Service Manual for:
C8Aꢀ
Century
HZg^Zhꢀ
Public Use Wheelchair Lifts
Series 03
DOT — Public Use Lift
“DOT — Public Use Lift” verifies that this platform lift meets the
“public use lift” requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multi-
purpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
WARNING
Man
ual
®
®
Read manual
"Providing Access to the World"
1-800-THE LIFT®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
before installing
or servicing lift.
Failure to do so
may result in
(574) 946-6153
FAX: (574) 946-4670
serious bodily
injury and/or
property damage.
Patent #5,261,779
Patent #6,065,924
Patent #6,238,169
Patent #6,464,447
Patent #6,599,079
Patent #6,692,217
Patent #6,739,824
Patents Pending
32221
January
2006
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Contents
Troubleshooting
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Page 1
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Certification Checklist Diagnostic Procedures
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DO NOT adjust this valve!
(Located beside Solenoid Valves)
Platform Relief Valve
Adjustment
(Located beside Backup Pump)
Page 2
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Certification Checklist Diagnostic Procedures
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Page 3
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Lift Electrical Schematic
IB RAISED
SENSOR
BK(24 GA COPPER)
LIFT
SWITCH BOX
BK/WH(24 GA SILVER)
J28
P28
NOTE: ALL WIRES ARE 22 GA.
UNLESS OTHERWISE NOTED.
MAGNET
YL(26)
RD(26)
GN(26)
OR
RD
GN
NO
1
2
3
1
2
N
S
UP
J15
C
3
P32
J32
P15
C1
NO
NC
WH
BK
THRESHOLD
SENSOR
IB OCCUPANCY
MICROSWITCH
C
RD
BK
WH
GN
J27
BK/WH(24 GA SILVER)
BK(24 GA COPPER)
WH
GN
2
1
2
1
DOWN
P27
OUTBOARD
BARRIER RAISED
SENSOR
P15
J15
MAGNET
PLATFORM LIGHTS (OPTION)
NO
C
N
S
P20
J20
BK(18)
BK(18)
BK(18)
RD(18)
J26
2
1
2
1
P20
J20
P26
GROUND
DETECT
SENSOR
BK(18)
BK(18)
BK(18)
RD(18)
1
2
1
2
MAGNET
NO
LIFT CONTROL MODULE
N
S
INTERLOCK
C
P21
J21
1
2
3
4
5
1
2
3
4
5
P16
J16
P16
J16
P25
J25
BRIDGE
MICROSWITCH
BU(16)
(+12V INPUT)
GY/RD(18)
BK(20)
VEHICLE SECURE SIGNAL GY/RD(18)
YL/LT. BU(20)
6
7
8
9
6
7
8
9
(+12V OUTPUT)
LIFT STOWED SIGNAL
OR
(GROUND)
WH(20)
BU(16)
BU(16)
NO
C
NC
C5
P31
J31
WH(20)
BK(20)
BK(20)
BK(20)
STOW INTERLOCK (+)
MICROSWITCH
1
2
3
4
1
DESCRIPTION
SYMBOL
RD(20)
RD(20)
GN(20)
NO
2
3
4
RD(20)
GN(20)
C
WH(20)
BATTERY
NC
GY/RD(18)
C6
GN(20)
STOW INTERLOCK (-)
MICROSWITCH
CHASSIS GROUND
WH(20)
NO
NC
LIFT POWER SWITCH
C
CIRCUIT BREAKER
CONNECTORS
JUNCTION
M
MOTOR
SOLENOID
SOLENOID
SWITCH
NO
C
MICROSWITCH
UP/FOLD
SOLENOID
DOWN
SOLENOID
NC
THRESHOLD
WARNING
BEEPER
THRESHOLD
WARNING
LIGHT
ROTARY
POSITION
SENSOR
PRESSURE SWITCH
DIODE
RD(20)
INTERLOCK
LED
NEG. -
POS.+
BK(18)
GN(20)
J30
RD
BK
GN
RD
BK
GN
F
F
E
D
C
00000
BU(16)
PUMP
E
D
C
RD(14)
BK(4)
BK(6)
M
GN
E
LED
B
A
B
A
HYDRAULIC
(UP)
DUAL RELIEF
SOLENOID
COUNTER
+
-
GROUND
FLOOR LEVEL
MEMORY SET
PUSH BUTTON
COUNTER
00000
E
CIRCUIT
SENTRY
(CIRCUIT BREAKER)
NO
MAGNET
N
S
MAGNETIC SWITCH
C
RD
BK
RD(2)
RD (2)
POWER
STUD
LIGHT
PUMP BODY
GROUND
BEEPER
GN(20)
ROTARY POSITION SENSOR
Note: Shown with lift in stowed position.
Page 4
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Lift Wiring Diagram
Platform Lights (Option)
Note: All wires 22 GA.
unless otherwise noted.
6
3
5
2
4
1
985-A1534NA
6-COND WIRE CODE
NO.
COLOR
RED
2
1
2
1
1
2
3
4
5
6
P20
J20
8
4
7
3
6
2
5
1
P20
J20
BLACK
985-2541NA
WHITE
GREEN
ORANGE JUMPER #1 (CAVITY #2 TO #4)
ORANGE JUMPER #2 (CAVITY #3 TO #8)
NOT USED
NOT USED
P6
2
1
P5
2
1
P13
18 17 16 15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
Lift
Control
Module
18-COND WIRE CODE
1
4
7
2
5
8
3
6
9
3
6
9
2
5
8
1
4
7
2
4
1
3
NO.
COLOR
NO.
10
COLOR
RED (To P28)
ORANGE (To P28)
GREEN (To P28)
NOT USED
J3
J13
J9
J6
J5
Interlock LED
1
2
3
4
5
6
7
8
9
RED (To J27)
ORANGE (To J27)
GREEN (To J27)
BLUE
11
FS4
12
9-COND WIRE CODE
9-COND WIRE CODE
4-COND WIRE CODE
PK(20)
GN(20)
13
NO.
COLOR
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NO.
COLOR
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NO.
COLOR
NOT USED
J7
YELLOW
14
WHITE (To C1)
BLACK (To C1)
NOT USED
1
2
3
4
5
1
2
3
4
5
1
2
3
4
PURPLE
15
J8
J4
RED(20)
&
GREEN(20)
WHITE(20)
RED(18)
NOT USED
16
FS7
BLACK(20)
&
WHITE (To P25)
BLACK (To P25)
NOT USED
17
GRAY
/
NOT USED
18
6
7
GRAY
/
RED(18)
6
7
GRAY
/
RED(18)
BLACK(20)
YL
/
LT. BU(18) +12V SIGNAL
NOT USED
8
9
8
9
NOT USED
WHITE(20)
P3
P16
P16
J16
J16
P7
YL
/
LT. BU(18) GROUND SIGNAL
RD(20)
P8
RD(20)
1
2
985-0531NA
RL6
1
2
P4
BK(20)
WH(20)
BK(20)
RD(20)
GN(20)
3
2
5
1
4
P9
Interlock
Connection
1
2
1
2
12 11 10
9
3
8
2
7
1
6
BK(20)
GY/RD(18)
6
5
4
RL5
31797A
VEHICLE SECURE SIGNAL +12V INPUT
GY/RD(18)
GY/RD(18)
6-COND WIRE CODE
NO. COLOR
1
2
3
12-COND WIRE CODE
3
2
1
YL/LT. BU(18)
31798A
NO.
COLOR
GREEN (To J30)
RED (To J30)
NOT USED
Lift Power
Switch
LIFT STOWED SIGNAL
(Located in cavity #7 or #9 - see chart above)
1
2
3
4
5
6
WHITE(20)
&
WHITE(20)
1
2
3
4
5
BK(20)
RD(20)
P21
J21
RED(20)
3-COND WIRE CODE
3-COND WIRE CODE
NOT USED
BLUE(16)
BLACK(20)
PINK(20)
Stow Interlock (+)
Microswitch
NO.
COLOR
YELLOW(26)
RED(26)
NO.
COLOR
ORANGE
RED
COM
N.O.
N.C.
NO
NC
915-A2539NA
1
2
3
1
2
3
NOT USED
C-H
RED (To FS21)
GREEN(26)
GREEN
C5
6
7
BLACK (To FS20)
NOT USED
P31
J31
8
NOT USED
GN(20)
WH(20)
9
RED (To FS13)
BLACK (To FS14)
GREEN (To FS12)
BLACK (To J30)
Stow Interlock (-)
Microswitch
10
11
12
COM
N.O.
N.C.
NO
NC
C-H
P27
J27
30433A60
Outboard
Barrier
Raised Sensor
C6
4
2
3
1
3
1
4
2
A
B
C
D
E
F
6-COND WIRE CODE
4-COND WIRE CODE
4-COND WIRE CODE
BK
FS14
RD
FS13
NO.
COLOR
NOT USED
NOT USED
NOT USED
GREEN
31010RA - Rear Pump
31010FA - Front Pump
NO.
COLOR
BLACK(20)
RED(20)
NO.
COLOR
BLACK(20)
RED(20)
A
B
C
D
E
F
1
2
3
4
1
2
3
4
J25
P25
BU(16)
BU(16)
GREEN(20)
WHITE(20)
GREEN(20)
WHITE(20)
COM
WH
BK
UP
+ -
1
2
1
2
Bridge
Microswitch
Counter
NO
NC
100063-001
BLACK
E
RED
FS12
GN
1
2
3
3
2
1
Rotary
Position
Sensor
DOWN
WH(20)
3-COND WIRE CODE
3-COND WIRE CODE
FS1
NO.
COLOR
YELLOW(26)
RED(26)
NO.
COLOR
BLUE
1
2
3
1
2
3
J30
Threshold
Warning
Light
YELLOW
PURPLE
+
-
GREEN(26)
Beeper
Switch
Box
FS20
BK
RD
FS8
FS5
Floor Level
Memory Set
Push Button
FS9
J26
P26
Ground
Detect
Sensor
WH(20)
30433A60
GN(20)
GN(20)
FS21
Hydraulic
Pump
GN(20)
3
2
1
1
2
3
RD(14)
Up/Fold
Solenoid
3-COND WIRE CODE
3-COND WIRE CODE
Pump Module
Power Feed
26082A-4
FS3
NO.
COLOR
YELLOW(26)
RED(26)
NO.
COLOR
ORANGE
RED
1
2
3
1
2
3
GN(16)
RD(4)
GREEN(26)
GREEN
FS10
Note polarity of diode. It
must be oriented as shown.
2
1
1
2
Detail at left shows two different
styles of diode identification.
31030A45
IB Raised
Sensor
or
Down
J28
P28
Ground
(Side view of
Down
solenoids removed
from pump.)
Dual
Relief
RL3
1
2
2
1
Power
Stud
IB Occupancy
Microswitch
Connects to
Vehicle Battery
(+) Positive Post
Dual Relief
BK
COM
WH
NO
NC
N.O.
N.C.
4
Circuit Sentry
(Circuit Breaker)
C-H
FS2
C1
Lead Wire
13362A
BU(16)
Bat.
Lift
Power Cable
205-0712-37
RD(2)
FS11
RD(2)
GN(16)
31221A
Back
Plate
1
2
BK(24) COPPER
Aux.
BK / WH(24) SILVER
Motor Power Feed Wire
BK(6)
Threshold Sensors
31221A
BK / WH(24) SILVER
BK(24) COPPER
1
2
Page 5
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Switch and Sensor Locations
Threshold Strip Switch
31221A (Qty. 2)
*Stow Microswitch
23184 (Qty. 2)
UP
UNFOLD
FOLD
WN
O
D
Right
Inboard
Left
Outboard
*Rotary Position Sensor
31194A
*IB Occupancy
Microswitch Assy.
31643A
*IB Raised
*IB Raised
Magnetic Sensor
31030A45
Magnet
30662
*Outboard Barrier
Link / Slide Magnet Assy.
985-0201NA
*Bridging
Microswitch
31010RA (Rear Pump)
31010FA (Front Pump)
*Outboard Barrier Raised
Magnetic Sensor
30433A60
*Ground Detect
Magnetic Sensor
30433A60
*Note: Mirror image for
right (front) pump lifts.
Page 6
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LCD Lift Codes
Listed below are codes that the lift controller outputs
during lift operation. The codes will be displayed on
an LCD screen located on the lift control board inside
the pump module. See the Manual Operating Instruc-
tions in the operator's manual for pump cover removal
instructions.
Non-Flashing Numbers
57 – Outer barrier is not up and latched and ground
detect switch did not deactivate (Century and Vista
only)
01 – Platform stowed
02 – Platform unfolding
03 – Platform unfolding paused
58 – Outer barrier is not up and latched and the platform
is 3” above the ground
ꢄꢃꢀ²ꢀ3ODWIRUPꢀDWꢀÁRRUꢀOHYHO
05 – Platform beginning to lower
59 – Outer barrier is not up after pausing platform travel
60 – The kickout gas springs are worn, replace before
using
06 – Platform lowering (threshold cannot be occupied
from this point down)
07 – Outer barrier moving to horizontal position
08 – Platform at ground level
75 – Low voltage detected; must turn off power switch to
reset LCD
09 – Outer barrier moving to vertical position
10 – Platform raising
77 – Vehicle secure interlock has not been activated
90 – Position will be set if you keep holding the button
until it beeps
ꢆꢆꢀ²ꢀ3ODWIRUPꢀUDLVLQJꢀSDXVHGꢀDWꢀÁRRU
12 – Platform folding (limited pressure)
13 – Platform folding (full pressure)
14 – Timed fold (cinching lift tite) or (anti-rattle state)
15 – Platform folding stopped
91 – Position is out of a predetermined acceptable range
RIꢀÁRRUꢀSRVLWLRQ
92 – Bridge switch is not made, needs adjusting
93 – Inner rollstop occupied switch is not made, position
needs to be moved or switch should be adjusted
ꢋꢃꢀ²ꢀ2XWHUꢀEDUULHUꢀLVꢀQRWꢀPDGHꢔꢀÀ[ꢀDQGꢀWU\ꢀDJDLQ
95 – Outer barrier latch is not made (check for jumper on
Century and Vista lifts, check latch on Millennium
lifts)
16 – Paused fold
17 – Platform between ground and 3” above ground
18 – Platform above 3”
19 – Outer barrier moving to horizontal postion
ꢊꢑꢀ²ꢀ,OOHJDOꢀIXQFWLRQꢂQRWꢀGHÀQHG
29 – Interlock fault not recognized (or has been cleared
but a motion button is still pressed)
30 – Platform location unknown
99 – Controller program is not valid; replace controller
31 – Platform location transition state; attempting to
locate position
Flashing Numbers
35 – Two or more motion buttons are being pressed
36 – The retention belt cannot be buckled while trying
to fold or unfold
Flashing 65 – Unfold button is pressed
Flashing 66 – Fold button is pressed
37 – Motion button being pressed is not a valid motion
50 – Outer barrier is not up above inboard barrier
locked position
Flashing 67 – Down button is pressed
Flashing 68 – Up button is pressed
Flashing 69 – Bridge switch is activated
Flashing 70 – Outer barrier latch switch is activated
Flashing 71 – Ground detect switch is activated
Flashing 72 – Outer barrier up switch is activated
Flashing 73 – Inner rollstop up switch is activated
Flashing 74 – Inner rollstop occupied switch is activated
Flashing 76 – Outboard barrier occupied switch is
activated
51 – Threshold is occupied when platform is 1” or more
EHORZꢀÁRRUꢀOHYHO
52 – Inner rollstop is not up and locked below inner
rollstop locked position
53 – Inner rollstop occupied sensor is not activated
EHWZHHQꢀÁRRUꢀDQGꢀLQQHUꢀUROOVWRSꢀXSꢀSRVLWLRQ
54 – Outer barrier is occupied before it is up
55 – Outer barrier is not latched when above the inner
rollstop locked position (Millennium only)
56 – Outer barrier is not up and latched and bridge
switch did not deactivate
Flashing 78 – Threshold tape switch “A” is activated
Flashing 79 – Threshold tape switch “B” is activated
Flashing 80 – Position set button is pressed
Page 7
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Hydraulic Schematic
Orifice
Orifice
Lifting
Down
Secondary
Valve
Relief Valve
Valve
2500
M
Folding
PSI
Relief Valve
1900
PSI
800
PSI
Opposite
Pump
Pump Side
Cylinder
BACKUP
PUMP
Cylinder
PUMP
Description
Symbol
Description
Symbol
Fixed Displacement
Hydraulic Port
Pump
2 Way 2 Position
Solenoid Valve
M
Pump Motor
Backup Pump
Pressure Compensated
Flow Control
Relief Valve
Filter Screen
Single Acting Cylinder
Check Valve
Unfold Orifice
Vented Reservoir
Manual
Shutoff Valve
Page 8
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Hydraulics Parts List
Item Qty.
Description
Part #
30915-12V
29049
29663
73906A
28308
29690
31120K
31121
31122
31348K
26078
ꢊꢎꢄꢑꢄꢀ ꢀ
26074
17351
17069
30160
30167
ꢑꢈꢐꢎꢅ
18877
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
2
1
1
ꢅꢀ
1
4
1
1
1
1
Pump Assembly (M-268-0112) 120G / 12V / Dual Relief
Lead Wire Assembly, #6 Guage
Clamp, Hose (M258)
Diode Assembly, Up Solenoid
Solenoid, 4-Post - Prestolite
Motor, Pump - 12 Volt - Low RPM
Valve Assembly, “Dual Relief” (complete)
Cartridge (only), “Dual Relief” Valve - (shown below)
Coil (only) - (shown below)
Valve Assembly, “Down” (complete)
Cartridge (only), “Down” Valve - (shown below)
6FUHZꢔꢀꢆꢂꢃꢇꢊꢄꢀ[ꢀꢊꢇꢆꢂꢃµꢔꢀ$OOHQꢀ+HDGꢀ
Hand Pump (Backup) with O-Rings (Item 11)
O-Ring (only), Hand Pump Mounting
Clamp, Reservoir - H-48 (M259)
Reservoir, Hydraulic Fluid
Cap, Reservoir Filler - Screw On
)LWWLQJꢔꢀꢋꢄƒꢀꢇꢀꢆꢂꢑµꢀ137ꢀ[ꢀꢆꢂꢑµꢀ%DUEꢀꢇꢀ3ODVWLFꢀ
Connector, Plastic “Y”, 1/8” O.D.
Hose, Thermal Plastic - Black, 1/8” I.D.
Handle with Grip
Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37°
Elbow, 7/16-20 JIC 37 Female Swivel (1) - 7/16-20 JIC 37° Male (2)
Hose Assembly, 1/8” (Opposite-Pump-Side)
Hose Assembly, 1/8” (Pump-Side)
(OERZꢔꢀꢋꢄƒꢔꢀꢈꢂꢆꢎꢇꢊꢄꢀ6$(ꢀ2ꢇ5LQJꢀ0DOHꢀꢇꢀꢈꢂꢆꢎꢇꢊꢄꢀ-,&ꢀꢅꢈƒꢀ0DOHꢔꢀ2ULÀFHꢀ
Cylinder ꢀ
Elbow, 90°, 1/4 NPT Male to 1/4” Barbed
Hose, Thermal Plastic - Black, 1/8” I.D.
Hose, Thermal Plastic - Black, 1/8” I.D.
9
10
11
ꢆꢊꢀ
13
14
15
16
17
18
19
20
21
22
23
24
25
ꢊꢎꢀ
27
28
29
30
ꢀ
1
1
1
1
1
1
1
ꢊꢀ
2
2
1
1
23742R* (6”)
17206A
24504
26579
16004A-086
16004A-046
ꢊꢎꢎꢎꢈꢀꢀꢀ
C1514.3-9408
15150
ꢀ
23742R* (68”)
23742R* (30”)
ꢀ Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P.
“Down” Valve
(complete)
“Dual Relief” Valve
(complete)
7
10
ꢕꢀꢀꢀ5DZꢀPDWHULDOꢀLWHPVꢀRUGHUHGꢀDQGꢀSULFHGꢀSHUꢀLQFKꢀꢌRUGHUꢀVSHFLÀHGꢀOHQJWKꢍꢁ
9
9
Coil
Coil
#31122
#31122
11
8
Cartridge
#26078
Cartridge
#31121
Page 9
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Hydraulics Diagram
1
2
4
3
27
27
6
5
Hydraulic
Pump Motor
21
10
26
26
7
17
14
22
13
23
Manual
Backup
Pump
12
15
18
16
20
19
25
24
28
28
30
29
Page 10
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Pump Module Parts List
Item
Qty.
1
Description
Part No.
985-A2516RNA
30915-12V
29049
Pump Module (complete), 12 Volt, Rear
1
1
Pump Assembly (M268-0112) 12V-120G - Dual Relief (Includes Items 2 & 3)
Power Cable, Up Solenoid to Motor
Solenoid, Up - 4-Post - Prestolite
2
1
3
1
28308
4
1
Diode Assembly, Up Solenoid
73906A
12954
24504
26579
100063-001
30753
5
3
Rivet, Pop, SD43BS - 1/8” - .13”/.19”
6
1
Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37°
Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37°
Control, Hand Pendant Assembly - Standard
Strain Relief - Liquid Tight
7
1
8
1
9
1
10
11
12
13
14
15
16
17
18
19
20
21
22
ꢊꢅꢀ
24
25
26
27
ꢊꢑꢀ
ꢊꢋꢀ
30
ꢅꢆꢀ
32
33
34
35
36
37
38
39
40
41
42
43
ꢃꢃꢀ
45
46
47
48
49
50
51
52
ꢐꢅꢀ
54
1
Control Board Assembly
100159-001
31011
8
Standoff, Snap-In (2 shown)
1
Switch, Push Button
31753
1
Diode, Green LED, Panel Mount
29545
1
Stud, Power Feed
26084
1
Rubber Boot, Red ꢁtSee note below
Cover, Pump, 2-Piece - Back (Complete Assembly 915-0513RNA Includes Items 16 - 23)
Recepticle, Clip On
82046
1
915-0513RN
28803
1
1
Lens, Threshold Warning - Red
30704
1
Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section)
Spacer, Lens - NHTSA
22249
1
31386
1
Metal Ring Base - Lamp
Socket, Lamp
30971
1
30703
ꢀ
ꢅꢀ
1
6FUHZꢔꢀꢖꢑꢇꢅꢊꢀ[ꢀꢆꢂꢊµꢀ3DQꢀ+HDGꢀ3KLOOLSVꢀꢇꢀ7KUHDGꢀ&XWꢀ
Bulb, Light
ꢀ
ꢅꢄꢋꢈꢃꢀ
ꢀ
19841
1
Switch, Toggle
31787
1
Decal, Lift Power - On/Off (Not shown - see Decal Section)
Washer, 5/16” Flat
%ROWꢔꢀꢐꢂꢆꢎꢇꢆꢑꢀ[ꢀꢅꢂꢃµꢔꢀ1\ORFNꢔꢀ+H[ꢀꢀꢕꢀ6HHꢀQRWHꢀEHORZꢀ
%ROWꢔꢀꢐꢂꢆꢎꢇꢆꢑꢀ[ꢀꢆꢂꢊµꢔꢀ1\ORFNꢔꢀ+H[ꢀꢀꢕꢀ6HHꢀQRWHꢀEHORZꢀ
Cable, Ground
21494
2
10063
ꢀ
ꢀ
ꢊꢀ
ꢊꢀ
1
ꢀ
ꢀ
ꢊꢋꢎꢄꢑꢀ
ꢀ
ꢀ
ꢆꢄꢄꢆꢊꢀ
22166A
ꢆꢎꢅꢎꢑ
ꢀ
ꢆꢀ
1
:DVKHUꢔꢀꢐꢂꢆꢎµꢀ([WHUQDOꢀ7RRWKꢀ
Beeper, Continuous
ꢀ
30487
1
Wire Assembly, Lift Interlock Connection
Wire Assembly, Lift Stowed Connection
Plate, Backing / Mounting - Rear
31797A
31798A
985-2501RN
17206A
29663
1
1
1
Pump Handle with Grip
1
Clamp, Hose - Solenoid Mounting
1
Clip, Pump Handle - Bottom
915-5518
915-0519RN
28804
1
Cover, Pump - 2-Piece - Top / Front (Complete Assembly 985-0519RNA Includes Items 39 - 50)
Stud, Wing Head - 1/4 Turn
1
1
Retainer, Push On
28805
30443
1
Plug, Window - Clear
1
Clip, Pump Handle - Top
915-5517
ꢆꢊꢎꢋꢄꢀ
ꢀ
ꢀ
ꢆꢀ
1
:DVKHUꢔꢀ1\ORQꢔꢀꢆꢂꢃµꢀ,ꢁ'ꢁꢀ[ꢀꢆꢆꢂꢆꢎµꢀ2ꢁ'ꢁꢀ[ꢀꢁꢄꢅꢄµꢀ
Decal, Removal / Installation Pump Handle (Not shown - see Decal Section)
Decal, Manual Instructions - Public ꢁ(Not shown - see Decal Section)
Decal, Removal / Installaton - Pump Cover ꢁ(Not shown - see Decal Section)
Decal, Warning - Control Board Damage - ESD ꢁ(Not shown - see Decal Section)
Cable, Pump Module Power Hookup (Not shown - see Wiring Diagram)
Harness, Power (Not shown - see Wiring Diagram)
Harness, Interlock / Lighting (Not shown - see Wiring Diagram)
Harness, Up / Down Solenoid (Not shown - see Wiring Diagram)
+DUQHVVꢔꢀ([WHQVLRQꢀꢇꢀ7KUHVKROGꢀ6ZLWFKꢀꢀꢌ1RWꢀVKRZQꢀꢇꢀVHHꢀ:LULQJꢀ'LDJUDPꢍꢀ
Harness, Jumper (Not shown - see Wiring Diagram)
ꢀ
ꢀ
ꢀ
29052
1
31412
1
29051
1
30787
1
26082A-4
985-A2530NA
985-0531NA
985-2533NA
ꢋꢑꢐꢇ$ꢆꢐꢅꢃ1$
985-2541NA
1
1
1
ꢆꢀ
1
®
* Apply red #271 Thread Locker Loctite ꢀWRꢀWKHꢀIRXUꢀKH[ꢀEROWVꢀꢌLWHPVꢀꢊꢑꢀDQGꢀꢊꢋꢍꢀLIꢀDꢀEOXHꢀQ\ORQꢀSDWFKꢀLVꢀQRWꢀSUHVHQWꢀRQꢀ
®
WKHꢀEROWVꢀZKHQꢀUHWURÀWWLQJꢀDQꢀ0ꢊꢎꢑꢇꢄꢆꢆꢊꢀSXPSꢀDVVHPEO\ꢁꢀꢀ/RFWLWH is available from The Braun Corporation under part
number 11522.
t Indicates items available for replacement part purposes only. These items are not included with replacement pump
modules.
Page 11
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Pump Module Diagram
44
Pump Mounting Bolts
43
42
®
40
5
Apply red #271 Thread Locker Locktite
to the three pump mounting bolts (items
37 and 38) if a blue nylon patch is not
SUHVHQWꢀRQꢀWKHꢀEROWVꢀZKHQꢀUHWURÀWWLQJꢀDQꢀ
41
®
M268 pump assembly. Loctite is
36
available from The Braun Corporation
under part number 11522-1.
39
38
5
8
UP
UFNOLD
18
FLOD
DOWN
24
20
21
22
9
13
23
16
17
10
28
27
29
11
30
31
12
32
37
25
35
2
1
14
15
34
4
33
29
6
3
7
Page 12
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Repair Parts
Part Numbers of Items Dedicated per Lift Model
Item
1
Qty.
1
Description
NCL917IB
985R3148NW33
915-0513RBN
915-0519RN
985-33350NW
985-2312NY
915-0147NWY
31010RA
NCL917FIB
985F3148NW33
915-0513FN
915-0519FN
985-33350NW
985-2312NY
915-0147NWY
31010FA
NCL919IB
985R3148NW34
915-0513RN
915-0519RN
985-33450NW
985-2312N34Y
915-0147NW34Y
31010RA
NCL919FIB
985F3148NW34
915-0513FN
915-0519FN
985-33450NW
985-2312N34Y
915-0147NW34Y
31010FA
Base Weldment
2
1
Cover, Pump, 2-Piece, Back-Bottom
Cover, Pump, 2-Piece, Top-Front Assy.
Platform Weldment
3
1
4
1
5
1
Outer Barrier
6
1
Inner Rollstop
7
1
Bridge Switch Assembly
Block, Platform Stop - Bridging
Block, Platform Stop
8
1
25778
900-0311
25778
900-0311
9
1
900-0311
25778
900-0311
25778
10
11
12
13
14
15
16
1
Plate, Backing/Mounting
Rubber Nose
985-2501RN
24603-33
985-2501FN
24603-33
985-2501RN
24603-34
985-2501FN
24603-34
1
1
Base Cover
975-3148CNA33Y
985-0220RN
985-2204N-33
985-0218RN
985-0210RNW
975-3148CNA33Y
985-0220FN
985-2204N-33
985-0218FN
975-3148CNA34Y
985-0220RN
985-2204N-34
985-0218RN
985-0210RNW
975-3148CNA34Y
985-0220FN
985-2204N-34
985-0218FN
985-0210FNW
2
Block, Switch Mounting, Adjust
Outer Barrier Actuation Foot
Cover, Slide, Angle
1
1
Part Numbers of Items Identical on9A85l-l02L10iFfNtWModels
1
Weldment, Link Arm, Outer Barrier
Item
ꢆꢈꢀ
ꢆꢑꢀ
ꢆꢋꢀ
ꢊꢄꢀ
21
Qty.
ꢃꢀ
ꢃꢀ
ꢊꢀ
ꢑꢀ
3
Description
Part No.
ꢊꢃꢐꢈꢄ
Item
ꢆꢄꢎꢀ
107
ꢆꢄꢑꢀ
109
ꢆꢆꢄꢀ
ꢆꢆꢆꢀ
ꢆꢆꢊꢀ
ꢆꢆꢅꢀ
114
Qty.
ꢆꢄꢀ
2
Description
Part No.
ꢊꢐꢐꢊꢈꢀ
6QDSꢇ5LQJꢀꢐꢂꢆꢎꢓꢀ
6FUHZꢔꢀꢐꢂꢆꢎꢇꢆꢑꢀ[ꢀꢅꢂꢃꢓꢔꢀ6+)6ꢀ
Spacer, UHMW, Vertical Channel
6FUHZꢔꢀꢆꢂꢃꢇꢊꢄꢀ[ꢀꢅꢂꢃꢓꢔꢀ)ODWꢀ+HDGꢀ&RXQWHUVLQNꢀ
Bracket, Mounting, Quiet Ride
*DVꢀ6SULQJꢔꢀꢆꢊꢁꢊꢓꢀ([WHQGHGꢂꢑꢁꢅꢓꢀ&RPSUHVVHGꢀ
%ROWꢔꢀꢐꢂꢆꢎꢇꢆꢑꢀ[ꢀꢅꢂꢃꢓꢔꢀ&DUULDJHꢔꢀ%ODFNꢀ
:DVKHUꢔꢀꢐꢂꢆꢎꢓꢔꢀ([WHUQDOꢀ7RRWKꢀ
1XWꢔꢀꢐꢂꢆꢎꢇꢆꢑꢀ+H[ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
2ꢇ5LQJꢔꢀꢐꢂꢆꢎꢓꢀ,ꢁ'ꢁꢀ[ꢀꢆꢂꢆꢎꢓꢀ2ꢁ'ꢁꢀ
6FUHZꢔꢀ6RFNHWꢀ+HDGꢔꢀꢅꢂꢑꢇꢆꢎꢀ[ꢀꢆꢂꢊꢓꢀZLWKꢀꢆꢂꢊꢓꢀ6KRXOGHUꢀ
6FUHZꢔꢀꢖꢑꢇꢆꢑꢀ[ꢀꢆꢂꢊꢓꢀ3+ꢔꢀ31ꢔꢀ6'ꢔꢀ$XWRꢔꢀ%ODFNꢀ
Washer, #10, Flat, Auto BK
ꢊꢎꢎꢆꢃ
25527
ꢊꢐꢋꢊꢋ
ꢀ
ꢊꢀ
2
ꢊꢑꢋꢑꢎꢀ
ꢆꢅꢐꢑꢅ
915-0392
ꢊꢎꢎꢋꢑꢀ
11541
ꢀ
ꢀ
ꢀ
ꢀ
ꢊꢀ
ꢊꢀ
ꢅꢀ
ꢃꢀ
2
ꢀ
ꢊꢊꢀ
23
ꢎꢀ
1
5LYHWꢔꢀ3RSꢔꢀꢆꢂꢑꢓꢇꢀꢁꢆꢅꢓꢂꢁꢆꢋꢓꢀ
ꢆꢊꢋꢐꢃ
ꢆꢐꢑꢐꢑ%.ꢀꢀ
Stud, Wing Head
28804
ꢆꢎꢅꢎꢑꢀ
ꢆꢄꢄꢐꢑꢀ
ꢀ
ꢀ
24
1
Retainer, Push-On
28805
ꢀ
ꢊꢐꢀ
26
ꢆꢀ
1
*URPPHWꢔꢀ,'ꢀꢁꢅꢆꢊꢓꢔꢀ)5ꢀꢁꢊꢐꢄꢓꢔꢀ*'ꢀꢁꢑꢆꢅꢓꢀ7ꢐꢄꢄꢓꢀ
Pump Assembly, (M268 with Backup Pump)
Pin, Pivot, Parallel Arm
ꢊꢈꢈꢊꢎꢀ
Bracket, Inner Side Panel Guide
Bearing, UHMW, Flat, Thin, Black
Pivot, Bridge Plate Lever, Upper, Inside
%HDULQJꢔꢀ)ODQJHꢀꢇꢀꢅꢂꢃꢓꢀ[ꢀꢆꢂꢊꢓꢀ
915-0703
916-5406
916-5433
ꢊꢃꢄꢊꢈꢀ
30915-12V
917-0403
31086BK
28803
115
3
27
10
10
1
116
2
28
6FUHZꢀ'ULYHꢀꢖꢑꢀ[ꢀꢅꢂꢆꢎꢓꢀ/RQJꢀ%ODFN
Receptacle, Clip-On
ꢀ
ꢆꢆꢈꢀ
118
ꢃꢀ
4
ꢀ
29
Washer, Finger, Disc Spring
27276
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢅꢄꢀ
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139
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142
143
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145
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147
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150
151
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154
155
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157
158
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177
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43
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51
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Roller Assembly
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59
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60
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64
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65
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69
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915-0701NA
30758A
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70
1
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985-0404N
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79
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4
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10068
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80
2
Gas Spring, Fold Arm
29186
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Washer, Thrust, .875 O. D., .50 I.D., .0585T
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:DVKHUꢔꢀꢁꢐꢆꢎꢓꢀ,ꢁ'ꢁꢀ[ꢀꢆꢓꢀ2ꢁ'ꢁꢀ[ꢀꢁꢄꢊꢎꢋꢓꢔꢀ$XWRꢀ%.ꢀ
5LYHWꢔꢀ3RSꢔꢀꢅꢂꢆꢎꢓꢀ[ꢀꢁꢄꢎꢓꢂꢁꢆꢅꢓꢀ
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Page 13
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Exploded View
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Page 14
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®
"Providing Access to the World"
Over 300 Braun
Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT
(574) 946-6153
FAX: (574) 946-4670
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Service Manual for:
Series 03
C8Aꢀ
C8Aꢀ
Century
Public Use
HZg^ZhꢀWheelchair Lifts
HZg^Zhꢀ
Century Series Lift
Braun “Worry-Free”
Five-Year Limited Warranty
The Braun Corporation of Winamac, Indiana, warrants its wheelchair lift against defects
in material and workmanship for up to five years*, providing the lift is installed, operated and
maintained properly and in conformity with this manual. This warranty is limited to the original
purchaser and does not cover defects in the motor vehicle on which it is installed, or defects in the
lift caused by a defect in any part of the motor vehicle.
This warranty commences on the date the lift is put into service, providing the warranty
registration card is completed and received by The Braun Corporation within twenty days of
purchase. If no warranty card is received, the warranty will expire three years from the date of
manufacture as identified on the lift serial number tag.
This warranty also covers the cost of labor for the repair or replacement of parts for
three years when performed by an approved Braun Dealer. (A labor schedule determines cost
allowance for repairs, which can be provided upon request by an approved Braun Dealer).
This warranty does not cover normal maintenance, service, or periodic adjustments
necessitated by use or wear. The Braun Corporation will not, under any circumstances, pay for
loss of use, incidental or consequential damages related to the lift, or vehicle in which it is installed.
This warranty will become null and void if the lift has been damaged through accident,
misuse, or neglect, or if the lift has been altered in any respect.
* The five-year portion of this warranty covers the following lift’s power train parts:
• Cable • Cylinder • Flow Control • Gear Box • Motor • Pump • Hydraulic Hose & Fittings
• Solid State Controller
All remaining lift components are covered by a three-year warranty.
Return Authorization Procedure
When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The
Braun Corporation Product Support Department. Call 1-800-THE LIFT® (extension 3009) during normal
working hours. Product Support will issue a Return Material Authorization (RMA) number and detail the
procedures required for processing returns and/or authorizing credit.
The lift identification information is provided on the Braun Serial No./Series No. identification tag and
the two warranty cards (shown on inside front cover). The lift identification information must be
provided when filing a warranty claim or ordering parts.
®
®
"Providing Access to the World"
1-800-THE LIFT®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
32221
(574) 946-6153
FAX: (574) 946-4670
January 2006
All illustrations, descriptions and specifications in this manual are based on the latest product information available at the
time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Patent #5,261,779
Patent #6,065,924
Patent #6,238,169
Patent #6,464,447
Patent #6,599,079
Patent #6,692,217
Patent #6,739,824
Patents Pending
© The Braun Corporation
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