Bryan Boilers Boiler Flexible Water Tube Boilers User Manual

Form No. 4001  
(Rev. 5/07)  
®
BRYAN  
Flexible Water Tube  
BOILERS  
The complete line  
for commercial and  
industrial applications  
Since 1916  
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your new construction or retrofit need!  
Steam Boiler  
DR350-S150-FDG  
(8 Boiler HP)  
Steam Boiler  
RV350-S150-FDG  
(84 Boiler HP)  
Steam Boiler  
AB250-S150-FDG  
(60 Boiler HP)  
DR Series  
Hot water and steam* boilers  
with forced draft gas, oil or  
dual-fuel firing. Bryan’s smallest  
size boilers to satisfy a broad  
range of heating requirements.  
Sizes from 250 MBH to 850 MBH  
input (6 BHP to 21 BHP output).  
RV Series  
AB Series  
Forced draft gas, oil or dual-fuel  
hot water and steam* boilers.  
Multi-pass flue gas travel for  
maximum heat extraction.  
Capacities from 3,500 MBH  
to 8,000 MBH input  
Forced draft gas, oil or dual-fuel  
fired hot water and steam* boilers.  
High velocity, four pass flue gas  
travel contributes to 83.5%  
guaranteed efficiency. Capacities  
from 900 MBH to 3,000 MBH input  
(21 BHP to 75 BHP output).  
(84 BHP to 201 BHP output).  
*Bryan steam boilers are available as standard for 15 psi MWP or  
150 psi MWP. Also available for steam pressures up to 300 psi.  
HE-AB & HE-RV Series  
High efficiency versions of AB  
and RV Series forced draft gas  
hot water boilers. Integrated,  
extended surface heat extractor  
boosts guaranteed performance  
of these boilers to 85% without  
complications of condensation.  
HE-AB Series from 900 MBH to  
3,000 MBH input (23 BHP to 76  
BHP output). HE-RV Series from  
3,500 MBH to 8,000 MBH input  
(89 BHP to 203 BHP output).  
Water Boiler  
AB120-W-FDG)  
(29 Boiler HP)  
High Efficiency  
Water Boiler  
®
HE-RV800-W-FDG  
(203 Boiler HP)  
Originators of the “Flexible Water Tube” design  
3
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®
BRYAN  
HE-CLM Series  
High efficiency version  
of CLM Series forced  
draft gas hot water  
boilers. Integrated,  
extended surface  
heat extractor boosts  
guaranteed perfor-  
mance of these  
Forced draft  
gas, oil and  
dual-fuel boilers  
...hot water  
and steam  
boilers to 85%  
without complications  
of condensation.  
Models from 900 MBH  
to 3,000 MBH input  
(23 BHP to 76 BHP output).  
High Efficiency  
Water Boiler  
HE-CLM-300-W-FDG  
(76 Boiler HP)  
CLM Series  
Hot water and steam* boilers. Forced draft gas,  
oil or dual-fuel fired. For medium sized applications.  
Models from 1,200 MBH to 3,000 MBH input  
(29 BHP to 73 BHP output).  
*Bryan steam boilers are available as standard  
for 15 psi MWP or 150 psi MWP. Also available  
for steam pressures up to 300 psi.  
Steam Boiler  
CLM-180-S150-FDGO  
(44 Boiler HP)  
TM  
Knockdown boilers  
A wide selection of Bryan Boilers are available as  
KnockdownTM models which are shipped in sections,  
partially disassembled to pass through standard door  
sized openings for assembly at the final location. This  
eliminates the need for extra work removing walls or  
enlarging door openings and the final assembly does  
not require expensive certified welding.  
Wilson Middle School, Muncie, Indiana, instal-  
lation of two Bryan Knockdown, RV Series  
boilers, with 7,000 MBH each. The Knockdown  
sections were moved to location through exist-  
ing doorways and assembled in position. Units  
are right- and left-hand pair, easily serviceable  
from the common aisle.  
4
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®
BRYAN  
Atmospheric  
CLM Series  
Hot water and steam* boilers.  
Atmospheric gas fired. For  
medium sized applications.  
Models from 1,200 MBH to  
3,000 MBH input (29 BHP  
to 72 BHP output).  
gas boilers  
...hot water  
and steam  
Water Boiler  
CLM-120-W-GI  
(29 Boiler HP)  
K Series  
Atmospheric gas fired hot water and steam  
boilers for larger applications. Models from  
3,500 MBH to 6,500 MBH input (84 BHP to  
155 BHP output).  
Steam Boiler  
K-350-S150-GI  
(84 Boiler HP)  
*Bryan steam boilers are available as standard  
for 15 psi MWP or 150 psi MWP. Also available  
for steam pressures up to 300 psi.  
Electric boilers  
...hot water  
and steam  
BH Series  
Electric hot water  
and steam boilers  
Steam Boiler  
BE-90-Q4T3  
(90 KW - 9 Boiler HP)  
for medium to high  
capacity applications.  
Heavy steel pressure  
vessel. Horizontal or  
vertical configuration.  
Incoloy sheathed  
heating elements, in  
BE Series  
For low to medium range applications.  
Compact, completely packaged and  
wired units with automatic controls and  
Incoloy sheathed elements. Input power  
requirement: 30-390 KW, 460 or 480 volt,  
3 phase, 30-195 KW, 208 or 240 volt,  
3 phase; or 15-120 KW, 240 volt, 1 phase.  
Models from 98 MBH to 1,280 MBH  
output (at 30 KW to 390 KW input).  
Hot water and steam models available.  
Water Boiler  
208, 240, 460, 480 or 575  
volt. Units rated from 60 to  
3,000 KW input, 196 MBH to 9,828  
MBH output. Hot water, high temperature  
hot water, steam and high pressure  
steam models.  
390-BHW-4T7  
(390 KW - 39 Boiler HP)  
5
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®
Special applications, custom  
BRYAN  
®
Compliance+  
Low NOx Boilers  
Bryan hot water and steam boilers  
in DR, AB, RV and RW Series are  
available as “LX” type with NO  
level of sub 30 PPM gas and  
x
RV Series LX Type  
Steam Boiler  
RV500-S150-FDG-LX  
(120 Boiler HP)  
reduced oil NO as standard.  
x
Models to meet stricter emission  
levels down to 9 PPM are also  
available. Sizes range from 350  
MBH to 21,000 MBH (8 BHP to  
500 BHP).  
Indirect Water  
Indirect  
Swimming Pool Heaters  
and Pool Heaters  
Atmospheric gas and forced draft  
(all fuels) and electric. The prestigious  
“Indirect.” The Bryan lndirect principle  
provides for a long-lived and trouble-free  
heater, to give many years of reliable  
and efficient operation. Fifty years of  
experience in heating swimming pools.  
Standard sizes range from 350 MBH  
through 8,000 MBH.  
The Bryan “Indirect” water heater  
utilizes the “Flexible Water Tube”  
boiler design along with copper and  
brass heat exchangers installed to  
generate hot water for commercial  
service and industrial hot water  
applications, as well as swimming  
pool heating. The indirect feature,  
heating water with water, effectively  
minimizes scaling and corrosion  
that normally is experienced  
with the short-lived “direct  
fired” water heater.  
CLM210-W-GI  
(137,000 Gallons)  
Water-Pak™ Systems  
Designed to meet large volume hot water needs  
with low operating and maintenance costs. Includes  
indirect water heater, storage tank complete with  
insulation and PVC jacket, and related pump and  
circulation equipment, mounted on a common skid.  
Horizontal sizes from 387 to 3,533 gallons; vertical  
sizes from 335 to 1,922 gallons. Recovery rates from  
559 gal/hr (80° to 140°F rise) to 6,400 gal/hr (40° to  
160°F rise) depending on boiler size.  
Units are available for  
“tankless” or instanta-  
neous applications, as  
well as for “storage”  
tank systems such  
as the Bryan  
“Water-PakTM.”  
CLM-120-WT-FDG-844-AV-CM-IN  
(960 GPH w/844 gallon storage)  
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6
systems, companion products and accessories  
Custom Engineered Systems  
Bryan designs, engineers and  
constructs boiler and related  
equipment systems, complete with  
piping, wiring and controls, ready  
for connection to jobsite piping  
and wiring interface. Contact your  
Bryan factory representative for  
information and assistance.  
Bryan Demand Analyzers  
Program your  
multiple boiler  
installations for  
minimizing load  
swing, maximizing  
efficiency and  
providing even  
loading on each  
boiler unit by  
alternating lead/lag  
boiler sequence.  
Auxiliary Sub-System  
Packaged Boiler System  
Bryan horizontal boiler feed system, with  
chemical feeder and water conditioner, all  
mounted on a common base. Performance  
matched to your new boiler system or  
available for retrofit.  
CLM Series boiler, with horizontal boiler  
feed system, blowdown separator and  
chemical feeder. Packaged as a complete  
system on a common base, installation  
is simply a matter of setting the  
package in position and hooking up  
utility piping and wiring.  
Bryan  
Deaerators  
Accessory  
Products  
Bryan’s complete line includes  
these dependable performance  
matched accessories. Design  
your complete system using Bryan  
components for maximum reliability  
and value. For complete informa-  
tion on Bryan Steam accessory  
products refer to Form No. 4002.  
Remove dissolved  
gases from incoming  
make-up water with  
minimal steam loss.  
Deaerate to a  
maximum 005cc/liter  
O2 and 0% CO2.  
Spray type deaerators  
available through  
Bryan Automatic Blowdown System  
Assure that your boiler has regular blow-  
down on a preset schedule. The time and  
duration of the blowdown period is selec-  
table. Multiple sequences during a 24-hour  
period can be achieved if necessary. Bryan  
Boilers can provide these systems in either  
manual or automatic designs.  
60,000 lb/hr. Tray type  
deaerators have  
stainless steel trays,  
Tray Type  
Model DT-5,  
5,000 PPH  
Bryan Exhaust Heads  
For oil-free and water-free  
exhaust of steam. After 100  
years, still the most reliable  
design available. Threaded  
models from 1؆ to 3؆, as well  
as flanged sizes 3؆ to 24؆.  
and are available in standard capacities  
from 5,000 to 300,000 lb/hr.  
Horizontal Boiler Feed Systems  
Available for use with any steam boiler,  
both low and high pressure. Standard with  
single or multiple  
Bryan Overflow Traps  
Mechanical float controlled traps with cast  
iron bodies, double sealed brass  
valves, and  
pumps. Special units  
arranged for multiple  
stainless steel ball  
floats. Sizes from  
2؆ to 6؆ for use  
Heat Exchanger Type  
Pool Heater  
boiler installations.  
All of the features  
Tanks constructed  
on pressurized  
and quality of the  
of heavy duty steel.  
deaerators.  
time proven Bryan  
“Indirect Heaters”  
Shell and Tube Heat Exchangers  
Used for generating service hot water  
and industrial applications. Available  
as water-to-water or steam-to-  
water exchanger, as well as with  
special construction and materials  
for process industries.  
are now available using an  
existing central boiler heating plant  
as the heat source. Hot water or steam is  
taken from the heating main and circulated  
through the exchanger shell. The pool  
water is heated as it passes through the  
copper “Indirect” coil.  
Duplex Model  
HFS-15-50-50-D  
7
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®
BRYAN  
A Reputation  
for Quality  
No company sells more flexible steel water  
tube boilers than Bryan Steam LLC. Bryan  
was the originator of this type boiler and has  
been instrumental in its continuing develop-  
ment. Bryan boilers are easier to install and  
maintain, perform better, and last longer.  
Statistics show Bryan flexible steel water  
tube boilers are the top choice of leading  
engineers, architects and mechanical con-  
tractors. After more than 90 years of providing  
the finest boilers to the HVAC industry,  
Bryan’s manufacturing capabilities and  
quality assurance are second to none.  
Bryan continues to combine the advan-  
tages of past experience with advanced  
technology, moving into the future as the  
leader in the design, manufacture and  
application of the steel water tube boiler.  
Three Bryan Boilers provide 56,250 MBH to heat 495,000 sq. ft.  
expansion of Milwaukee’s General Mitchell Field air terminal.  
Six Bryan Boilers replace two 300  
HP boilers at Carver Senior High  
School, New Orleans, with six stage  
lead-lag system matching output to  
demand, for maximum economy.  
At a major office furnishings  
manufacturer, this Bryan Boiler  
provides clean, dry, steam to  
process toxic solvent bearing  
chemicals for safe disposal.  
The Bryan Flexible Water Tube  
Cover photo: Rapid City, SD, City School Common Energy Plant  
Bryan Steam LLC Leaders Since 1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Phone:765-473-6651  
Fax:765-473-3074  
E-mail:bryanboilers@iquest.net  
Form No. 4001  
Printed in USA  
57-7814  
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