Brother Sewing Machine XL5000 User Manual
XL5050us_cover  
Operation Manual  
English  
885-448  
XC6752-021  
Printed in China  
XC6752-021 XL5050 (NA03J061) Bk  
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XL5000us.book Page 1 Tuesday, November 11, 2003 9:25 AM  
IMPORTANT SAFETY INSTRUCTIONS  
When using this machine, basic safety precautions, including the following, should always be taken:  
Read all instructions before use.  
DANGER -  
To reduce the risk of electric shock:  
1. The machine should never be left unattended while plugged in. Always unplug the machine  
from the electrical outlet immediately after using it and before cleaning it.  
2. Always unplug the machine before you change the light bulb.  
Replace the bulb with the same type and rated 15 watts.  
WARNING -  
To reduce the risk of burns, fire, electric shock, or injury to persons:  
1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is  
used by or near children.  
2. Use this machine only for its intended use as described in this manual. Use only accessories  
recommended by the manufacturer as contained in this manual.  
3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has  
been dropped or damaged, or dropped into water. Return the machine to the nearest authorized  
dealer or service center for examination, repair, or electrical or mechanical adjustment.  
4. Never operate the machine with any air openings blocked. Keep ventilation openings of the  
machine and foot controller free from the accumulation of lint, dust, and loose cloth.  
5. Never drop or insert any object into any opening.  
6. Do not use outdoors.  
7. Do not operate where aerosol (spray) products are being used or where oxygen is being  
administered.  
8. To disconnect the machine, set the main switch to the “{” position (which represents off), and  
then remove the plug from the outlet.  
9. Do not unplug by pulling on the cord. To unplug, grasp the plug, not the cord.  
10. Keep fingers away from all moving parts. Special care is required around the machine needle.  
11. Always use the proper needle plate. The wrong plate can cause the needle to break.  
12. Do not use bent needles.  
13. Do not pull or push fabric while stitching. It may deflect the needle, causing it to break.  
14. Switch the machine to the “{” position to turn it off when making any adjustments in the needle  
area, such as threading the needle, changing the needle, threading the bobbin, or changing the  
presser foot.  
15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or  
when making any other user servicing adjustments mentioned in the instruction manual.  
16. This sewing machine is not intended for use by young children or infirm persons without  
supervision.  
17. Young children should be supervised to ensure that they do not play with this machine.  
SAVE THESE INSTRUCTIONS  
This machine is intended for household use.  
1
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XL5000us.book Page 2 Tuesday, November 11, 2003 9:25 AM  
———————————————————————————————————————————————————————————————  
FOR USERS IN THE UK, EIRE, MALTA AND CYPRUS ONLY  
If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.  
Always replace the fuse cover. Never use plugs with the  
fuse cover omitted.  
IMPORTANT (in the United Kingdom)  
Main supply (AC 230/240V, 50Hz)  
WARNING: DO NOT CONNECT EITHER  
WIRE TO THE EARTH TERMINAL WHICH IS  
MARKED WITH THE LETTER ‘E’ OR BY THE  
DO NOT cut off the main plug from the equipment. If the plug  
fitted is not suitable for the power outlet in your home or the  
cable is too short to reach a power outlet, then obtain an  
appropriate safety-approved extension lead or consult your  
dealer.  
EARTH SYMBOL  
, OR COLORED GREEN  
OR GREEN AND YELLOW.  
BE SURE to replace the fuse only with an identical approved  
type, as originally fitted, and to replace the fuse cover.  
The wires in this main lead are colored in accordance with  
the following code:  
If the main plug is cut off, be sure to remove the fuse and  
dispose of the plug immediately, to avoid a possible shock  
hazard by inadvertent connection to the main power supply.  
Blue  
Brown  
Neutral  
Live  
As the colors of the wiring in the main lead of this  
appliance may not correspond with the colored markings  
identifying the terminals in your plug, proceed as follows:  
IMPORTANT (in the other countries)  
If the available socket outlet is not suitable for the plug  
supplied with this equipment, it should be cut off and an  
appropriate three-pin plug should be fitted. With alternative  
plugs, an approved fuse must be fitted in the plug.  
The wire that is colored blue must be connected to the  
terminal marked with the letter ‘N’ or colored black or  
blue.  
NOTE: The plug severed from the main leads must be  
destroyed as a plug with bared flexible cords is hazardous if  
engaged in a live socket outlet. In the event that the plug  
fuse is replaced, use a fuse approved by ASTA to BS 1362,  
The wire that is colored brown must be connected to the  
terminal marked with the letter ‘L’ or colored red or brown.  
i.e., carrying the  
mark, rated as marked on the plug.  
CONNECTING PLUGS AND MAIN POWER/SEWING LIGHT SWITCH  
1
2
1. Connect the three-prong plug into the machine.  
2. Connect the electrical supply plug into a wall outlet.  
The main power/sewing light switch turns the main power  
and sewing light on or off.  
1 Turn on  
•
When leaving the machine unattended, the main  
power switch of the machine should be switched off  
or the plug must be removed from the socket outlet.  
2 Turn off  
•
When servicing the machine, removing covers or  
changing bulbs, the machine must be unplugged.  
2
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XL5000us.book Page 3 Tuesday, November 11, 2003 9:25 AM  
CONTENTS  
IMPORTANT SAFETY INSTRUCTIONS ...............................................................................1  
CONNECTING PLUGS AND MAIN POWER/SEWING LIGHT SWITCH .............................2  
CONTENTS .........................................................................................................................3  
PRINCIPAL PARTS ...............................................................................................................4  
ACCESSORIES .....................................................................................................................5  
USING YOUR SEWING MACHINE .....................................................................................6  
Connecting Plugs .............................................................................................................................................. 6  
Main Power/Sewing Light Switch ...................................................................................................................... 7  
Foot Controller .................................................................................................................................................. 7  
Inserting the Needle .......................................................................................................................................... 7  
Checking the Needle ......................................................................................................................................... 8  
Changing the Presser Foot ................................................................................................................................. 8  
Converting to Free-arm Style ............................................................................................................................. 9  
Steadying the Machine ...................................................................................................................................... 9  
THE CONTROLS ...............................................................................................................10  
Pattern Selection Dial ...................................................................................................................................... 10  
Recommended Widths and Lengths for Stitches .............................................................................................. 11  
Stitch Length Dial ............................................................................................................................................ 14  
Stretch Stitching .............................................................................................................................................. 14  
Reverse Sewing Lever ...................................................................................................................................... 14  
Drop Feed Lever (if the machine is equipped with a drop feed lever) .............................................................. 14  
THREADING THE MACHINE ............................................................................................15  
Winding the Bobbin ........................................................................................................................................ 15  
Lower Threading ............................................................................................................................................. 16  
Upper Threading ............................................................................................................................................. 18  
Using the Needle Threader (models equipped with a needle threader) ............................................................ 19  
Quick Thread-Setting System FAST START BOBBIN (models equipped with a quick thread-setting system) .... 20  
Drawing up the lower thread .......................................................................................................................... 21  
Sewing with a Twin Needle ............................................................................................................................ 21  
Tension of the Thread ..................................................................................................................................... 22  
CHART OF SEWING FABRICS, NEEDLES AND THREAD COMBINATIONS .....................24  
Please Read Before Sewing ............................................................................................................................. 25  
Straight Stitching ............................................................................................................................................. 25  
Zigzag Stitching .............................................................................................................................................. 26  
Blind Hem Stitching ........................................................................................................................................ 27  
Shell Tuck Stitching ......................................................................................................................................... 27  
Elastic Stitching ............................................................................................................................................... 28  
Scallop Stitching ............................................................................................................................................. 28  
Overedge Stitching .......................................................................................................................................... 29  
Feather Stitching ............................................................................................................................................. 29  
Triple Zigzag Stretch Stitching ......................................................................................................................... 30  
Decorative Stitching ........................................................................................................................................ 30  
Making a Buttonhole (1-Step Automatic Buttonhole) ....................................................................................... 30  
Making a Buttonhole (4-Step Buttonhole) ........................................................................................................ 31  
Adjusting Buttonholes ..................................................................................................................................... 33  
Sewing Buttons ............................................................................................................................................... 33  
Zipper Insertion ............................................................................................................................................... 34  
Gathering ........................................................................................................................................................ 35  
Darning ........................................................................................................................................................... 35  
Appliqués ........................................................................................................................................................ 36  
Monogramming and Embroidering ................................................................................................................. 36  
MAINTENANCE ................................................................................................................38  
Changing the Light Bulb .................................................................................................................................. 38  
Oiling ............................................................................................................................................................. 38  
Cleaning ......................................................................................................................................................... 39  
Performance Checklist .................................................................................................................................... 40  
Repacking the Machine ................................................................................................................................... 42  
INDEX ...............................................................................................................................43  
3
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XL5000us.book Page 4 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
PRINCIPAL PARTS  
1 Bobbin-winding assembly (page 15)  
This winds the thread onto the bobbin, which you use  
for the lower thread.  
C Handle  
D Balance wheel  
Turn toward you (counterclockwise) to raise and lower  
the needle.  
2 Spool pin (page 15 and 18)  
Holds the spool of thread.  
E Main power/sewing light switch (page 7)  
You can turn the main power and sewing light on and  
off.  
3 Bobbin-winding tension disc and thread guide  
(page 15)  
4 Thread take-up lever (page 18)  
5 Thread cutter (page 26)  
F Foot controller receptacle (page 6)  
Plug in the foot controller plug and connect the  
machine to the power supply.  
6 Upper tension-control dial (page 22)  
G Presser foot lever (page 8)  
This controls the tension of the upper thread.  
This raises and lowers the presser foot.  
7 Pattern selection dial (page 10)  
You can turn this in either direction to choose the stitch  
you want.  
H Foot controller (page 7)  
You can use this to control the sewing speed, and to  
start and stop sewing.  
8 Stitch length dial (page 14)  
I Zigzag presser foot  
This controls the length of the stitches.  
9 Reverse-sewing lever (page 14)  
You can push this to stitch in the reverse direction.  
0 Buttonhole fine adjustment screw (page 33)  
A Buttonhole lever (1-Step automatic buttonhole)  
(page 30)  
B Needle threader (page 19)  
This is only available on certain models.  
4
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XL5000us.book Page 5 Tuesday, November 11, 2003 9:25 AM  
ACCESSORIES  
1
2 X59370-021  
XA4911-151  
X59369-321  
(For 1 Step Automatic Buttonhole)  
(For 4 Step Buttonhole)  
5 X57521-001  
6 SA156(For U.S.A.)  
3 X59375-121  
4 129583-001  
SFB(XA5539-151)(For other countries)  
8 130920-021  
7 X55467-021  
9 XA3442-121  
1 Buttonhole foot (1 pc.)  
2 Zipper foot (1 pc.)  
Parts code for zigzag presser foot: 138135-122  
Foot controller:  
XC7359-021 (110/120V areas)  
XC7438-021 (220/240V areas)  
XC7456-021 (U.K.)  
3 Button sewing foot (1 pc.)  
4 Needle pack (regular single needle HAX130) (3 pcs.)  
5 Twin needle (1 pc.)  
XC7455-021 (Australia, New Zealand)  
6 Bobbins (3 pcs.)  
7 Screwdriver (1 pc.)  
The above accessories are stored in the accessory  
bag inside the extension table. These accessories  
have been designed to help you carry out most  
sewing tasks.  
8 Extra spool pin (1 pc.)  
9 Darning plate (1pc.) (When the machine is not  
equipped with a Drop Feed.)  
5
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XL5000us.book Page 6 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
USING YOUR SEWING MACHINE  
WARNING  
G Use only regular household electricity for the power source. Using other power sources may  
result in fire, electric shock, or damage to the machine.  
G Turn off the main power and remove the plug in the following circumstances:  
• When you are away from the machine  
• After using the machine  
• When the power fails during use  
• When the machine does not operate correctly due to a bad connection or a disconnection  
• During electrical storms  
CAUTION  
G Do not use extension cords or multi-plug adapters with many other appliances plugged in to  
them. Fire or electric shock may result.  
G Do not touch the plug with wet hands. Electric shock may result.  
G When unplugging the machine, always turn off the main power first. Always grasp the plug to  
remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric  
shock.  
G Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted,  
or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These  
things may damage the cord and cause fire or electric shock. If the cord or plug is damaged,  
take the machine to your authorized dealer for repairs before continuing use.  
G Unplug the power cord if the machine is not to be used for a long period of time, otherwise a  
fire may result.  
Connecting Plugs  
Connect the power cord plug to the machine.  
1
Connect the power supply plug to a wall  
outlet.  
2
6
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XL5000us.book Page 7 Tuesday, November 11, 2003 9:25 AM  
Foot Controller  
Note  
G When leaving the machine unattended, the  
main switch of the machine should be  
switched off or the plug must be removed  
from the socket outlet.  
When you press the foot controller down lightly, the  
machine will run at a low speed. When you press  
harder, the machine’s speed will increase. When you  
take your foot off the foot controller, the machine  
will stop. You should make sure that nothing is  
placed on the foot controller when the machine is  
not in use.  
G When servicing the machine, removing  
covers or changing bulbs, the machine must  
be unplugged.  
(For U.S.A. only)  
G This appliance has a polarized plug (one  
blade wider than the other). To reduce the  
risk of electric shock, this plug is intended  
to fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet,  
reverse the plug.  
If it still does not fit, contact a qualified  
electrician to install the proper outlet. Do  
not modify the plug in any way.  
CAUTION  
Main Power/Sewing  
Light Switch  
G Do not allow pieces of cloth and dust to  
build up on the foot controller, otherwise  
a fire or an electric shock could occur.  
This switch turns the main power and sewing light  
on or off.  
1 Turn on (toward the “I” mark)  
2 Turn off (toward the “O” mark)  
Note  
(For U.S.A. only)  
G Foot Controller: Model KD-1902  
This foot controller can be used with  
Models XL-5050/XL-5060/XL-5070/  
XL-5051/XL-5061/XL-5071.  
1
2
.
Inserting the Needle  
CAUTION  
G Turn the main power switch off before  
you change the needle. If you leave the  
main power on and step on the foot  
controller, the machine will start and you  
may be injured.  
G Only use sewing-machine needles for  
home use. Other needles may bend or  
break and cause injury.  
G Never sew with a bent needle. A bent  
needle will easily break and cause injury.  
Remove the power supply plug from the  
electrical outlet.  
1
7
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XL5000us.book Page 8 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Raise the needle bar to its highest position.  
2
Checking the Needle  
Lower the presser foot.  
The sewing needle must always be straight  
and sharp for smooth sewing.  
3
4
1
2
If a needle is already installed, remove it by  
loosening the needle clamp with a  
screwdriver and pulling the needle down.  
To check if the needle is bent, place the flat  
side of the needle on a flat surface as shown.  
1
Replace the needle if it is bent or dull.  
3
1 Screwdriver  
Changing the Presser Foot  
• Do not use extreme force when  
loosening or tightening the needle  
clamp screw, otherwise certain parts of  
the sewing machine may be damaged.  
CAUTION  
G
Always turn off the power before you  
change the presser foot. If you leave the  
power on and step on the controller, the  
machine will start and you may be injured.  
G Always use the correct presser foot for  
the stitch pattern you have chosen. If you  
use the wrong presser foot, the needle  
may strike the presser foot and bend or  
break, and may cause injury.  
With the flat side of the needle toward the  
back of the machine, insert the needle until it  
touches the needle stopper.  
5
G Only use presser feet that have been  
designed to be used with this machine.  
Using other any presser feet may cause  
an accident or injury.  
Tighten the needle clamp.  
1
You will have to change the presser foot depending  
on what you want to sew and how.  
3
2
I Snap-On Type  
1 Screwdriver  
2 Needle stopper  
3 Needle  
Raise the needle to its highest position by turning  
the balance wheel toward you (counterclockwise)  
and raise the presser foot lever.  
1
CAUTION  
Release the foot by raising the lever at the  
back of the holder assembly.  
2
G Make sure to push in the needle until it  
touches the stopper, and securely tighten  
the needle clamp screw with a  
screwdriver. If the needle is not in fully,  
or if the needle clamp screw is loose, the  
needle may break or the machine may be  
damaged.  
8
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XL5000us.book Page 9 Tuesday, November 11, 2003 9:25 AM  
Put a different presser foot on the needle plate  
so that the bar on the presser foot is in line  
3
Converting to Free-arm Style  
with the slot on the shank.  
Free-arm sewing is convenient for sewing tubular and  
hard-to-reach areas. To change your machine to the  
free-arm style, lift out the extension table attachment.  
1 Lift the bottom of the extension table up  
toward you.  
Lower the presser foot lever and fix the  
presser foot onto the shank. If the presser foot  
is in the correct place, the bar should snap in.  
4
2 Pull the extension table out to remove it.  
1
1 Extension table  
Steadying the Machine  
When the machine is placed on an uneven surface,  
turn the rubber cushion on the front right-hand side of  
the base plate to adjust it until the machine is stable.  
CAUTION  
G If the presser foot is not installed with the  
correct orientation, the needle may strike  
the presser foot, which may bend or  
break the needle and cause injury.  
9
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XL5000us.book Page 10 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
THE CONTROLS  
Pattern Selection Dial  
Note  
To choose a stitch, simply turn the pattern selection  
G Since the pattern selection dial is not  
dial in either direction. Stitch widths and lengths are  
continuous, it cannot be turned directly  
shown on the following page.  
from the last stitch to the first one or from  
the first stitch to the last one. To select the  
1
first stitch when the last one is displayed or  
to select the last stitch when the first one is  
displayed, turn the pattern selection dial in  
the opposite direction until the desired  
stitch is displayed.  
1 Pattern selection dial  
I 21 Stitches (1-Step Automatic Buttonhole)  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
I 17 Stitches (1-Step Automatic Buttonhole)  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
I 17 Stitches (4-Step Buttonhole)  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
10  
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XL5000us.book Page 11 Tuesday, November 11, 2003 9:25 AM  
Recommended Widths and Lengths for Stitches  
I 21 Stitches (1-Step Automatic Buttonhole)  
Recommended  
Width  
[mm (inch)]  
Recommended  
Length  
[mm (inch)]  
Page in  
Instructions  
Pattern  
Stitch Name  
1
2
1-STEP AUTOMATIC  
BUTTONHOLE  
5
-1.5  
30  
(3/16)  
(1/64-1/16)  
STRAIGHT STITCH  
(CENTER)  
1-4  
(1/16-3/16)  
-
25, 34, 35  
3
STRAIGHT STITCH  
(LEFT)  
1-4  
(1/16-3/16)  
-
25, 34, 35  
4
1.7  
-4  
ZIGZAG STITCH  
ZIGZAG STITCH  
26, 33, 36  
(1/16)  
(1/64-3/16)  
5
3.5  
(1/8)  
-4  
26, 33, 36  
(1/64-3/16)  
6
5
-4  
ZIGZAG STITCH  
26, 33, 36  
27  
(3/16)  
(1/64-3/16)  
7
3.5  
(1/8)  
-2  
BLIND HEM STITCH  
SHELL TUCK STITCH  
ELASTIC STITCH  
(1/64-1/16)  
8
5
-3  
27  
(3/16)  
(1/64-1/8)  
9
5
-2.5  
(1/64-3/32)  
28  
(3/16)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
5
-1.5  
STRETCH BLIND HEM STITCH  
SCALLOP STITCH  
27  
(3/16)  
(1/64-1/16)  
5
-1.5  
(1/64-1/16)  
28  
(3/16)  
TRIPLE STRETCH STITCH  
(CENTER)  
Fixed  
2.5 (3/32)  
-
-
25  
TRIPLE STRETCH STITCH  
(LEFT)  
Fixed  
2.5 (3/32)  
25  
1.7  
(1/16)  
Fixed  
2.5 (3/32)  
TRIPLE ZIGZAG STRETCH STITCH  
TRIPLE ZIGZAG STRETCH STITCH  
TRIPLE ZIGZAG STRETCH STITCH  
STRETCH OVERLOCK STITCH  
ELASTIC OVERLOCK STITCH  
FEATHER STITCH  
30  
3.5  
(1/8)  
Fixed  
2.5 (3/32)  
30  
5
Fixed  
2.5 (3/32)  
30  
(3/16)  
3.5  
(1/8)  
Fixed  
2.5 (3/32)  
29  
5
Fixed  
2.5 (3/32)  
29  
(3/16)  
5
Fixed  
2.5 (3/32)  
29  
(3/16)  
5
Fixed  
2.5 (3/32)  
ARROWHEAD STITCH  
29  
(3/16)  
5
Fixed  
2.5 (3/32)  
DECORATIVE STITCH  
30  
(3/16)  
11  
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XL5000us.book Page 12 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
I 17 Stitches (1-Step Automatic Buttonhole)  
Recommended  
Width  
[mm (inch)]  
Recommended  
Length  
[mm (inch)]  
Page in  
Instructions  
Pattern  
Stitch Name  
1
2
1-STEP AUTOMATIC  
BUTTONHOLE  
5
-1.5  
30  
(3/16)  
(1/64-1/16)  
STRAIGHT STITCH  
(CENTER)  
1-4  
(1/16-3/16)  
-
-
25, 34, 35  
3
STRAIGHT STITCH  
(LEFT)  
1-4  
(1/16-3/16)  
25, 34, 35  
4
1.7  
-4  
ZIGZAG STITCH  
ZIGZAG STITCH  
26, 33, 36  
(1/16)  
(1/64-3/16)  
5
3.5  
(1/8)  
-4  
26, 33, 36  
(1/64-3/16)  
6
5
-4  
ZIGZAG STITCH  
26, 33, 36  
(3/16)  
(1/64-3/16)  
7
3.5  
-2  
BLIND HEM STITCH  
SHELL TUCK STITCH  
ELASTIC STITCH  
27  
27  
28  
25  
25  
30  
30  
30  
29  
29  
29  
(1/8)  
(1/64-1/16)  
8
5
-3  
(3/16)  
(1/64-1/8)  
9
5
-2.5  
(1/64-3/32)  
(3/16)  
10  
11  
12  
13  
14  
15  
16  
17  
TRIPLE STRETCH STITCH  
(CENTER)  
Fixed  
2.5 (3/32)  
-
TRIPLE STRETCH STITCH  
(LEFT)  
Fixed  
2.5 (3/32)  
-
1.7  
(1/16)  
Fixed  
2.5 (3/32)  
TRIPLE ZIGZAG STRETCH STITCH  
TRIPLE ZIGZAG STRETCH STITCH  
TRIPLE ZIGZAG STRETCH STITCH  
STRETCH OVERLOCK STITCH  
ELASTIC OVERLOCK STITCH  
FEATHER STITCH  
3.5  
(1/8)  
Fixed  
2.5 (3/32)  
5
Fixed  
2.5 (3/32)  
(3/16)  
3.5  
(1/8)  
Fixed  
2.5 (3/32)  
5
Fixed  
2.5 (3/32)  
(3/16)  
5
Fixed  
2.5 (3/32)  
(3/16)  
12  
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XL5000us.book Page 13 Tuesday, November 11, 2003 9:25 AM  
I 17 Stitches (4-Step Buttonhole)  
Recommended  
Width  
[mm (inch)]  
Recommended  
Length  
[mm (inch)]  
Page in  
Instructions  
Pattern  
Stitch Name  
1
2
5
-1.5  
4-STEP BUTTONHOLE  
ZIGZAG STITCH  
ZIGZAG STITCH  
ZIGZAG STITCH  
31  
(3/16)  
(1/64-1/16)  
1.7  
(1/16)  
-4  
26, 33, 36  
(1/64-3/16)  
3
3.5  
(1/8)  
-4  
26, 33, 36  
(1/64-3/16)  
4
5
-4  
26, 33, 36  
(3/16)  
(1/64-3/16)  
5
STRAIGHT STITCH  
(CENTER)  
1-4  
-
-
25, 34, 35  
(1/16-3/16)  
6
STRAIGHT STITCH  
(LEFT)  
1-4  
(1/16-3/16)  
25, 34, 35  
7
5
-1.5  
STRETCH BLIND HEM STITCH  
SHELL TUCK STITCH  
27  
27  
28  
30  
30  
30  
25  
25  
29  
29  
29  
(3/16)  
(1/64-1/16)  
8
5
-3  
(3/16)  
(1/64-1/8)  
9
5
-2.5  
(1/64-3/32)  
ELASTIC STITCH  
(3/16)  
10  
11  
12  
13  
14  
15  
16  
17  
1.7  
(1/16)  
Fixed  
2.5 (3/32)  
TRIPLE ZIGZAG STRETCH STITCH  
TRIPLE ZIGZAG STRETCH STITCH  
TRIPLE ZIGZAG STRETCH STITCH  
3.5  
(1/8)  
Fixed  
2.5 (3/32)  
5
Fixed  
2.5 (3/32)  
(3/16)  
TRIPLE STRETCH STITCH  
(CENTER)  
Fixed  
2.5 (3/32)  
-
-
TRIPLE STRETCH STITCH  
(LEFT)  
Fixed  
2.5 (3/32)  
5
Fixed  
2.5 (3/32)  
ARROWHEAD STITCH  
ELASTIC OVERLOCK STITCH  
FEATHER STITCH  
(3/16)  
5
Fixed  
2.5 (3/32)  
(3/16)  
5
Fixed  
2.5 (3/32)  
(3/16)  
13  
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XL5000us.book Page 14 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
1
2
3
–
Stitch Length Dial  
SS  
+
Depending on the selected stitch, you may need to  
adjust the stitch length for best results. The numbers  
marked on the stitch length dial represent the stitch  
length in millimeters (mm) (1/25").  
•
•
•
•
4
3
THE HIGHER THE NUMBER, THE LONGER THE  
STITCH. With the “0” setting material is not fed. This  
is used when sewing on a button.  
1 Makes fine stitches  
2 Standard position  
3 Makes rough stitches  
The “ ” range is for making a satin stitch (close zigzag  
stitch), which is used for making buttonholes and  
decorative stitches. The position needed for making the  
satin stitch varies according to the material and thread  
being used. To determine the exact dial position, first  
test the stitch and length settings on a scrap piece of  
fabric to observe the feeding of the material.  
Note  
SS  
G
The dial cannot be turned past “· · · · +  
-”.  
Do not forcefully turn the stitch length dial  
out of the allowable range.  
.
1
Reverse Sewing Lever  
You can use reverse sewing for backtacking and  
reinforcing seams.  
2
3
To sew in reverse, push the reverse sewing lever in  
as far as possible and hold it in that position while  
you lightly push the foot controller. To sew forward,  
release the reverse sewing lever. The machine will  
then sew forward.  
1
1 Stitch length dial  
2 Longer  
3 Shorter  
CAUTION  
G If the stitches are bunched together,  
lengthen the stitch length and continue  
sewing. Do not continue sewing without  
lengthening the stitch length, otherwise  
the needle may break and cause injury.  
Drop Feed Lever (if the machine is  
equipped with a drop feed lever)  
Use the drop feed lever to raise or lower the feed  
dogs according to the job that is being done. When  
monogramming, embroidering, darning or sewing on  
buttons, the feed dogs should be lowered so that the  
garment will not be fed.  
Stretch Stitching  
I Selecting a stretch stitch  
SS  
Setting the stitch length dial to “  
selected pattern to a stretch stitch.  
” changes the  
SS  
1
2
3
I Adjusting the stretch stitching  
The machine is adjusted at the factory so that the  
stretch stitching can be sewn with the stitch  
SS  
length dial set to “  
” (standard position).  
If different types of fabric or thread are used or the  
pattern does not have the correct shape, turn the  
dial toward either “+” or “-” to adjust the stitch.  
1 Drop feed lever  
2 Up position: Feed dogs are down.  
3 Down position: Feed dogs are up.  
14  
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XL5000us.book Page 15 Tuesday, November 11, 2003 9:25 AM  
THREADING THE MACHINE  
right. Turn the bobbin clockwise, by hand,  
until the spring slides into the slit.  
Winding the Bobbin  
CAUTION  
G Only use the bobbin (part code: SA156,  
SFB (XA5539-151)) that has been  
designed for this sewing machine. Using  
of any other bobbin may cause damage  
to the machine.  
2
1
1 Spring  
2 Slit  
G The bobbin was designed specifically for  
this sewing machine. If bobbins from older  
models are used, the machine will not  
operate correctly. Use only the enclosed  
bobbin or bobbins of the same type (part  
code: SA156, SFB (XA5539-151)).  
Actual size  
While holding the end of the thread, gently  
press the foot controller to wind the thread  
around the bobbin a few times. Then, stop the  
machine.  
4
11.5 mm  
(7/16")  
Trim the excess thread above the bobbin and  
continue winding the thread onto the bobbin  
by pressing the foot controller.  
5
Put the spool of thread on the spool pin and  
pass the thread around the bobbin-winding  
tension disc.  
1
1
Note  
2
G The machine stops automatically when the  
bobbin is full.  
1 Bobbin-winding tension disc  
2 Bobbin-winding shaft  
After the machine stops, cut the thread, slide  
the shaft to the left, and then remove the  
bobbin.  
6
CAUTION  
G If the spool of thread is not in the right  
place, the thread may tangle on the spool  
pin.  
Note  
G The needle bar does not move after the  
bobbin-winding shaft is slid to the right.  
G Immediately after winding the bobbin, it is  
normal to hear the sound of the clutch  
engaging when beginning to sew or turning  
the balance wheel.  
Pass the end of the thread through the hole on  
the bobbin from the inside of the bobbin.  
2
Put the bobbin onto the bobbin-winding shaft  
and slide the bobbin-winding shaft to the  
3
15  
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XL5000us.book Page 16 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
CAUTION  
Lower Threading  
G Make sure you follow the instructions  
carefully. If you do not cut the thread  
completely, and the bobbin is wound,  
CAUTION  
when the thread runs low it may tangle  
G Setting the bobbin improperly may cause  
around the bobbin and cause the needle  
the thread tension to loosen, breaking the  
to break.  
needle and resulting in injury.  
CAUTION  
G Setting the bobbin improperly may cause  
the thread tension to loosen, and may  
break the needle.  
2
1
1 Wound evenly  
2 Wound poorly  
G The bobbin was designed specifically for  
this sewing machine. If bobbins from older  
models are used, the machine will not  
operate correctly. Use only the enclosed  
bobbin or bobbins of the same type  
(part code: SA156, SFB (XA5539-151)).  
Actual size  
2
1
1 Wound evenly  
2 Wound poorly  
11.5 mm  
(7/16")  
CAUTION  
G Make sure you turn the power off while  
threading the machine. If you  
accidentally step on the foot controller  
and the machine starts to work, you  
could be injured.  
Raise the needle to its highest position by turning  
the balance wheel toward you (counterclockwise)  
and raise the presser foot lever.  
1
Open the shuttle cover behind the extension  
table on the front of the machine and pull the  
bobbin case out of the shuttle race by pulling  
the latch toward you.  
2
2
1
1 Bobbin case latch  
2 Bobbin case finger  
16  
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XL5000us.book Page 17 Tuesday, November 11, 2003 9:25 AM  
Unwind about 10 cm (4") of thread from a full  
bobbin and insert the bobbin into the bobbin  
3
CAUTION  
case. (See fig. A-1.) Pull the trailing thread  
into the slot, then down and to the left, as  
shown in fig. A-2, until it enters the delivery  
eye under the tension spring (fig. A-3).  
G To reduce the risk of injury from moving  
parts, be sure to turn off the machine  
before servicing it. In addition, be sure to  
close the shuttle cover.  
A-1  
A-2  
A-3  
1
1 Tension spring  
CAUTION  
G Make sure you set the bobbin so the  
thread unrolls in the correct direction. If  
the thread unrolls in the wrong direction,  
it may cause the thread tension to be  
incorrect or break the needle.  
Holding the bobbin case by the latch, fully  
4
insert the bobbin case into the shuttle race  
and release the latch. Make sure the bobbin  
case finger fits into the notch at the top of the  
race.  
1
2
1 Bobbin case finger  
2 Notch  
Note  
G If the bobbin case is not properly placed  
back into the machine, it will fall out from  
the shuttle immediately after you start  
sewing.  
17  
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XL5000us.book Page 18 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Upper Threading  
1
2
4
3
1 Spool pin  
2 Thread guide  
3 Tension discs  
4 Thread take-up lever  
While holding the thread, pull it between the  
tension discs.  
4
CAUTION  
G Make sure you thread the machine  
properly, otherwise the thread could  
tangle and break the needle.  
Set the main power switch to “O”.  
Raise the presser foot lever and turn the balance  
wheel toward you (counterclockwise) to raise  
1
Guide the thread to the back of the thread  
take-up lever and around to the left. Bring the  
thread through the slit by pulling it toward  
you and into the eyelet.  
the thread take-up lever to its highest position.  
5
Pull up the spool pin and put a spool of thread  
on this pin.  
2
CAUTION  
1
1
G
If the spool of thread is in the wrong place, or  
is set incorrectly, the thread may tangle on  
the spool pin and cause the needle to break.  
1 Thread take-up lever  
Pass the thread through guides.  
3
1
2
3
4
1 Spool pin  
2 Thread guide  
3 Tension discs  
4 Thread take-up lever  
18  
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XL5000us.book Page 19 Tuesday, November 11, 2003 9:25 AM  
Bring the thread down and pass it behind the  
thread guide.  
Turn the balance wheel toward you  
(counterclockwise) until the bottom of the  
needle holder aligns with the bottom of the  
needle-threading-hook holder.  
6
2
1
2
3
4
1
1 Needle holder  
2 Needle threader lever  
3 Hook holder  
4 Align  
1 Thread guide  
Note  
Thread the needle from front to back and pull  
out about 5 cm (2") of thread.  
7
G When you use the needle threader, make  
sure to align the bottom of the needle  
holder with the bottom of the holder for the  
needle-threading hook before lowering the  
needle threader lever, otherwise the hook  
may be damaged.  
While lowering the needle threader lever,  
hook the thread onto the guide.  
3
1
1 5cm (2inch)  
Note  
G If the thread take-up lever is lowered, the  
upper thread cannot be wrapped around the  
thread take-up lever. Make sure you raise  
the presser foot lever and the thread take-up  
before you feed the upper thread.  
G If you incorrectly feed the thread you may  
cause sewing problems.  
1
2
3
1 Needle holder  
2 Needle threader lever  
3 Guide  
Using the Needle Threader (models  
equipped with a needle threader)  
Pull down the needle threader lever as much  
as possible, and then turn the lever toward the  
back of the machine (away from you). Make  
sure that the hook passes through the eye of  
the needle and grabs the thread.  
4
Set the main power switch to “O”.  
Lower the presser foot lever.  
1
• Hold the thread in front of the needle to  
make sure that the hook grabs it.  
19  
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XL5000us.book Page 20 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
While lightly holding the thread, turn the  
needle threader lever toward the front of the  
5
Quick Thread-Setting System FAST START BOBBIN  
(models equipped with a quick thread-setting system)  
machine (toward you). The hook will pull the  
thread through the needle.  
This new system allows you to start sewing  
immediately after inserting the bobbin without pulling  
up the lower thread. You can, however, draw up the  
lower thread as explained in “Drawing up the lower  
thread” if you wish.  
2
1
1
Set the main power switch to “O”.  
1 Hook  
2 Thread  
Hold the end of the bobbin thread and insert  
the bobbin case into the shuttle.  
1
1
2
1 Bobbin case  
2 Shuttle  
Raise the needle threader lever and pull out  
about 5 cm (2") of thread through the needle  
toward the back of the sewing machine.  
6
Close the shuttle cover while pulling the  
thread through the slit in the cover.  
2
2
1
1 Shuttle cover  
2 Slit  
CAUTION  
G The needle threader can only be used  
with home sewing machine needles size  
75/11-100/16. Check the table on  
page 24 for the appropriate needle and  
thread combinations. If you are using  
transparent nylon mono-filament thread,  
you can only use needles in the range of  
90/14-100/16.  
Slide the thread down to the bottom of the  
slit, pull it up, and then cut it on the cutter to  
complete the lower threading.  
3
4
Pull out about 15 cm (6") of the upper thread  
as usual, and then pull it between the toes of  
the presser foot and straight toward the back  
of the machine.  
G You cannot use the needle threader if  
you are using decorative threads or  
speciality needles, such as the twin  
needle and wing needle.  
If you are using these types of threads or  
needles, thread the needle by hand. Make  
sure the main power switch is off when  
threading the needle by hand.  
Start sewing as usual. (It is not necessary to  
draw up the bobbin thread.) (Refer to page 21.)  
5
20  
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XL5000us.book Page 21 Tuesday, November 11, 2003 9:25 AM  
Drawing up the lower thread  
Sewing with a Twin Needle  
We have designed your machine so you can sew  
with this needle and two top threads. You can use  
the same color or two different colors of thread for  
making decorative stitches.  
Raise the presser foot and the needle to their  
highest positions.  
1
CAUTION  
G Use only twin needles that have been  
made for this machine (part code:  
X57521-001). Other needles could break,  
and damage the machine.  
G When using the twin needle, make sure  
the stitch width dial is not set above “3”  
since this may cause the needle to hit the  
needle plate and break.  
G Do not sew with bent needles. The  
needle could break and cause injuries.  
G When using the twin needle, make sure  
you use the zigzag presser foot only.  
While lightly holding the end of the upper  
thread, slowly turn the balance wheel to the  
front (counterclockwise) once by hand to  
lower, then raise the needle.  
2
The upper thread should have caught the  
lower thread in a loop. Pull on the upper  
3
thread to draw up the lower thread.  
I Attaching the Twin Needle  
Attach the twin needle in the same way as a  
single needle (see page 7). The flat side of the  
needle should face toward the back and the  
rounded side should face toward you.  
1
I Attaching the Extra Spool Pin  
Put the extra vertical spool pin in the hole on the  
top right-hand side of the machine. Put the  
second spool of thread onto the extra spool pin.  
2
1 Upper thread  
2 Lower thread loop  
1
Pull out about 15 cm (6") of both threads and  
put them toward the back of the machine  
4
under the presser foot. The upper thread  
should pass between the toes of the presser  
foot.  
1 Extra spool pin  
1
2
1 Upper thread  
2 Lower thread  
21  
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XL5000us.book Page 22 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
I Twin Needle Threading  
I Possible Problems If the Tension Is Wrong  
You should thread each needle separately.  
Upper tension is too tight.  
Locks will appear on the surface of the fabric.  
Threading the Right Needle  
Follow the same instructions for threading a  
single needle. See page 18 for more details.  
1
Upper tension control dial  
Decrease the tension by turning the dial to a  
lower number.  
Threading the Left Needle  
2
Thread the left needle in the same way that  
you threaded the right needle using the  
thread from the spool on the extra spool pin,  
but do not pass the thread through the thread  
guide above the needle before you pass it  
through the eye of the left needle.  
2
1
1
5
2
1 Reverse  
2 Surface  
Upper tension is too loose.  
Locks appear on the reverse side of the fabric.  
1
2
Upper tension control dial  
Increase the tension by turning the dial to a higher  
number.  
3
1 Right needle thread passes through thread guide  
2 Left needle thread passes in front of thread guide  
3 Thread guide  
2
1
1
5
2
Note  
1 Reverse  
2 Surface  
Models that are equipped with a Needle  
Threader  
G You cannot use the needle threader to  
thread the twin needle. Instead, thread the  
twin needle by hand, from front to back.  
Using the needle threader may damage the  
machine.  
Note  
G The lower thread tension has been adjusted  
at the factory for general use. For most  
sewing applications, no adjustment is  
needed. When sewing with thin thread on  
thin fabrics, the thread tension cannot be  
adjusted adequately with the upper tension  
control dial. Instead, the thread tension  
must be adjusted according to the  
Tension of the Thread  
The tension of the thread will affect the quality of  
your stitches. You may need to adjust it when you  
change fabric or thread.  
procedure described below.  
Lower tension is too loose.  
Locks appear on the surface of the fabric.  
Decrease the thread tension by turning the dial to  
a lower number. If the result is still not  
satisfactory, then adjust the bobbin thread tension  
as explained below.  
Memo  
G We recommend that you sew a scrap piece  
of fabric to check the thread tension before  
sewing on your project.  
G The basic thread tension setting is “5”.  
Bobbin  
Increase the tension in the bobbin by turning the  
screw with a small screwdriver in a clockwise  
direction. However, do not turn the screw more  
than one full turn.  
Remember to return the screw to its original  
position before starting your next project.  
22  
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XL5000us.book Page 23 Tuesday, November 11, 2003 9:25 AM  
Correct tension  
Correct tension is important as too much or too  
little tension will weaken your seams or cause  
puckers on your fabric.  
2
1
2
1
1 Reverse  
2 Surface  
23  
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XL5000us.book Page 24 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
CHART OF SEWING FABRICS, NEEDLES AND THREAD COMBINATIONS  
Thread  
Fabric Type  
Broadcloth  
Size of Needle  
Type  
Size  
Cotton  
60–80  
Medium-  
weight  
Synthetic  
Taffeta  
mercerized  
75/11–90/14  
fabrics  
Flannel,  
Gabardine  
Silk or  
silk finished  
50–80  
60–80  
Lawn, Batiste  
Cotton  
Synthetic  
mercerized  
Lightweight  
fabrics  
Georgette  
75/11  
Challis, Satin  
Denim  
Silk  
50–80  
30–50  
Cotton  
Heavy-  
weight  
fabrics  
Synthetic  
mercerized  
90/14–100/16  
Corduroy  
50  
50–60  
30  
Tweed  
Jersey  
Silk  
Ball-point needle  
(golden colored)  
75/11–90/14  
Stretch  
fabrics  
Thread for knits  
Tricot  
Synthetic  
mercerized  
For top-stitching  
90/14–100/16  
Silk  
Note  
G Select the correct needle and thread size from the above chart.  
G Use the same size thread for the upper (spool) and lower (bobbin) threads.  
G For clear nylon thread, always use needle 90/14 - 100/16.  
CAUTION  
G Make sure you follow the needle, thread, and fabric combinations listed in the table. Using  
the wrong combination, for example, using heavyweight fabric such as denim with a small  
needle (for example, 75/11) may bend or break the needle. Also, the seam may be uneven,  
the fabric may pucker, or the machine may skip stitches.  
24  
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XL5000us.book Page 25 Tuesday, November 11, 2003 9:25 AM  
Please Read Before Sewing  
CAUTION  
G To avoid being injured, watch the needle carefully while you are using the machine. Keep  
your hands away from moving parts.  
G Do not stretch or pull the fabric during sewing, otherwise the needle may be damaged and  
you may be injured.  
G Do not use bent or broken needles, otherwise you may be injured.  
G Take care that the needle does not hit basting pins or other objects during sewing, otherwise  
the needle may break and you may be injured.  
G Always use the correct presser foot. If you use the wrong presser, the needle may hit the  
presser foot and bend or break and you may also be injured.  
G When you turn the balance wheel by hand, always turn it toward the front of the machine  
(counterclockwise). Turning it the other way may cause the thread to tangle and damage the  
needle or fabric. You may also be injured.  
I Backtacking  
Straight Stitching  
Press the reverse sewing lever down as far as  
6
possible, and then lightly step on the foot  
Stitch Length Stitch Width  
Stitch Name Pattern  
controller. Sew 5 to 10 stitches in the reverse  
direction.  
[mm (inch)]  
[mm (inch)]  
Straight Stitch  
(Center needle  
position)  
1-4  
(1/16-3/16)  
-
Release the reverse sewing lever and start  
sewing in the forward direction by pressing  
the foot controller.  
7
Straight Stitch  
(Left needle  
position)  
1-4  
-
-
(1/16-3/16)  
Triple Stretch  
Stitch  
(Center needle  
position)  
Fixed 2.5  
(3/32)  
Triple Stretch  
Stitch  
(Left needle  
position)  
Fixed 2.5  
(3/32)  
-
I Starting Sewing  
• You can use reverse sewing for locking the  
end of seams and where you need to  
strengthen a stitch.  
Turn the pattern selection dial to choose the  
Straight Stitch or Triple Stretch Stitch.  
1
2
3
Raise the needle to its highest position and lift  
the presser foot lever.  
CAUTION  
G Make sure the needle does not hit a pin  
or any other object during sewing. The  
thread could tangle or the needle could  
break. You could also be injured.  
Pull up the lower thread by turning the  
balance wheel toward you  
(counterclockwise), and place both the upper  
and lower threads behind the presser foot.  
I Changing Sewing Direction  
Put the fabric under the presser foot and  
position the needle 1 cm (3/8") from the edge  
of the fabric.  
4
5
With the needle still in the fabric, stop the  
1
machine at the point where you want to  
change the sewing direction.  
Lower the presser foot.  
25  
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XL5000us.book Page 26 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Raise the presser foot and turn the fabric to its  
new direction using the needle as a turning  
point for the fabric.  
To prepare the machine for the next seam,  
pull about 10 cm (4") of thread through the  
toes of the presser foot toward the back of the  
machine.  
2
4
I Top-Stitching and Stretch Materials  
You can use the Straight Stitch for top-stitching  
and sewing lightweight fabrics.  
You can use Triple Stretch Stitch for sewing  
stretch fabrics.  
Zigzag Stitching  
Lower the presser foot and continue sewing in  
the new direction.  
3
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
Stitch Name Pattern  
Zigzag Stitch  
I Finishing Sewing  
Stitch to the end of the seam and stop.  
Fixed 1.7  
(1/16)  
-4  
1
2
(1/64-3/16)  
Push the reverse sewing lever and stitch  
backwards for 1 cm (3/8") from the end of the  
fabric.  
Fixed 3.5  
(1/8)  
-4  
Zigzag Stitch  
(1/64-3/16)  
Fixed 5  
(3/16)  
-4  
Zigzag Stitch  
(1/64-3/16)  
I Zigzag Stitch  
Turn the pattern selection dial to the Zigzag  
Stitch, and then select the stitch length.  
I Removing the Material from the Machine  
Stop the machine.  
Raise the needle to its highest position and  
1
make sure that the thread take-up lever is also  
at its highest position.  
Lift the presser foot and pull the fabric out  
gently to the left-hand side.  
We recommend that you sew using the Straight  
Stitch at the beginning and end of the zigzag  
stitches.  
2
Cut both threads with the thread cutter on the  
left-hand side of the machine.  
3
1
1 Thread cutter  
26  
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XL5000us.book Page 27 Tuesday, November 11, 2003 9:25 AM  
I SATIN STITCH  
When the fabric is unfolded you will have a  
blind hem stitch as shown in fig. D.  
5
Setting the Zigzag Stitch length in the “ ” range  
produces a satin stitch (close zigzag stitch). The  
satin stitch can be used for making buttonholes  
and decorative stitches. Set the pattern selection  
dial to the desired Zigzag Stitch, set the stitch  
length in the “ ” range.  
1
B
A
2
1
2
2
Blind Hem Stitching  
C
D
1
Stitch  
Length  
Stitch  
Width  
Stitch Name Pattern  
[mm (inch)] [mm (inch)]  
2
1
Blind Hem  
Stitch  
3.5  
(1/8)  
-2  
(1/64-1/16)  
1 Right side of fabric  
2 Wrong side of fabric  
Stretch Blind  
Hem Stitch  
5
-1.5  
(1/64-1/16)  
(3/16)  
Note  
You can use the Blind Hem Stitch to finish the edge  
of a project, like the hem of a pair of trousers,  
without the stitch showing. Use the Blind Hem Stitch  
when sewing on non-stretch fabrics, and the Stretch  
Blind Hem Stitch for stretch fabrics.  
G The Stretch Blind Hem Stitch is useful for  
stretch fabrics.  
Shell Tuck Stitching  
Both threads should be the same color as the  
1
fabric.  
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
Stitch Name Pattern  
Fold back the hem, as shown in fig. A. Then  
fold the edge of the fabric as in fig. B. Leave a  
2
6 mm (15/64") overlap at the edge.  
Shell Tuck  
Stitch  
5
-3  
(3/16)  
(1/64-1/8)  
Set the pattern selection dial to the Blind Hem  
3
Stitch or Stretch Blind Hem Stitch, and then  
set the stitch length.  
The Shell Tuck Stitch can be used to sew a picot  
(lace-like) edge on lightweight fabric.  
Sew on the fold as in fig. C.  
Set the pattern selection dial to the Shell Tuck Stitch.  
4
1
Adjust the thread tension so that it is tighter  
than normal.  
2
Place the fabric under the presser foot so that  
it will be sewn along the bias with the straight  
3
stitches sewn on the seamline and the zigzag  
stitches sewn slightly over the folded edge.  
Sew at a slow speed.  
4
27  
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XL5000us.book Page 28 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
I Joining Fabric  
You can use the Elastic Stitch to join two pieces of  
fabric together. In addition, it is very effective  
when sewing knitted fabrics. If you are using  
Elastic Stitching  
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
nylon thread, the stitch will not be visible.  
Stitch Name Pattern  
Elastic Stitch  
Put the edge of the two pieces of fabric  
together and center them under the presser  
foot.  
1
2
5
-2.5  
(1/64-3/32)  
(3/16)  
Sew them together using the Elastic Stitch.  
Make sure you keep the two fabric edges close  
together.  
You can use the Elastic Stitch for mending, sewing  
elastic or joining fabric. Each is explained below.  
Set the pattern selection dial to the Elastic Stitch.  
I Mending  
Set the stitch length dial between " " and  
“2.5”.  
1
Place the reinforcement fabric under the area  
you want to mend.  
2
Following the line of the tear, sew using the  
Elastic Stitch as illustrated.  
3
Scallop Stitching  
Stitch  
Length  
Stitch  
Width  
Stitch Name Pattern  
Scallop Stitch  
[mm (inch)] [mm (inch)]  
I Sewing Elastic  
-1.5  
5
Place the elastic on the fabric.  
(3/16)  
(1/64-1/16)  
1
As you sew, stretch the elastic in front of and  
behind the presser foot.  
This machine automatically produces a Scallop  
Stitch for decorative edging.  
2
Set the pattern selection dial to the Scallop  
Stitch.  
1
Sew the Scallop Stitch along the edge of the  
material.  
2
If desired, trim around the scallop with  
scissors to create a scalloped edge. Be careful  
3
not to cut the thread.  
28  
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XL5000us.book Page 29 Tuesday, November 11, 2003 9:25 AM  
If the seam allowance is wider than the stitch  
pattern, trim away any excess fabric after  
stitching.  
3
Overedge Stitching  
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
A finished Elastic Overlock Stitch is shown in the  
diagram below.  
Stitch Name Pattern  
Stretch  
Overlock  
Stitch  
3.5  
(1/8)  
Elastic  
Overlock  
Stitch  
Fixed 2.5  
(3/32)  
5
(3/16)  
Arrowhead  
Stitch  
You can use these stitches to join together seams and  
finish them in one operation. The Overlock Stitches  
are also useful for sewing stretch materials while the  
Arrowhead Stitch is ideal for sewing the edge of a  
blanket.  
Feather Stitching  
Stitch  
Length  
Stitch  
Width  
Stitch Name Pattern  
Feather Stitch  
[mm (inch)] [mm (inch)]  
Set the pattern selection dial to the Elastic  
1
Overlock, Stretch Overlock or Arrowhead.  
Fixed 2.5  
(3/32)  
5
(3/16)  
Put the fabric under the presser foot so that  
the seamline (or arrowhead point) is  
2
Use the Feather Stitch as a decorative top-stitch  
when hemming blankets, tablecloths or draperies, or  
when embroidering.  
approximately 3 mm (1/8") to the left of the  
center of the presser foot. This stitch works  
best with a seam allowance of approximately  
6 mm (1/4") as this allows the right (zigzag)  
side of the stitch to overlock the cut edge of  
the fabric.  
Set the pattern selection dial to the Feather  
1
Stitch.  
Place the fabric right side up and sew 1 cm  
(3/8") from the edge of the fabric.  
2
Trim close to the stitching.  
3
The stitch will prevent the fabric from unravelling.  
29  
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XL5000us.book Page 30 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Triple Zigzag Stretch Stitching  
Making a Buttonhole  
(1-Step Automatic Buttonhole)  
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
Stitch Name Pattern  
Stitch  
Length  
Stitch  
Width  
Pattern  
Foot  
[mm (inch)]  
[mm (inch)]  
Triple Zigzag  
Stretch Stitch  
1.7  
(1/16)  
-1.5  
(1/64-1/16)  
5
Buttonhole  
Foot  
Triple Zigzag  
Stretch Stitch  
Fixed 2.5  
(3/32)  
3.5  
(1/8)  
(1-Step  
Automatic  
Buttonhole)  
(3/16)  
Triple Zigzag  
Stretch Stitch  
5
(3/16)  
Memo  
G We recommend that you practice making a  
buttonhole on a scrap piece of fabric before  
you try it on the actual garment.  
This stitch can be used wherever a Zigzag Stitch  
would be used to sew heavyweight stretch fabrics.  
The Triple Zigzag Stretch Stitch can also be used as a  
decorative top-stitch. Set the pattern selection dial to  
the Triple Zigzag Stretch Stitch.  
G When making buttonholes on soft fabrics,  
place stabilizer material on the underside of  
the fabric.  
Making a buttonhole is a simple process that  
provides reliable results.  
I Making a Buttonhole  
Using tailor’s chalk, mark the position and  
length of the buttonhole on the fabric.  
1
Attach the buttonhole foot and set the pattern  
selection dial to " ".  
2
You need to sew the front bar tack first. Lower  
the presser foot to align the marks on the foot  
Decorative Stitching  
3
with the mark on the fabric.  
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
Stitch Name Pattern  
Open the button plate and insert the button.  
4
Decorative  
Stitch  
Fixed 2.5  
(3/32)  
5
(3/16)  
3
This stitch can be used for decorative stitching.  
–
1
2
1 Starting mark on the fabric  
2 Marks on the foot  
3 Button plate  
30  
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XL5000us.book Page 31 Tuesday, November 11, 2003 9:25 AM  
Lower the buttonhole lever and push it back  
slightly.  
Once sewing is completed, gently pull the  
gimp thread to remove any slack, and then  
trim off the excess.  
5
4
PUSH  
PUSH  
PUSH  
While gently holding the upper thread, start  
the machine.  
6
The bar tacks of the buttonhole are sewn in  
the order shown.  
7
Making a Buttonhole  
(4-Step Buttonhole)  
3
Stitch  
Width  
[mm (inch)]  
2
4
Stitch Length  
Pattern  
Foot  
[mm (inch)]  
1
-1.5  
(1/64-1/16)  
5
Buttonhole  
Foot  
(3/16)  
Stop the machine when buttonhole stitching is  
finished.  
(4-Step  
Buttonhole)  
8
I Making a Buttonhole on Stretch Fabrics  
When sewing buttonholes on stretch fabric, the  
buttonhole stitching is sewn over a gimp thread.  
Memo  
G We recommend that you practice making a  
buttonhole on a scrap piece of fabric before  
you try it on the actual garment.  
Using tailor’s chalk, mark the position of the  
buttonhole on the fabric, and then attach the  
G When making buttonholes on soft fabrics,  
place stabilizer material on the underside of  
the fabric.  
1
buttonhole foot and set the pattern selection  
dial to “ ”.  
Making a buttonhole is a simple process that  
provides reliable results.  
Hook the gimp thread onto the back end of  
the buttonhole foot, bring the two gimp  
2
I Making a Buttonhole  
thread ends to the front of the foot, insert  
them into the grooves, and then temporarily  
tie them there.  
Using tailor’s chalk, mark the position and  
1
length of the buttonhole on the fabric.  
Lower the presser foot and start sewing.  
3
Attach the buttonhole foot, and then slide the  
outside frame of the buttonhole foot as far  
2
back as possible.  
31  
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XL5000us.book Page 32 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
You need to sew the front bar tack first. Line  
the bar tack mark under the center of the  
presser foot and align it with the two lines on  
the presser foot.  
I Securing the Stitching and Cutting the  
3
Buttonhole  
To secure the stitching, turn the material 90  
degrees counterclockwise and sew straight  
1
stitches to the end of the front bar tack of the  
buttonhole.  
Remove the material from the machine. We  
recommend that you put pins across both  
1
2
2
ends of the buttonhole to prevent the stitches  
from being cut.  
1 Front of chalk mark  
2 Red lines  
Cut an opening in the middle of the  
buttonhole with a seam ripper. Be careful not  
3
to cut through any stitches.  
CAUTION  
G If the presser foot is not installed with the  
correct orientation, the needle may strike  
the presser foot, bending or breaking the  
needle and causing injuries.  
I Making A Buttonhole  
Step  
Sewn section  
Pattern  
Step 1  
(Front bar tack)  
a/c  
c
CAUTION  
a
a
G When using the seam ripper to open the  
buttonhole, do not put your hand or  
fingers in the path of the ripper. The  
seam ripper may slip and cause injuries.  
1. Set the pattern selection dial to “a”.  
2. Lower the presser foot and sew 5 to 6 stitches.  
3. Stop the machine when the needle is at the left  
side of the stitches, and then raise the needle  
from the material.  
Step 2  
(Left side)  
b
b
1. Turn the pattern selection dial to “b”.  
2. Sew the predetermined length of the tailor's  
chalk line.  
3. Stop the machine when the needle is at the left  
side of the stitch, and then raise the needle.  
Step 3  
(Back bar tack)  
c
a/c  
c
a
1. Turn the pattern selection dial to “c” (same  
position as in step 1).  
2. Sew 5 to 6 stitches.  
3. Stop the machine when the needle is at the right  
side of the stitch, and then raise the needle from  
the material.  
Step 4  
(Right side)  
d
d
1. Set the pattern selection dial to “d”.  
2. Sew the right side until the needle reaches the  
stitches sewn in step 1.  
32  
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XL5000us.book Page 33 Tuesday, November 11, 2003 9:25 AM  
• This adjustment ensures both sides of the  
buttonhole are the same.  
Adjusting Buttonholes  
2
If the stitching on the two sides of the buttonhole is  
not the same, you can make the following  
adjustments.  
1
3
Set the stitch length dial to " " and sew the  
buttonhole on a scrap piece of fabric to  
1
observe how the material is fed.  
If the right side of the buttonhole is too coarse  
or fine, adjust the feeding of the material with  
2
the Stitch Length Dial.  
4
4
1
1 Stitch length dial  
2 Buttonhole fine adjustment screw  
3 Left side  
4 In this case  
2
3
1 Right side  
2 Shorter  
3 Longer  
Sewing Buttons  
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
After obtaining a satisfactory feeding on the  
right side, stitch the buttonhole and observe  
the feeding.  
Stitch  
Name  
Pattern  
Foot  
3
4
Zigzag  
Stitch  
1.7  
(1/16)  
(1/64)  
If the left side is too coarse or fine compared  
with the right side, adjust the buttonhole fine  
adjustment screw as described below.  
If the left side is too coarse, turn the buttonhole  
fine adjustment screw with a large screwdriver  
in the - direction.  
If the left side is too fine, turn the buttonhole  
fine adjustment screw with a large screwdriver  
in the + direction.  
Button  
Sewing  
Foot  
Zigzag  
Stitch  
3.5  
(1/8)  
(1/64)  
(1/64)  
Zigzag  
Stitch  
5
(3/16)  
Measure the distance between the holes and  
select the appropriate pattern with the pattern  
selection dial.  
1
2
Attach the button sewing foot.  
33  
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XL5000us.book Page 34 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Place the darning plate on the needle plate.  
(On a machine equipped with a drop feed  
3
Zipper Insertion  
lever, lower the feed dogs by setting the drop  
feed lever to the up position.)  
Stitch  
Stitch  
Width  
Stitch  
Name  
Pattern Length  
Foot  
[mm (inch)] [mm (inch)]  
Straight  
Stitch  
2-3  
(1/16-1/8)  
Zipper  
Foot  
(Center  
needle  
-
position)  
You can use the zipper foot to sew different types of  
zippers, and can easily position the zipper to the  
right or left side of the needle.  
When sewing the right side of the zipper, attach the  
presser foot holder to the left pin of the zipper foot.  
When sewing the left side of the zipper, attach the  
presser foot holder to the right pin of the zipper foot.  
Put a button between the foot and the fabric  
and make sure that the needle enters the holes  
without hitting the button. If it hits, see step  
4
1
.
1
2
3
At a slow speed, sew about 10 stitches.  
5
1 Zipper foot  
2 Right pin for sewing the left side of the zipper  
3 Left pin for sewing the right side of the zipper  
Set the pattern selection dial to the Straight  
Stitch (center needle position (2.5 mm  
(3/32")).  
1
2
Lower the presser foot lever and fix either the  
left or right pin of the zipper foot onto the  
shank.  
Remove the material from the machine. Cut  
the upper and lower threads and tie both  
threads at the back of the material.  
Fold the edge of the material 2 cm (3/4") and  
place the zipper under the folded section.  
6
3
4
Lower the needle into the notch on either the  
left or right side of the zipper foot.  
CAUTION  
G Turn the balance wheel by hand to make  
sure the needle does not hit the presser  
foot before you start sewing. If you  
choose a different stitch, the needle will  
hit the presser foot and break the needle.  
You may also be injured.  
CAUTION  
G Make sure the needle does not hit the  
button during sewing, otherwise the  
needle may break and you may be  
injured.  
34  
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XL5000us.book Page 35 Tuesday, November 11, 2003 9:25 AM  
Sew from the bottom of the zipper toward the  
top on both sides. The needle should be  
5
Darning  
positioned on the zipper side of the foot for  
best results.  
Stitch  
Length  
Stitch Name  
Pattern  
[mm (inch)]  
Straight Stitch  
(Center needle position)  
Any  
Place the darning plate on the needle plate.  
(On a machine equipped with a drop feed  
lever, lower the feed dogs by setting the drop  
feed lever to the up position.)  
1
To sew the opposite side of the zipper, release  
the foot by raising the lever located at the  
6
back of the presser foot, position the zipper  
foot on the other side of the zipper and  
continue sewing using the notch on the other  
side.  
CAUTION  
G
Make sure the needle does not hit the zipper  
during sewing. If the needle hits the zipper,  
the needle may break and you may be injured.  
Set the pattern selection dial to the Straight  
Stitch.  
2
3
Gathering  
Put the section you want to darn under the  
presser foot, together with a piece of fabric  
for reinforcement.  
Stitch  
Length  
Stitch Name  
Pattern  
[mm (inch)]  
Remove the presser foot and presser foot  
holder, and then lower the presser foot lifter.  
4
5
Straight Stitch  
4
(Center needle position)  
(3/16)  
Begin sewing by alternating between gently  
drawing the work away from you and pulling  
it toward you.  
Set the pattern selection dial to the Straight  
Stitch.  
1
2
Repeat this motion until the darning section is  
filled with parallel lines of stitching.  
6
Loosen the tension of the upper thread so that  
the lower thread lies on the underside of the  
material.  
Sew a single row (or many rows) of straight  
stitches.  
3
4
Pull the lower threads to gather the material.  
35  
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XL5000us.book Page 36 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Remove the basting, if necessary.  
4
Appliqués  
Memo  
Stitch Length Stitch Width  
[mm (inch)] [mm (inch)]  
Stitch Name Pattern  
G
Make reinforcing straight stitches at the  
beginning and the end of the stitching to secure  
it.  
-2  
1.7  
(1/16)  
Zigzag Stitch  
Zigzag Stitch  
Zigzag Stitch  
(1/64-1/16)  
CAUTION  
-2  
3.5  
(1/8)  
(1/64-1/16)  
G Be careful that the needle does not hit a  
pin during sewing, as the needle can  
break. You may also be injured.  
-2  
5
(3/16)  
(1/64-1/16)  
You can create an applique by cutting a different piece  
of fabric into a shape and using it as a decoration.  
Monogramming and  
Embroidering  
Baste the cutout to the fabric at the desired  
location.  
1
Stitch  
Length  
[mm (inch)] [mm (inch)]  
Stitch  
Width  
Stitch  
Name  
Pattern  
Foot  
Carefully sew around the edge of the cutout  
using a Zigzag Stitch with a fine stitch length.  
2
Zigzag  
Stitch  
1.7  
(1/16)  
Any  
Zigzag  
Stitch  
3.5  
(1/8)  
Any  
None  
Zigzag  
Stitch  
5
Any  
(3/16)  
I Preparing for sewing a Monogram and  
Embroidering  
Place the darning plate on the needle plate.  
(On a machine equipped with a drop feed  
lever, lower the feed dogs by setting the drop  
feed lever to the up position.)  
1
Cut away any fabric that is left outside the  
stitching.  
3
Set the pattern selection dial to the Zigzag  
Stitch.  
2
3
Draw the lettering (for monogramming) or  
design (for embroidering) on the surface of  
the fabric.  
Stretch the fabric between embroidery hoops  
as firmly as possible, with the underside of the  
fabric on the bottom of the inside hoop.  
4
5
Put the work under the needle with the  
presser foot holder assembly removed.  
36  
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XL5000us.book Page 37 Tuesday, November 11, 2003 9:25 AM  
Pull the lower thread up through the work at  
the starting position by turning the balance  
wheel, and then make a few holding stitches.  
I Embroidering  
Stitch the outline of the design by moving the  
6
1
embroidery hoop.  
Grip the hoop with your thumbs and  
forefingers while pressing the fabric with your  
7
Fill in the design alternating from the outline  
of the design to the inside and from the inside  
to the edge of the outline until the design is  
completely filled in. Keep the stitching close  
together.  
2
middle and third fingers and supporting the  
outside of the hoop with your little fingers.  
Note  
G After sewing without feeding, prepare for  
the next seam by returning the drop feed  
lever to the down position so that the feed  
dogs are raised.  
Memo  
G You can make long stitches by moving the  
embroidery hoop rapidly and short stitches  
by moving it slowly.  
CAUTION  
G Keep fingers away from moving parts,  
Secure with a few straight stitches at the end  
of the design.  
3
especially needles.  
I Monogram  
CAUTION  
G Keep fingers away from moving parts,  
Sew by moving the hoop slowly along the  
lettering at a constant speed.  
1
especially needles.  
Secure with a few straight stitches at the end  
of the last letter.  
2
37  
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XL5000us.book Page 38 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
MAINTENANCE  
Reattach the face plate and fasten the screw.  
5
Changing the Light Bulb  
Remove the power supply plug from the  
outlet.  
1
Loosen the face plate screw.  
Oiling  
2
Remove the power supply plug from the  
outlet.  
1
Remove the needle plate and the face plate,  
and then put 2 to 3 drops of oil at each point  
2
indicated by the arrows.  
Remove the face plate from the machine as  
shown below.  
3
Note  
G Use only a bulb of the same type and rated  
15 W.  
Operate the machine at a fast speed for a  
short time without thread installed.  
3
Replace the sewing light bulb.  
4
Be sure to wipe any excess oil off the  
machine.  
4
1
2
3
1 Bulb  
2 Loosen  
3 Tighten  
38  
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XL5000us.book Page 39 Tuesday, November 11, 2003 9:25 AM  
I Cleaning the Shuttle Race  
Cleaning  
Remove any accumulated lint and thread from  
the retaining ring, hook, driver and race body  
1
I Removing the Shuttle Hook  
with a brush.  
Raise the needle to its highest position and  
1
unplug the machine.  
Remove the extension table and open the  
shuttle cover on the front of the free arm.  
2
Take the bobbin case out of the shuttle race  
by opening and pulling the latch.  
3
Slide the latch levers away from the retaining  
ring to remove it.  
4
1
Wipe lint from the shuttle race using a cloth  
dampened with machine oil.  
2
2
Clean the shuttle hook as described in step  
2
.
3
4
1 Retaining ring  
2 Latch lever  
When reinstalling the removed parts, hold the  
retaining ring in place with the notch at the  
top while pushing the latch levers back to  
their original positions.  
Remove the hook by grasping its center post  
and pulling it out.  
5
3
5
I Cleaning the Feed Dogs  
2
Remove the needle plate by removing the  
screws with a coin.  
1
4
Clean the upper part of the feed dogs and  
shuttle race body with a brush.  
1
1
2
1 Retaining ring  
2 Latch lever  
3 Hook  
4 Driver  
5 Race body  
Note  
G
When the needle is lowered, the shuttle hook  
cannot be removed.  
39  
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XL5000us.book Page 40 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Performance Checklist  
Whenever sewing difficulties are encountered, first review the manual section about the operation that you are  
performing, to make sure you are using the machine correctly. If the problem persists, the following checklist  
may help improve the operation.  
If you still have difficulties, contact your nearest service center.  
FABRIC  
PUCKERS  
UPPER THREAD  
BREAKS  
LOWER THREAD  
BREAKS  
SKIPPED  
STITCHES  
LOOP IN SEAM  
Upper threading  
is not correct.  
Lower thread is  
tangled.  
Needle is incor-  
rectly inserted.  
Thread tension is  
incorrect.  
Thread tension is  
too tight.  
No  
No  
No  
No  
No  
Page 18  
Page 16  
Page 8  
Page 22  
Page 22  
Bobbin is not  
threaded properly  
in the shuttle  
hook.  
Upper thread is  
tangled.  
Inferior needle is  
used.  
Threading is not  
correct.  
No  
No  
No  
No  
Page 18  
Page 16  
Page 8  
Page 16-18  
The combination  
of needle size/  
thread size/fabric  
is incorrect.  
Upper thread  
tension is too  
tight.  
Lower thread  
tension is too  
tight.  
Wrong needle is  
used.  
No  
No  
No  
No  
Page 22  
Page 22  
Page 24  
Page 8  
The combination  
of needle size/  
thread size/fabric  
is incorrect.  
Spool of thread is  
not correctly  
installed.  
Lint is clinging to  
the bottom of the  
needle plate.  
Lower threading is  
not correct.  
No  
No  
No  
No  
Page 18  
Page 16  
Page 39  
Page 24  
Needle is bent or  
not sharp.  
Threading is not  
correct.  
No  
No  
Page 8  
Page 16-18  
The combination  
of needle size/  
thread size/fabric  
is incorrect.  
No  
Page 24  
CONTACT YOUR LOCAL SERVICE CENTER  
40  
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XL5000us.book Page 41 Tuesday, November 11, 2003 9:25 AM  
FABRIC DOES  
NOT FEED  
PROPERLY  
NEEDLE  
BREAKS  
MACHINE IS  
NOISY OR SLOW  
MACHINE DOES  
NOT START  
Stitch length  
dial is set at no  
feeding.  
Lint is clinging to  
the bottom of the  
needle plate.  
Power supply  
plug is removed  
from outlet.  
Needle is not  
correctly inserted.  
No  
No  
No  
No  
Page 14  
Page 8  
Page 39  
Page 6  
The combination  
of needle size/  
thread size/fabric  
is incorrect.  
Main power  
switch is turned  
off.  
Inferior needle is  
used.  
Insufficient oiling.  
No  
No  
No  
No  
Page 24  
Page 8  
Page 38  
Page 7  
The combination  
of needle size/  
thread size/fabric  
is incorrect.  
Inferior needle is  
used.  
Foot controller is  
not used correctly.  
No  
No  
No  
Page 8  
Page 24  
Page 7  
The bobbin  
Fabric is pulled  
excessively. Let the  
feed dogs move the  
fabric. Do not pull  
the fabric.  
winding shaft is  
slid toward the  
bobbin presser.  
Thread is tangled.  
No  
No  
Page 18  
Page 15  
No  
Feed dogs are  
lowered.  
No  
Page 14  
CONTACT YOUR LOCAL SERVICE CENTER  
41  
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XL5000us.book Page 42 Tuesday, November 11, 2003 9:25 AM  
KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————  
Repacking the Machine  
Keep the carton and packing materials for future use. You may have to take or send the machine to be repaired  
or wish to move the machine. If you do not pack it properly, or do not use the right packing material, the  
machine could be damaged.  
Please follow the diagram below for repacking.  
IMPORTANT  
G This packing material is designed to prevent damage. Save this packing material if you need to  
move the machine or take or send this machine to be repaired.  
42  
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XL5000us.book Page 43 Tuesday, November 11, 2003 9:25 AM  
INDEX  
Numerics  
G
1-Step Automatic Buttonhole .................4, 5, 11, 12, 30  
4-Step Buttonhole ............................................. 5, 13, 31  
Gathering ......................................................................35  
H
A
Hole for Extra Spool Pin ................................................21  
Accessories .....................................................................5  
Adjusting Buttonholes ...................................................33  
Appliqués .....................................................................36  
Arrowhead Stitch ............................................ 11, 13, 29  
I
Inserting the Needle ........................................................7  
L
B
Lower Threading ...........................................................16  
Blind Hem Stitch ............................................. 11, 12, 27  
Bobbin Threading .................................................. 15, 20  
Bobbin Winder .............................................................15  
Buttonhole ............................................................. 30, 31  
Buttonhole Fine Adjustment ..........................................33  
Buttonhole Sewing ................................................. 30, 31  
M
Main Power and Sewing Light Switch ........................ 2, 7  
Maintenance .................................................................38  
Making a Buttonhole .............................................. 30, 31  
Monogramming and Embroidering ................................36  
C
Changing Sewing Direction ..........................................25  
Changing the Light Bulb ................................................38  
Changing the Presser Foot ...............................................8  
Chart of Sewing Fabrics, Needles and Thread Combinations  
......................................................................................24  
Checking the Needle ......................................................8  
Cleaning .......................................................................39  
Connecting Plugs ............................................................6  
Converting to Free-arm Style ...........................................9  
N
Needle Replacement .......................................................7  
Needle Threader ...........................................................19  
O
Oiling ...........................................................................38  
Overedge Stitching .......................................................29  
P
D
Pattern Length ...............................................................11  
Pattern Selection Dial ...................................................10  
Pattern Width ................................................................11  
Performance Checklist ..................................................40  
Presser foot lever .............................................................4  
Presser Foot Replacement ...............................................8  
Principal Parts .................................................................4  
Darning ........................................................................35  
Decorative Stitch ................................................... 11, 30  
Drawing Up Lower Thread ...........................................21  
Drawing Up the Lower Thread ......................................21  
Drop Feed Lever ...........................................................14  
E
Elastic Overlock Stitch ..............................11, 12, 13, 29  
Elastic Stitch ..............................................11, 12, 13, 28  
Embroidering ................................................................36  
Q
Quick Thread-setting System .........................................20  
R
F
Recommended Widths and Lengths for Stitches ............11  
Repacking the Machine ................................................42  
Reverse Sewing Lever ...................................................14  
Feather Stitch ............................................11, 12, 13, 29  
Feed Dogs Cleaning ......................................................39  
Finishing Sewing ...........................................................26  
Foot Controller ................................................................7  
Foot Controller Connecting .............................................6  
Foot Controller Operating ...............................................7  
Free-arm Sewing .............................................................9  
Free-arm Style .................................................................9  
S
Satin Stitch ....................................................................27  
Scallop Stitch ......................................................... 11, 28  
Sewing Buttons .............................................................33  
Sewing Light Bulb Replacement ....................................38  
43  
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XL5000us.book Page 44 Tuesday, November 11, 2003 9:25 AM  
———————————————————————————————————————————————————————————————  
Sewing Light Switch ................................................... 2, 7  
Sewing with a Twin Needle ..........................................21  
Shell Tuck Stitch .......................................11, 12, 13, 27  
Shuttle Hook Removal ..................................................39  
Shuttle Race Cleaning ...................................................39  
Spool pin ............................................................... 15, 18  
Steadying the Machine ....................................................9  
Stitch Length Dial .........................................................14  
Straight Stitch .............................. 11, 12, 13, 25, 34, 35  
Stretch Blind Hem Stitch ................................. 11, 13, 27  
Stretch Overlock Stitch ................................... 11, 12, 29  
Stretch Stitching ............................................................14  
T
Tension of the Thread ...................................................22  
Thread Tension .............................................................22  
Threading Bobbin .........................................................15  
Threading Needle .........................................................19  
Topstitching ..................................................................26  
Triple Stretch Stitch ...................................11, 12, 13, 25  
Triple Zigzag Stretch Stitch .......................11, 12, 13, 30  
Twin Needle Sewing .....................................................21  
U
Upper Tention Control Dial ..........................................22  
Upper Threading ...........................................................18  
Using the Needle Threader ...........................................19  
W
Winding the Bobbin ......................................................15  
Z
Zigzag Presser Foot .................................................... 4, 5  
Zigzag Stitch ............................... 11, 12, 13, 26, 33, 36  
Zipper Foot .............................................................. 5, 34  
Zipper Insertion ............................................................34  
44  
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