovery. ^(SG-I7)

Always read carefully and comply fully with the manufacturer’s

instructions when handling oil, solvents, cleansers, and any other

chemical agent. ^(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health. ^(SG-23)

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other

reproductive harm. ^(SG-31)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and

when removing accumulated material. Only stand on solid flat surfaces to ensure good

footing. Use a ladder or raised stand to access high spots which cannot be reached from

ground level. Slipping and falling can cause serious injury or death. ^(SG-33)

2647 01/11

Safety Section 1-4

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Use extreme care when loading, carrying or handling any agricultural

fertilizers, chemicals or biological residue. Follow the manufacturer’s

handling instructions and wear appropriate Personal Protective

Equipment including gloves, safety glasses and respirator when required.

If you are using a tractor equipped with a cab, make sure the cab is rated

for appropriate environmental exposure. Be safe and always wear proper

protection. Short or long term exposure to certain chemicals and

materials can result in serious injury or death. ^(SL-19)

Repeated or substantial breathing of hazardous dusts, including

crystalline silica, could cause fatal or serious respiratory disease including

silicosis. Concrete, masonry, many types of rock, and various other

materials contain silica sand. California lists respirable crystalline silica as

a substance known to cause cancer. Operation of this equipment under

certain conditions may generate airborne dust particles that could contain

crystalline silica. In those conditions, personal protective equipment

including an appropriate respirator must be used. If excessive dust is

generated, a dust collection or suppression system should also be used

during operation. ^(SG-41)

Equipment Operation Safety Instructions and Practices

This Implement may be wider than the Tractor. Be careful when operating or transporting

this equipment to prevent the Implement from running into or striking sign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and

Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.

Never allow the Implement to contact obstacles. ^(S3PT-12)

Never grasp control levers when mounting the machine. (SBH-4)

The Boom is designed only to position and operate the Bucket which is attached to it. Never

attempt to lift, pull, or push other solid objects with the boom or bucket. Serious injury could

result from a structural failure when the Boom is used for purposes other than those for

which it was designed. ^(SBH-9)

BEFORE leaving the tractor seat lower the implement, set the parking

brake and/or set the tractor transmission in parking gear, disengage the

PTO, stop the engine, remove the key, and wait for all moving parts to

stop. Place the tractor shift lever into a low range or parking gear to

prevent the tractor from rolling. Never dismount a Tractor that is moving

or while the engine is running. Operate the Tractor controls from the

tractor seat only. ^(SG-9)

2647 01/11

Safety Section 1-5

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death. ^(SG-10)

Do not mount or dismount the Tractor while the tractor is moving. Mount

the Tractor only when the Tractor and all moving parts are

completelystopped. ^(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions. ^(SG-13)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat

with the seat belt securely fastened around you. Inadvertent movement of the Tractor or

Implement may cause serious injury or death. ^(SG-29)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Do Not operate this equipment in areas where insects such as bees may attack you and/or

cause you to lose control of the equipment. If you must enter in such areas, use a tractor

with an enclosed Cab and close the windows to prevent insects from entering. If a tractor

cab is not available, wear suitable clothing including head, face, and hand protection to

shield you from the insects. Attacking insects can cause you to lose control of the tractor,

which can result in serious injury or death to you or bystanders. Never dismount a moving

tractor. (SG-40)

Keep bystanders 10 feet away from the tractor and loader while

operating. The bystanders could enter the path of the tractor or items

could fall from the loader resulting in serious injury to the bystander. ^(SL-01)

2647 01/11

Safety Section 1-6

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

For added safety when lifting loads above the height of the operator,

install a certified Falling Object Protective Structure. Shiftable loads,

round bales, large loose items, and loader attachments can fall toward

the operator resulting in serious injury or death. Falling Object Protective

Structure (FOPS) rated Cab may be obtained from the tractor dealer or

other sources. ^(SL-02)

Before dismounting the tractor and loader lower the loader to the ground or

onto solid support blocks. Engage the loader valve travel lock to prevent

inadvertent movement of the valve controls causing the loader to suddenly

move and drop. Sudden dropping of the loader and attachment could

result in serious injury. ^(SL-05)

Do not use an attachment that is not securely attached to the quick

hitch, The attachment could fall resulting in severe crushing injuries

or death to the operator or bystanders.

•

Rotate both hitch pin levers down to the locked position. You should feel a firm

resistance when locking the levers down. The pins must extend through the slots in

the bottom of the attachment bracket.

Examine the fit between the quick hitch and the bottom of the attachment bracket.

The pins must extend through the slots in the bottom of the attachment bracket. The

tapered side of each pin must be firmly wedged against the surface of the slot on

the bottom of the attachment bracket. The attachment bucket should fit snugly

against the bottom of the quick hitch bracket. If there is a gap of more than 1/8” or if

the pins are not firmly seated do not use the attachment. Contact your dealer before

using the attachment.

•

On level ground, tilt the attachment down 90° degrees and lower it to the ground.

Lower the loader further to slightly raise the front of the tractor off the ground. Drive

the tractor in reverse while the attachment is on the ground for 20-30 feet to ensure

the attachment does not disconnect. If the attachment disconnects during this

process, discontinue the use of the attachment and contact your dealer.

NEVER walk or work under or allow any person to be underneath a

raised loader or attachment. ^(SL-15)

Use extra care when turning or stopping. Allow for increased length and weight of added

loader. The loader adds five to six feet of length in front of the tractor and significant weight.

Allow extra distance when stopping or turning. Do not allow loader or attachment to contact

solid objects. ^(SL-07)

2647 01/11

Safety Section 1-7

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Do not raise the loader into an overhead structure or allow a raised attachment to contact

overhead structures. Sudden or unexpected contact with an overhead structure could result

in serious injury. ^(SL-08)

Do not let the loader or attachment contact electrical power lines. Contact

with electrical power lines can result in serious injury or electrocution. If

the loader attachment contacts a power line remain in the tractor seat

until the power has been shut off. Stepping off the tractor can permit

electrical current to pass through the body resulting in electrocution. ^(SL-09)

Store the grapple bucket or bale spear attachment with the point(s) on the

ground. Walking into the point of the bale or grapple spear can cause

serious bodily injury. Never drive the bale spear or grapple bucket

attachment forward if a bystander is in front of the loader. ^(SL-10)

Only mount the loader on a tractor that is listed on the mounting instructions. Never mount

on a tricycle steering front axle. Move the tractor front and rear wheels to the widest spacing

and add the recommended rear tractor ballast to prevent tractor tip over. Keep the tractor

tires properly inflated. Maintain at least 25% of the total Tractor and Loader weight including

the maximum load in the bucket or attachment on the rear axle. Always wear your seatbelt

and make sure the ROPS structure is fully deployed to prevent serious injury or death from

the tractor tipping over. ^(SL-11)

Carry the loader and attachment low when transporting to reduce the

potential of the tractor tipping over. Transport on slopes only at slow

speeds and use gradual turning angles. Tractor wheel contact with any

wash out, drop off or ground obstruction with a raised loader could result

in the tractor tipping over and causing serious injury. ^(SL-12)

Do not work from the loader or attachments. Do now allow any riders on

the loader, tractor or attachments. Falling off the loader could result in

serious injury and/or tractor run over. ^(SL-14)

Do not operate the loader from the ground. Operate the tractor and loader only while seated

in the tractor seat with the seatbelt fastened. The loader could fall crushing a person

resulting in serious injury or death. ^(SL-16)

Use extreme care when piling material above 6 feet high. Material

could shift and fall onto the operator or bystanders. The material could

crush or suffocate the operator or bystander resulting in serious injury

or death. ^(SL-17)

2647 01/11

Safety Section 1-8

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Know before you DIG. Call 888-258-0808 and request that all buried utilities locations be

identified before digging in unfamiliar ground. Do not let the loader or attachment contact

buried electrical power lines, utilities or gas lines. Contact with electrical power lines can

result in serious bodily injury or electrocution. If the loader contacts a power line, remain in

the tractor seat until the power has been shut off. Stepping off the tractor can permit

electrical current to pass through the body resulting in electrocution. ^(SL-18)

Do not use loader as a jack to raise the tractor tires off the ground. The loader could fail

causing the tractor and loader to fall to the ground resulting in serious injury. ^(SL-25)

Use extreme care when loading, transporting or dumping loads that impair or partially block

the operator’s line of sight. Know where you are traveling. Make sure no bystanders are in

the area of travel. If a bystander assists in providing guidance, make sure they are not in the

path of travel. Keep all bystanders 25 feet away from travel path. ^(SL-29)

Always look behind you before backing up. Make sure you are looking

in the direction of travel. A bystander could walk behind the tractor.

Running into a bystander can result in serious injury or death. ^(SL-30)

Some tractors are equipped with a “Super Steer” front axle. When a

loader is mounted to this type of tractor, the bucket will shift in the

opposite direction from which the wheels are turned. Maximum shift will

be approximately 8 inches and most noticeable when the tractor is

stationary. Sudden or unexpected movement of the loader and

attachment could result in serious injury to the operator or bystanders.

(SL-33)

Operate the tractor and loader only in conditions where you have clear visibility in daylight

or with adequate artificial lighting. Never operate in darkness or foggy conditions where you

cannot clearly see at least 100 feet in front and to the sides of the tractor. Make sure you

can clearly see bystanders, ditches, steep slopes, drop-offs, overhead obstructions, power

lines, and debris or obstruction in the travel path. If you are unable to clearly see these

types of items discontinue operating. Contact with unseen vehicles, bystanders,

obstructions, or drop-offs can cause serious injury. ^(SL-35)

Be particularly careful in transport. The Implement has raised and moved the center of

gravity to the front of the Power Unit increasing the possibility of overturn and tipping

forward. Turn curves or go up slopes only at low speed and using a gradual turning angle.

Go up slopes with the Implement located uphill. Slow down on rough or uneven surfaces.

(SPU-2)

2647 01/11

Safety Section 1-9

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Never leave the Implement and Power Unit unattended while the Implement is in the raised

position. Accidental operation of a lifting lever or a hydraulic failure may cause the

implement to suddenly fall causing serious injury or possible death to anyone who might

inadvertently be under the Implement. Lower the implement carefully to the ground. Do not

put hands or feet under lifted components. ^(SPU-3)

The center of gravity of a Power Unit equipped with a front-mounted Implement is shifted to

the front and removes weight from the rear wheels. The Power Unit should maintain at

least 25% total weight with the maximum load in the bucket or attachment on the rear

wheels to prevent tipping forward, loss of steering control, and possible injury. Add

counterweight if required when operating on slopes and proceed with the load uphill to

prevent tipping. Reference the Power Unit’s Operator’s Manual or an authorized dealer for

information on adding additional weight. ^(SL-37)

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before

driving on public roadways identify any limited vision areas, and make adjustments to your

operating position, mirrors, and the implement transport position so that you can clearly

see the area where you will be traveling, and any traffic that may approach you. Failure to

maintain adequate vision of the public roadway and traffic can result in serious injury or

even death. ^(STI-10)

Connecting or Disconnecting Implement Safety Instructions and

Practices

Do not stand or allow bystander or coworkers between the loader and the

tractor while installing or disconnecting the loader from the tractor. Keep

hands and body clear of the loader and the loader mounts. Serious injury

or death can result from a person being crushed between the tractor and

loader. ^(SL-03)

Never allow anyone to get under the loader or attachment or to reach

through the loader lift arms when raised. Serious injury could result from

crushing or pinching by the loader or attachment. ^(SL-06)

Make sure the loader is properly attached to the tractor and the retaining pins securely lock

the loader into position. Improper mounting of the loader onto the tractor can result in the

loader falling causing serious injury. ^(SL-23)

2647 01/11

Safety Section 1-10

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Make sure all tractor and loader guards are in place and properly functioning. Do not use an

attachment if the roll back guards are damaged or missing. The roll back guards prevents

items carried in the attachment from rolling back onto the operator causing serious injury.

For added safety when lifting loads above the height of the operator, install a certified

Falling Object Protective Structure. ^(SL-28)

Transporting Safety Instructions and Practices

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and

how it handles before transporting on streets and highways. Make sure the Tractor steering

and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for

you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly

to determine the stopping characteristics of the Tractor and Implement. As you increase

the speed of the Tractor the stopping distance increases.

Determine the maximum

transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after

you determine that the equipment can be operated at a higher speed. Use extreme care

and reduce your speed when turning sharply to prevent the tractor and implement from

turning over. Determine the maximum turning speed for you and this equipment before

operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control

the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes

or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance

increases: use extreme care and reduce your speed. When operating in traffic always use

the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you

and watch out for the other guy. (SG-19)

Before transporting the tractor and Loader engage the loader valve travel

lock to prevent inadvertent contact with the joystick controller causing

sudden dropping of the loader and attachment. If the loader attachment,

such as a bucket, were to drop suddenly and hit the ground while

transporting, the tractor could stop immediately resulting in the operator

hitting the steering wheel or flying our of the operator’s seat. Serious injury

could result. ^(SL-04)

2647 01/11

Safety Section 1-11

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Do not raise the loader on a hillside. Do not transport across a slope with

a raised loader. When the loader is raised, the center of gravity of the

tractor and loader is raised increasing the potential for the tractor to tip

over. Tractor wheel contact with any wash out, drop off or the ground

obstruction with a raised loader could result in the tractor tipping over and

causing serious bodily injury. ^(SL-21)

Lower the loader to the bed of the truck or trailer when transporting the

tractor and loader with a truck. Measure to ensure the transport height

does not exceed the legal limits. Contact with overhead obstructions or

power lines can cause property damage or serious injury. ^(SL-34)

In case of mechanical difficulty during operation, place the transmission in the park

position, set the parking brake, shut down all power, including the PTO and the engine and

remove the key. Wait until all rotating motion has stopped before dismounting. ^(SG-39)

Transport an empty bale spear tilted back in the vertical position to

prevent unintended harm to a person, animal or object. Serious injury

or death may occur from a bale spear puncture. ^(SL-39)

Never drive the power unit with the bucket or plow in the raised position.

Traveling with the bucket or plow in the raised position increases the

chances of colliding with overhead obstructions and making the unit more

prone to tipping over. ^(SNPO-37)

Maintenance and Service Safety Instructions and Practices

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could

cause a failure of the equipment and may result in injury. ^(SBH-13)

Always maintain the safety signs in good readable condition. If the safety signs are missing,

damaged, or unreadable, obtain and install replacement safety signs immediately. ^(SG-5)

2647 01/11

Safety Section 1-12

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local

traffic regulations. ^(SG-6)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this

Implement, any of its components or any Implement function. ^(SG-8)

Never work under the Implement, the framework, or any lifted component

unless the Implement is securely supported or blocked up to prevent

sudden or inadvertent falling which could cause serious injury or even

death. ^(SL-36)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil

and fuel are explosive and their presence could present a hazard. Do

not check for leaks with your hand! High-pressure oil streams from

breaks in the line could penetrate the skin and cause tissue damage

including gangrene. To check for a hose leak, SHUT the unit ENGINE

OFF and remove all hydraulic pressure. Wear oil impenetrable gloves,

safety glasses and use Cardboard to check for evidence of oil leaks. If

you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.

If oil does penetrate the skin, have the injury treated immediately by a

physician knowledgeable and skilled in this procedure. (SG-15)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running. ^(SG-20)

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have

cotter pins and washers. Serious injury may occur from not maintaining

this machine in good working order. ^(SG-21)

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the fuel has evaporated. ^(SBH-49)

2647 01/11

Safety Section 1-13

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Prolonged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating

conditions. Never operate the Implement and Tractor in a fatigued or bored mental state

which impairs proper and safe operation. ^(SG-32)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface

or fluid can cause serious injury from burns or scalding. ^(SG-34)

Use caution and wear protective gloves when handling sharp objects such as blades,

knives, and other cutting edges. Be alert to worn component surfaces which have sharp

edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not

worn. ^(SG-37)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection

when servicing hot components. Contact with a hot surface or fluid can cause serious injury

from burns or scalding. ^(SG-38)

Never allow anyone to get under the loader or attachment or to reach

through the loader lift arms when raised. Serious injury could result from

crushing or pinching by the loader or attachment. ^(SL-06)

Make sure the hydraulic quick disconnects are fully seated into the connections. Do not use

the loader if the hydraulic connection is leaking. Leaking oil could allow the loader to fall

resulting in a serious crushing injury. ^(SL-22)

If the loader valve controls fail to functions properly discontinue use of the tractor and

loader until the controls are properly repaired. Sudden or unexpected movement or

dropping of the loader and attachment could result in serious injury. ^(SL-31)

Make sure all air is purged from the hydraulic system before using the loader. Air in the

system can cause the loader to respond sluggishly or with unexpected movement. The air

can be purged from the cylinder lines by fully cycling the cylinders several times from the

fully closed to fully open position. Sudden or unexpected movement or dropping of the

loader and attachment could result in serious injury. ^(SL-32)

2647 01/11

Safety Section 1-14

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

PARTS INFORMATION

Bush Hog products are designed utilizing specifically matched system components to ensure optimum

equipment performance. These parts are made and tested to Bush Hog specifications. Non-genuine "will fit"

parts do not consistently meet these specifications. The use of “will fit” parts may reduce equipment

performance, void warranties, and present a safety hazard. Use genuine Bush Hog parts for economy and

safety. ^(SPBH-2)

SEE YOUR BUSH HOG DEALER

Storage and Parking Safety Instructions and Practices

Never crawl under or allow children to play around or on a loader that is disconnected from

the tractor. The loader could fall crushing a person resulting in serious injury or death. ^(SL-13)

Do not remove the attachment from the loader when the loader is disconnected from the

tractor. The attachment stabilizes the loader. If the attachment is removed, the loader will

fall and could result in serious injury. ^(SL-26)

Only disconnect and store the loader on firm flat ground. Make sure the loader stands are

properly installed and rest on firm ground or support blocks. If the stands sink or fail, the

loader could fall causing serious injury. ^(SL-27)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,

hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper

training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer

also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and

Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. ^(SG-18)

2647 01/11

Safety Section 1-15

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Decal Location

NOTE: Bush Hog supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or reconditioning. Bush Hog cares about the safety of its customers, operators,

and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping

and handling charges may apply). Contact your Bush Hog dealer to order replacement decals.

2647 01/11

Safety Section 1-16

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

ITEM

PART NO.

QTY

LEVEL

DESCRIPTION

26871

WARNING

CAUTION

MODEL

To Prevent Instability

7794

Loader Safety Guides

2647

50069077

36932

WARNING

LOGO

Avoid Injury During Installation

Bush Hog 3.2” x 14.50”

Silver, 13.5 ft.

50057411

35674-6

48921

STRIPE

DANGER

_________

Stability Danger

48858

Electric Shock Danger

Canister, Operator’s Manual

00776031

55580

Sheet, Decal; includes two D516 Decals

(Note: For Optional Quick Attach Device Only

50057413

LOGO

Bush Hog 4.25” x 19.316”

* - Supplied by Tractor Manufacturer. Replace if missing from tractor.

NOTE: Order D438 Safety Decal Sheet which includes all safety decals.

2647 01/11

Safety Section 1-17

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Decal Description

WARNING! Preventing Instability

P/N 26871

CAUTION! - Loader Safety Guides.

P/N 7794

MODEL NAME: 2647

P/N 50069077

WARNING! - Avoid Injury during Installation.

P/N 36932

2647 01/11

Safety Section 1-18

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Logo: BUSH HOG (3.20” x 14.50”)

P/N 50057411

STRIPE.

P/N 35674-6

DANGER! - Use ROPS and seatbelt at all times.

Add recommended rear ballast. Operate tractor at

low speeds. Failure to comply may result in serious

injury or death.

48921

DANGER! - Electric Shock Danger.

P/N 48858

2647 01/11

Safety Section 1-19

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Read Operator’s Manual! The operator’s manual is

located inside this canister. If the manual is

missing order one from your dealer.

P/N 00776031

Logo: BUSH HOG (4.25” x 19.316”)

P/N 50057413

WARNING! - Crushing Hazard.

-To Avoid Serious Injury or Death

Make sure attachment is securely attached to the loader.

See Operator’s Manual for instructions.

-Lock both levers down. Make sure pins are adequately

extended through slots at the bottom of the attachment

bracket and the tapered side of pin is firmly seated

against attachments slots. Make sure the gap is not

larger than 1/8”.

-Tilt attachment down, lower to ground, apply down

pressure, and drag backwards. Do not use attachment if

it disengages.

-NEVER walk or work underneath raised loader or

attachment

(Located on the Quick Attach Device Only)

P/N D516

2647 01/11

Safety Section 1-20

Download from Www.Somanuals.com. All Manuals Search And Download.

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations

concerning employer and employee equipment operators. This section is not intended as a legal

interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov

Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices

and servicing of equipment with which they are or will be involved, and of any other practices dictated by the

work environment.

Keep all guards in place when the machine is in operation;

Permit no riders on equipment

Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly

serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures

which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the

machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your

responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of

Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

2647 01/11

Safety Section 1-21

Download from Www.Somanuals.com. All Manuals Search And Download.

INTRODUCTION SECTION

Introduction Section 2-1

Download from Www.Somanuals.com. All Manuals Search And Download.

INTRODUCTION

This 2647 Loader is designed with care and built with quality materials by skilled workers. Proper assembly,

maintenance, and operating practices, as described in this manual, will help the owner/operator get years of

satisfactory service from the machine.

The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in

the correct assembly of the Front End Loader using standard and optional equipment. The Parts manual is

designed to familiarize the owner/operator with replaceable parts on the Loader. This Part Manual provides

exploded assembly drawings of each Loader component illustrating each piece and the corresponding part

number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and

Maintenance Sections of the manual train the owner/operator how to work the Front End Loader correctly and

attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties and offers solution

to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual

includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or

death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

should know these Safety Messages before assembly and be aware of the hazards of operating this Loader

during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

It is recommended that tractor wheels be moved to the widest setting and rear ballast be

applied to increase tractor stability.

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they

have read and understand the Operator’s Manuals, been trained in

proper operation of the tractor and Implement, and are physically large

enough to reach and operate the controls easily. ^(SG-11)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death. ^(SG-10)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Inadvertent contact with controls can cause the

Implement to shift or fall crushing themselves or others. ^(SG-25)

2647 01/11

Introduction Section 2-2