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		 Gas Outdoor Grill   
					OWNER’S MANUAL   
					ASSEMBLY AND OPERATING INSTRUCTIONS   
					SAVE THIS MANUAL FOR FUTURE REFERENCE   
					WARNING   
					NOTICE TO INSTALLER:   
					HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND   
					INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND   
					INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING   
					DEATH OR PROPERTY DAMAGE.   
					LEAVE THESE INSTRUCTIONS   
					WITH THE GRILL OWNER FOR   
					FUTURE REFERENCE.   
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				IMPORTANT SAFETY   
					WARNINGS   
					WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.   
					THE PURPOSE OF THIS SAFETY ALERT SYMBOL   
					IS TO ATTRACT YOUR   
					ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.   
					WHEN YOU SEE THE SAFETY ALERT SYMBOL   
					PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!   
					READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY   
					BEFORE ASSEMBLING AND OPERATING YOUR GRILL.   
					DANGER   
					FOR YOUR SAFETY:   
					IF YOU SMELL GAS:   
					1. Shut off gas to the appliance at the LP cylinder and burners.   
					2. Extinguish any open flame.   
					3. Open the Lid.   
					4. If odor continues, leave the area and immediately call your gas supplier or your fire department.   
					WARNING   
					FOR YOUR SAFETY:   
					1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or   
					any other appliance.   
					2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other   
					appliance to avoid the possibility of explosion.   
					DANGER   
					• 
					• 
					• 
					DO NOT store a spare LP gas cylinder under or near this appliance.   
					Never fill the cylinder beyond 80% full.   
					A fire causing death or serious injury may occur if the above is not followed exactly.   
					1 
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				TABLE OF CONTENTS   
					General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3   
					Installation and LP Cylinder Specifications and Safe Use. . . . . . . . . . . . . . 4–6   
					Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7   
					Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9   
					Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9   
					Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–11   
					Operating Grill and Helpful Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–14   
					Proper Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–16   
					Transporting and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16   
					Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17   
					Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–19   
					Parts List and Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-31   
					Grilling Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33   
					Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover   
					DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.   
					WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and   
					carefully follow all of the messages.   
					CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.   
					2 
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				GENERAL WARNINGS   
					WARNING   
					Never use natural gas in a unit designed for liquid propane gas.   
					Never use charcoal briquets or lighter fluid in a gas grill.   
					• 
					• 
					• 
					Leak test all connections before first use, even if grill was purchased fully assembled and after   
					each tank refill.   
					• 
					Never check for leaks using a match or open flame.   
					CAUTION!   
					Strong odors, colds, sinus congestion, etc. may prevent the detection of   
					propane. Use caution and common sense when testing for leaks.   
					• 
					• 
					Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors   
					and liquids or combustible materials.   
					Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this   
					manual.   
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					DO NOT obstruct the flow of combustion or ventilation air.   
					Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.   
					Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.   
					DO NOT leave the grill unattended while in use.   
					DO NOT allow the gas hose to come in contact with hot surfaces.   
					DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.   
					Keep any electrical supply cords away from water or heated surfaces.   
					Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local   
					authority to determine proper size and type.   
					• 
					• 
					• 
					For household use only. DO NOT use this grill for anything other than its intended purpose.   
					DO NOT use while under the influence of drugs or alcohol.   
					Grill is hot when in use. To avoid burns:   
					• 
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					DO NOT attempt to move the grill.   
					Lock the wheels so the unit does not accidentally move.   
					Wear protective gloves or oven mitts.   
					DO NOT touch any hot grill surfaces.   
					DO NOT wear loose clothing or allow hair to come in contact with grill.   
					USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.   
					FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS   
					MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.   
					SAVE THIS MANUAL FOR FUTURE REFERENCE.   
					3 
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				WARNING   
					• 
					• 
					FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage,   
					shed or breezeway.   
					Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to   
					prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill   
					be situated at least 10 feet (3.1 m) from buildings.   
					• 
					• 
					Maintain a minimum clearance of 24 inches (61 cm) between all sides of grill and walls or other   
					combustible material. DO NOT use grill under overhead unprotected combustible construction.   
					DO NOT use or install this grill in or on a recreational vehicle and/or boat.   
					INSTALLATION INFORMATION:   
					The installation of this appliance must be in accordance with:   
					All applicable local codes, or in the absence of local codes, either:   
					• 
					• 
					• 
					• 
					National Fuel Gas Code ANSI Z223.1 NFPA 54   
					Natural Gas and Propane Installation Code: CAN/CGA B149.1   
					Natural Gas Installation Code: CAN/CGA B149.1 (Canada)   
					Propane Installation Code: CAN/CGA B149.2 (Canada)   
					To check your local codes, see your local LP gas dealer or natural gas company. This grill was not   
					intended to be connected to a natural gas supply line. If an external electrical source is utilized, it   
					must be electrically grounded in accordance with local codes, or in the absence of local codes, with   
					the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA 22.1.   
					WARNING   
					LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)   
					The LP cylinder is available for purchase at the same location the grill was purchased.   
					The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have   
					a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection   
					device (OPD).   
					• 
					DO NOT connect this grill to an existing #510 POL cylinder valve with Left Hand threads. The   
					Type 1 valve can be identified with the large external threads on the valve outlet.   
					• 
					• 
					DO NOT connect to a propane cylinder exceeding this capacity.   
					DO NOT connect to a cylinder that uses any other type of valve connection device.   
					4 
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				CYLINDER SPECIFICATIONS:   
					When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in   
					accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation   
					(DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for   
					Transportation of Dangerous Goods; and Commission, as applicable; and provided with a listed   
					over-filling prevention device (OPD), and provided with a cylinder connection device compatible with   
					the connection for outdoor cooking appliances.   
					The cylinder must also be equipped with:   
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					A shut-off valve terminating in a Type 1 gas cylinder valve outlet.   
					A Type 1 valve that prevents gas flow until a positive seal is obtained.   
					An arrangement for vapor withdrawal.   
					A collar to protect the cylinder shut-off valve.   
					A safety relief device having direct communication with the vapor space of the cylinder.   
					A listed over-filling prevention device (OPD).   
					WARNING   
					• 
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					Turn off the cylinder valve when your grill is not in use.   
					Handle the tank with care.   
					Always secure the cylinder in an upright position.   
					Never connect an unregulated LP gas cylinder to your grill.   
					DO NOT expose LP gas cylinders to excessive heat or ignition sources.   
					DO NOT store a spare LP gas cylinder under or near your grill.   
					Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.   
					DO NOT allow the cylinder to be filled beyond 80% capacity.   
					Read and follow all warnings and instructions that are on the cylinder and that accompany   
					this product.   
					DANGER   
					• 
					Never store a spare LP gas cylinder under or near your grill. This could cause excess pressure   
					to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal   
					injury including death.   
					NOTE: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.   
					PROPER VENTILATION IS EXTREMELY IMPORTANT.   
					• 
					• 
					Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from   
					obstructions and debris.   
					DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could   
					result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe   
					bodily harm, or death.   
					5 
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				WARNING   
					FILLING THE LP GAS CYLINDER:   
					• 
					• 
					• 
					Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.   
					New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.   
					DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a   
					dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel   
					propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or   
					flame an explosion causing severe burns, bodily harm, or death could occur.   
					• 
					• 
					Always use a protective cylinder cap when grill is not connected to cylinder.   
					If you exchange a cylinder with a qualified exchange program, be sure the cylinder has   
					a Type 1 valve and an over-filling prevention device (OPD).   
					INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:   
					1. Check that the cylinder valve is closed by turning the knob   
					clockwise.   
					2. Place the cylinder into the tank holder in the bottom   
					of cabinet.   
					3. Orient the cylinder such that the valve opening faces the   
					side burner, and so that the hose is not kinked or damaged.   
					4. Fully tighten the cylinder clamp underneath tank holder to   
					secure tank.   
					Tank Holder   
					5. Attach or detach regulator to the LP gas cylinder only   
					when cylinder is at rest in tank holder.   
					HOSE AND REGULATOR:   
					Your grill is equipped with a Type 1 connection device with   
					the following features:   
					1. The system will not allow gas flow from the cylinder until   
					a positive connection to the valve has been made.   
					NOTE: The cylinder valve must be turned off before any   
					connection is made or removed.   
					Cylinder Clamp   
					2. A thermal device that will shut off the gas flow if the device is   
					subject to temperatures above 240°F to 300°F (115°C to   
					150°C). If this should happen, remove the entire regulator   
					assembly and dispose of properly. A replacement regulator   
					assembly can be purchased by contacting customer service   
					at 800-527-0717. The cause of the excessive heat should be   
					determined and corrected before using your grill again.   
					3. A regulator flow limiting device, when activated, restricts the   
					flow of gas to 10 cubic feet per hour. If the flow limiting   
					device is activated, perform Regulator Resetting Procedure.   
					REGULATOR RESETTING PROCEDURE   
					1. Turn burner control knobs to "OFF”, turn off the cylinder valve and disconnect regulator from LP gas   
					tank. Wait approximately two minutes.   
					2. Reattach regulator and slowly turn cylinder valve back on. The flow limiting device will now be reset.   
					6 
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				WARNING   
					• 
					Never use your grill without leak testing all gas connections and hoses. See the section on   
					"Leak Testing" in this manual for proper procedures.   
					WARNING   
					The pressure regulator and hose assembly supplied with your gas grill must be used.   
					• 
					• 
					DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.   
					DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.   
					Replacement pressure regulator/hose assembly must be part No 155-2400-0, which can be obtained   
					by contacting customer service at 800-527-0717.   
					• 
					DO NOT attempt to adjust or repair the regulator. The regulator is designed to operate at a   
					maximum output pressure of 11 inches of water column (2.74 kPa).   
					During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks   
					and/or damage.   
					Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or   
					deterioration. If found, replace the assembly before using your grill. Only the manufacturer's supplied   
					replacement should be used.   
					WARNING   
					CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER   
					• 
					Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the   
					valve knob clockwise to properly close the valve. Read and follow all instructions and warnings   
					on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe   
					use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read   
					and follow all warnings on the LP cylinder.   
					CONNECTING HOSE AND REGULATOR   
					1. Check that the cylinder valve is closed by turning the knob clockwise.   
					2. Check that the grill’s burner control knobs are in the "OFF" positions.   
					3. Remove the protective plastic cap from the cylinder valve and the connection device.   
					4. Hold regulator and insert the nipple of connection device into the LP cylinder valve outlet. Ensure that   
					the device is centered properly.   
					5. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread   
					the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools   
					to tighten connection.   
					NOTE: If you are unable to make the connection, repeat Steps 4 and 5.   
					6. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact   
					surfaces that may become hot during use.   
					7. Leak check all fittings before lighting your grill. See section on "Leak Testing" in this manual.   
					7 
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				DANGER   
					LEAK TESTING:   
					To prevent fire or explosion hazard:   
					• 
					• 
					• 
					• 
					DO NOT smoke or permit ignition sources in the area while conducting a leak test.   
					Perform test OUTDOORS only in a well ventilated area.   
					Never perform a leak test with a match or open flame.   
					Never perform a leak test while the grill is in use or while grill is still hot.   
					WARNING   
					WHEN TO PERFORM A LEAK TEST:   
					• 
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					After assembling your grill and before lighting for the first time, even if purchased fully assembled.   
					Every time the LP gas cylinder is refilled or if any of the gas components are replaced.   
					Any time your grill has been moved.   
					At least once per year or if your grill has not been used for more than 60 days.   
					CHECKING FOR LEAKS:   
					1. Create a mixture of 50% water and 50% liquid dishwashing soap.   
					2. Open the lid.   
					Watch For Bubbles   
					3. Ensure all control knobs are set to the "OFF" position.   
					4. Turn on the fuel supply at the cylinder valve. Turn the   
					cylinder valve knob one turn counter-clockwise.   
					5. Apply the soap water mixture to the following:   
					F 
					I 
					A 
					G 
					Supply tank (cylinder) weld.   
					B 
					Connection nut to tank valve.   
					H 
					C 
					Back side of connection nut to brass   
					nipple.   
					D 
					Brass nipple connection into regulator.   
					E 
					Regulator connections to gas supply hoses.   
					J 
					E 
					F 
					Gas supply hose connection to side burner valve assembly.   
					IM   
					P 
					O 
					R 
					T 
					A 
					• 
					D 
					N 
					G 
					O 
					T 
					NO   
					S 
					A 
					T 
					R 
					FE   
					G 
					U 
					T 
					TU   
					US RN   
					EM   
					OV   
					G 
					A 
					E 
					T 
					A 
					R 
					AG   
					I 
					N 
					HI   
					GV   
					S 
					S 
					D 
					T 
					A 
					A 
					L 
					O 
					N 
					Side burner valve stem cap.   
					N 
					K 
					. 
					V 
					E 
					A 
					N 
					D 
					• 
					C 
					O 
					O 
					F 
					L 
					N 
					U 
					S 
					N 
					OF   
					A 
					M 
					T 
					R 
					E 
					L.   
					F 
					E 
					O 
					L 
					T 
					H 
					P 
					. 
					GA   
					S 
					AD   
					V 
					I 
					S 
					JU   
					A 
					L 
					V 
					R 
					E 
					ST   
					E 
					D 
					M 
					FO   
					EN   
					R 
					T 
					ON   
					LY   
					. 
					K 
					H 
					I 
					Side burner connection to hose.   
					Hose connection to gas manifold.   
					The full length of gas supply hose.   
					Tank valve to cylinder.   
					D 
					C 
					B 
					A 
					J 
					K 
					8 
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				6. Check each place listed (A–K) for growing bubbles which indicates a leak.   
					7. Turn off gas supply at cylinder valve.   
					8. Turn on control knobs to release gas pressure in hose.   
					9. Turn control knobs to "OFF" position.   
					10. Tighten any leaking connections.   
					11. Repeat soapy water test until no leaks are detected.   
					12. Turn off gas supply at cylinder valve until you are ready to use your grill.   
					13. Wash off soapy residue with cold water and towel dry.   
					14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.   
					CAUTION! DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance   
					repair service.   
					NOTE:   
					The leak test must be performed in an area that has adequate lighting in order to see if   
					bubbles are developing. DO NOT use a flashlight to check for bubbles.   
					WARNING   
					PRE-START CHECK LIST:   
					Property damage, bodily harm, severe burns, and death could result from failure to follow these   
					safety steps. These steps should be performed after the grill has been assembled and prior to each   
					use. DO NOT operate this grill until you have read and understand ALL of the warnings and   
					instructions in this manual.   
					PRE-START CHECK LIST:   
					• 
					Ensure that the grill is properly assembled.   
					• 
					Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is   
					evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being   
					used. Replace with hose and regulator, Model No. 155-2400-0, which can be obtained by contacting   
					customer service at 800-527-0717.   
					• 
					• 
					Leak check all gas connections and hose. See section on "Leak Testing".   
					Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the   
					fuel supply hose away from any heated surfaces. Hose should be at least 3 inches from hot surfaces.   
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					Position your grill on level ground in a well ventilated location, a safe distance from combustible   
					materials, buildings and overhangs.   
					Properly place the empty grease tray under the grease drain hole in the bottom of the   
					grill to catch grease during use.   
					DO NOT obstruct the flow of combustion and ventilation air.   
					9 
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				WARNING   
					Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip   
					any of the warnings and instructions contained in the preceding sections of this manual.   
					WARNING   
					LIGHTING INSTRUCTIONS:   
					Follow the instructions exactly.   
					1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside   
					the grill. An explosion could occur if grill lid is down.   
					2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position.   
					3. Turn on the fuel supply by rotating the cylinder valve knob counter-clockwise to full open.   
					4. DO NOT stand with head, body, or arms over the grill when lighting.   
					LIGHTING THE MAIN BURNERS:   
					1. Open lid before lighting burner.   
					2. Make sure all control knobs are in the "OFF" position.   
					NOTE: The CENTER BURNER must be lit first, then light the left and right burners.   
					3. Push and turn the control knob for the CENTER BURNER to the "HIGH"   
					position.   
					4. Press the electronic igniter and hold for 3–5 seconds to light burner.   
					5. If ignition does NOT occur in 5 seconds, turn control knob to "OFF", wait 5   
					minutes to allow gas to dissipate and repeat lighting procedure.   
					6. If the CENTER BURNER does not ignite using the push-button igniter, wait   
					5 minutes, see "Match Lighting the Main Burners" section.   
					7. To light the left and right burners, push and turn control knobs to HIGH. Follow Step 5.   
					8. To turn off, turn each control knob clockwise until it locks in the "OFF" position. This does not turn off the   
					gas flow from the cylinder.   
					NOTE: If burner does not light or flame is too low, you may have spider or other insect blockage in burner, or   
					the flow limiting device has been activated. See "Burner Assembly/Maintenance" under Proper Care   
					and Maintenance, or "Regulator Resetting Procedure" under Connecting LP Cylinder and Hose/Regulator   
					to Grill.   
					MATCH LIGHTING THE MAIN BURNERS:   
					Lighting Hole   
					1. Open lid before lighting.   
					2. Turn the burner control knobs to OFF.   
					3. Place a paper match in the end of the matchlighter. Strike the match and   
					place through lighting hole in the left hand side of the grill to approximately   
					1/2" (1 to 2 cm) from the burner.   
					4. Turn on the FAR LEFT burner control knob to the HIGH position. The   
					Matchlighter   
					burner should light within 5 seconds.   
					5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill.   
					Repeat Steps 1 through 5 until the burner ignites.   
					6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the   
					HIGH position.   
					7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas   
					supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is   
					found and corrected. See “Trouble Shooting” section of this manual.   
					10   
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				LIGHTING THE SIDE BURNER:   
					1. Open lid before lighting side burner.   
					2. Make sure control knob is in the "OFF" position.   
					3. Push and turn side burner control knob to the   
					"HIGH" position.   
					4. Press the electronic igniter on the main control panel and   
					hold for 3–5 seconds to light burner.   
					5. If ignition does NOT occur in 5 seconds, turn control knob to   
					"OFF”, wait 5 minutes to allow gas to dissipate and repeat   
					lighting procedure.   
					6. To turn off, turn each control knob clockwise until it locks in   
					the "OFF" position.   
					NOTE: If burner does not light or flame is too low, you may have spider or other insect blockage in   
					burner, or the flow limiting device has been activated. See "Burner Assembly/Maintenance" under   
					Proper Care and Maintenance, or "Regulator Resetting Procedure" under Connecting LP Cylinder   
					and Hose/Regulator to Grill.   
					MATCH LIGHTING THE SIDE BURNER:   
					1. Open the lid to the side burner before lighting.   
					2. Turn the burner control knob to "OFF”.   
					3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner.   
					4. Turn the side burner control knob to the "HIGH" position. The burner should light immediately.   
					5. If the burner does not light, turn the control knob to "OFF" and wait 5 minutes for gas to dissipate and   
					repeat lighting procedure.   
					6. If the burner does not light within the first few attempts of match lighting, there is a problem with the   
					gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the   
					problem is found and corrected. See "Trouble Shooting" section of this manual.   
					NOTE: Observe flame height when lit: Flame   
					should be a Blue/Yellow color between   
					1"–2" when burner is on "HIGH”.   
					TURNING OFF THE GRILL:   
					1. Turn off the cylinder valve.   
					2. Turn all burner control knobs to the "OFF" position.   
					NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure.   
					CAUTION!   
					I 
					M 
					P 
					O 
					• 
					The cylinder valve should always be in the off,   
					or closed, position when the grill is not in use.   
					R 
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					• 
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					. 
					To turn off the cylinder valve,   
					turn knob clockwise until it stops.   
					11   
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				WARNING   
					OPERATING THE GRILL:   
					Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and   
					instructions contained in the preceding sections of this manual.   
					BREAKING IN YOUR GRILL:   
					• 
					In manufacturing and preserving the components of your grill, oil residue may be present on the   
					burner and cooking surfaces of your grill.   
					• 
					Before cooking on your grill for the first time you should preheat it for 15 minutes on "HIGH" to burn   
					off these residual oils.   
					PREHEATING THE GRILL:   
					• 
					Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are   
					at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the   
					main burner control knobs to the "HIGH" position for 10 to 15 minutes. Close the cover during the   
					preheat period.   
					CONTROLLING FLARE-UPS:   
					• 
					Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a   
					gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and   
					your grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this   
					should occur, DO NOT pour water onto the flames. This can cause the grease to splatter and could   
					result in serious burns or bodily harm. If grease fire occurs close the lid and turn off the main burners   
					until the grease burns out. Use caution when opening the lid as sudden flare-ups may occur.   
					WARNING   
					• 
					• 
					• 
					• 
					DO NOT leave your grill unattended while in use.   
					DO NOT move grill when in use. Lock wheels in place to stabilize grill.   
					DO NOT use water to extinguish flare-ups.   
					Have fire extinguisher readily accessible suitable for use with gas appliances.   
					TO MINIMIZE FLARE-UPS:   
					• 
					• 
					• 
					Trim excess fat from meats prior to cooking.   
					Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.   
					Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the   
					drain hole in the bottom and into grease cup.   
					INDIRECT COOKING:   
					• 
					Indirect cooking is the process of cooking your food without the heat source being directly under your   
					food. You can sear meats over a high flame on one side of the grill while slow cooking a roast on the   
					other (unlit) side of the grill.   
					12   
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				ROTISSERIE COOKING:   
					• 
					Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do   
					not use a rotisserie not specifically manufactured for this grill.   
					• 
					• 
					Read and follow all instructions provided with the rotisserie. Save instructions for future reference.   
					Do not use the side burner when using a rotisserie.   
					WARNING   
					• 
					When using an AC current rotisserie, it must be electrically grounded in accordance with local   
					codes, or in the absence of local codes:   
					• 
					• 
					In the US: The National Electrical Code – ANSI-NFPA No. 70 – Latest Edition   
					In Canada: the Canadian Electrical Code – CSA C22.1   
					• 
					• 
					The Rotisserie is equipped with a three pronged plug for your protection against electrical   
					shock. This plug should be plugged directly into a properly grounded 3 prong receptacle. Never   
					cut or remove the grounding plug. Any extension cord must also have a 3 prong receptacle.   
					All electrical supply cords should be kept away from water and any hot surfaces of the grill.   
					USING OTHER FEATURES OF THE GRILL:   
					THE SIDE BURNER:   
					• 
					The side burner can be used to prepare side dishes such as beans, potatoes, corn, or to warm   
					sauces.   
					• 
					The burner valve can be adjusted from high to low depending upon your cooking demands.   
					WARNING   
					• 
					• 
					• 
					Read instructions on lighting your grill to light the side burner.   
					Never close the side burner cover when the burner is lit.   
					Use a 10" diameter pot or smaller that does NOT have an extended handle when cooking on the   
					side burner. Center pot over burner.   
					• 
					• 
					• 
					Never place more than 15 pounds on the side burner. The side burner is not constructed to hold   
					weight exceeding 15 pounds.   
					Use caution to avoid bumping grill, side burner or pot to prevent pot from spilling contents   
					possibly leading to severe burns.   
					DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting   
					creating a very dangerous situation.   
					13   
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				GRILL COOKING TIPS   
					CLEANLINESS   
					• 
					Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw   
					meat, uncooked poultry or seafood.   
					• 
					When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the   
					platter thoroughly with soap and hot water before placing cooked foods back on the platter or use   
					different platters for raw and cooked foods.   
					• 
					• 
					Never use the same utensils when handling raw meat, uncooked poultry or seafood unless you wash the   
					utensils thoroughly with soap and hot water.   
					Never re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are   
					ready to be served.   
					GRILLING TO PROPER TEMPERATURE   
					• 
					Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a   
					Commercial-quality thermometer from Brinkmann. For more information on this product and other   
					Brinkmann accessories, please refer to the accessory pages at the end of this manual.   
					• 
					The US Department of Agriculture recommends the minimum temperature be reached for the   
					following food items:   
					Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F   
					Ground Meat . . . . . . . . . . . . . . .160 degrees F   
					Pork . . . . . . . . . . . . . . . . . . . . . . .160 degrees F   
					Poultry . . . . . . . . . . . . . . . . . . . . .180 degrees F   
					Roasts . . . . . . . . . . . . . . . . . . . . .145 degrees F   
					Seafood . . . . . . . . . . . . . . . . . . . .140 degrees F   
					Vegetables . . . . . . . . . . . . . . . . .145 degrees F   
					HELPFUL HINTS   
					• 
					• 
					• 
					• 
					If you pre-cook meat or poultry, do so immediately before grilling.   
					Never defrost meat at room temperature or on a countertop.   
					Refrigerate leftovers within 2 hours of taking food off the grill.   
					For additional information, please phone the USDA’s toll free Meat & Poultry Hotline at 800-535-4555.   
					PROPER CARE & MAINTENANCE   
					• 
					• 
					• 
					• 
					• 
					To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not   
					in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.   
					Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat   
					cooking grill with vegetable oil or vegetable oil spray.   
					Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or   
					vegetable oil spray to the interior surface to prevent rusting.   
					If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine   
					grit emery cloth. Touch-up with a good quality high-temperature resistant paint.   
					Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then   
					lightly coated with vegetable oil or vegetable oil spray to minimize rusting.   
					14   
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				CLEANING AND MAINTENANCE:   
					• 
					Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors   
					and liquids.   
					• 
					• 
					Keep the ventilation openings of the cylinder enclosure free and clear of debris.   
					Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance"   
					under Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas   
					blockage.   
					• 
					• 
					For safe grilling and peak performance of your grill, perform these checks at least twice per year or   
					after extended periods of storage.   
					Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.   
					CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary.   
					• 
					Remove the cooking grills, heat distribution plates, and burners from inside your grill. Use a brush with   
					hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse   
					completely with water. Towel dry and replace all components as described in the assembly instructions.   
					BURNER ASSEMBLY/MAINTENANCE   
					• 
					Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and   
					acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of   
					corrosion damage. If found, replace the burner.   
					• 
					DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked by   
					spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the   
					burners and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly   
					follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting   
					the grill.   
					1. Turn gas off at control knobs and LP cylinder tank valve.   
					2. Remove cooking grills and heat distribution plates.   
					3. Remove cotter pins from beneath each burner "foot" using a screwdriver or needle nose pliers.   
					4. Carefully lift each burner up and away   
					from valve openings.   
					5. Use a narrow bottle brush or a stiff wire   
					bent into a small hook to run through each   
					burner tube and flame port several times.   
					Debris   
					NOTE: Wear eye protection when performing procedure 6.   
					6. Use compressed air to blow into burner tube and out the flame ports. Check each port to make sure air   
					comes out each hole.   
					7. Wire brush entire outer surface of burner to remove food residue and dirt.   
					8. Check burner for damage, if any large cracks or holes are found replace burner.   
					IMPORTANT: Burner opening must slide over valve nozzle.   
					9. Carefully replace burners.   
					Valve Nozzle   
					10. Replace cotter pin beneath each burner and follow   
					the "Gas Leak Testing" section of this manual.   
					Relight burners to verify proper operation.   
					11. Replace heat distribution plates and cooking grills.   
					Burner Orifice   
					PROPER BURNER OPERATION   
					15   
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				COOKING GRILLS   
					• 
					Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used   
					to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking   
					grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner.   
					HEAT DISTRIBUTION PLATES   
					• 
					Periodically, it may be necessary to inspect and clean the heat distribution plate to prevent excess   
					grease build-up. When the grill is cold, remove the cooking grill. Inspect the heat distribution plates   
					and replace if broken or damaged. Do not allow heat distribution plates to become damaged to the   
					extent that they may fall through onto the burners. Replace the heat distribution plates and cooking   
					grills and light the burners. Operate the grill on "HIGH" for 10 minutes to remove the excess grease.   
					WARNING   
					TRANSPORTING AND STORAGE:   
					• 
					• 
					Never move a grill when it is hot or when objects are on the cooking surfaces.   
					Make sure that cylinder valve is shut off. After moving the grill check that all gas connections   
					are free of leaks. Refer to instructions for Leak Testing.   
					• 
					• 
					• 
					• 
					DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.   
					Never store flammable liquids or spray canisters under or near the grill.   
					DO NOT extinguish grease fires using water.   
					If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply   
					cylinder.   
					• 
					• 
					• 
					Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is   
					disconnected and removed from the outdoor cooking gas appliance.   
					Cylinders must be stored outdoors out of reach of children and must not be stored in a   
					building, garage or any other enclosed area.   
					When removing the grill from storage, spider webs or other debris may be blocking the burner.   
					See "Burner Assembly/Maintenance" under Proper Care and Maintenance.   
					BEFORE STORING YOUR GRILL:   
					• 
					• 
					• 
					• 
					• 
					Ensure that the cylinder valve is fully closed.   
					Clean all surfaces.   
					Lightly coat the burners with cooking oil to prevent excess rusting.   
					If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.   
					Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out   
					of direct sunlight.   
					• 
					• 
					Clean burner prior to use after storing, at the beginning of grilling season or after a period of one   
					month not being used. Spiders and insects like to build nests in burner tubes (especially during colder   
					months). These nests can cause fires in burner tubes or under grill.   
					If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover   
					may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.   
					16   
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				TROUBLE SHOOTING   
					Problem:   
					Possible Causes:   
					1. Check LP cylinder fuel level.   
					2. Bad electrode spark.   
					Check to see if the grill will match light.   
					Electrode or collector may need adjustment.   
					3. Burner may not be properly seated.   
					4. Burner may be obstructed.   
					• Burner will not light   
					• Fire at control knob   
					5. The cylinder valve may be closed.   
					6. Regulator is not properly seated on cylinder valve.   
					1. Burner holes may be obstructed. See section on   
					"Burner Assembly/Maintenance" under Proper Care   
					and Maintenance.   
					2. Burner is improperly seated on control valve.   
					3. Gas connections may be loose.   
					Leak Check and tighten all connections.   
					1. Burner is obstructed. See section on   
					"Burner Assembly/Maintenance" under Proper Care   
					and Maintenance.   
					• Yellow Flames at burner   
					1. Burner holes may be obstructed. See section on   
					"Burner Assembly/Maintenance" under Proper Care   
					and Maintenance.   
					• Flame blows out on "LOW"   
					2. Grill is not sufficiently preheated.   
					3. Burner is improperly seated on control valve.   
					1. Flow control device has been activated in regulator.   
					See Regulator Resetting Procedure under   
					• Burner does not get hot enough   
					• Grill is Too Hot   
					Connecting LP Cylinder and Hose/Regulator to Grill.   
					1. Excess grease build-up causing grease fires.   
					2. Damaged or faulty regulator.   
					Replace with factory authorized parts.   
					3. Cook on a lower temperature setting.   
					17   
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				FREQUENTLY ASKED QUESTIONS   
					Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listed   
					on a silver label found on the back of the grill or on the grill body side, under the side shelf.   
					These questions and answers are for your general knowledge, and may not be applicable to your model grill.   
					Question: Why does my grill not light properly?   
					Answer: Always follow lighting instructions as listed on the control panel or in this manual. Also check these   
					causes:   
					• 
					• 
					• 
					• 
					Check LP gas supply.   
					Check to ensure all gas connections are secure.   
					The igniter AA battery may need replacing.   
					Ignition wires may be loose. Remove the battery, inspect the igniter junction box found behind the control   
					panel and connect any loose wires.   
					• 
					Spark electrode tips may need repositioning. With the gas supply closed and control knob set to the "OFF"   
					position, press the igniter button and have another person watch for the presence of a spark at the electrode   
					tips. The gap between the spark electrode tip and spark receiver should be about 3/16". If the electrode tip   
					needs to be adjusted, bend it to the appropriate gap distance.   
					• 
					• 
					Check that the end of each burner venturi tube is properly located over its gas valve orifice fitting.   
					There may be an obstruction in the gas line. To correct this, remove LP gas hose / regulator or natural gas   
					fuel line from your grill. Open gas supply for one second to test for obstruction. If no obstruction is present,   
					reconnect fuel line. If the fuel line is blocked, replace with a new hose / regulator assembly.   
					• 
					If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer   
					Service at 800-527-0717.   
					Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color?   
					Answer: You need to purge air from the gas line or reset the regulator's flow limiting device. Opening the cylinder   
					valve all the way or too quickly triggers the regulator’s flow limiting device to shut down the gas flow, which   
					prevents excessive gas flow to your grill. NOTE: This procedure should be done every time a new LP gas tank is   
					connected to your grill:   
					RESETTING THE REGULATOR FLOW LIMITING DEVICE   
					• 
					• 
					• 
					• 
					• 
					• 
					• 
					Turn control knob to the "OFF" position.   
					Turn off the LP gas tank at the cylinder valve.   
					Disconnect regulator from LP gas tank.   
					Let tank stand for two minutes.   
					Reconnect regulator to the LP gas tank.   
					Open grill lid or side burner lid. Turn the cylinder valve on slowly until 1/4 or 1/2 open.   
					Light the grill by following the instructions on your control panel or in this owner's manual.   
					Question: How and when do I clean the interior cooking components of my grill?   
					Answer: Use a fiber or brass cleaning brush to clean the interior or the grill, cooking grills, heat distribution plates   
					and grease containers. Never use a wire brush or metal scraper on porcelain-finished parts, as they can scratch   
					or chip the porcelain finish and promote rusting.   
					18   
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				FREQUENTLY ASKED QUESTIONS   
					Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial   
					use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and   
					fiber or brass cleaning brush.   
					Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot   
					water before initial use and as needed. For stubborn food residue, use a degreaser and fiber or brass cleaning   
					brush. Dry immediately using a soft cloth or paper towels.   
					Cleaning Heat Distribution Plate: Heat distribution plates should be cleaned whenever food or grease drippings   
					accumulate to reduce the chance of flare-ups. Wash heat distribution plates with a mild detergent and rinse with   
					hot water. Use a degreaser and fiber or brass cleaning brush to remove stubborn food residue. Do not use a wire   
					brush or metal scraper on porcelain-finished heat distribution plates, as they can scratch or chip the porcelain   
					finish and promote rusting.   
					Cleaning the Grease Tray and/or Grease Cup: The grease tray and/or grease cup (some models) should be   
					inspected before each grill use to reduce the chance of fire. Remove grease (a plastic spatula works well) and   
					wash all parts with a mild soap or degreaser and warm water solution.   
					Question: What causes grill parts to rust and what affect does it have on the grill materials?   
					Answer: Rusting is a natural oxidation process and may appear on cast-iron and steel parts. Rust will not affect   
					the short-term performance of your grill. Stainless steel grill parts will not rust. However, weathering and extreme   
					heat can cause a stainless steel lid to turn a bronze color. This is discoloration, not rust, and is not considered a   
					manufacturing defect.   
					Question: What causes my stainless steel grill lid to discolor and how do I clean my grill lid?   
					Answer: Smoke, weathering and high heat can cause a stainless steel grill lid to turn bronze in color. This is not   
					to be confused with rust and is not a product defect. Machine oils used in the manufacturing process of stainless   
					steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to   
					grill use. After your grill is assembled, remove the protective PVC film from your grill lid and use a stainless steel   
					cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid. Never use   
					abrasive cleaners or scrubbers. In addition to the initial cleaning, routine cleaning to remove dirt, grease and oils   
					will help discourage lid discoloration.   
					Question: Can I convert my grill from propane gas to natural gas?   
					Answer: No, your gas grill is manufactured to exact specifications and is certified for either propane gas or   
					natural gas use only. For your safety, conversion kits are not available. Any attempt to convert your grill will void   
					your warranty.   
					Question: Why does the hose / regulator assembly supplied with my grill not fit the older LP gas tank I’ve   
					used for years?   
					Answer: U.S. Government regulates gas appliances and LP gas tanks. When regulations were changed, the LP   
					gas tank fittings were updated to ensure compliance. If your LP gas tank does not fit the hose / regulator supplied   
					with your new grill, the tank is outdated and must be replaced. NOTE: Effective April 1, 2002, all LP gas tanks   
					sold must include an "OPD" overflow protection device. This internal device prevents the LP gas tank from being   
					overfilled. Tanks without an OPD valve cannot be refilled.   
					Question: Sometimes I hear a humming sound coming from my gas regulator. Should I be concerned?   
					Answer: The humming sound is gas flowing through the regulator. A low volume of noise is normal and will not   
					interfere with the operation of your grill. If the humming noise is loud and excessive, you need to purge air from   
					the gas line or reset the regulator flow limiting device following the Regulator Resetting Procedure under   
					Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP   
					gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service   
					at 800-527-0717.   
					19   
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				PARTS BAG CONTENTS   
					Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before   
					you begin the installation process.   
					PARTS BAG CONTAINS:   
					Qty.   
					Qty.   
					6 M6 x 12mm bolts   
					1 Screwdriver   
					1 Hex nut wrench   
					6 Small star washers   
					2 M8 x 15mm shoulder bolts   
					2 M8 x 15mm bolts   
					1 AA/1.5V Alkaline battery   
					2 Wheel axel bolts   
					2 Large washers   
					2 Large star washers   
					6 #8 self-tapping screws   
					Hex nut wrench   
					AA/1.5V Alkaline   
					battery   
					Wheel axel bolts   
					M6 X 12mm round head bolts   
					#8 self-tapping screws   
					Large star washers   
					M8 x 15mm   
					bolts   
					M8 x 15mm   
					shoulder bolts   
					Small star washers   
					Large washers   
					Screwdriver   
					20   
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				ASSEMBLY INSTRUCTIONS   
					READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY   
					BEFORE ASSEMBLING OR OPERATING YOUR GRILL.   
					WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.   
					The estimated time of assembly for this grill is approximately 45 minutes.   
					The following provided tools are required to assemble this Brinkmann ProSeries 2235 Grill:   
					• Flathead Screwdriver   
					• Hex Nut Wrench   
					PARTS LIST:   
					1 
					14   
					15   
					16   
					17   
					18   
					19   
					20   
					21   
					22   
					23   
					24   
					25   
					1 
					Grill Body Assembly   
					1 Right Cart Legs (Shorter)   
					1 Side Burner Assembly   
					1 Side Burner Knob   
					1 Side Burner Bezel   
					1 Grease Cup   
					1 Tank Heat Shield   
					1 Heat Shield Plate   
					1 Cart Base   
					2 
					3 Burners with Cotter Pins   
					3 Control Knobs   
					1 Warming Rack   
					3 
					4 
					5 
					2 Cooking Grills   
					6 
					2 Heat Distribution Plates   
					1 Electronic Igniter Button   
					1 Electronic Igniter Spring   
					7 
					8 
					9 
					1 
					Grease Tray   
					2 Locking Casters   
					2 Hubcaps   
					2 Wheels   
					10   
					11   
					12   
					13   
					1 Left Side Table   
					1 Side Burner Grate   
					1 Left Cart Legs (Longer)   
					1 Cart Front Panel   
					1 Hose Heat Shield   
					21   
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				1 
					2 
					3 
					4 
					5 
					7 
					8 
					9 
					6 
					11   
					15   
					10   
					12   
					13   
					14   
					16   
					17   
					18   
					19   
					20   
					24   
					21   
					22   
					23   
					25   
					FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.   
					(Proof of purchase will be required.)   
					Inspect contents of the box to ensure all parts are included and undamaged.   
					22   
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				Choose a good, cleared assembly   
					area and get a friend to help you put   
					your grill together. Lay cardboard   
					down to protect grill finish and   
					assembly area.   
					CAUTION! Some parts may   
					contain sharp edges.   
					Wear protective gloves   
					if necessary.   
					Step 1   
					With the help of a friend, turn the   
					preassembled cart over. Try to   
					minimize the stress to the bottom   
					plate.   
					Locking Caster   
					Hex Nut Wrench   
					Step 2   
					Attach locking casters to the bottom   
					of the left side cart panel. Tighten   
					caster bolts securely using hex nut   
					wrench provided in parts pack.   
					Tire   
					Leg   
					Hubcap   
					Wheel axle   
					bolt   
					Washer   
					Step 3   
					Install the wheels as illustrated, by   
					inserting the wheel axle bolts   
					through the wheels, washers and   
					right side panel axle holes. Tighten   
					axle bolts securely using hex nut   
					wrench provided in parts pack.   
					23   
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				Step 4   
					Snap wheel hub caps onto the   
					outside of wheels as illustrated.   
					Hubcap   
					Step 5   
					With the help of a friend, turn the   
					cart to its upright position.   
					Step 6   
					Tank   
					Heat Shield   
					Attach tank heat shield to heat   
					shield plate using one   
					#8 self-tapping screw.   
					Heat Shield   
					Plate   
					24   
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				Step 7   
					Attach heat shield plate to back   
					panel using two M6 X 12mm bolts   
					with small star washers.   
					Heat Shield Plate   
					Heat Shield Plate   
					Step 8   
					Attach heat shield plate to front   
					panel using three #8 self-tapping   
					screws.   
					Grease Cup   
					Heat   
					Shield   
					Plate   
					Step 9   
					Place grease cup in middle of hole   
					in heat shield plate.   
					25   
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				NOTE: When performing Step 10,   
					Lift grill body from front and   
					rear panels to avoid injury to   
					hands and fingers. Be sure to   
					pass hose/regulator assembly   
					above cart frame crossbar.   
					Grill Body   
					Assembly   
					Step 10   
					With the help of a friend, place grill   
					body assembly on preassembled   
					cart frame. Grill body will rest on   
					angled top of vertical supports. Align   
					bolt holes located on the outside of   
					the grill body assembly. Secure   
					using four M6 X12mm bolts with   
					small star washers.   
					Step 11   
					Attach the hose heat shield to the   
					right side of the cart frame using two   
					#8 self-tapping screws.   
					Hose   
					Heat Shield   
					26   
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				Step 12   
					Attach side table assembly to left   
					side of cart frame assembly. Slide   
					side table assembly onto   
					preattached shoulder bolts. Attach   
					two M8 x 15mm shoulder bolts as   
					illustrated and secure.   
					Step 13   
					Attach side burner assembly to   
					right side of cart frame assembly.   
					Slide side burner assembly onto   
					preattached bolts. Attach two   
					M8 X 15mm bolts with large star   
					washers as illustrated and secure.   
					27   
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				Step 14   
					Remove two bolts and washers   
					from the side burner valve. Insert   
					the side burner valve assembly   
					through the hole in the side burner   
					table base, then firmly seat the   
					valve nozzle into the burner venturi.   
					Hold in place while you perform   
					Step 15.   
					Burner Venturi   
					Side   
					Burner   
					Valve   
					Valve   
					Warning: Never use your grill   
					without leak testing all   
					gas connections and   
					hoses. See the section   
					on “Leak Testing” in this   
					manual for proper   
					Nozzle   
					procedures.   
					Step 15   
					Side   
					Burner   
					Control   
					Knob   
					Place the bezel over the control   
					knob mounting stem and position   
					over holes in side burner base and   
					side burner valve assembly. Attach   
					with two bolts with spring washers   
					which come with valve. Then install   
					the side burner control knob onto   
					valve stem.   
					Bezel   
					Side burner grate   
					Step 16   
					Place side burner grate on side   
					burner.   
					28   
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				Step 17   
					Attach side burner igniter lead wire   
					to the electrode as illustrated.   
					Side Burner Igniter   
					Lead   
					Electrode   
					Step 18   
					Insert grease tray into opening on   
					backside of grill. Make sure to slide   
					tray onto tracks as illustrated.   
					Grease Tray   
					29   
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				Step 19   
					Warming Rack   
					Cooking Grills   
					Place the heat distribution plates   
					on lower level of grill body   
					assembly directly above burners.   
					Heat Distribution   
					Plates   
					Step 20   
					Place porcelain cast iron cooking   
					grills on support ribs directly   
					above heat distribution plates.   
					Step 21   
					Place warming rack in grooves so   
					that it sits above the cooking grills.   
					Grooves   
					Step 22   
					Remove igniter cap and insert   
					battery with positive end of battery   
					toward igniter cap. Replace igniter   
					cap and make sure the igniter is   
					working properly.   
					Igniter Cap   
					Battery   
					30   
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				ProSeries 2235 (Assembled)   
					31   
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				ACCESSORIES   
					PROFESSIONAL SHISH-KABOB SKEWERS   
					These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous   
					restaurant style kabobs. Made of rust resistant stainless   
					steel to last for years.   
					SET OF 12   
					812-2904-0   
					RIB RACK   
					Chrome-plated rack can greatly increase the cooking   
					capacity of your grill. Holds ribs, chicken halves,   
					potatoes and corn vertically to triple cooking capacity.   
					Allows smoke, steam and heat to penetrate food evenly.   
					812-3310-0   
					MEATLOAF BASKET   
					SMOKER BASKET   
					The unique basket weave prevents food from falling through the grill while   
					allowing smoke, steam and heat to flow into the food. Great for fish, shrimp,   
					vegetables and hors d’oeuvres.   
					The unique basket weave prevents meatloaf from falling   
					through the grill while allowing smoke, steam and heat to   
					flow into the food. Also, provides a convenient method for   
					lifting your meatloaf in and out of the smoker.   
					812-3333-0   
					812-0073-0   
					CHICKEN AND TURKEY RACKS   
					These chromed steel racks hold chicken, cornish hen, duck or   
					turkey upright and are ideal for smoking, grilling or oven roasting   
					poultry. The rack allows the meat to cook from the inside as well   
					as from the outside. This speeds up cooking time, seals in flavor-   
					ful juices and promotes even browning of skin. It’s a low fat way   
					to cook poultry because excess fat drips off the meat. When oven   
					roasting, place poultry on rack in a shallow pan of water to steam   
					baste to tender perfection. When grilling or smoking, simply place   
					poultry on rack atop the grill. Makes carving easier, too.   
					CHICKEN RACKS (SET OF TWO)   
					885-9015-0   
					TURKEY RACK   
					885-9025-0   
					COMMERCIAL-QUALITY MEAT THERMOMETER   
					An essential tool when cooking all types of meat. Get perfectly smoked   
					roasts, briskets and turkeys without cutting into the meat. Commercial-   
					quality thermostat features an easy-to-read 2 3/4"   
					wide dial with a 5 1/4" stem. Features Fahrenheit   
					and Centigrade readings and   
					National Livestock and Meat   
					Board recommended   
					temperatures. Also features the newly recom-   
					mended 170°F internal temperature for fresh   
					pork. Stainless steel construction and dishwasher   
					safe.   
					812-4100-0   
					32   
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				ACCESSORIES   
					2-GALLON PAN & BASKET SET   
					Restaurant-style aluminum fry pan with nickel plated   
					wire straining basket is an essential tool for frying fish,   
					chicken, french fries, onion rings and more. Strainer   
					basket holder helps drain excess oil. Use outdoors   
					with the Brinkmann Backyard Kitchen and avoid the   
					mess and odor of frying indoors.   
					MULTI-PURPOSE SPATULA   
					If you could have only one BBQ tool,   
					this multi-purpose spatula is it! Aside from   
					being a great spatula, it features a serrated   
					edge for cutting, a bottle opener, and special   
					grooved edges for cleaning grills. Made of heavy-   
					gauge stainless steel to last for years. Beautiful   
					rosewood handles are slotted and riveted for   
					maximum strength and durability. Includes leather   
					hanging straps for convenient storage.   
					815-3610-0   
					812-5047-0   
					SMOKE’N SPICE SEASONING   
					These custom blended spices are a delicious   
					marinade seasoning for smoke cooking and   
					grilling. Contains no MSG. Available in red and   
					white meat varieties in a money-saving 2-pack.   
					STAINLESS STEEL   
					812-3322-0   
					WOOD CHIP SMOKING BOX   
					Rugged stainless steel smoking box allows wood chips to burn   
					longer for richer smoke flavor and provides easy cleanup of   
					ashes. Ideal for charcoal, electric, gas smokers and grills.   
					812-3311-0   
					MARINADE INJECTOR   
					This quick and easy marinade injector marinates meat   
					in 5 minutes, not hours! Mix your favorite marinade   
					and spices into a liquid and inject into turkey, roast,   
					chicken or steak for a naturally tenderized and   
					flavorful delight. The reusable Marinade Injector   
					includes a heavy-duty stainless steel needle and   
					heavy-gauge plastic syringe to last for years.   
					812-5059-0   
					LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER   
					WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING   
					33   
					800-468-5252.   
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				©2004 The Brinkmann Corporation   
					Dallas, Texas 75244 U.S.A.   
					
					WARRANTY   
					The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 2235 is free from defects   
					due to workmanship or materials for:   
					Die cast and stainless steel parts - Lifetime   
					Electronic ignition and burners - 1 Year   
					Remaining parts - 1 Year   
					The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:   
					• This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse,   
					improper maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an   
					authorized employee of The Brinkmann Corporation.   
					• This warranty does not cover surface scratches, rust or heat damage/discoloration to the finish, which is   
					considered normal wear.   
					• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.   
					• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent   
					purchasers.   
					The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain   
					your sales receipt or invoice. To obtain replacement parts for your Brinkmann ProSeries™ 2235 under the terms of this   
					warranty, please call Customer Service Department at 800-527-0717. A receipt or proof of purchase will be required.   
					The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.   
					EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.   
					THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE   
					LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE. SOME STATES DO NOT   
					ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT   
					APPLY TO YOU.   
					ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF   
					THE BRINKMANN PROSERIES™ 2235 TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS   
					EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE   
					LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE   
					EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR   
					EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY   
					ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.   
					140-2235-0   
					10/04, 4/05   
					Owner’s Manual for Model   
					810-2235-0   
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				 |