Bowflex Home Gym Conquest User Manual

The Bowflex Conquest  
Home Gym  
Assembly Instructions  
WWWꢀBOWFLEXꢀCOM  
P/N 001-6841 Rev C (04/2007)  
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Tools You Will Need  
Hex Wrenches Are Provided in the Box  
These Tools Are Not Provided in the Box  
Wrench (9/16”) or Adjustable Wrench  
(not provided):  
3/16” Hex Key for 5/16” Button Head Screws:  
7/32” Hex Key for 3/8” Button Head Screws:  
Phillips Head Screwdriver  
(not provided) :  
* Specifications subject to change without notice.  
Hardware Chart (1:1 Scale)  
Qty 2 Button Head Screws 3/8” X 5”  
Qty 1 Button Head Screws 3/8” X 4 1/4”  
Qty 2 Button Head Screws 3/8” X 4”  
Qty 2 Button Head Screws 3/8” X 3 1/4”  
Qty 2 Button Head Screws 3/8” X 3”  
Qty 2 Button Head Screws 3/8” X 2 3/4”  
Qty 2 Button Head Screws 3/8” X 2 1/2”  
Qty 14
 
Button Head Screws
 
3/8” X
 
3/4”  
Qty 37 Washer 3/8”  
Qty 8 Washers 5/16”  
Qty 3 Washers 1/4”  
Qty 10  
Hex Nut 3/8”  
Qty 8 Button Head Screws 5/16” X 3/4”  
Qty 3 Self Tapping Screws #10 x 1”  
Qty 4 Self Tapping Screws #10 x 3/4”  
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Bowflex ConquestHome Gym Parts List  
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Bowflex ConquestHome Gym Parts List  
Lat Bar  
Qty. 1  
Squat Bar  
Qty. 2  
Locking Knob  
Qty. 1  
Bench  
Qty. 1  
Rubber Mat  
Qty. 1  
Squat Bar Strap  
Qty. 2  
Grip Ankle Cuff  
Qty. 2  
Low Row Bar  
Qty. 1  
Face PLate  
Qty. 1  
Back Panel  
Qty. 2  
Squat Platform  
Qty. 1  
16 1/2” Roller Bar  
Qty. 1  
Assembled UnitWeight: 154 lbs. [82.1 kg.]  
Shipping BoxWeight and Contents for Multi-carton Package:  
Box 3: Shipping Weight: 74 lbs. [33.5kg.]  
Box 1: Shipping Weight: 15 lbs. [6.8kg.]  
LowerTower  
210# Rod Pack  
UpperTower  
Chest Bar  
Face Plate  
Assembly Manual  
Owners Manual  
Back Plates  
Handle Grips  
Grip Ankle Cuffs  
Rod Box Mount  
Roller Pads  
Roller Bars  
Snap Hooks  
Endcaps  
Box 2: Shipping Weight: 63 lbs. [28.5kg.]  
Front Stabilizer  
Bench  
Lat Crossbar  
Seat Rail  
Leg Extension Assembly  
Lat Bar  
Seat Rail  
Seat Roller bracket  
Squat Bar  
Adjustable Belt  
Seat  
Low Row Bar  
Squat Bar Straps  
Box 4: Shipping Weight: 52 lbs. [23.5kg.]  
Right Stabilizer  
Left Stabilizer  
Base Crossbar  
Squat Platform  
Rubber Mat  
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AssemblingYour Bowflex ConquestHome Gym  
Step 1 Attach Stabilizers to Crossbar  
Left Stabilizer  
Parts:  
3/8”x 3/4” Button  
Head Screw  
• Left and Right Stabilizers  
• Base Crossbar  
Base Crossbar  
Tools:  
• 7/32” Allen wrench  
1-1 Insert Left and Right Stabilizers into  
the Base Crossbar.  
3/8”x 3/4” Button  
Head Screw  
3/8Washer  
1-2 Install but do not tighten the hardware.  
Right Stabilizer  
Hardware (1:1):  
6 Washer (3/8”)  
6 Button Head Screw (3/8” X 3/4”)  
Step 2 Attach Squat PlatformTo Base Assembly  
Parts:  
Base Assembly  
• Base Assembly (from step 1)  
• Squat Platform  
3/8Washer  
Tools:  
3/8”x 3 1/4” Button  
Head Screw  
• 7/32” Allen Wrench  
• 9/16” Wrench or Adjustable  
2-1 Align the tabs on the Squat Platform  
with the holes in the Base Assembly.  
3/8” Nylock Nut  
Squat Platform  
2-2 Install and completely tighten hardware  
from steps 1 and 2.  
Hardware (1:1):  
2 Button Head Screw (3/8” X 3 1/4”)  
2 Nylock Nut (3/8”)  
4 Washer (3/8”)  
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AssemblingYour Bowflex ConquestHome Gym  
Step 3 Attach LowerTower to Base Assembly  
Parts:  
• Base Assembly (from step 2)  
LowerTower  
• LowerTower  
Tools:  
3/8”x 3/4” Button  
Head Screw  
• 7/32” Allen wrench  
3/8”x 4” Button  
• 9/16” Wrench or Adjustable  
Head Screw  
3-1 Align the holes in the LowerTower with  
the holes in the Base Assembly.  
3/8” Nylock Nut  
3/8Washer  
3-2 Install and completely tighten the hardware.  
Hardware (1:1):  
Base Assembly  
2 Button Head Screw (3/8” X 3/4”)  
2 Nylock Nut (3/8”)  
6 Washer (3/8”)  
2 Button Head Screw (3/8” X 4”)  
Step 4 Attach Chest Bar to LowerTower  
3/8” Nylock Nut  
Parts:  
• Chest Bar  
Tools:  
• 7/32” Allen wrench  
• 9/16” Wrench or Adjustable  
4-1 With the pulleys pointing up, align the holes in the  
3/8Washer  
Chest Bar with the holes in the LowerTower.  
3/8” x 5” Button  
Head Screw  
4-2 Install and completely tighten the hardware.  
Hardware (1:1):  
2 Button Head Screw (3/8” X 5”)  
2 Nylock Nut (3/8”)  
4 Washer (3/8”)  
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AssemblingYour Bowflex ConquestHome Gym  
Step 5 Attach Seat to Seat Roller Bracket  
Seat  
Beveled Edge  
Parts:  
U shaped Channel  
• Seat  
Seat Rail  
• Seat Rail with Seat Roller Bracket  
Tools:  
• 3/16” Allen wrench  
5/16Washer  
5-1 Align Seat with holes in Seat Roller Bracket.  
Make sure the beveled edge of the Seat is  
pointing toward the U shaped channel on  
the Seat Roller Bracket.  
Seat Roller Bracket  
5-2 Install and completely tighten hardware.  
5/16”x 3/4” Button  
Head Screw  
Hardware (1:1):  
4 Washer (5/16”)  
4 Button Head Screw (5/16” X 3/4”)  
Step 6 Attach Front Stabilizer to Leg Extension Assembly  
Leg Extension Assembly  
3/8” Nylock Nut  
Parts:  
• Leg Extension Assembly  
• Front Stabilizer  
3/8”x 3”  
Button Head  
Tools:  
• 7/32” Allen Wrench  
Screw  
• 9/16” Wrench or Adjustable  
3/8Washer  
6-1 Align the holes in the Front Stabilizer with  
the holes in the Leg Extension Assembly.  
Front Stabilizer  
6-2 Install and completely tighten hardware.  
Hardware (1:1):  
2 Button Head Screw (3/8” X 3”)  
4 Washer (3/8”)  
2 Nylock Nut (3/8”)  
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AssemblingYour Bowflex ConquestHome Gym  
Step 7 Attach LowerTower to Base Assembly  
Parts:  
Seat Rail Assembly  
• Seat Rail Assembly (from step 5)  
• Leg Extension Assembly (from step 6)  
Leg Extension Assembly  
Tools:  
• 7/32” Allen wrench  
• 9/16” Wrench or Adjustable Wrench  
3/8” Nylock Nut  
7-1 Align the holes in the Seat Rail with the  
3/8Washer  
holes in the Leg Extension Assembly.  
7-2 Install and completely tighten  
3/8”x 2 3/4”  
Button Head  
Screw  
the hardware  
Hardware (1:1):  
2 Button Head Screw (3/8” X 2 3/4”)  
1 Nylock Nut (3/8”)  
3 Washer (3/8”)  
Step 8 Attach Seat Rail  
Locking Knob  
Parts:  
• Seat Rail Assembly (from step 7)  
• Locking Knob  
3/8Washer  
3/8” Nylock Nut  
Bushing  
Tools:  
• 7/32” Allen wrench  
• 9/16” Wrench or Adjustable Wrench  
8-1 Remove twist tie holding bushings  
in seat rail.  
Seat Rail Assembly  
3/8”x 4 1/2”  
Button Head  
Screw  
8-2 Align bushings in Seat Rail with  
holes in Seat Rail Bracket.  
8-3 Install hardware and tighten but allow seat rail to pivot freely.  
8-4 Install Locking Knob.  
Hardware (1:1):  
1 Button Head Screw (3/8” X 4 1/4”)  
1 Nylock Nut (3/8”)  
2 Washer (3/8”)  
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AssemblingYour Bowflex ConquestHome Gym  
UpperTower  
Step 9 Attach Lat Crossbar to UpperTower  
Lat Crossbar  
Parts:  
• UpperTower  
• Lat Crossbar  
3/8”x 2 1/4”  
Button Head  
Tools:  
Screw  
• 7/32” Allen wrench  
9-1 Make sure hooks on Lat Crossbar are  
pointing up and Align holes in Lat Bar with  
holes in UpperTower.  
3/8Washer  
9-2 Install and completely tighten hardware.  
Hardware (1:1):  
2 Washer (3/8”)  
2 Button Head Screw (3/8” X 2 1/2”)  
UpperTower  
Step 10 Attach UpperTower Assembly (from step 9)  
Parts:  
• UpperTower Assembly  
3/8Washer  
Tools:  
• 7/32” Allen Wrench  
3/8”x 3/4”  
Button Head  
Screw  
10-1 Insert UpperTower into LowerTower.  
10-2 Install and completely tighten hardware.  
LowerTower  
Hardware (1:1):  
6 Button Head Screw (3/8” X 3/4”)  
6 Washer (3/8”)  
10  
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AssemblingYour Bowflex ConquestHome Gym  
Face Plate  
Back Panel  
Step 11 Attach Face Plate and Back Panels  
#10 x .75” Self  
Threading  
Screw  
Parts:  
• Face Plate  
• Back Panels  
Back Panel  
Tools:  
• Phillips Head Screwdriver  
11-1 Place the Face Plate against the  
LowerTower.  
Rod Box  
11-2 Position the Back Panels against the back  
of the LowerTower and around the Rod Box.  
11-3 Install and completely tighten the hardware.  
Hardware (1:1):  
4 Self Threading Screw ( #10 x .75” )  
Step 12 Attach Rod Box Mount  
Parts:  
• Rod Pack  
• Rod Box Mount  
Tools:  
• Phillips Head Screwdriver  
12-1 Place the Rod Box Mount on the bottom of the  
Rob Pack.  
12-2 Install and completely tighten the hardware.  
Hardware (1:1):  
3 Washer (1/4”)  
3 Self Threading Screw ( #10 x 1” )  
11  
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AssemblingYour Bowflex ConquestHome Gym  
Step 13 Install Rod Pack  
Parts:  
• Rod Pack Assembly (from step 12)  
Tools:  
• 3/16” Allen wrench  
Rod Pack  
Assembly  
Back Plate  
13-1 Position Rod Pack Assembly in the Rod Box  
with the 50lb. Rods closest to the Back Plates  
5/16Washer  
13-2 Install and completely tighten hardware.  
5/16”x 3/4”  
Button Head  
Screw  
Hardware (1:1):  
Rod Box  
4 Washer (5/16”)  
4 Button Head Screw (5/16” X 3/4”)  
Step 14 Install Roller Pads  
End Cap  
Parts:  
• Roller Pads  
Roller Pad  
• 15 3/4” RollerTube  
• 16 1/2” RollerTube  
• End Caps  
16 1/2” RollerTube  
Upper Hole  
14-1 Insert the 16 1/2” RollerTube into the  
upper holes on the Leg Extension Assembly.  
14-1 Insert the 15 3/4” RollerTube into the  
lower holes on the Leg Extension Assembly.  
15 3/4” RollerTube  
14-2 Slide the Roller Pads onto the RollerTubes.  
14-3 Insert the End Caps into the RollerTubes.  
Leg Extension Assembly  
1ꢀ  
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AssemblingYour Bowflex ConquestHome Gym  
Step 15 Install Bench  
Bench  
Parts:  
• Bench  
15-1 Place the frame of the Bench in the U-shaped  
bracket on the Seat Roller Assembly and lay  
the Bench on the Seat Rail.  
Seat Rail  
U Shaped Bracket  
Step 16 Route the Rod Cables  
16-1 Unwrap the Cables from the Chest Bar  
Pulleys. Extend the Rod Hooks up to the  
Rod Caps and hook in place on preferred  
rod or rods.  
Rod Cap  
Rod Cap  
Rod Hook  
Rod Hook  
Chest Bar Pulley  
1ꢁ  
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AssemblingYour Bowflex ConquestHome Gym  
Step 17 Store the Lat Cables  
17-1 Unwrap the Lat Cables and tuck inside the Lat  
Tower until needed.  
Step 18 Final Inspection  
Please inspect your machine to ensure that all fasteners are tight and components are properly  
assembled. Review all warnings affixed to machine.  
Congratulations! You have successfully completed assembly of your Bowflex Conquest™ home gym!  
7! 2 . ) . '  
Failure to visually check and test assembly  
before use can cause damage to the Bowflex  
Conquest™ home gym and serious injury  
to users and bystanders and can also  
compromise the effectiveness of your exercise  
program.  
1ꢂ  
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Important Contact Numbers  
If you need assistance, please have both the serial number of your machine and the date of  
purchase available when you contact the appropriate Nautilus office listed below.  
OFFICES IN THE UNITED STATES:  
INTERNATIONAL OFFICES:  
For technical assistance and a list of distributors in your  
area, please call or fax one of the following numbers.  
• TECHNICAL/CUSTOMER SERVICE  
Nautilus, Inc.  
World Headquarters  
16400 SE Nautilus Drive  
Vancouver, Washington, USA 98683  
Phone: 800-NAUTILUS (800-628-8458)  
Fax: 877-686-6466  
• INTERNATIONAL CUSTOMER SERVICE  
Nautilus International S.A.  
Rue Jean Prouvé 6  
1762 Givisiez / Switzerland  
Tel: + 41-26-460-77-77  
Fax: + 41-26-460-77-70  
• CORPORATE HEADQUARTERS  
Nautilus, Inc.  
BUSINESS OFFICES:  
World Headquarters  
• SWITzERLAND OFFICE  
Nautilus Switzerland S.A.  
Tel: + 41-26-460-77-66  
Fax: + 41-26-460-77-60  
16400 SE Nautilus Drive  
Vancouver, Washington, USA 98683  
Phone: 800-NAUTILUS (800-628-8458)  
• GERMANY and AUSTRIA OFFICE  
Nautilus GmbH  
Tel: +49-2203-2020-0  
Fax: +49-2203-2020-4545  
• ITALY OFFICE  
Nautilus Italy s.r.l.  
Tel: +39-051-664-6201  
Fax: +39-051-664-7461  
• UNITED KINGDOM OFFICE  
Nautilus UK Ltd.  
Tel: +44-1908-267-345  
Fax: +44-1908-267-346  
• CHINA OFFICE  
Nautilus Representative Office  
Tel: +86-21-523-707-00  
Fax: +86-21-523-707-09  
1ꢃ  
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©2007 Nautilus Inc. All rights reserved. Nautilus, Inc. World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA, USA 98683.  
Bowflex, Bowflex Conquest, Power Rod and the Bowflex and Nautilus logos are either registered trademarks or trademarks of Nautilus, Inc.  
Printed in China  
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