KTS 200
d e Betriebsanleitung
e n Instruc tio n m anual
System tester fo r c o n tro l un it dia gn o -
sis
f r Instruc tio ns d ‘em p lo i
Systemtester für die Steuergeräte-Di-
a gn o se
T esteur systè me p o ur dia gn o stic des
c en tra les de c o mma n de
e s Instruc c io nes d e m anejo
C o mp ro b a do r del sistema p a ra dia gn ó -
stic o de un ida des de c o n tro l
p t M anual d e serv iç o
it M anuale d ‘istruz io ni
T ester di sistema p er la dia gn o si delle
c en tra lin e di c o ma n do
p l Instruk c ja o bstugi
tester systemu do dia gn o styk i stero w -
n ik ó w
s v Bruk sanv isning
Systemtester fö r styrdo n sdia gn o s
c s N á vo d k o bsluz e
A p a relh o de teste do sistema p a ra a
dia gn o se de un ida des de c o ma n do
t r K ullanm a talim ati
Systé mo v ý tester p ro dia gn o stik u
rídic íc h jedn o tek
K o n tro l ün iteleri a riz a tesh is islemi iç in
sistem test c ih a z i
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16 | KTS 200 | Symbols Used
1.
Symbols Used
2.
User instructions
Pictograms linked with the key words Danger, Warning
and Caution are warnings and always indicate an imme-
diate or potential hazard to the user.
2.1
Important notes
Important notes on the agreement pertaining to copy-
right, liability and warranty, about the user group and
obligation on the part of the contractor, are available
in the separate instructions entitled "Important notes
and safety instructions on Bosch Test Equipment".
These are to be read thoroughly before using, con-
necting and operating the product and they must be
observed.
Danger
Immediate danger that could cause serious
personal injury or death.
Warning
Potentially dangerous situation that could
cause serious personal injury or death.
2.2
Safety instructions
All safety instructions are available in the separate in-
structions "Important notes and safety instructions“ on
Bosch Test Equipment". These are to be read thorough-
ly before using, connecting and operating the product
and they must be observed.
Caution
Potentially dangerous situation that could
cause personal injury or damage to property.
ꢀ Important – warns of a potentially hazardous situa-
tion in which the product, the test sample or other
object in the vicinity could be damaged.
2.3
Disposal
This product is subject to European guide-
lines 2002/96/EG (WEEE).
In addition to these warnings, the following symbols are
also used:
Old electrical and electronic devices, including
cables and accessories or batteries must be
disposed of separate to household waste.
¶ Please use the return and collection sys-
tems in place for disposal in your area.
¶ Damage to the environment and hazards to
personal health are prevented by properly
disposing of old equipment.
0 Info – In addition to these warnings, the following
symbols are also used.
¶ Single-step procedure – instructions for a procedure
that can be completed in just one step.
? Intermediate result – an intermediate r esult is
displayed during a procedure.
2.4
Electromagnetic compatibility (EMC)
This product is a product of Class A as under
GFinal result – the final result is displayed at the end EN 61 326.
of the procedure.
0 This product can cause radio interference in the
home; in this case the operator may be asked to
implement appropriate measures.
2.5
Open Source software
An overview of the Open Source software licenses for
the KTS 200 is available on the "ESI[tronic] Startcenter"
DVD as an Adobe PDF document.
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Product description | KTS 200 | 17 en
3.
Product description
3.3
Delivery specification
Description
KTS 200
Power pack
Power supply lead
USB connecting lead, 1 m
OBD diagnostic lead, 1.5 m
DVD ESI[tronic] Startcenter
Order number
3.1
Application
The KTS 200 is a system tester for control unit diagnosis
in vehicle workshops. The KTS 200 features licensed
control unit diagnosis software and has the following
functions:
1 687 022 889
1 684 461 106
1 684 465 491
1 684 465 555
1 987 P12 005
R Error memory reading
Case
1 685 438 019
1 684 465 584
R Actual value display
Connecting lead for
cigarette lighter socket (12 V)
Important information and safety instructions 1 689 979 922
R Actuator initiation
R Use of control unit specific functions
KTS 200 operating instructions
1 689 989 001
1 687 001 855
1 687 001 875
1 681 320 082
Set of leads<)
ꢀ The KTS 200 is a precision device and must not be
exposed to the effects of heat (e.g. direct sunlight),
impacts or vibration, magnetic fields or excessive
levels of dirt.
Set of leads<)
Wall bracket<)
<) In some cases, special accessory only
ꢀ Always store the KTS 200 and accessories in the
3.2
Requirements
case when not in use.
3.2.1
Hardware
To license the KTS 200 ESI[tronic] software and per-
form the software update for KTS 200 control unit
diagnostics, a PC/laptop with the operating system
WIN 2000, WIN XP (SP2) or WIN Vista and at least one
free USB port is required. The USB port must support
the USB 2.0 protocol – USB 1.x protocols are not sup-
ported.
3.4
Special accessories
Information on special accessories, such as vehicle-
specific connecting leads, can be obtained from your
authorized Bosch dealer.
To license the KTS 200 ESI[tronic] software and update
the KTS 200 control unit diagnosis software, a PC/laptop
with the WIN XP or Windows Vista operating system and
at least one free USB port is required.
ꢀ The KTS 200 may not be opened. Opening the
KTS 200 erases its licensing data. It is then no longer
possible to perform control unit diagnosis.
3.2.2
Software
The control unit diagnosis software on the KTS 200 must
be activated using the ESI[tronic] software license key.
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18 | KTS 200 | Product description
3.5
Device description
3.6
Selection and function keys
The KTS 200 is a modular, portable diagnostic system
for control unit diagnosis that can be used anywhere.
The KTS 200 contains a computer unit with memory
card and a 3.5 inch LCD display. The KTS 200 control
unit diagnosis software is pre-installed on the memory
card in the factory.
The selection and function keys are assigned various
functions in the control unit diagnosis software. The
functions of the keys are specified in the soft key bar in
the control unit diagnosis software at each step in the
program.
The selection keys with the left and right arrow symbols
allow you to open and close selection lists.
The selection keys with the up and down arrow symbols
allow you to select one of the options in an open selec-
tion list (holding down a selection key automatically
scrolls through the options).
The selection and function keys located next to the LCD
display are used to operate the unit.
The KTS 200 and the accessories are housed in a
protective case.
1
0 The selection keys located to the right and left of the
LCD display perform the same functions.
2
B
O
S
C
H
3
3
4
K
T
S
2
0
0
P
o
w
e
4
r
e
d
b
y
E
S
I
[
t
r
o
n
ic
]
U
S
B
1
5
V
D
C
6
5
Fig. 1: KTS 200
1
2
3
4
5
6
OBD diagnostic lead connection
LCD display
Selection keys
Function keys
Power pack connection
USB connection
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Product description | KTS 200 | 19 en
3.7
Wall bracket
4.
Initial startup
The KTS 200 can be hooked onto the wall bracket
(special accessory in some cases) for storage.
¶ Attach the wall bracket at the desired location using
the 2 screw anchors and 2 wood screws supplied.
4.1
Connection
Before starting up for the first time, make sure that
the mains voltage matches the voltage specified on the
power pack (use power supply lead supplied).
0 The German power supply lead is included with
the unit.
4.2
Licensing with ESI[tronic]
Startcenter
H
C
S
O
B
Before you can use the KTS 200 to perform control unit
diagnosis, you must install the “ESI[tronic] Startcenter”
software on a PC/laptop and then license the KTS 200.
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ic
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b
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re
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0
0
2
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T
K
33 mm
ꢀ Do not connect the KTS 200 to the PC/laptop until
prompted to do so during the installation routine.
4.2.1
Installing ESI[tronic] Startcenter from DVD
Procedure:
1. Insert the “ESI[tronic] Startcenter” DVD in the DVD
drive (e.g. “D:\”) on the PC/laptop.
2. Open the “Run” input window (select “Start >>
Run...” in the taskbar).
3. Enter D:\setup.exe and confirm by
clicking <OK>.
? The Setup routine is started.
Fig. 2: Wall bracket assembly
4. Select the installation language and confirm
with <OK>.
0 The installation language selected will also be the
language used in ESI[tronic] Startcenter.
5. Follow the installation instructions on the screen.
0 In the “Country selection” installation menu, you
must select the country in which the KTS 200 will
be operated.
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20 | KTS 200 | Initial startup
4.2.2
Starting the KTS 200
1. Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.
0 When turned on for the first time, the KTS 200
always starts in English.
ꢀ The first time you connect the KTS 200 to the
PC/laptop, the USB driver installation in the Win-
dows operating system must not be carried out. The
ESI[tronic] Startcenter installation routine automati-
cally installs the USB driver that enables the KTS 200
to communicate with the PC/laptop.
0 If the Adobe Reader software is not yet installed on
the PC/laptop, it will be installed at the end of the
ESI[tronic] Startcenter installation routine. Adobe
Reader is required to display the logs from KTS 200
control unit diagnosis on the PC/laptop.
2. If you want to use an alternative language on the
KTS 200, select it under “Menu >> Settings >>
Language”.
3. Connect the KTS 200 to the PC using the USB
connecting lead.
6. When installation is complete, restart the computer.
? Windows is shut down and ESI[tronic]
Startcenter is restarted.
? The KTS 200 waits for licensing to be completed.
7. License the KTS 200 either by fax or online.
0 The “Help >> Help” menu opens up the online help.
Here, you will find all of the important information
about ESI[tronic] Startcenter.
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Initial startup | KTS 200 | 21 en
4.2.3
Licensing the KTS 200 by fax
4.2.5
Online KTS 200 licensing
1. In Startcenter, select “Licensing >> Fax” in the
menu.
ꢀ Online licensing can only be performed on a PC with
? The “License request” input window is opened.
2. Step 1: Enter your company data.
3. Step 2: Select the country for the license request.
4. Step 3: Enter the ID number and print out the
licensing form.
Internet access.
1. Connect the KTS 200 to the mains using the power
pack supplied.
? The KTS 200 starts up.
2. Connect the KTS 200 to the PC using the USB
connecting lead.
5. Sign the licensing form and return it by fax.
4.2.4
Performing KTS 200 fax licensing
3. In Startcenter, select “Licensing >> Online” in the
menu.
Once you have received the license key by fax, you need
to perform the actual licensing.
1. Connect the KTS 200 to the mains using the power
pack supplied.
? The “Online” input window is opened.
? The KTS 200 starts up.
2. Connect the KTS 200 to the PC using the USB
connecting lead.
3. In Startcenter, click on “Licensing >> Perform
licensing” in the menu.
? The “Perform license request” input window
is opened.
4. Enter the customer number, ID number and
license key.
5. Perform licensing.
? The license key is transferred.
? If licensing is successful, the KTS 200 is
restarted.
GThe KTS 200 is now licensed and you can perform
control unit diagnosis.
4. Step 1: Enter the customer number / password and
select <Login>.
? The Internet connection for online licensing is
established.
0 If “Login” is not possible, check your proxy
settings under “Settings >> User settings”.
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22 | KTS 200 | Initial startup
5. Step 2: Select the contract ID and then select
<Generate>.
GThe KTS 200 is now licensed and you can perform
control unit diagnosis.
? The license key is requested.
0 The request for the license key can take several
seconds.
ꢀ While the license key is being transferred, the
USB connection and the power supply to the
KTS 200 may not be broken.
6. <Select <Execute>.
? The license key is transferred to the KTS 200.
? If licensing is successful, the KTS 200 is
restarted.
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Operation | KTS 200 | 23 en
5.
Operation
The connection to the diagnostic interface in the
vehicle is made via
5.1
Connection to the vehicle
R the OBD diagnostic lead (Fig. 3, item 2) or
R the OBD diagnostic lead and also the UNI connecting
lead (Fig. 3, item 3; special accessory) or
R the OBD diagnostic lead and a vehicle-specific
adapter lead (special accessory) or
The KTS 200 is designed for operation on a vehicle
with a battery voltage of 12 Volts and 24 Volts.
ꢀ Make sure that the OBD diagnostic lead is correctly
plugged into the KTS 200 and securely screwed
in. If incorrectly plugged in, the pins on the male
connector may bend or be broken off. Only use the
OBD diagnostic lead supplied.
R a vehicle-specific adapter lead (special accessory).
5.2
Turning on
The KTS 200 is normally supplied with power by the
OBD diagnostic socket in the vehicle. If the position of
the OBD diagnostic socket in the vehicle is not known,
we recommend connecting the KTS 200 to the cigarette
lighter socket using the connecting lead and searching
for the OBD diagnostic socket using the KTS 200
control unit diagnosis software.
1
1
9
2
10
3
11
4
5
12
13
14
6
0 On some vehicles, the cigarette lighter socket only
15
16
7
8
supplies power when the ignition is turned on.
2
0 In test steps that require the engine to be started,
the battery voltage may drop to a point at which the
supply from the vehicle is no longer guaranteed. In
these cases, it may be necessary to use the power
pack to supply the KTS 200 with power.
3
4
0 On some vehicles, the power supply may only be
present on the OBD interface when the ignition has
been turned on.
B
O
S
C
H
K
T
S
2
0
0
P
o
w
e
re
d
b
y
E
S
I[
tr
o
n
ic
]
U
S
B
1
5
V
D
C
If the KTS 200 is connected to a PC/laptop using the
USB connecting lead, the KTS 200 power supply must
come from the power pack supplied.
5
5.3
Turning off
The KTS 200 is always turned off when the OBD
diagnostic lead, the power pack or the connecting lead
for the cigarette lighter socket are not connected.
7
6
5.4
Program description
Fig. 3: KTS 200 connection schematic
The online help for the KTS 200 control unit diagnosis soft-
ware is opened under “Menu >> Help” in the soft key bar.
Basic information about the KTS 200 and ESI[tronic]
Startcenter can be found under “ESI[tronic] trainer” in
the ESI[tronic] Startcenter software.
1
2
3
4
5
6
7
OBD diagnostic socket in vehicle
OBD diagnostic lead
UNI connecting lead (special accessory)
KTS 200
Power pack
Connecting lead for cigarette lighter socket
USB connecting lead
When placing the KTS 200 on the steering
wheel, there is a risk of injury due to
triggering of the airbag.
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24 | KTS 200 | Operation
5.5
Software update
5.5.2
Online software update
The software update is either performed using the
1. Start “ESI[tronic] Startcenter”.
2. Open the “Settings >>Online updates” input
window.
“ESI[tronic] Startcenter” DVD or “online”.
0 The online software update (section 5.5.2) can only
be performed with ESI[tronic] Startcenter version
2007/3 or later.
3. Enter the customer number and password and
select <Next>.
0 If “Login” is not possible, check your proxy
5.5.1
Software update using the ESI[tronic]
Startcenter DVD
settings under “Settings >> User settings”.
1. Insert the “ESI[tronic] Startcenter” DVD in the DVD
drive (e.g. “D:\”) on the PC/laptop.
2. Open the “Run” input field (select “Start >> Run...”
in the taskbar).
4. Select an available update and start the software
update.
5. Follow the installation instructions on the screen.
6. When installation is complete, restart the computer.
? Windows is shut down and ESI[tronic]
Startcenter is restarted.
3. Enter D:\setup.exe and confirm by
clicking <OK>.
? The Setup routine is started.
7. Connect the KTS 200 to the PC using the USB
connecting lead.
8. Connect the KTS 200 to the mains using the power
pack supplied.
? Follow the installation instructions on the screen.
4. When installation is complete, restart the computer.
? Windows is shut down and ESI[tronic]
Startcenter is restarted.
? The KTS 200 starts up.
5. Connect the KTS 200 to the PC using the USB con-
necting lead.
6. Connect the KTS 200 to the mains using the power
pack supplied.
ꢀ During the software update, the USB connection
and the power supply to the KTS 200 may not
be broken.
? The KTS 200 starts up.
9. ESI[tronic] Startcenter: “KTS 200 >> Device
information”.
10. Select an available update
11. Select <Update>.
ꢀ During the software update, the USB connection
and the power supply to the KTS 200 may not be
broken.
7. ESI[tronic] Startcenter: Open “KTS 200 >> Device
information”.
GThe system software is installed on the KTS 200.
8. Select an available update.
9. Select <Update>.
5.6
Faults
ꢀ The KTS 200 may not be opened. Opening the
KTS 200 erases its licensing data. It is then no
longer possible to perform control unit diagnosis.
GThe system software is installed on the KTS 200.
No communication with the control unit
The fault message “No system found” appears during
control unit diagnosis.
Possible causes
What can you do?
Incorrect lead
connected.
Check whether the correct
lead has been used.
Incorrect pin selected
in pin selection menu
Under “Start >> Diagnostic socket”,
check which pin has to be used.
0 If problems of a different nature occur, please
contact the ESI[tronic] service hotline directly.
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Maintenance | KTS 200 | 25 en
6.
Maintenance
7.
Technical data
6.1
Cleaning
7.1
General data
The housing and the display on the KTS 200 may only
be cleaned with soft cloths and with neutral cleaning
agents. Do not use any abrasive cleaning agent or rough
cleaning cloths.
Property
Value/Range
7 VDC — 34 VDC
approx. 7 Watt
Operating voltage
Power consumption
LCD display
3,5"
320 * 240 Pixel
Dimensions (L x W x H)
Weight (without connecting leads)
Operating temperature
Relative humidity
140 x 220 x 40 mm
600 g
5 °C – 40 °C
90 % (at 25 °C)
IP 30
6.2
Spare and wearing parts
Description
Order number
1 687 023 279
1 687 023 428
1 687 023 429
Protection class
System tester KTS 200 (green)
System tester KTS 200 (blue)
System tester KTS 200 (gray)
7.2
Interface protocols
Power pack
1 687 023 889
1 684 461 106
The following interfaces and their associated protocols
are supported for control unit diagnosis in compliance
with ISO 15031:
Power supply lead(<)
USB connecting lead, 1 m(<)
OBD diagnostic lead, 1.5 m(<)
Wall bracket
1 684 465 491
1 684 465 555
1 681 320 082
R ISO 9141-2 (communication lines K and L)
R SAE J1850VPW und SAE J1850PWM
(communication lines BUS+ and BUS-)
R CAN ISO 11898 ISO 15765-4 (OBD)
(communication lines CAN-H and CAN-L)
R CAN Single Wire
(<) Wearing parts
R CAN Low Speed
7.3
Power pack
Property
Value/Range
90 VAC — 264 VAC
47 Hz — 63 Hz
15 V
Input voltage
Input frequency
Output voltage
Operating temperature
0 °C — 40 °C
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|