Brinkmann Gas Grill Backyard Kitchen User Manual

NOTICE TO INSTALLER:  
LEAVE THESE INSTRUCTIONS  
WITH THE GRILL OWNER FOR  
FUTURE REFERENCE.  
OWNER’S MANUAL  
ASSEMBLY AND OPERATING INSTRUCTIONS  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
WARNING  
HAZARDOUS EXPLOSION MAY  
RESULT IF THESE WARNINGS AND  
INSTRUCTIONS ARE IGNORED. READ  
AND FOLLOW ALL WARNINGS AND  
INSTRUCTIONS IN THIS MANUAL TO  
AVOID PERSONAL INJURY, INCLUDING  
DEATH OR PROPERTY DAMAGE.  
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WARNING  
Never use natural gas in a unit designed for liquid propane gas.  
Never use charcoal briquets or lighter fluid in a gas grill.  
Leak test all connections before first use, even if grill was purchased fully assembled and after  
each tank refill.  
Never check for leaks using a match or open flame.  
CAUTION!  
Strong odors, colds, sinus congestion, etc. may prevent the detection of  
propane. Use caution and common sense when testing for leaks.  
Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away  
from your gas grill.  
Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this  
manual.  
Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.  
DO NOT leave the grill unattended while in use.  
DO NOT allow the gas hose to come in contact with hot surfaces.  
DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.  
Keep any electrical supply cords away from water or heated surfaces.  
Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local  
authority to determine proper size and type.  
Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.  
For household use only. DO NOT use this grill for anything other than its intended purpose.  
DO NOT use while under the influence of drugs or alcohol.  
Grill is hot when in use. To avoid burns:  
DO NOT attempt to move the grill.  
Lock the wheels so the unit does not accidentally move.  
Wear protective gloves or oven mitts.  
DO NOT touch any hot grill surfaces.  
DO NOT wear loose clothing or allow hair to come in contact with grill.  
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.  
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS  
MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.  
SAVE THIS MANUAL FOR FUTURE REFERENCE.  
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WARNING  
FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as garage,  
shed or breezeway.  
Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to  
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill  
be situated at least 10 feet from buildings.  
Maintain a minimum clearance of 24 inches (60 cm) between all sides of grill and walls or other  
combustible material.  
DO NOT install in or on a recreational vehicle and/or boat.  
INSTALLATION INFORMATION:  
The installation of this appliance must be in accordance with:  
All applicable local codes, or in the absence of local codes, either:  
National Fuel Gas Code,  
ANSI Z223.1 1988 or latest edition (USA)  
Natural Gas Installation Code: CAN/CGA B149.1 (Canada)  
Propane Installation Code: CAN/CGA B149.2 (Canada)  
To check your local codes, see your local LP gas dealer or natural gas company.  
This grill was not intended to be connected to a natural gas supply line.  
WARNING  
LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)  
The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have  
a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection  
device (OPD).  
DO NOT connect this grill to an existing #510 POL cylinder valve with Left Hand threads. The  
Type 1 valve can be identified with the large external threads on the valve outlet.  
DO NOT connect to a propane cylinder exceeding this capacity.  
DO NOT connect to a cylinder that uses any other type of valve connection device.  
CYLINDER SPECIFICATIONS:  
When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in  
accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation  
(DOT) or the National Standard of Canada, CAN/CSA-B339 as applicable with a listed over-filling  
prevention device (OPD).  
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The cylinder must also be equipped with:  
A shut-off valve terminating in a Type 1 gas cylinder valve outlet.  
A Type 1 valve that prevents gas flow until a positive seal is obtained.  
An arrangement for vapor withdrawal.  
A collar to protect the cylinder shut off valve.  
A safety relief device having direct communication with the vapor space of the cylinder.  
A listed over-filling prevention device (OPD).  
WARNING  
Turn off the cylinder valve when your grill is not in use.  
Handle the tank with care.  
Always secure the cylinder in an upright position.  
Never connect an unregulated LP gas cylinder to your grill.  
DO NOT expose LP gas cylinders to excessive heat or ignition sources.  
DO NOT store a spare LP gas cylinder under or near your grill.  
Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.  
DO NOT allow the cylinder to be filled beyond 80% capacity.  
Read and follow all warnings and instructions that are on the cylinder and that accompany this  
product.  
DANGER  
Never store a spare LP gas cylinder under or near your grill when in use. This could cause  
excess pressure to be expelled through the vapor relief valve resulting in fire, explosion, or  
severe personal injury including death.  
NOTE: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.  
PROPER VENTILATION IS EXTREMELY IMPORTANT.  
DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could  
result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe  
bodily harm, or death.  
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WARNING  
FILLING THE LP GAS CYLINDER:  
Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.  
New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.  
DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a  
dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel  
propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or  
flame an explosion causing severe burns, bodily harm, or death could occur.  
Always use a protective cylinder cap when grill is not connected to cylinder.  
If you exchange a cylinder with a qualified exchange program, be sure the cylinder has  
a Type 1 valve and an over-filling prevention device (OPD).  
INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:  
1. Check that the cylinder valve is closed by turning the  
knob clockwise.  
2. Loosen the two (2) wing nuts on the tank clamp bracket  
to allow the bracket to move up and down freely.  
3. Place the cylinder onto the support bracket.  
4. Orient the cylinder such that the valve opening faces  
the front of the grill.  
5. The tank clamp bracket should slide upward and hook  
inside one of the openings on the top flange of the tank.  
6. Fully tighten both wing nuts to secure the tank.  
HOSE AND REGULATOR:  
Your grill is equipped with a Type 1 connection device with the following features:  
1. The system will not allow gas flow from the cylinder until a positive connection to the valve has been made.  
NOTE: The cylinder valve must be turned off before any connection is made or removed.  
2. A thermal device that will shut off the gas flow if the device is subject to temperatures above 240°F and  
300°F (115°C and 150°C). If this should happen, remove the entire regulator assembly and throw it away.  
A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717.  
The cause of the excessive heat should be determined and corrected before using your grill again.  
3. A flow limiting device, when activated, restricts the flow of gas to 10 cubic feet per hour.  
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WARNING  
Never use your grill without leak testing all gas connections and hoses. See the section on  
"Leak Testing" in this manual for proper procedures.  
WARNING  
The pressure regulator and hose assembly supplied with your gas grill is designed to work with an  
LP gas supply cylinder.  
DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.  
DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.  
DO NOT attempt to adjust or repair the regulator. A replacement regulator can be supplied by  
contacting the manufacturer. The regulator is designed to operate at an output pressure of 11  
inches of water column (2.74 kPa).  
During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or  
damage.  
Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or  
deterioration. If found, replace the assembly before using your grill. Only the manufacturers supplied  
replacement should be used.  
WARNING  
CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER  
Insure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the  
valve knob clockwise to properly close the valve. Read and follow all instructions and warnings  
on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe  
use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read  
and follow all warnings on the LP cylinder.  
1. Check that the cylinder valve is closed by turning the knob clockwise.  
2. Check that the grills burner knobs are in the proper OFF positions.  
3. Remove the protective plastic cap from the cylinder valve and the connection device.  
4. Insert the nipple of connection device into the valve outlet. Insure that the device is centered properly.  
5. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread  
the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools  
to tighten connection.  
NOTE: If you are unable to make the connection, repeat steps 4 and 5.  
6. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact  
surfaces that may become hot during use.  
7. Leak check all fittings before lighting your grill. See section on "Leak Testing" in this manual.  
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DANGER  
LEAK TESTING:  
To prevent fire or explosion hazard:  
DO NOT smoke or permit ignition sources in the area while conducting a leak test.  
Perform test OUTDOORS only in a well ventilated area.  
Never perform a leak test with a match or open flame.  
Never perform a leak test while the grill is in use.  
WARNING  
WHEN TO PERFORM A LEAK TEST:  
After assembling your grill and before lighting for the first time, even if purchased fully assembled.  
Every time the LP gas cylinder is refilled or if any of the gas components are replaced.  
Any time your grill has been moved.  
At least once per year or if your grill has not been used for more than 60 days.  
CHECKING FOR LEAKS:  
1. Create a mixture of 50% water and 50% liquid dishwashing soap.  
Watch For Bubbles  
2. Open the lid.  
3. Insure all burner knobs are set to the OFF position.  
4. Turn on the fuel supply at the LP cylinder valve.  
Turn the cylinder valve knob one turn counterclockwise.  
5. Apply the soap water mixture to the following:  
G
F
Supply tank (cylinder) weld  
Connection nut to tank valve.  
A
B
C
J
Back side of connection nut to brass  
nipple.  
Brass nipple connection into regulator.  
D
E
K
H
L
Regulator connections to gas supply  
hoses.  
I
E
F
Gas supply hose connection to main  
burner valve assembly.  
G
H
I
Main burner valve stem caps.  
Main burner orifice fittings.  
M
D
C
B
A
Gas supply hose connection to side  
burner valve assembly.  
J
K
L
Side burner valve stem cap.  
Side burner orifice fitting.  
The full length of gas supply hose  
Tank valve to cylinder  
M
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6. Check each place listed (A -M) for growing bubbles which indicates a leak.  
7. Turn OFF gas supply at cylinder valve.  
8. Turn on control knobs to release gas pressure in hose.  
9. Turn control knobs to offposition.  
10. Tighten any leaking connections.  
11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.  
Contact a qualified gas appliance repair service.  
12. Turn OFF gas supply at cylinder valve until you are ready to use your grill.  
13. Wash off soapy residue with cold water and towel dry.  
14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.  
NOTE: The leak test must be performed in an area that has adequate lighting in order to see if  
bubbles are developing. DO NOT use a flashlight to check for bubbles.  
WARNING  
PRE-START CHECK LIST:  
Property damage, bodily harm, severe burns, and death could result from failure to follow these  
safety steps. These steps should be performed after the grill has been assembled, stored, moved,  
cleaned, or repaired. DO NOT operate this grill until you have read and understand ALL of the  
warnings and instructions in this manual.  
Insure that the grill is properly assembled.  
Check burner venturi tubes for blockage from insect nests. See section on "Cleaning and  
Maintenance".  
Check that all burner venturi are seated properly over the valve outlets as shown  
in the assembly instructions. The orifice must be inside the burner venturi for proper air/fuel mixing.  
Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. Hoses  
should be at least 3 inches from hot surfaces.  
Leak check all gas connections and hoses. See section on "Leak Testing".  
Ensure that all electrical supply cords are properly grounded and are kept away from water and hot  
surfaces.  
Position your grill on level ground in a well ventilated location, a safe distance from combustible  
materials and buildings.  
Properly place an empty grease collection cup under the grease drain hole in the bottom of the  
grill to catch grease during use.  
Your grill is covered with a plastic film to protect the stainless steel finish during shipment and  
assembly. This plastic film must be removed before operating your grill.  
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WARNING  
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip  
any of the warnings and instructions contained in the preceding sections of this manual.  
WARNING  
LIGHTING INSTRUCTIONS:  
Follow the instructions exactly.  
1. OPEN THE GRILL LID before attempting to light the burner so that fumes do not accumulate  
inside the grill. An explosion could occur if grill lid is down.  
2. Check that all burner control knobs and the cylinder valve are turned to the OFF position.  
3. Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open.  
4. DO NOT stand with head, body, or arms over the grill when lighting.  
LIGHTING THE MAIN BURNER:  
1. Open lid before lighting.  
2. Turn on either side of the burner by pressing in and rotating  
the control knob to the HIGH position.  
3. Press and hold the igniter button until the burner ignites.  
4. If burner does not ignite immediately, turn the burner control  
knob to OFF and wait 5 minutes for gas to evacuate the grill.  
Repeat steps 1 through 4 until burner ignites.  
5. If burner does not ignite using the push button igniter  
wait 5 minutes, see "Match Lighting the Main Burner" section.  
6. Once lit, the other side of the main burner can be lit  
automatically by turning the other control knob to "HIGH".  
MATCH LIGHTING THE MAIN BURNER:  
1. Open lid before lighting.  
2. Turn the burner control knobs to OFF.  
3. Strike and place a long wooden match through the air holes in the bottom LEFT hand side of the grill  
to approximately 1/2" (2 to 3 cm) from the burner.  
4. Turn on the LEFT burner control knob to the HIGH position. The burner should light within 5 seconds.  
5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the  
grill. Repeat steps 1 through 4 until the burner ignites.  
6. Once lit, the other side of the main burner can be lit automatically by turning the other control knob to "HIGH".  
7. If the burner does not light within the first few attempts of match lighting, there is a problem with the  
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the  
problem is found and corrected. See Trouble Shootingsection of this manual.  
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LIGHTING THE SIDE BURNER:  
1. Open or remove the lid to the side burner before lighting.  
• O  
OFF  
Tu  
bu  
2. Turn on the side burner by pressing in and rotating the  
control knob to the HIGH position.  
• If  
tu  
3. Press and hold the igniter button on the main control  
panel until the burner ignites.  
HIGH  
lig  
• R  
lig  
4. If burner does not ignite immediately, turn the burner  
control knob to OFF and wait 5 minutes for gas to  
evacuate the grill. Repeat steps 1 through 4 until  
burner ignites.  
LOW  
Tu  
To Turn Knob On: Push dial in and turn  
counter-clockwise.  
Ma  
To Turn Knob Off: Turn dial clockwise until it  
locks in "OFF" position.  
5. If burner does not ignite using the push button igniter  
wait 5 minutes, see "Match Lighting the Side Burner" section.  
MATCH LIGHTING THE SIDE BURNER:  
1. Open or remove the lid to the side burner before lighting.  
2. Turn the burner control knob to OFF.  
3. Strike and place a long wooden match approximately 1/2" (2 to 3 cm) from the burner.  
4. Turn the side burner control knob to the HIGH position. The burner should light immediately.  
5. If burner does not ignite immediately, turn the burner control knob to OFF and wait 5 minutes for gas  
to evacuate the grill. Repeat steps 1 through 4 until the burner ignites.  
6. If the burner does not light within the first few attempts of match lighting, there is a problem with the  
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the  
problem is found and corrected. See Trouble Shootingsection of this manual.  
TURNING OFF THE GRILL:  
1. Turn OFF the LP tank valve.  
2. Turn all burner control knobs to the OFF position.  
NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure.  
CAUTION!  
The LP tank valve should always be in the off,  
or closed, position when the grill is not in use.  
To turn off the LP tank valve,  
turn knob clockwise until it stops.  
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WARNING  
OPERATING THE GRILL:  
Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and  
instructions contained in the preceding sections of this manual.  
BREAKING IN YOUR GRILL:  
In manufacturing and preserving the components of your grill, oil residue may be present on the  
burner and cooking surfaces of your grill.  
Before cooking on your grill for the first time you should operate it for 15 minutes on "HIGH" to burn  
off these residual oils.  
PREHEATING THE GRILL:  
Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are  
at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the  
main burner control knobs to the "HIGH" position for 10 to 15 minutes.  
CONTROLLING FLARE-UPS:  
Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a  
gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you or  
your grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this  
should occur, DO NOT pour water onto the flames. This can cause the grease to splatter and could  
result in serious burns or bodily harm. When grease fires occur close the lid and turn off the main  
burners until the grease burns out. Use caution when opening the lid as sudden flare-ups may occur.  
WARNING  
DO NOT leave your grill unattended while in use.  
DO NOT move grill when in use. Lock wheels in place to stabilize grill.  
DO NOT use water to extinguish flare-ups.  
Have fire extinguisher readily accessible suitable for use with gas appliances.  
Only use ceramic briquets that are large enough so they do not fall through the briquet grate to the  
burner. This will prevent grease build-up.  
TO MINIMIZE FLARE-UPS:  
Trim excess fat from meats prior to cooking.  
Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.  
Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the  
drain hole in the bottom.  
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INDIRECT COOKING:  
Indirect cooking is the process of cooking your food without the heat source being directly under your  
food. You can sear meats over a high flame on one side of the grill while slow cooking a roast on the  
other (unlit) side of the grill.  
ROTISSERIE COOKING:  
Your grill was pre-drilled from the factory to include mounting holes for a Brinkmann rotisserie (sold  
separately). Do not use a rotisserie not specifically manufactured for this grill.  
Read and follow all instructions provided with the rotisserie. Save instructions for future reference.  
Do not use the side burner when using a rotisserie.  
WARNING  
When using an AC current rotisserie, it must be electrically grounded in accordance with local  
codes, or in the absence of local codes:  
In the US: The National Electrical Code ANSI-NFPA No. 70 Latest Edition  
In Canada: the Canadian Electrical Code CSA C22.1  
Only use a Brinkmann Rotisserie manufactured specifically for use with this grill.  
The Rotisserie is equipped with a three pronged plug for your protection against electrical  
shock. This plug should be plugged directly into a properly grounded 3 prong receptacle. Never  
cut or remove the grounding plug.  
All electrical supply cords should be kept away from water and any hot surfaces of the grill.  
USING OTHER FEATURES OF THE GRILL:  
THE SIDE BURNER:  
The side burner can be used to prepare side dishes such as beans, potatoes, corn, or to warm  
sauces.  
WARNING
Read instructions on lighting your grill to light the side burner.  
Never close the side burner cover when the burner is lit.  
Use a 10" diameter pot or smaller that does not have an extended handle when cooking on the  
side burner. Center pot over burner.  
Never place more than 15 pounds on the side burner. The side burner is not constructed to hold  
weight exceeding 15 pounds.  
Use caution to avoid bumping grill, side burner or pot to prevent pot from spilling contents  
possibly leading to severe burns.  
DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting  
creating a very dangerous situation.  
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THE SINK:  
Attach a standard garden hose to the supply line and a spigot to provide water for the faucet. Turn on  
the water supply to the garden hose. The faucet handle turns on and off the water flow.  
NOTE: Do not leave water supply to garden hose on when not in use.  
Attach the drain hose (provided) at the base of the sink to direct outflow water. A pail or large bucket  
can be placed at the end of the drain hose to catch the waste water. If desired, a standard garden  
hose can be attached to the drain hose to lengthen the drain hose and further evacuate waste water.  
WARNING  
DO NOT extinguish grease fires using water.  
Use caution when turning on the faucet to not touch surface areas of grill as they may be very  
hot.  
Use caution when turning on the faucet so that water does not splash onto the side of the grill  
lid or grill surface. Resulting steam can cause serious burns.  
THE COOLER:  
The cooler is designed to be removable from the grill. The cooler and lid are dishwasher safe. The lid  
can be used as a cutting board.  
It is not recommended to use the cutting board for meats when food or beverages may be stored  
inside the cooler as meat juices will drip into cooler.  
THE STORAGE AREA:  
The storage area may be used to stow a grill cover or cooking utensils. The baskets located on the  
back side of the doors can be utilized for holding condiments or grill cleaning supplies (tools).  
WARNING  
DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.  
Never store flammable liquids or spray canisters under or near the grill.  
The storage area may become wet from the sink drain, hose assemblies or rain. Do not store  
items under the sink that would ruin if exposed to water.  
WARNING  
TRANSPORTING AND STORAGE:  
Never move a grill when it is hot or when objects are on the cooking surfaces.  
Make sure that cylinder valve is shut off. After moving the grill check that all gas connections  
are free of leaks. Check the venturi tubes to ensure they are properly connected to the valves  
and the orifices are inside the venturi tube.  
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Follow the instructions listed below.  
BEFORE STORING YOUR GRILL:  
Ensure that the fuel supply tank valve is fully closed.  
Clean all surfaces.  
Lightly coat the burners with cooking oil to prevent excess rusting.  
If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.  
Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out  
of direct sunlight.  
If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill  
cover can be purchased by contacting:  
The Brinkmann Corporation at 1-800-527-0717.  
CLEANING AND MAINTENANCE:  
For safe grilling and peak performance of your grill, perform these checks at least twice per year or  
after extended periods of storage.  
HARDWARE  
Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.  
CASTINGS  
Remove the cooking grids, ceramic briquets, and burner from inside your grill. Use a brush with hot  
water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse  
completely with water. Towel dry and replace all components as described in the assembly  
instructions.  
BURNERS AND VENTURIS  
Although your burner is constructed of cast iron, it will rust as a result of the extreme heat and acids  
from cooking foods. Regularly inspect the burner for cracks, abnormal holes, and other signs of  
corrosion damage. If found, replace the burner.  
Venturi tubes can become blocked by spiders and other insects building their nests. Blocked venturi  
tubes can prevent gas flow to the burner and could possibly result in a venturi fire. To clean the  
venturis, remove the burner from the grill. Use a pipe cleaner or a small wire and insert into the  
opening of the venturi. Remove any obstructions that may exist. Replace the burner as per the  
assembly instructions.  
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COOKING GRILLS  
Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used  
to remove residue from the cast iron cooking surface. Do not use steel wire bristles to clean the cast  
iron cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven  
cleaner.  
CERAMIC BRIQUETS  
Periodically, it may be necessary to inspect and clean the ceramic briquets to prevent excess grease  
build-up. When the grill is cold, remove the cooking grills. Inspect each briquet and replace briquets that  
are broken, chipped or damaged to the extent that it may fall through the briquet grate and onto the  
burner. Replace the cooking grills and light the main burner. Operate the grill on "HIGH" for 10 minutes  
to remove the excess grease. If purchasing replacement ceramic briquets, purchase only large briquets  
that will not fall through the briquet grate as grease build-up on the briquets could result in grease fire.  
Always make sure that the ceramic briquets are laying flat side down on the briquet grate.  
TROUBLE SHOOTING:  
Problem:  
Possible Causes:  
Burner will not light  
1. Check LP cylinder fuel level.  
2. Bad electrode spark.  
Check to see if the grill will match light.  
Electrode or collector may need adjustment.  
3. Venturi may not be properly seated.  
4. Venturi may be obstructed.  
5. The cylinder valve may be closed.  
6. Regulator is not properly seated on cylinder valve.  
Fire at control knobs  
1. Venturi is obstructed. See section on  
Cleaning and Maintenance of the Venturi.  
2. Venturi is improperly seated on control valve.  
3. Gas connections may be loose.  
Leak Check and tighten all connections.  
Yellow Flames at burner  
1. Venturi is obstructed. See section on  
Cleaning and Maintenance of the Venturi.  
Flame blows out on "LOW"  
1. Venturi may be obstructed. See section on  
Cleaning and Maintenance of the Venturi.  
2. Grill is not sufficiently preheated.  
3. Venturi is improperly seated on control valve.  
Burner does not get hot enough  
1. Flow control device has been activated in regulator.  
2. Turn off the grill and the fuel supply. Disconnect the  
grill from the cylinder valve. Reconnect the grill to  
the cylinder and light grill. See section on  
Connection to the LP Cylinder.  
Grill is Too Hot  
1. Excess grease build-up causing grease fires.  
2. Damaged or faulty regulator.  
Replace with factory authorized parts.  
3. Cook on a lower temperature setting.  
15  
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PROPER CARE & MAINTENANCE  
To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in  
use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717.  
Wash cooking grill and briquet grate with hot, soapy water, rinse well and dry. Lightly coat cooking grill  
with vegetable oil or vegetable oil spray.  
Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or  
vegetable oil spray to the interior surface to prevent rusting.  
If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine  
grit emery cloth. Touch-up with a good quality high-temperature resistant paint.  
Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then  
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.  
GRILL COOKING TIPS  
CLEANLINESS  
Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw  
meat, un-cooked poultry or seafood.  
When using a platter to carry raw meat, un-cooked poultry or seafood to the grill, make sure to wash the  
platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different  
platters for raw and cooked foods.  
Never use the same utensils when handling raw meat, un-cooked poultry or seafood unless you wash the  
utensils thoroughly with soap and hot water.  
Never re-use marinade from raw meat or un-cooked poultry on foods that have been cooked and are  
ready to be served.  
GRILLING TO PROPER TEMPERATURE  
Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a  
Commercial-quality thermometer from Brinkmann. For more information on this product and other  
Brinkmann accessories, please refer to the accessory pages at the end of this manual.  
The US Department of Agriculture recommends the minimum temperature be reached for the  
following food items:  
Chops . . . . . . . . . . . . . . . . . . . .145 degrees F  
Ground Meat . . . . . . . . . . . . . . .160 degrees F  
Pork . . . . . . . . . . . . . . . . . . . . . .160 degrees F  
Poultry . . . . . . . . . . . . . . . . . . .180 degrees F  
Roasts . . . . . . . . . . . . . . . . . . . .145 degrees F  
HELPFUL HINTS  
If you pre-cook meat or poultry, do so immediately before grilling.  
Never defrost meat at room temperature or on a countertop.  
Refrigerate leftovers within 2 hours of taking food off the grill.  
For additional information, please phone the USDAs toll free Meat & Poultry Hotline at 1-800-535-4555  
16  
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ASSEMBLY INSTRUCTIONS  
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY  
BEFORE ASSEMBLING OR OPERATING YOUR GRILL.  
WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.  
The following tools are required to assemble this Brinkmann Stainless Steel Backyard Kitchen:  
Pliers  
Phillips & Flathead Screwdrivers  
Adjustable Wrench  
PARTS LIST:  
28  
29  
30  
31  
32  
1
1
1
1
1
1
2
1
1
1
1
4
1
1
1
Water supply hose  
Upper kitchen frame  
Right side panel  
Grease cup wire frame  
Grease cup  
Tank hook bracket  
Side burner legs  
Axle  
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Hanging rack  
2
Temperature gauge  
Hood  
3
4
Hood handle with handle stands  
Side burner grid  
Side burner bowl  
Cooking grills 12" X 15.5"  
Faucet  
5
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
6
7
8
Control panel  
9
Strainer  
Grill bottom frame  
Kitchen bottom shelf  
Straight legs  
Tank support bracket  
Electronic igniter with battery  
Gas control manifold, side burner  
valve, hose/regulator assembly  
Control panel knobs  
Kitchen bottom frame  
Trim panel  
Casters (2 locking)  
Door handles  
Wheel hubs  
Wheels  
Front panel  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Sink drain  
Rubber gaskets  
Cutting board  
Side burner control knob  
Side burner frame with cover  
Side burner  
Side burner electrode  
Briquet grate 22.75" X 13.75"  
Bag of Ceramic briquets  
Lower grill housing  
Sink  
43 2  
44  
1
1
4
1
45  
46  
47  
Sink drain nut  
Faucet nut  
48 2  
49  
2
1
2
2
Faucet mounting gaskets  
Ice bucket  
Grill burner with electrode  
Upper grill frame  
Drain hose  
50  
51  
Doors  
Baskets  
52  
Your grill is covered with a plastic film to protect the stainless steel  
finish during shipment and assembly. This plastic film must be removed  
before operating your grill.  
17  
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