Bolens Vacuum Cleaner 24A 060F063 User Manual

OPERATOR’S MANUAL  
Yard Vacuum  
Chipper/Shredder/  
Vacuum/Hose  
Model Number  
24A-060F063  
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY  
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-  
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting  
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.  
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have  
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized  
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.  
TROY-BILT LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019  
PRINTED IN U.S.A.  
769-00169.
FORM NO.  
(4/02)  
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
WARNING: This symbol points out important safety instructions which, if not followed, could  
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in  
this manual before attempting to operate this machine. Failure to comply with these instructions may  
result in personal injury. When you see this symbol - heed its warning.  
WARNING: Engine Exhaust, some of its constituents, and certain vehicle  
components contain or emit chemicals known to State of California to cause cancer  
and birth defects or other reproductive harm.  
DANGER: This machine was built to be operated according to the rules for safe operation in this  
manual. As with any type of power equipment, carelessness or error on the part of the operator can  
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.  
Failure to observe the following safety instructions could result in serious injury or death.  
2. Always wear safety glasses or safety goggles  
TRAINING  
during operation or while performing an adjustment  
1. Read, understand, and follow all instructions on the  
or repair, to protect eyes. Thrown objects which  
machine and in the manual(s) before attempting to  
ricochet can cause serious injury to the eyes.  
assemble and operate. Keep this manual in a safe  
3. Wear sturdy, rough-soled work shoes and close-  
place for future and regular reference and for  
ordering replacement parts.  
2. Be familiar with all controls and their proper  
fitting slacks and shirts. Loose fitting clothes or  
jewelry can be caught in movable parts. Never  
operate this machine in bare feet or sandals. Wear  
operation. Know how to stop the machine and  
leather work gloves when feeding material in the  
disengage them quickly.  
chipper chute.  
3. Never allow children under 16 years old to operate  
4. Before starting, check all bolts and screws for  
this machine. Children 16 years old and over  
should read and understand the operation  
instructions and safety rules in this manual and  
should be trained and supervised by a parent.  
proper tightness to be sure the machine is in safe  
working condition. Also, visually inspect machine  
for any damage at frequent intervals.  
5. Maintain or replace safety and instructions labels,  
4. Never allow adults to operate this machine without  
as necessary.  
proper instruction.  
5. Keep bystanders, helpers, pets, and children at  
least 75 feet from the machine while it is in  
operation. Stop machine if anyone enters the area.  
6. Never run an engine indoors or in a poorly  
ventilated area. Engine exhaust contains carbon  
monoxide, an odorless and deadly gas.  
7. Do not put hands and feet near rotating parts or in  
6. To avoid personal injury or property damage use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
Serious personal injury can occur when gasoline is  
spilled on yourself or your clothes which can ignite.  
Wash your skin and change clothes immediately.  
a. Use only an approved gasoline container.  
b. Extinguish all cigarettes, cigars, pipes, and  
the feeding chambers and discharge opening.  
other sources of ignition.  
Contact with the rotating impeller can amputate  
fingers, hands, and feet.  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the  
8. Never attempt to unclog either the feed intake or  
engine is hot or running.  
discharge opening, remove or empty vacuum bag,  
e. Allow engine to cool at least two minutes  
or inspect and repair the machine while the engine  
before refueling.  
is running. Shut the engine off and wait until all  
f. Never over fill fuel tank. Fill tank to no more  
moving parts have come to a complete stop.  
than 1/2 inch below bottom of filler neck to  
Disconnect the spark plug wire and ground it  
provide space for fuel expansion.  
against the engine.  
g. Replace gasoline cap and tighten securely.  
h. If gasoline is spilled, wipe it off the engine  
PREPARATION  
and equipment. Move machine to another  
area. Wait 5 minutes before starting the  
engine.  
1. Thoroughly inspect the area where the equipment  
is to be used. Remove all rocks, bottles, cans, or  
other foreign objects which could be picked up or  
thrown and cause personal injury or damage to the  
machine.  
3
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i. Never store the machine or fuel container  
inside where there is an open flame, spark,  
or pilot light (e.g. furnace, water heater,  
space heater, clothes dryer, etc.)  
j. To reduce a fire hazard, keep machine free  
of grass, leaves, or other debris build-up.  
Clean up oil or fuel spillage and remove any  
fuel soaked debris.  
9. Never operate without either the inlet nozzle or  
optional hose attachment properly attached to the  
machine. Never attempt to attach or change either  
attachment while the engine is running.  
10. Keep all guards, deflectors and safety devices in  
place and operating properly.  
11. Keep your face and body back and to the side of  
the chipper chute while feeding material into the  
machine to avoid accidental kickback injuries.  
12. Never operate this machine without good visibility  
or light. Always be sure of your footing and keep a  
firm hold on the handles.  
13. Do not operate this machine on a gravel surface.  
14. Do not operate this machine while under the  
influence of alcohol or drugs.  
15. Muffler and engine become hot and can cause a  
burn. Do not touch.  
k. Allow machine to cool at least 5 minutes  
before storing.  
OPERATION  
1. Do not put hands and feet near rotating parts or in  
the feeding chambers and discharge opening.  
Contact with the rotating impeller can amputate  
fingers, hands, and feet.  
2. Before starting the machine, make sure the chipper  
chute, feed intake, and cutting chamber are empty  
and free of all debris.  
16. Never pick up or carry machine while the engine is  
running.  
3. Thoroughly inspect all material to be shredded and  
remove any metal, rocks, bottles, cans, or other  
foreign objects which could cause personal injury  
or damage to the machine.  
MAINTENANCE AND STORAGE  
1. Never tamper with safety devices. Check their  
proper operation regularly.  
4. If the impeller strikes a foreign object or if your  
machine should start making an unusual noise or  
vibration, immediately shut the engine off. Allow the  
impeller to come to a complete stop. Disconnect  
the spark plug wire, ground it against the engine  
and perform the following steps:  
2. Check bolts and screws for proper tightness at  
frequent intervals to keep the machine in safe  
working condition. Also, visually inspect machine  
for any damage and repair, if needed.  
3. Before cleaning, repairing, or inspecting, stop the  
engine and make certain the impeller and all  
moving parts have stopped. Disconnect the spark  
plug wire and ground it against the engine to  
prevent unintended starting.  
4. Do not change the engine governor settings or  
overspeed the engine. The governor controls the  
maximum safe operating speed of the engine.  
5. Maintain or replace safety and instruction labels, as  
necessary.  
a. Inspect for damage.  
b. Repair or replace any damaged parts.  
c. Check for any loose parts and tighten to  
assure continued safe operation.  
5. Do not allow an accumulation of processed  
material to build up in the discharge area. This can  
prevent proper discharge and result in kickback of  
material through the feed opening.  
6. Do not attempt to shred or chip material larger than  
specified on the machine or in this manual.  
Personal injury or machine damage could result.  
7. Never attempt to unclog either the feed intake or  
discharge opening while the engine is running.  
Shut the engine off, wait until all moving parts have  
stopped, disconnect the spark plug wire and  
ground it against the engine before clearing debris.  
8. Never operate without vacuum bag and discharge  
chute properly attached to the machine. Never  
empty or change vacuum bag while the engine is  
running. Zippered end of vacuum bag must be kept  
closed at all times during operation.  
6. Follow this manual for safe loading, unloading,  
transporting, and storage of this machine.  
7. Never store the machine or fuel container inside  
where there is an open flame, spark or pilot light  
such as a water heater, furnace, clothes dryer, etc.  
8. Always refer to the operators manual for proper  
instructions on off-season storage.  
9. If the fuel tank has to be drained, do this outdoors.  
10. Observe proper disposal laws and regulations for  
gas, oil, etc. to protect the environment.  
4
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WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,  
understand and follow the warnings and instructions in this manual and on the machine.  
NOTE: Not all safety labels may apply to your Yard Vacuum.  
SECTION 2: ASSEMBLING YOUR YARD VACUUM  
IMPORTANT: This unit is shipped without gasoline or oil  
in the engine. Be certain to service engine with gasoline  
and oil as instructed in the separate engine manual  
before operating your machine.  
Blower Chute  
Upper  
Handle  
NOTE: Reference to right or left hand side of the Yard  
Vacuum is observed from the operating position.  
Wing  
Rope  
Nuts  
Guide  
Removing Unit From Carton  
Remove staples, break glue on top flaps, or cut  
tape at carton end and peel along top flap to open  
carton.  
Remove loose parts if included with unit (i.e.,  
operators manual, etc.)  
Cut along corners, lay carton down flat, and remove  
packing material.  
Roll or slide unit out of carton and check carton  
thoroughly for loose parts.  
Lower  
Handle  
Loose Parts In Carton (See Figure 1)  
Hose  
Assembly  
Handle Assembly  
Bag  
Bag  
Blower Chute (If Equipped)  
Hose Assembly  
Disconnecting Spark Plug Wire  
Before setting up your Yard Vacuum, disconnect the  
spark plug wire from the spark plug and ground to a  
stud on the engine.  
Figure 1  
5
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Attaching The Handle  
Unfold the upper handle until it aligns with the lower  
handle.  
Hose  
Secure the two handles by tightening the wing nuts  
(carriage bolts must be seated properly into the  
handle). See Figure 1  
Remove the hairpin clips from the handle brackets  
on the Yard Vacuum and remove the carriage bolts  
and wing nuts from the lower handle. See Figure 2.  
Place the bottom holes in lower handle over pins on  
handle brackets and secure with hairpin clips.  
Insert carriage bolts through upper hole in lower  
handle from the outside and secure with wing nuts.  
Adapter  
Spring  
Loaded Pin  
Figure 3  
Wing Nuts  
Attaching The Bag  
Grasp bag handle with one hand and slide locking  
rod on mounting bracket with other hand toward  
engine. Use the end of mounting bracket as  
leverage when sliding the locking rod. See Figure 4.  
Slip bag over the rim of the discharge opening and  
release locking rod to secure bag in place.  
Place the straps on the bag over the lower handle,  
hooking them on the studs.  
Carriage Bolt  
Hairpin Clip  
Snap bag clip to the top of the lower handle.  
NOTE: The safety switch button attached to the  
mounting bracket must be fully depressed by the front  
tab on the bag handle when securing the bag or the  
engine will not start.  
Figure 2  
Loosen the wing nut that secures the rope guide to  
the right side of upper handle.  
Pull the starter rope out of the engine slowly and  
slip the starter rope into the rope guide. Tighten the  
wing nut.  
Bag Handle  
Straps  
Stud  
Attaching The Hose Assembly  
Slide hose adapter of hose assembly into the base  
adapter located on the left front of the Yard  
Vacuum. See Figure 3.  
Pull spring loaded pin out on the base and align pin  
with the first hole in the hose adapter.  
Release the pin to lock the hose in place.  
Connect the hose handle near nozzle end of hose  
to the side bracket on the upper handle. Refer to  
Figure 6.  
Front Tab  
Snap hose handle to the lower handle bracket to  
secure in place and lay hose tubing on side bracket  
hanger next to chipper chute. Refer to Figure 6.  
Locking  
Rod  
Stud  
Figure 4  
6
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Attaching The Blower Chute (If Equipped)  
Blower  
Chute  
Grasp blower chute with one hand and slide locking  
rod on mounting bracket with other hand toward  
engine. Use end of mounting bracket as leverage  
when sliding the locking rod. See Figure 5.  
Slip blower chute over rim of the discharge opening  
and release locking rod to secure chute in place.  
Make sure the safety switch button is fully  
depressed by the front tab on the blower chute.  
Raise the nozzle height to the highest setting when  
using the blower chute. Refer to nozzle height  
adjustment in the OPERATION section.  
Front  
Tab  
Locking  
Rod  
Front  
Tab  
Locking  
Rod  
Figure 5  
SECTION 3: KNOW YOUR YARD VACUUM  
Starter Handle  
Bag  
Side Bracket  
Bag Handle  
Handle Bracket  
Hose Handle  
Nozzle/Hose  
Vac Handle  
Hose Assembly  
Nozzle  
Blower Chute  
Chipper Chute  
Side Hanger  
Bracket  
Nozzle Height  
Adjustment Lever  
Figure 6  
Read this operators manual and safety rules before  
operating your Yard Vacuum. Compare the illustrations  
in Figure 6 with your unit to familiarize yourself with the  
location of various controls and adjustments.  
Starter Handle  
The starter handle is attached to the right upper handle.  
Stand behind unit and pull the starter handle to start  
engine.  
Bag  
WARNING: The operation of any Yard  
Vacuum can result in foreign objects  
being thrown into the eyes, which can  
result in severe eye damage. Always wear  
safety glasses, provided with the Yard  
Vacuum, for operating this equipment or  
while performing any adjustments or  
repairs on it.  
Collects shredded material fed through the chipper  
chute or vacuumed through the nozzle or hose.  
Bag Handle  
Used to grasp bag in order to assist in attaching,  
removing, and emptying bag.  
7
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Chipper Chute  
Hose Handle  
Allow twigs and small branches up to 1 1/2in diameter  
to be fed into the impeller for chipping.  
Used to guide hose assembly when vacuuming.  
Nozzle/Hose Vac Handle  
Blower Chute (If Equipped)  
The nozzle/hose vac handle is located on top of the  
nozzle and it is used to regulate the vacuum between  
the nozzle and the hose assembly.  
When attached to unit the blower chute is used to blow  
or scatter yard waste such as leaves, pine needles, or  
small twigs across yard.  
Throttle Control Lever (Not Shown)  
Nozzle Height Adjustment Lever  
Used to adjust the nozzle ground clearance ranging  
approximately 5/8to 4 1/8.  
The throttle control lever is located on the engine. It  
controls the engines speed and stops the engine. See  
separate engine manual packed with unit for details.  
Nozzle  
Engine Controls  
Yard waste such as leaves or pine needles can be  
vacuumed up through the nozzle for shredding.  
See the separate engine manual for the location and  
function of the controls on the engine.  
Hose Assembly  
Stopping Engine  
Used as an alternative to the nozzle to vacuum yard  
waste such as leaves or pine needles in hard to reach  
places.  
Move throttle control lever to STOP or OFF  
position.  
Disconnect spark plug wire from spark plug and  
ground against the engine.  
SECTION 4: OPERATING YOUR YARD VACUUM  
WARNING: The operation of the Yard  
Vacuum can result in foreign objects  
being thrown into the eyes, which can  
damage your eyes severely. Always wear  
the safety glasses provided with this unit  
or eye shields before chipping or blowing  
and while performing any adjustments or  
repairs.  
Engines with primer:  
Prime engine as instructed in separate engine  
manual.  
The throttle control is located on the engine. Move  
engine throttle control lever to FAST or ON position.  
Stand behind unit, grasp starter handle and pull  
rope out slowly until engine reaches start of  
compression cycle (rope will pull slightly harder at  
this point).  
Pull rope with a rapid, continuous, full arm stroke.  
Keep a firm grip on starter handle. Let rope rewind  
slowly.  
Repeat previous steps until engine fires. When  
engine starts, move choke control (if equipped)  
gradually to RUN position.  
Gas And Oil Fill-Up  
Service the engine with gasoline and oil as instructed in  
the separate engine manual packed with your Yard  
Vacuum. Read instructions carefully.  
WARNING: Never fill fuel tank indoors with  
engine running or until the engine has  
been allowed to cool for at least two  
minutes after running.  
WARNING: Never run the engine indoors  
or in a poorly ventilated area. Engine  
exhaust contains carbon monoxide, an  
odorless and deadly gas.  
Starting Engine  
Attach spark plug wire to spark plug. Make certain  
the metal cap on the end of the spark plug is  
fastened securely over the metal tip on the spark  
plug.  
To Empty Bag  
Unhook bag straps from the lower handle and  
unsnap bag clip from the top of lower handle.  
See Figure 7.  
Grasp bag handle with one hand and pull lock rod  
on mounting bracket with other hand toward engine  
to release.  
Remove bag from rim of the discharge opening.  
Refer to Figure 4.  
Twist the two buttons on the back of the bag to  
unlock and empty contents. See Figure 7.  
Make sure safety switch wire is connected to  
engine and properly grounded.  
Engines with choke lever:  
Move choke lever on engine to CHOKE position. (A  
warm engine may not require choking).  
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Hold bag handle and bag clip while emptying the  
contents.  
Compress bag opening and fold inner flap over  
opening.  
Fold outer flap over inner flap and insert buttons on  
the bag through metal outlets.  
Twist the buttons to lock bag.  
Nozzle/Hose  
Vac Handle  
(Top Position)  
Buttons  
Bag Clip  
Inner Flap  
Bag Handle  
Spring Loaded Pin  
(First Hole)  
Outer Flap  
Figure 8  
IMPORTANT: The flail screen is located inside the  
housing in the discharge area. If the flail screen  
becomes clogged, remove and clean as instructed in  
SECTION 5: MAINTAINING YOUR YARD VACUUM.  
For best performance, it is also important to keep the  
chipper blade sharp.  
Strap  
WARNING: Do not at any time make any  
adjustments without first stopping engine  
and disconnecting spark plug wire.  
Figure 7  
To Remove Blower Chute  
Using the Hose Assembly  
Grasp blower chute with one hand and pull lock rod  
on mounting bracket with other hand toward engine  
to release. Refer to Figure 5.  
Place nozzle/hose vac handle in the bottom  
position on the nozzle to redirect vacuum to the  
hose assembly. See Figure 9.  
Remove blower chute from rim of the discharge  
opening.  
The spring loaded pin must be in the second hole of  
the hose adapter to operate the hose assembly.  
Unhook the hose from upper handle bracket and  
grasp the hose handle to guide while vacuuming  
yard waste such as leaves or pine needles in hard  
to reach places.  
Using the Nozzle Vacuum  
Place nozzle/hose vac handle in the top position on  
the nozzle to vacuum through nozzle. See Figure 8.  
The spring loaded pin must be in the first hole of the  
hose adapter to operate the nozzle vac.  
Place both hands on top of upper handle to push  
unit over yard waste.  
Nozzle/Hose  
Vac Handle  
(Bottom Position)  
Yard waste such as leaves and pine needles can be  
vacuumed up through the nozzle for shredding. After  
material has been shredded by the flail blades on the  
impeller assembly, it will be discharged into catcher bag  
or through blower chute. Do not attempt to shred or chip  
any material other than vegetation found in a normal  
yard (i.e. branches, leaves, twigs, etc.) Avoid fibrous  
plants such as tomato vines until they are thoroughly  
dried out. Materials such as stalks or heavy branches  
up to 1 1/2in diameter may be fed into the chipper  
chute.  
Spring Loaded Pin  
(Second Hole)  
Figure 9  
9
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Nozzle Height Adjustment  
The nozzle can be adjusted to any six positions,  
ranging from 5/8to 4 1/8ground clearance. The  
nozzle height has to be adjusted according to the  
conditions. Move the height adjustment levers forward  
or backward to adjust the nozzle upwards or  
downwards. See Figure 10.  
NOTE: In general, raise the nozzle height to vacuum a  
thick layer of leaves or to operate with the blower chute  
and lower the nozzle height for smoother surfaces.  
Nozzle Height  
Adjustment  
Lever  
Nozzle  
Figure 10  
SECTION 5: MAINTAINING YOUR YARD VACUUM  
Customer Responsibilities  
MAINTENANCE  
SCHEDULE  
SERVICE  
DATES  
Lubricate Wheels  
Lubricate Nozzle Levers  
Lubricate Locking Rod  
Lubricate Nozzle/Hose Handle  
Check Chipper Blade  
Change Oil  
Check Air Filter  
Clean Engine  
Check Spark Plug  
WARNING: Always stop engine and  
disconnect spark plug wire before  
cleaning, lubricating or doing any kind of  
maintenance on your machine.  
Locking Rod: Lubricate the locking rod with light oil to  
ease the application of attaching on or removing bag or  
blower chute. Refer to Figure 6.  
Nozzle/Hose Vac Handle: Lubricate the nozzle/hose  
vac handle on top of nozzle once a season with light oil.  
Refer to Figure 6.  
Lubrication  
Wheels: Lubricate each wheel shoulder screw once a  
Engine: Follow the separate engine manual packed  
season with light oil. Refer to Figure 6.  
with you unit for lubrication instructions.  
Nozzle height adjustment levers: Lubricate the pivot  
points of the nozzle height adjustment levers once a  
season with light oil. Refer to Figure 6.  
10  
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Maintenance  
Engine  
Refer to the separate engine manual for all engine  
maintenance instructions.  
Check engine oil level before each use as  
instructed in the separate engine manual packed  
with your unit. Read and follow instructions  
carefully.  
Clean air cleaner every 25 hours under normal  
conditions or once a season. Clean every few hours  
under extremely dusty conditions. To service the air  
cleaner, refer to the separate engine manual  
packed with your unit.  
Remove  
Hex Screw  
The spark plug should be cleaned and the gap  
reset once a season. Check engine manual for  
correct plug type and gap specifications.  
Figure 12  
Sharpening Or Replacing Chipper Blade  
Removing The Flail Screen  
Because the engine on this unit has a tapered  
If the discharge area becomes clogged, remove the flail  
screen and clean area as follows:  
crankshaft, a special impeller tool (part number 753-  
0900) is required to remove the impeller assembly. For  
further assistance, contact your local service dealer.  
Stop the engine and make certain the Yard  
Vacuum has come to a complete stop.  
Disconnect spark plug wire from spark plug and  
ground against the engine.  
Remove the bag or blower chute from the unit as  
instructed in the OPERATION section to obtain  
access to flail screen. See Figure 11.  
NOTE: When tipping the unit, empty the fuel tank and  
keep spark plug side up.  
Disconnect the spark plug wire and ground it away  
from the spark plug.  
Remove the front hubcaps, lock nuts, front wheels,  
and wave washers that attach to the pivot arm  
assemblies. See Figure 13.  
Hex Screw &  
Flat Washer  
Remove the shoulder screws and bell washers that  
go through the pivot arms and height bracket  
adjusters to the front support brace.  
Pivot Arm Assembly  
Bell Washer  
Wave Washer  
Hubcap  
Lock Nut  
Flail Screen  
Figure 11  
Remove hex screw on right side of unit that  
attaches to the fail screen. It may be necessary to  
remove the hose bracket hanger to get access to  
the hex screw. See Figure 12.  
Height Adjustment  
Bracket  
Shoulder  
Screw  
Lock Nut  
Remove hex screw and flat washer on top of rear  
housing mounting bracket and the lock nut that  
secures flail screen. See Figure 11.  
Remove and clean the screen by scraping or  
washing with water. Reinstall the flail screen.  
Figure 13  
Remove the three screws on the upper housing  
that secure the nozzle cover and the nine screws  
that secure the lower housing to the upper housing.  
See Figure 14.  
11  
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Apply lubricant to the threads of impeller removal  
tool and then thread the tool into the crankshaft.  
Stop when the impeller assembly can move on the  
crankshaft.  
Housing  
Screws  
Remove the impeller assembly from the crankshaft.  
Unthread the impeller removal tool from the  
impeller assembly.  
Remove the blade using a 3/16allen wrench on  
the outside of the blade and 1/2wrench on the  
impeller assembly.  
Replace or sharpen chipper blade.  
When sharpening blade, protect hands by using  
gloves and follow the original angle of grind.  
Reassemble by performing the previous steps in  
reverse order.  
Tighten blade screws to 210-250 in-lbs.  
Tighten impeller bolt to 375-425 in-lbs.  
Lower Housing  
Screws  
Nozzle  
Screws  
NOTE: Make certain chipper blade is reassembled with  
the sharp edge facing upward. See Figure 16.  
Figure 14  
Remove lock nut that secures flail screen to the  
lower housing. The flail screen does not have to be  
removed. Refer to Figure 11.  
Chipper  
Blade  
Flail  
Blade  
Remove the hex bolt, lock washer, and flat washer  
that secure the impeller assembly to the crankshaft.  
See Figure 15.  
Impeller  
Assembly  
Upper  
Housing  
Chipper  
Blade  
Figure 16  
Impeller  
Assembly  
Storing Your Yard Vacuum  
Clean the equipment thoroughly.  
Wipe equipment with a oiled rag to prevent rust.  
Refer to engine manual for correct engine storage  
instructions.  
Store unit in a clean, dry area. Do not store next to  
corrosive materials such as fertilizer.  
Hex Bolt  
Lock Washer  
Flat Washer  
Flail  
Blade  
BOTTOM VIEW  
Figure 15  
12  
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SECTION 6: TROUBLESHOOTING  
Problem  
Cause  
Remedy  
Engine fails to start  
1. Spark plug wire disconnected.  
2. Fuel tank empty or stale fuel.  
3. Throttle control lever not in correct  
starting position. (If Equipped)  
4. Choke not in CHOKE position.  
5. Blocked fuel line.  
1. Connect wire to spark plug.  
2. Fill tank with clean, fresh gasoline.  
3. Move throttle lever to FAST position.  
4. Move choke to CHOKE position.  
5. Clean fuel line.  
6. Faulty spark plug.  
6. Clean, adjust gap, or replace.  
Engine runs erratic  
1. Spark plug wire loose.  
2. Unit running on CHOKE.  
1. Connect and tighten spark plug wire.  
2. Move choke lever (if equipped) to OFF  
position.  
3. Blocked fuel line or stale fuel.  
3. Clean fuel line; fill tank with clean, fresh  
gasoline  
4. Water or dirt in fuel system.  
5. Dirty air cleaner.  
6. Carburetor out of adjustment.  
4. Drain fuel tank. Refill with fresh fuel.  
5. Clean or replace air cleaner.  
6. See authorized service dealer.  
Too much vibration  
Engine overheats  
1. Loose parts or damaged impeller.  
1. See authorized service dealer.  
1. Engine oil level low.  
2. Dirty air cleaner.  
3. Carburetor not adjusted properly.  
1. Fill crankcase with proper oil.  
2. Clean or replace air cleaner.  
3. See authorized service dealer.  
Occasional skip (hesitates) 1. Spark plug gap too close.  
at high speed  
1. Adjust gap to .030.  
Unit does not discharge  
1. Discharge chute clogged.  
1. Stop engine immediately and  
disconnect spark plug wire. Clean flail  
screen and inside of discharge opening.  
2. Stop engine and disconnect spark plug  
wire. Remove lodged object.  
2. Foreign object lodged in impeller.  
3. Low engine RPM  
4. Vacuum bag is full.  
3. Always run engine at full throttle.  
4. Empty bag.  
Rate of discharge slows  
considerably or  
composition of discharged  
material changes.  
1. Low engine RPM.  
2. Chipper blade dull.  
1. Always run engine at full throttle.  
2. Replace chipper blade or see your  
authorized service dealer.  
NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer.  
13  
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Model 24A-060F063  
1
2
3
17  
8
5
4
6
13  
4
9
11  
7
12  
7
15  
16  
14  
18  
19  
21  
11  
20  
22  
23  
48  
33  
34  
35  
32  
24  
25  
47  
46  
31  
30  
55  
29  
44  
27  
28  
26  
4
31  
49  
45  
51  
24  
40  
36  
50  
37  
43  
42  
41  
38  
11  
56  
39  
53  
52  
4
49  
54  
14  
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Model 24A-060F063  
Ref.  
Ref.  
No.  
Part No.  
No.  
Part Description  
Foam Grip  
Part No.  
Part Description  
1.  
2.  
720-0295  
749-0438D  
720-0279  
712-3004A  
710-1205  
781-1056  
710-0528  
720-0314  
710-1174  
710-0604A  
681-0174  
749-0907B  
711-1293  
710-0703  
712-0397  
751B282175  
725-1700  
725-3166  
731-1613  
710-0224  
629-0920  
714-0104  
736-0264  
732-0962  
781-0778A  
747-1153  
710-3195  
710-3025  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
53.  
54.  
55.  
56.  
710-0502A  
710-0751  
731-2484  
716-0104  
732-3035  
711-1571  
736-3020  
710-0969  
710-0425  
781-1042  
726-0454  
710-3008  
681-0122  
738-1167  
736-0371  
781-1058  
712-3027  
748-0457  
731-2478  
710-3288  
723-0295  
749-1270  
764-0648  
07071  
Hex Washer Screw 3/8-16 x 1.25  
Hex Cap Screw 1/4-20 x .620  
Hose Base Adapter  
E Ring .500 Dia  
Upper Handle  
3.  
Knob  
4.  
Flange Lock Nut 5/16-18  
Eye Bolt  
5.  
Compression Spring  
Clevis Pin  
6.  
Upper Handle Bracket  
Hex Cap Screw 5/16-18 x 1.25  
Handle Knob 5/16-18  
Carriage Bolt  
7.  
Flat Washer ..271 ID x .630 OD  
Screw #12-16 x 1.0  
Machine Screw #10 - 24 x .625  
Upper Housing  
8.  
9.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
Hex Washer Screw 5/16-18 x.625  
Lower Handle Bracket  
Lower Handle  
U-Clip Lock Nut 5/16-18  
Hex Cap Screw 5/16-18 x.75  
Chipper Chute Assembly  
Stud 5/16-18 x .56  
Studs  
Carriage Screw 1/4-20 x.75  
Wing Nut 1/4-20  
Flat Washer .343 ID x .880 OD  
Hose Bracket Hanger  
Hex Flange Nut 1/4-20  
Spacer  
Shroud  
Switch Cover  
Safety Switch  
Safety Switch Cover  
Hex Washer Screw #10-16 x.50  
Wire Harness  
Hose Nozzle  
Hex Cap Screw 1/4-20 x 2.625  
Adjustment Clamp  
Cotter Pin  
Nozzle Handle  
Flat Washer.330 ID x.630 OD  
Compression Spring  
Mounting Bracket  
Lock Rod  
Vacuum Hose  
Handle Grip  
731-2292  
736-0607  
712-0161  
Hose Adapter  
External L-Washer 5/16  
Hex Lock Nut #10 - 24  
Hex Cap Screw 5/16-18 x 4.5  
Hex Cap Screw 5/16-18 x.625  
15  
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Model 24A-060F063  
58  
1
59  
2
3
60  
4
5
6
7
10  
8
11  
12  
9
14  
13  
16  
17  
23  
15  
18  
21  
56  
19  
27  
26  
17  
15  
37  
22  
24  
28  
25  
30  
39  
41  
29  
31  
20  
36  
51  
43  
44  
38  
32  
33  
46  
34  
45  
40  
44  
49  
35  
42  
53  
42  
55  
39  
57  
47  
48  
50  
52  
54  
16  
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Model 24A-060F063  
Ref.  
Ref.  
No.  
Part No.  
No.  
Part Description  
Bag Assembly  
Part No.  
732-1150  
Part Description  
Torsion Spring RH  
1.  
664-0095  
681-0154  
710-1054  
781-0490  
681-0152  
781-0735  
719-0329  
715-0166  
711-1401  
736-0247  
736-0217  
710-0818  
710-3038  
781-0721A  
712-3004A  
712-3027  
736-0142  
714-0225  
711-1560  
731-2293  
781-1064  
732-1156  
726-0106  
711-1551  
712-0161  
736-0400  
731-2485  
710-1156  
750-1294  
732-3118  
732-1151  
32.  
33.  
34.  
35.  
36.  
37.  
2.  
Screen Assembly  
Hex Screw 5/16-24 x 1.0  
Chipper Blade  
731-2294  
711-1582  
781-0725A  
781-0777  
681-0155  
681-0156  
714-0104  
710-3025  
736-0105  
734-04007  
736-0232  
738-1015  
731-0981A  
781-0785  
738-1185  
741-0751  
682-0113  
720-0426  
732-1026  
736-0741  
738-1173  
734-2004A  
712-0431  
726-0453  
712-0158  
736-0314  
OEM-290-012  
764-0632  
631-0083  
Nozzle Door  
3.  
Rod .25 x 1.25 Lg  
4.  
Front Wheel Support Brace  
Rear Wheel Support Brace  
Handle Bracket Assy LH  
Handle Brkt Assy RH (Not Shown)  
Cotter Pin  
5.  
Impeller Assembly  
Pin Clip  
6.  
7.  
Flail Blade  
8.  
Spiral Pin  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
53.  
54.  
55.  
56.  
57.  
58.  
59.  
60.  
9.  
Clevis Pin  
Hex Cap Screw 5/16-18 x.625  
Bell Washer.401 ID x.870 OD  
Wheel 9 x 2  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
Flat Washer.375 ID x 1.25 OD  
Lock Washer 3/8  
Hex Cap Screw 3/8-24 x 2.0  
Hex Cap Screw 5/16-18 x .875  
Lower Housing  
Wave Washer .531 ID x .781 OD  
Shoulder Screw 3/8-16  
Hubcap  
Flange Lock Nut 5/16-18  
Hex Flange Nut 1/4-20  
Flat Washer .281 ID x .50 OD  
Cotter Pin  
Height Adjustment Bracket  
Stud 5/16-18 .56 x .75  
Height Adjustment Bearing  
Pivot Arm Assembly  
Height Adjustment Knob  
Spring Lever  
Pivot Rod  
Nozzle  
Base Adapter Door  
Torsion Spring  
Bell Washer .760 ID x .25 OD  
Shoulder Screw .750 ID x .625 OD  
Wheel 8 x 2  
Cap Speed Nut 1/4  
Pivot Rod  
Flange Lock Nut 3/8-16  
Lock Nut 3/8-16  
Hex Lock Nut #10-24  
Flat Washer .194 ID x .62 OD  
Nozzle Door Lever  
Hex Screw #10-24 x 1.25  
Shoulder Spacer  
Extension Spring  
Torsion Spring LH  
Hex Lock Nut 5/16-18  
Thrust Washer .375 ID x .70 OD  
Blower Chute (If Equipped)  
Bag  
Chute Assembly  
17  
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Notes  
18  
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19  
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MANUFACTURERS LIMITED WARRANTY FOR:  
The limited warranty set forth below is given by Troy-Bilt  
LLC with respect to new merchandise purchased and used  
in the United States, its possessions and territories.  
d.  
Troy-Bilt LLC does not extend any warranty for  
products sold or exported outside of the United  
States, its possesions and territories, except those  
sold through Troy-Bilt LLCs authorized channels of  
export distribution.  
Parts that are not genuine Troy-Bilt parts are not  
covered by this warranty.  
Service completed by someone other than an  
authorized service dealer is not covered by this  
warranty.  
Troy-Bilt LLC warrants this product against defects for a  
period of two (2) years commencing on the date of original  
purchase and will, at its option, repair or replace, free of  
charge, any part found to be defective in materials or  
workmanship. This limited warranty shall only apply if this  
product has been operated and maintained in accordance  
with the Operators Manual furnished with the product, and  
has not been subject to misuse, abuse, commercial use,  
neglect, accident, improper maintenance, alteration,  
vandalism, theft, fire, water, or damage because of other  
peril or natural disaster. Damage resulting from the  
installation or use of any accessory or attachment not  
approved by Troy-Bilt LLC for use with the product(s)  
covered by this manual will void your warranty as to any  
resulting damage.  
e.  
f.  
g.  
Transportation charges and service calls are not  
covered.  
No implied warranty, including any implied warranty of  
merchantability of fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the parts as identified. No other  
express warranty, whether written or oral, except as  
mentioned above, given by any person or entity,  
including a dealer or retailer, with respect to any  
product, shall bind Troy-Bilt LLC. During the period of  
the warranty, the exclusive remedy is repair or  
replacement of the product as set forth above.  
Normal wear parts or components thereof are subject to  
separate terms as follows: All normal wear parts or  
component failures will be covered on the product for a  
period of 90 days regardless of cause. After 90 days, but  
within the two year period, normal wear part failures will be  
covered ONLY IF caused by defects in materials or  
workmanship of OTHER component parts. Normal wear  
parts and components include, but are not limited to:  
batteries, belts, blades, blade adapters, grass bags, rider  
deck wheels, seats, snow thrower skid shoes, shave plates,  
auger spiral rubber, and tires.  
The provisions as set forth in this warranty provide the  
sole and exclusive remedy arising from the sale. Troy-  
Bilt LLC shall not be liable for incidental or  
consequential loss or damage including, without  
limitation, expenses incurred for substitute or  
replacement lawn care services or for rental expenses  
to temporarily replace a warranted product.  
HOW TO OBTAIN SERVICE: Warranty service is  
available, WITH PROOF OF PURCHASE, through your  
local authorized service dealer. To locate the dealer in your  
area, check your Yellow Pages, or contact Troy-Bilt LLC at  
P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-  
866-840-6483 or 1-330-558-7220, or log on to our Web site  
Some states do not allow the exclusion or limitation of  
incidental or consequential damages, or limitations on how  
long an implied warranty lasts, so the above exclusions or  
limitations may not apply to you.  
In no event shall recovery of any kind be greater than the  
amount of the purchase price of the product sold.  
Alteration of safety features of the product shall void  
this warranty. You assume the risk and liability for loss,  
damage, or injury to you and your property and/or to others  
and their property arising out of the misuse or inability to  
use the product.  
This limited warranty does not provide coverage in the  
following cases:  
a.  
The engine or component parts thereof. These items  
carry a separate manufacturers warranty. Refer to  
applicable manufacturers warranty for terms and  
conditions.  
This limited warranty shall not extend to anyone other than  
the original purchaser or to the person for whom it was  
purchased as a gift.  
b.  
c.  
Log splitter pumps, valves, and cylinders have a  
separate one year warranty.  
HOW STATE LAW RELATES TO THIS WARRANTY:  
This limited warranty gives you specific legal rights, and you  
may also have other rights which vary from state to state.  
Routine maintenance items such as lubricants,  
filters, blade sharpening, tune-ups, brake  
adjustments, clutch adjustments, deck adjustments,  
and normal deterioration of the exterior finish due to  
use or exposure.  
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220  
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