Bolens Tiller 12229 User Manual

OWNERS MANUAL  
Rear-Tine Tiller  
Safety  
Assembly  
Features and Controls  
Operation  
Maintenance  
Parts List  
SAFETY FIRST!  
Before operating this equipment, read this  
Owner's Manual and the separate manual  
supplied by the engine manufacturer.  
Model  
12229  
GARDEN WAY INCORPORATED  
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3
Section  
Safety  
1
SPARK ARRESTER WARNING TO RESIDENTS  
OF CALIFORNIA AND SEVERAL OTHER STATES  
Under California law, and under the laws of sev-  
eral other states, you are not permitted to operate an  
internal combustion engine using hydrocarbon fuels  
on any forest, brush, hay, grain, or grass covered  
land; or land covered by any flammable agricultural  
crop without an engine spark arrester in continuous  
effective working order.  
Forward Clutch Bail  
Depth Regulator  
The engine on the unit is an internal combustion  
engine which burns gasoline, a hydrocarbon fuel,  
and must be equipped with a spark arrester muffler  
in continuous effective working order. The spark  
arrester must be attached to the engine exhaust  
system in such a manner that flames or heat from  
the system will not ignite flammable material.  
Failure of the owner/operator of the unit to comply  
with this regulation is a misdemeanor under Cali-  
fornia law (and other states) and may also be a viola-  
tion of other state and/or federal regulations, laws,  
ordinances or codes. Contact your local fire marshal  
or forest service for specific information about which  
regulations apply in your area.  
Tine Hood Flap  
Standard-  
Rotating-  
Tines (SRT)  
Wheel Drive Pin  
(on each wheel)  
Figure 1-1: Tiller features and controls. See separate Engine Owners Manual  
to identify engine controls.  
3. Do not operate the tiller without  
wearing adequate outer garments. Avoid  
loose garments or jewelry that could get  
caught in moving parts.  
e. Replace all fuel tank and container  
Training  
caps securely.  
1. Carefully read this Owners  
Manual, the separate Engine  
f. If fuel is spilled, do not attempt to  
start the engine, but move the  
machine away from the area of  
spillage and avoid creating any  
source of ignition until fuel vapors  
have dissipated.  
Owners Manual, and any  
4. Do not operate the tiller when barefoot  
or wearing sandals, sneakers, or light  
footwear. Wear protective footwear that  
will improve footing on slippery surfaces.  
other literature you may receive. Be thor-  
oughly familiar with the controls and the  
proper use of the tiller and its engine.  
Know how to stop the unit and disengage  
the controls quickly.  
5. Do not till near underground electric  
cables, telephone lines, pipes or hoses. If  
in doubt, contact your telephone or utility  
company.  
7. Never make adjustments when engine  
is running (unless recommended by  
manufacturer).  
2. Never allow children to operate the  
tiller. Never allow adults to operate the  
tiller without proper instruction.  
Operation  
1. Do not put hands or feet near or under  
6. Warning: Handle fuel with care; it is  
highly flammable and its vapors are explo-  
sive. Take the following precautions:  
3. Keep the area of operation clear of all  
persons, particularly children and pets.  
4. Keep in mind that the operator or user  
is responsible for accidents or hazards  
occurring to other people, their property,  
and themselves.  
rotating parts.  
a. Store fuel in containers specifically  
2. Exercise extreme caution when on or  
crossing gravel drives, walks, or roads.  
Stay alert for hidden hazards or traffic. Do  
not carry passengers.  
designed for this purpose.  
b. The gas cap shall never be removed  
or fuel added while the engine is run-  
ning. Allow the engine to cool for  
several minutes before adding fuel.  
Preparation  
1. Thoroughly inspect the area where the  
tiller is to be used and remove all foreign  
objects.  
3. After striking a foreign object, stop the  
engine, remove the wire from the spark  
plug wire and prevent it from touching the  
spark plug. Thoroughly inspect the  
machine for any damage and repair the  
damage before restarting and operating  
the machine.  
c. Keep matches, cigarettes, cigars,  
pipes, open flames, and sparks  
away from the fuel tank and fuel  
container.  
2. Be sure all tiller controls are released  
and both wheels are in the Wheel Drive  
position before starting the engine.  
d. Fill fuel tank outdoors with extreme  
care. Never fill fuel tank indoors.  
Use a funnel or spout to prevent  
spillage.  
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4
Section 1: Safety  
4. Exercise caution to avoid slipping or  
falling.  
operating precautions to assist you in  
maintaining control of the tiller:  
24. Do not touch engine parts which may  
be hot from operation. Let parts cool down  
sufficiently.  
5. If the unit should start to vibrate abnor-  
mally, stop the engine, disconnect the  
spark plug wire and prevent it from  
touching the spark plug, and check imme-  
diately for the cause. Vibration is gener-  
ally a warning of trouble.  
a. Walk behind and to one side of the  
tiller, using one hand on the han-  
dlebars. Relax your arm, but use a  
secure hand grip.  
25. Please remember: You can always  
stop the tines and wheels by releasing the  
Forward Clutch Bail or by moving the igni-  
tion switch and/or throttle control lever on  
the engine to OFFor STOP.  
b. Use shallower depth regulator set-  
tings, working gradually deeper  
with each pass.  
6. Stop the engine, disconnect the spark  
plug wire and prevent it from touching the  
spark plug, whenever you leave the oper-  
ating position, before unclogging the tines,  
or when making any repairs, adjustments  
or inspections.  
26. To load or unload the tiller, see the  
instructions in Section 4 of this Manual.  
c. Use slower engine speeds.  
d. Clear the tilling area of all large  
stones, roots and other debris.  
27. Use extreme caution when reversing  
or pulling the machine towards you.  
e. Avoid using downward pressure on  
the handlebars. If need be, use  
slight upward pressure to keep the  
tines from digging too deeply.  
28. Start the engine carefully according to  
instructions and with feet well away from  
the tines.  
7. Take all possible precautions when  
leaving the machine unattended. Stop the  
engine. Disconnect the spark plug wire  
and move it away from the spark plug. Be  
sure that both wheels are in the Wheel  
Drive position.  
29. Never pick up or carry a machine  
while the engine is running.  
f. Before contacting hard packed soil  
at the end of a row, reduce engine  
speed and lift the handlebars to  
raise the tines out of the soil.  
Maintenance and Storage  
1. Keep the tiller, attachments and acces-  
sories in safe working condition.  
8. Before cleaning, repairing, or  
g. In an emergency, stop the tines and  
wheels by releasing whichever  
clutch control is engaged. Do not  
attempt to restrain the tiller.  
inspecting, stop the engine and make cer-  
tain all moving parts have stopped. Dis-  
connect the spark plug wire and prevent it  
from touching the spark plug to prevent  
accidental starting.  
2. Check all nuts, bolts, and screws at  
frequent intervals for proper tightness to  
be sure the equipment is in safe working  
condition.  
15. Do not overload the tillers capacity by  
attempting to till too deeply at too fast a  
rate.  
9. The flap on the tine hood must be down  
when operating the tiller.  
3. Never store the tiller with fuel in the fuel  
tank inside a building where ignition  
sources are present such as hot water and  
space heaters, furnaces, clothes dryers,  
stoves, electric motors, etc.). Allow the  
engine to cool before storing the unit in  
any enclosure.  
16. Never operate the tiller at high trans-  
port speeds on hard or slippery surfaces.  
Look behind and use care when backing  
up.  
10. Never use the tiller unless proper  
guards, plates, or other safety protective  
devices are in place.  
11. Do not run the engine in an enclosed  
area. Engine exhaust contains carbon  
monoxide gas, a deadly poison that is  
odorless, colorless, and tasteless.  
17. Do not operate the tiller on a slope  
that is too steep for safety. When on  
slopes, slow down and make sure you  
have good footing. Never permit the tiller  
to freewheel down slopes.  
4. To reduce the chances of a fire hazard,  
keep the engine free of grass, leaves, or  
excessive grease.  
12. Keep children and pets away.  
5. Store gasoline in a cool, well-ventilated  
area, safely away from any spark- or  
flame-producing equipment. Store gaso-  
line in an approved container, safely away  
from the reach of children.  
18. Never allow bystanders near the unit.  
13. Never operate the tiller under engine  
power if the wheels are in the Freewheel  
position. In the Freewheel position, the  
wheels will not hold the tiller back and the  
revolving tines could propel the tiller  
rapidly, possibly causing loss of control.  
Always engage the wheels with the wheel  
drive pins in the Wheel Drive position  
before starting the engine or engaging the  
tines/wheels with the Forward Clutch Bail.  
19. Only use attachments and accessories  
that are approved by the manufacturer of  
the tiller.  
20. Use tiller attachments and accessories  
when recommended.  
6. Refer to the Maintenance sections of  
this Manual and the separate Engine  
Owners Manual for instructions if the unit  
is to be stored for an extended period.  
21. Never operate the tiller without good  
visibility or light.  
22. Never operate the tiller if you are tired; 7. Never perform maintenance while the  
or under the influence of alcohol, drugs or  
medication.  
engine is running or the spark plug wire is  
connected, except when specifically  
instructed to do so.  
14. Be aware that the tiller may unex-  
pectedly bounce upward or jump forward  
if the tines should strike extremely hard  
packed soil, frozen ground, or buried  
obstacles like large stones, roots, or  
stumps. If in doubt about the tilling con-  
ditions, always use the following  
23. Operators shall not tamper with the  
engine-governor settings on the machine;  
the governor controls the maximum safe  
operating speed to protect the engine and  
all moving parts from damage caused by  
overspeed. Authorized service shall be  
sought if a problem exists.  
8. If the fuel tank has to be drained, do  
this outdoors.  
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Section 1: Safety  
5
Forward Clutch Bail  
Operating Instruction  
Decals  
For your safety and the safety of  
others, various safety and opera-  
tional decals are located on your  
unit (see Figure 1-2).  
Keep the decals clean and legible at  
all times. Contact your local ser-  
vice dealer for replacements if any  
decals are damaged or missing.  
Warning Messages  
Refer to the Parts List pages in this  
Manual for decal locations, descrip-  
tions and part numbers.  
Hot Surfaces Warning  
(on belt cover)  
Figure 1-2: Location of safety and operating decals.  
Operating Symbols  
Various symbols (shown here, with word  
descriptions) may be used on the tiller and  
engine. Your unit may not have all of the  
symbols.  
CHOKE  
OFF  
CHOKE  
ON  
ROTATING  
TINES  
BAIL  
DISENGAGED  
BAIL  
ENGAGED  
STOP  
STOP  
SLOW  
TILLER DIRECTION  
FAST  
LEVER DIRECTION  
WARNING  
TO AVOID SERIOUS INJURY:  
READ THE OWNERS MANUAL.  
KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS.  
KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING.  
NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER.  
SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOG-  
GING TINES OR MAKING REPAIRS.  
KEEP BYSTANDERS AWAY FROM MACHINE.  
KEEP AWAY FROM ROTATING PARTS.  
USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU.  
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6
Section  
Assembly  
2
ASSEMBLY STEPS  
WARNING  
STEP 1: UNPACKING INSTRUCTIONS  
To prevent personal injury or property  
damage, do not start the engine until  
all assembly steps are complete and  
you have read and understand the  
safety and operating instructions in this  
manual.  
NOTE: While unpacking, do not severely  
bend any control cables.  
1. The tiller weighs approximately 133 lbs.  
Do not attempt to remove it from the ship-  
ping platform until instructed to do so in  
these Assembly steps.  
1
2
2. Remove any packaging material from  
the carton. Remove any staples from the  
bottom of the carton and remove the  
carton from the shipping platform.  
INTRODUCTION  
Carefully follow these assembly steps to  
correctly prepare your tiller for use. It is  
recommended that you read this Section  
in its entirety before beginning assembly.  
3. Remove all unassembled parts and the  
separate hardware bag from the carton.  
Check that you have the items listed in the  
Loose Parts List (contact your local dealer  
if items are missing or damaged).  
Figure 2-1: To identify length of screws,  
place screw on template as shown and mea-  
sure distance between bottom of screw head  
and tip of screw.  
NOTE: Various tiller models are presented  
in this Manual. Use only the information  
appropriate for your tiller model.  
NOTE: Use the screw length template  
(Fig. 2-1) to identify screws.  
STEP 2: ATTACH HANDLEBAR  
INSPECT UNIT  
1. Loosely attach the legs of the handlebar  
support (A, Fig. 2-2) to the inner sides of  
the tiller frame using two 3/8"-16 x 3/4"  
hex hd. screws (B), 3/8" flat washers (C)  
and 3/8"-16 hex locknuts (D).  
Inspect the unit and carton for damage  
immediately after delivery. Contact the  
carrier (trucking company) if you find or  
suspect damage. Inform them of the  
damage and request instructions for filing  
a claim. To protect your rights, put your  
claim in writing and mail a copy to the car-  
rier within 15 days after the unit has been  
delivered. Contact the factory if you need  
assistance in this matter.  
Loose Parts List  
Qty.  
Description  
1
1
Handlebar Support (see A, Fig. 2-2)  
Handlebar Assembly (see K, Fig. 2-2)  
Hardware bag contents:  
Slotted hd. screw, #10-24 x 2"  
Hex hd. screw, 1/4-20 x 1-1/4"  
Hex hd. screw, 5/16-18 x 1-1/2"  
Hex hd. screw, 3/8-16 x 3/4"  
Flat washer, 3/8"  
Split lockwasher, 5/16"  
Hex locknut, 1/4"-20  
Hex nut, 5/16"-18  
Hex nut, #10-24  
2. There are three height adjustment holes  
in the two handlebar support brackets (E  
and F, Fig. 2-2). Use a setting that will  
position the handlebars at approximately  
waist level when the tines are 3"-4" into the  
soil. Loosely attach the support brackets  
to the handlebar support (A) using two  
5/16"-18 x 1-1/2" screws (G), 5/16" split  
lockwashers (H) and 5/16"-18 hex nuts (I).  
NOTE: If a support bracket will not move,  
loosen attaching screw (J) and nut.  
1
1
6
2
2
6
1
6
1
2
1
1
TOOLS/MATERIALS NEEDED  
FOR ASSEMBLY  
(1) 3/8open-end wrench*  
(2) 7/16" open-end wrench*  
(2) 1/2" open-end wrench*  
(2) 9/16" open-end wrench*  
(1) Scissors (to trim plastic ties)  
(1) Ruler (for belt tension check)  
3. Attach the handlebar assembly (K) to  
the handlebar support (A) using four  
5/16"-18 x 1-1/2" screws (G), 5/16" split  
lockwashers (H) and 5/16"-18 hex nuts (I).  
Tighten the four screws securely.  
Hex locknut, 3/8"-16  
Spring, cable (see W, Fig. 2-5)  
Bracket, forward clutch cable (see  
P, Fig. 2-4)  
(1) Block of wood (to support tiller  
when removing wheels)  
4. Tighten all handlebar mounting hard-  
ware securely.  
IMPORTANT: Motor oil must be added to  
the engine crankcase before the engine is  
started. Follow the instructions in this  
Assembly Section and in the separate  
Engine Owners Manual.  
(1) Tire pressure gauge (for models with  
pneumatic tires)  
STEP 3: MOVE TILLER OFF  
SHIPPING PLATFORM  
(1) Clean oil funnel  
To roll the tiller off the shipping platform,  
put the wheels in FREEWHEEL, as follows:  
(1) Motor oil. Refer to the Engine Owners  
Manual for oil specifications and  
quantity required.  
NOTE: LEFT and RIGHT sides of the tiller  
are as viewed from the operators position  
behind the handlebars.  
1. Place a sturdy block under the trans-  
mission to raise one wheel about 1" off the  
ground.  
* Adjustable wrenches may be used.  
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Section 2: Assembly  
7
K
M
O
N
L
G
H
I
Fig. 2-3: Wheel in FREEWHEEL position  
(wheel drive pin through wheel shaft only).  
A
STEP 4: INSTALL FORWARD  
CLUTCH CABLE  
G
I
H
F
1. Attach the forward clutch cable bracket  
(P, Fig. 2-4) to the handlebar support (A)  
with a 1/4"-20 x 1-1/4" hex hd. screw (R)  
and 1/4"-20 hex locknut (S). Tighten  
securely.  
E
G
2. Carefully unwrap the forward clutch  
cable (cable without an attached knob)  
from its shipping position and slide the  
thin cable wire (T, Fig. 2-4) into the slot in  
the cable bracket. Push the cable con-  
nector (U, Fig. 2-4) up through the hole in  
the bracket until the groove in the con-  
nector snaps into place.  
J
I
H
B
C
D
Fig. 2-2: Attach handlebar.  
3. Insert the #10-24 x 2" slotted hd. screw  
(V, Fig. 2-5) down through the hooked  
end of the cable spring (W) until the screw  
threads extend through the spring.  
IMPORTANT: Before starting the engine,  
the wheels must be placed in the WHEEL  
DRIVE position (pins through wheel hubs  
and wheel shaft). This procedure is  
2. Remove the hairpin cotter (L, Fig. 2-3)  
and wheel drive pin (M) from the wheel  
hub (O) and wheel shaft (N).  
described in Wheel Drive Pins in Section 3.  
3. Slide the wheel fully inward on the  
wheel shaft (N, Fig. 2-3). Reinstall the  
wheel drive pin (M) through the wheel  
shaft only (not through the wheel hub).  
Secure the wheel drive pin with the hairpin  
cotter (L), pushing the hairpin cotter in as  
far as it will go. The wheel should now  
spin freely (freewheel) on the wheel shaft.  
Repeat with the other wheel.  
R
T
P
A
T
4. Use the handlebar to roll the tiller to a  
flat area.  
U
S
Fig. 2-4: Installing forward clutch cable bracket and cable.  
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8
Section 2: Assembly  
Y
W
W
Z
X
V
Z
X
Hold bail against handlebar while  
taking second measurement of  
spring  
Fig. 2-5: Cable  
spring and  
adjuster.  
Fig. 2-6: Attach forward  
clutch cable spring to  
forward clutch bail.  
Fig. 2-7: To check forward belt tension, take two measurements of the length of the  
coils in the spring first with the bail open, then with the bail held against the han-  
dlebar.  
4. Thread the #10-24 hex nut (Z, Fig. 2-5)  
halfway onto the screw (V).  
STEP 5: CHECK LEVEL OF  
TRANSMISSION GEAR OIL  
The transmission was filled with gear oil  
5. Thread the screw (V) into the cable  
adjuster (X).  
FF  
at the factory. However, you should check  
the gear oil level at this time to make cer-  
tain it is correct.  
6. Hook the cable spring (W, Fig. 2-6) into  
the V-shaped bend in the Forward Clutch  
Bail (Y).  
IMPORTANT: Do not operate the tiller if  
the gear oil level is low. Doing so will  
result in severe damage to the transmis-  
7. Check for correct tension on the for-  
ward drive belt by taking two measure-  
ments of the cable spring, as follows:  
Fig. 2-8: Adjust Depth Regulator Lever.  
sion components.  
1. With the tiller on level ground, pull the  
Depth Regulator Lever (FF, Fig. 2-8) back  
and then all the way up until the lowest  
notch in the lever is engaged.  
a. With the Forward Clutch Bail (Y, Fig. 2-  
6) in an open (released) position, mea-  
sure the length of the cable spring (W)  
from the outermost coil to the outer-  
most coil.  
2. Remove the oil fill plug (GG, Fig. 2-9)  
from the transmission housing cover and  
locate the main drive shaft situated inside  
the housing.  
b. Squeeze the Forward Clutch Bail against  
the handlebar (see Fig. 2-7) and re-  
measure the spring length. The belt  
tension is correct if this second mea-  
surement is between 1/16" to 3/16"  
longer than the first measurement. If  
so, turn the hex nut (Z, Fig. 2-7) tightly  
against the cable adjuster (X) while pre-  
venting the cable adjuster from turning.  
3. The gear oil level is correct if the gear  
oil is approximately halfway up the side of  
the main drive shaft.  
4. If the oil level is low, add gear oil by  
referring to A. To Check the Transmission  
Gear Oil Level in Section 5.  
c. If the spring length is incorrect, you  
must adjust the cable tension as  
described in Checking and Adjusting  
Forward Drive Belt Tension in Section 5.  
Incorrect cable tension can result in belt  
slippage (cable tension too loose), or  
unintentional tine movement when the  
clutch bail is in Neutral (cable tension  
too tight).  
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Section 2: Assembly  
9
4. Move the Depth Regulator Lever all the  
way down until the highest notch is  
engaged. This places the tines in the  
travelposition, which allows the tiller to  
be moved without the tines touching the  
ground.  
STEP 8: CHECK AIR PRESSURE IN  
TIRES (units with pneumatic tires)  
STEP 6: ADD MOTOR OIL  
TO ENGINE  
The tiller is shipped without oil in the  
On tires equipped with air valves, check  
the air pressure with a tire gauge. Deflate  
or inflate the tires equally to 15 to 20 PSI  
(pounds per square inch). Be sure that  
both tires are inflated equally or the unit  
will pull to one side.  
engine.  
IMPORTANT: Do not start the engine  
without first adding motor oil. Severe  
engine damage will result if the engine is  
run without oil.  
STEP 7: CHECK HARDWARE  
FOR TIGHTNESS  
Check all nuts and screws for tightness.  
1. Refer to the separate Engine Owners  
Manual for engine oil specifications and  
capacities.  
IMPORTANT: This completes the  
assembly steps. Before operating your  
tiller, make sure you read the following  
sections in this Manual, as well as the  
separate Engine Owners Manual:  
2. With the tiller on level ground, move the  
Depth Regulator Lever (FF, Fig. 2-8) up or  
down until the engine is level.  
3. Add motor oil as described in the  
Engine Owners Manual.  
Section 1: Safety  
Section 3: Features and Controls  
Section 4: Operation  
GG  
Fig. 2-9: Remove gear oil fill plug.  
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10  
Section  
3
Features and Controls  
WARNING  
Before operating your machine, care-  
fully read and understand all safety,  
controls and operating instructions in  
this Manual, the separate Engine  
Owners Manual, and on the decals on  
the machine.  
Forward Clutch Bail  
Depth Regulator  
Failure to follow these instructions can  
result in serious personal injury.  
Handlebar Height  
Adjustment  
INTRODUCTION  
This Section describes the location and  
function of the controls on your tiller.  
Refer to the following Section, Operation  
for detailed operating instructions.  
Wheel Drive Pin  
(on each wheel)  
Practice using these controls, with the  
engine shut off, until you understand the  
operation of the controls and feel confi-  
dent with each of them.  
Figure 3-1: Tiller features and controls. See separate Engine Owners Manual to identify  
engine controls.  
ENGINE CONTROLS  
Use the FREEWHEEL mode only when the  
engine is not running. In FREEWHEEL, the (C) by pushing hairpin cotter in as far as it  
wheel drive pins are placed only through will go. Repeat with the other wheel and  
the holes in the wheel shaft (not the wheel then remove the support from beneath the  
Secure wheel drive pin with hairpin cotter  
Refer to the engine manufacturers Engine  
Owners Manual (included in the tiller liter-  
ature package) to identify the controls on  
your engine.  
hubs), thus allowing the wheels to turn  
freely when you manually move the tiller.  
transmission.  
IMPORTANT: The control for stopping the  
engine is located on the engine.  
A
To place the wheels in WHEEL DRIVE or  
FREEWHEEL:  
1. Stop engine, disconnect spark plug wire  
from spark plug and allow engine to cool.  
WHEEL DRIVE PINS  
Each wheel is equipped with a wheel drive  
pin (A, Figures 3-2 and 3-3) that secures  
the wheel to the wheel shaft (B). The  
wheels can be positioned in either a  
WHEEL DRIVE or a FREEWHEEL mode.  
D
WARNING  
B
Do not place tiller on its side when  
changing wheel drive positions. Doing  
so could result in gasoline leaking from  
the fuel tank.  
WARNING  
C
Never allow either of the wheels to be  
in the FREEWHEEL position when the  
engine is running. Always put both  
wheels in the WHEEL DRIVE position  
before starting the engine.  
Failure to follow this instruction could  
result in personal injury or property  
damage.  
Figure 3-2: WHEEL DRIVE position.  
5. FOR FREEWHEEL MODE (Figure 3-3):  
Slide the wheel inward and insert the  
wheel drive pin (A, Figure 3-3) only  
through the hole in the wheel shaft (B).  
Secure wheel drive pin with hairpin cotter  
(C) by pushing hairpin cotter in as far as it  
will go. Repeat for the other wheel and  
then remove the support from beneath the  
transmission.  
2. Raise one wheel about one inch off the  
ground and place a sturdy support under  
the transmission.  
Failure to comply could cause loss of  
tiller control, property damage, or per-  
sonal injury.  
3. Remove hairpin cotter (C, Figures 3-2  
and 3-3) from wheel drive pin (A).  
Before starting the engine, put both  
wheels in the WHEEL DRIVE position by  
inserting the wheel drive pins through the  
wheel hubs and the wheel shaft. Doing so  
locksthe wheels to the wheel shaft,  
causing the wheels to turn when the For-  
ward Clutch Bail is engaged.  
4. FOR WHEEL DRIVE MODE (Figure 3-2):  
Slide wheel outward and align holes in  
wheel hub (D, Figure 3-2) and wheel shaft  
(B). Insert wheel drive pin (A) through  
wheel hub (D) and wheel shaft (B).  
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Section 3: Features and Controls 11  
WARNING  
Do not attempt to till too deeply too  
quickly. Gradually work down to  
deeper tilling depths.  
WARNING  
Use extreme caution when reversing  
or pulling the machine towards you.  
Look behind to avoid obstacles.  
A
D
Place the Depth Regulator Lever in  
the travelposition before starting  
the engine. This position prevents  
the tines from touching the ground  
until you are ready to begin tilling.  
Never attempt to till in reverse.  
Failure to follow this warning could  
result in personal injury or property  
damage.  
B
C
Failure to follow this warning could  
result in personal injury or property  
damage.  
DEPTH REGULATOR LEVER  
Figure 3-3: FREEWHEEL position.  
This lever (G, Figure 3-5) controls the  
tilling depth of the tines. Pull the lever  
back and slide it up or down to engage the  
notched height settings.  
HANDLEBAR HEIGHT ADJUSTMENT  
The handlebar height is adjustable to three  
different settings (Figure 3-6). In general,  
adjust the handlebars so they are at waist  
level when the tines are 3"-4" in the soil.  
WARNING  
Before starting engine, be sure that both The travel position(highest notch) raises  
wheels are in WHEEL DRIVE position.  
See Wheel Drive Pins for instructions.  
the tines approximately 1-1/2" off the  
ground, allowing the tiller to be moved  
without the tines contacting the ground.  
This setting should also be used when  
starting the engine.  
Engaging the Forward Clutch Bail when  
the wheels are not in WHEEL DRIVE  
could allow the tines to rapidly propel  
the tiller forward.  
To adjust the handlebars:  
1. Stop engine, disconnect spark plug  
wire from spark plug and allow engine to  
cool.  
Moving the lever upward will increase the  
tilling depth. The lowest notch allows a  
tilling depth of approximately 6",  
depending on soil conditions. For best  
results, always begin tilling at a very  
shallow depth setting and gradually  
increase the tilling depth.  
Failure to comply could cause loss of  
tiller control, property damage, or per-  
sonal injury.  
2. Remove hardware, reposition handle-  
bars, and reinstall hardware securely.  
FORWARD CLUTCH BAIL  
The Forward Clutch Bail (E, Figure 3-4)  
controls the engagement of forward drive  
to the wheels and tines.  
High  
Travel Position  
G
To operate the Forward Clutch Bail:  
Medium  
Low  
Shallow  
Settings  
1. Put wheels in WHEEL DRIVE position  
(see WARNINGstatement above).  
Deep  
Settings  
2. Lift and hold the clutch bail (E, Figure  
3-4) against the handlebar to start the  
wheels and tines rotating in a forward  
direction.  
Figure 3-5: Depth Regulator Lever (G).  
Figure 3-6: Handlebar height adjustment.  
3. Release the clutch bail to disengage  
(stop) the wheels and tines (the engine  
will continue to run).  
E
Figure 3-4  
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12  
Section  
Operation  
4
CAUTION  
WARNING  
Before operating your machine, carefully  
read and understand all safety (Section  
1), controls (Section 3) and operating  
instructions (Section 4) in this Manual,  
in the separate Engine Owners Manual,  
and on the decals on the machine.  
To help prevent serious personal injury  
or damage to equipment:  
Forward Clutch Bail  
Depth  
Regulator  
Before starting engine, put both  
wheels in the WHEEL DRIVE position.  
Never have wheels in FREEWHEEL  
position when engine is running.  
When the wheels are in FREEWHEEL,  
they do not hold back the tiller and the  
tines could propel the tiller rapidly  
forward.  
Failure to follow these instructions can  
result in serious personal injury.  
INTRODUCTION  
Before starting engine, put Forward  
Clutch Bail in neutral (disengaged)  
position by releasing bail.  
Read this Operation Section and the sepa-  
rate Engine Owners Manual before you  
start the engine. Then, take the time to  
familiarize yourself with the basic opera-  
tion of the tiller before using it in the  
garden. Find an open, level area and prac-  
tice using the tiller controls without the  
tines engaging the soil (put tines in  
Wheel Drive Pin  
(on each wheel)  
Recoil Starter  
Fig. 4-1  
Never run engine indoors or in  
enclosed, poorly ventilated areas.  
Engine exhaust contains carbon  
monoxide, an odorless and deadly gas.  
5. Check that all safety guards and covers  
are in place.  
6. Check air cleaner and engine cooling  
system. See Engine Owners Manual.  
Avoid engine muffler and nearby  
travelsetting). Only after youve  
become completely familiar with the tiller  
should you begin using it in the garden.  
areas. Temperatures in these areas  
o
may exceed 150 F.  
DANGER  
GASOLINE IS HIGHLY FLAMMABLE AND  
ITS VAPORS ARE EXPLOSIVE.  
3. Move the Depth Regulator Lever all the  
way down to the travelposition, so that  
the tines clear the ground.  
BREAK-IN OPERATION  
Follow gasoline safety rules in this  
Manual (see Section 1) and in the sepa-  
rate Engine Owners Manual.  
Perform the following maintenance after  
the first two (2) hours of new operation  
(see Maintenance Section in this manual  
and in the Engine Owners Manual).  
4. Release all controls on the tiller.  
5. On engines with a fuel shut-off valve,  
turn valve to open position, as instructed  
in the separate Engine Owners Manual.  
Failure to follow gasoline safety instruc-  
tions can result in serious personal  
injury and property damage.  
1. Change engine oil.  
2. Check for loose or missing hardware  
on unit. Tighten or replace as needed.  
6. Put ignition switch and/or throttle con-  
trol lever located on engine in the ON,  
RUN, FASTor STARTposition, as  
instructed in the Engine Owners Manual.  
7. Fill the fuel tank with gasoline  
3. Check tension on forward drive belt.  
4. Check transmission gear oil level.  
according to the directions in the separate  
Engine Owners Manual. Follow all  
instructions and safety rules carefully.  
7. Choke or prime engine, as instructed in  
Engine Owners Manual.  
STARTING AND STOPPING  
THE ENGINE  
8. Attach spark plug wire to spark plug.  
8. Put one hand on fuel tank to stabilize  
unit when pulling starter rope handle.  
Then use recoil starter to start engine, as  
instructed in the Engine Owners Manual.  
When engine starts, gradually move choke  
lever (if so equipped) to NO CHOKE,  
CHOKE OFFor RUNposition.  
Starting the Engine  
Pre-Start Checklist  
The following steps describe how to start  
and stop the engine. Do not attempt to  
engage the tines or wheels until you  
have read all of the operating instruc-  
tions in this Section. Also, review the  
With the spark plug wire disconnected  
from the spark plug, perform the following  
checks and services before each use:  
1. Read the Safety and Controls Sections  
in this manual. Read the separate Engine  
Owners Manual provided with the unit.  
safety rules in Section 1: Safety, and the 9. Use the FASTthrottle speed setting  
tiller and engine controls information in  
when tilling.  
Section 3: Features and Controls.  
2. Put the wheels in the WHEEL DRIVE  
position (wheel pins must be through  
holes in wheel hubs and wheel shaft).  
1. Complete the Pre-Start Checklist on  
this page.  
3. Check unit for loose or missing hard-  
ware. Service as required.  
2. Put the wheels in the WHEEL DRIVE  
position (see Wheel Drive Pins in Section  
3 of this manual).  
4. Check engine oil level. See Engine  
Owners Manual.  
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Section 4: Operation 13  
6. To Turn the Tiller Around:  
WARNING  
(a) Practice turning the tiller in a level,  
open area. Be very careful to keep  
your feet and legs away from the tines.  
(b) To begin a turn, lift the handlebars until  
the tines are out of the ground and the  
engine and tines are balanced over the  
wheels (Fig. 4-3).  
Keep away from rotating tines. Rotating  
tines will cause injury.  
(c) With tiller balanced, push sideways on  
handlebar to steer in direction of turn  
(Fig. 4-4). After turning, slowly lower  
tines into soil to resume tilling.  
Stopping the Engine and Tiller  
1. To stop the wheels and tines, release  
the Forward Clutch Bail.  
2. To stop the engine, put the ignition  
switch and/or the throttle control lever in  
the OFFor STOPposition.  
Fig. 4-2: Use one hand to guide tiller when  
moving forward.  
(b) When tilling, relax and let the wheels  
pull the unit while the tines dig. Walk  
behind and a little to one side of the  
unit. Use one hand, yet keep a light—  
but securegrip on the handlebar  
(while keeping your arm loose). See  
Fig. 4-2. Let the unit move at its own  
pace and do not push down on the  
handlebars to try and force the tines to  
dig deeper this takes weight off the  
wheels, reduces traction, and causes  
the tines to try and propel the tiller.  
OPERATING THE TILLER  
The following operating instructions pro-  
vide guidelines to using your tiller effec-  
tively and safely. Be sure to read Tilling  
Tips & Techniques in this Section before  
actually putting the tines into the soil.  
NOTE: This is a traditional Standard-  
Rotating-Tine(SRT) tiller with forward  
rotating tines. It operates completely dif-  
ferently from Counter-Rotating-Tine”  
(CRT) tillers or from front-tine tillers.  
Fig. 4-3: To begin turn, lift handlebars until  
tines are out of ground and unit is balanced.  
WARNING  
1. Follow the Pre-Start Checklist at the  
beginning of this Section. Be sure that the  
wheels are in the WHEEL DRIVE position.  
Do not push down on the handlebars to  
try to make the tiller till more deeply.  
This prevents the wheels from holding  
the tiller back and can allow the tines  
to rapidly propel the tiller forward,  
which could result in loss of control,  
property damage, or personal injury.  
2. Move the Depth Regulator Lever all the  
way down, so that the tines clear the  
ground. Use this position when practicing  
with the tiller and when traveling between  
tilling sites. Before actually tilling, move  
the lever to the desired depth setting (see  
Tilling Tips & Techniques).  
5. To move the tiller in reverse for short  
distances:  
Fig. 4-4: With tines out of ground, push  
handlebars sideways to turn tiller.  
3. Start engine and allow it to warm up.  
Then put throttle in FASTsetting.  
(a) Release Forward Clutch Bail. Then lift  
handlebar until tines are off the ground.  
DO NOT TILL WHILE PULLING THE  
TILLER BACK TOWARD YOU.  
4. For forward motion of the wheels and  
tines:  
Stopping the Tiller and Engine  
1. To stop the wheels and tines, release  
the Forward Clutch Bail.  
(a) Pull Forward Clutch Bail (Fig. 4-1) up  
against handlebar. Release bail to stop  
forward motion of wheels and tines.  
(b) Swing the handlebar to the left so the  
right wheel takes a stepbackward.  
Next swing the handlebar to the right so  
the left wheel stepsbackward. Repeat  
as needed.  
2. To stop the engine, put the ignition  
switch and/or the throttle control lever in  
the OFFor STOPposition.  
(c) If longer distances need to be covered  
in reverse, shut off the engine, then  
place the two wheels in FREEWHEEL.  
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14  
Section 4: Operation  
TILLING TIPS & TECHNIQUES  
Tilling Depths  
Avoid pushing down on the handlebars in an attempt to force the tiller to dig deeper. Doing  
so takes the weight off the powered wheels, causing them to lose traction. Without the  
wheels helping to hold the tiller back, the tines will attempt to propel the tiller often  
causing the tiller to skip rapidly across the ground. (Sometimes, slight downward pressure  
on the handlebars will help get through a particularly tough section of sod or unbroken  
ground, but in most cases this wont be necessary.)  
WARNING  
Before tilling, contact your tele-  
phone or utilities company and  
inquire if underground equipment  
or lines are used on your property.  
Do not till near buried electric  
cables, telephone lines, pipes or  
hoses.  
Avoid trying to dig too deeply too quickly, especially when busting sod or when tilling soil  
that hasnt been tilled for some time. Use shallow depth regulator settings (only an inch or  
two deep) for the first passes through the soil. With each succeeding pass, dig another inch  
or two deeper. (Watering the area a few days prior to tilling will make tilling easier, as will  
letting the newly worked soil set for a day or two before making a final, deep tilling pass.)  
When cultivating (breaking up surface soil around plants to destroy weeds, see Fig. 4-8), adjust the tines to dig only 1" to 2" deep.  
Using shallow tilling depths helps prevent injury to plants whose roots often grow close to the surface. If needed, lift up on the handle-  
bars slightly to prevent the tines from digging too deeply. (Cultivating on a regular basis not only eliminates weeds, it also loosens and  
aerates the soil for better moisture absorption and faster plant growth.)  
Choosing Correct  
Wheel and Tine Speeds  
With experience, you will find the just righttilling depth and tilling speed combination that is best  
for your garden.  
Set the engine throttle lever at a speed to give the engine adequate power and yet allow it to operate at the slowest possible speed...at  
least until you have achieved the maximum tilling depth you desire. Faster engine speeds may be desirable when making final passes  
through the seedbed or when cultivating. Selection of the correct engine speed, in relation to the tilling depth, will ensure a sufficient  
power level to do the job without causing the engine to labor.  
Let the Tiller Do the Work  
Avoid Making Footprints  
Avoid Tilling Soggy, Wet Soil  
While tilling, relax and let the wheels pull  
the tiller along while the tines do the dig-  
ging. Walk on the side that is not yet fin-  
ished (to avoid making footprints in the  
freshly tilled soil) and lightly, but securely  
grip the handlebar with just one hand.  
Tilling wet soil often results in large, hard  
clumps of soil that can interfere with  
planting. If time permits, wait a day or two  
after heavy rains to allow the soil to dry  
before tilling. Test soil by squeezing it into  
a ball. If it compresses too easily, it is too  
wet to till.  
Whenever possible, walk on the untilled  
side of the unit to avoid making footprints  
in your freshly tilled or cultivated soil.  
Footprints cause soil compaction that can  
hamper root penetration and contribute to  
soil erosion. They can also plant”  
unwanted weed seeds back into the  
freshly tilled ground.  
Preparing Seedbeds  
When preparing a seedbed, go over the same path twice in the first row, then  
overlap one-half the tiller width on the rest of the passes (see Fig.  
4-5). When finished in one direction, make a second pass at a right angle, as  
shown in Fig. 4-6. Overlap each pass for best results (in very hard ground, it  
may take three or four passes to thoroughly pulverize the soil.)  
Fig. 4-5  
Fig. 4-6  
Cultivating  
If the garden size will not permit  
lengthwise and then crosswise  
1
With planning, you can allow  
enough room between  
rows to cultivate (see Fig.  
4-8). Leave room for the  
hood width, plus enough  
extra room for future  
plant growth.  
tilling, then overlap the first passes  
by one-half a tiller width, followed  
by successive passes at one-  
quarter width (see Fig. 4-7).  
2
3
Fig. 4-7  
Fig. 4-8  
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Section 4: Operation 15  
TILLING TIPS & TECHNIQUES (cont.)  
Power Composting  
Power composting simply means tilling under and burying in the soil all manner of  
organic matter such as crop residues, leaves, grass clippings and cover crops. This  
material will decompose during the non-growing season and add important natural nutri-  
ents to the soil.  
WARNING  
When power composting, do not keep  
the Depth Regulator Lever at a deep  
setting if the tiller jumps or bucks.  
The first place to begin is with crop residues such as leftover vines, stalks, stems and  
roots. Power compost these crop residues as soon as they finish bearing. The sooner  
this is done, the better, as tender green matter is easier to till under. Use the deepest  
depth regulator setting possible without causing the engine to labor or the tiller to jump  
ahead.  
If jumping or bucking occurs, move the  
Depth Regulator Lever down to a  
shallow setting and then slowly  
increase the tilling depth on later  
passes.  
Standing cornstalks of reasonable height can be power composted. Pushing over (but  
not uprooting) cornstalks will often make it easier to chop up the stalks. Keep the tines  
clear of excessive tangling by fishtailingor frequently using reverse. Make several  
passes, then return a few days later to finish off any remaining stubble.  
Failure to follow this warning could  
result in personal injury.  
After tilling under crop residues, add more organic matter such as leaves, grass clippings and even kitchen scraps. When tilled into the  
soil, this organic matter will decompose and add even more important nutrients to the soil.  
After power composting, you may want to plant a green manurecover crop to protect the soil during the off-season. You simply  
grow a crop of clover, alfalfa, buckwheat, peas, beans, rye grass, grain, or kale and then till it into the soil prior to the planting season.  
Tilling On Slopes  
Read the following recommendations before tilling on slopes:  
WARNING  
Do not operate tiller on a slope too  
steep for safe operation. Till slowly  
and be sure you have good footing.  
If you must garden on a moderate slope, please follow two very important  
guidelines:  
1. Till only on moderate slopes, never on steep ground where footing is difficult  
(review safety rules in Section 1: Safety of this manual).  
Never permit tiller to freewheel down  
slopes. Failure to follow this warning  
could result in personal injury.  
2. We recommend tilling up and down slopes rather than terracing. Tilling vertically  
on a slope allows maximum planting area and also leaves room for cultivating.  
IMPORTANT: When tilling on slopes, be sure the correct oil level is maintained in  
the engine (check every one-half hour of operation). The incline of the slope will  
cause the oil to slant away from its normal level and this can starve engine parts of  
required lubrication. Keep the motor oil level at the full point at all times!  
Tilling Across Slopes Without Using  
Terraces (Horizontal Tilling)  
If vertical or terracing gardening arent  
practical for you, then you can till laterally  
across a slope. We dont recommend this  
method as it can create unsure footing and  
invites soil erosion.  
Tilling Up and Down Slopes (Vertical Tilling)  
To keep soil erosion to a minimum, be sure to add enough organic matter to the  
soil so that it has good moisture-holding texture and try to avoid leaving footprints  
or wheel marks.  
As in terrace gardening, start at the top of  
the slope and overlap the first pass by half  
the width of the tiller. For added stability of  
the tiller, always keep the uphill wheel in the  
soft, newly tilled soil.  
When tilling vertically, try to make the first pass uphill as the tiller digs more  
deeply going uphill than it does downhill. In soft soil or weeds, you may have to  
lift the handlebars slightly while going uphill. When going downhill, overlap the  
first pass by about one-half the width of the tiller.  
Terrace Gardening  
When a slope is too steep or too short for vertical tilling, it may be necessary to till across the slope and create terraced rows. Ter-  
races are rows that are cut into the side of a slope, creating a narrow, but flat area on which to plant.  
On a long slope, you can make several terraces, one below the other.  
Terraces should be only 2-to-3 feet wide. Digging too far into the side of the slope will expose poor subsoil that is unproductive for  
plants.  
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16  
Section 4: Operation  
TILLING TIPS & TECHNIQUES (cont.)  
Terrace Gardening (continued)  
UPHILL  
To create a terrace, start at the top of the slope and work down. Go back and forth  
across the first row as shown in Fig. 4-9.  
1
1
2
3
Each succeeding lower terrace is started by walking below the terrace youre  
preparing. For added stability of the tiller, always keep the uphill wheel in the soft,  
newly tilled soil. Do not till the last 12" or more of the downhill outside edge of each  
terrace. This untilled strip helps prevents the terraces from breaking apart and  
washing downhill. It also provides a walking path between rows.  
12" UNTILLED  
REPEAT  
DOWNHILL  
Fig. 4-9  
Clearing the Tines  
The tines have a self-clearing action which eliminates most tangling of debris in  
the tines. However, occasionally dry grass, stringy stalks or tough vines may  
become tangled. Follow these procedures to help avoid tangling and to clean  
the tines, if necessary.  
WARNING  
Before clearing the tines by hand, stop the  
engine, allow all moving parts to stop and  
disconnect the spark plug wire. Remove the  
ignition key on electric start models.  
To reduce tangling, set the depth regulator deep enough to get maximum  
choppingaction as the tines chop the material against the ground. Also, try  
to till under crop residues or cover crops while they are green, moist and  
tender.  
Failure to follow this warning could result in  
personal injury.  
While power composting, try swaying the handlebars from side to side (about  
6" to 12"). This fishtailingaction often clears the tines of debris.  
It may be necessary to remove the debris by hand (a pocket knife will help you  
to cut away the material). Be sure to stop the engine and disconnect the spark  
plug wire before clearing the tines by hand.  
Use sturdy ramps and manually (engine  
tiller ahead of you. Have a person at  
each side to turn the wheels.  
LOADING AND UNLOADING  
shut off) roll the tiller into and out of the  
THE TILLER  
vehicle. Two or more people are needed  
When going down ramps, walk backward  
with the tiller following you. Keep alert  
for any obstacles behind you. Position a  
person at each wheel to control the  
speed of the tiller. Never go down ramps  
tiller-first, as the tiller could tip forward.  
to do this.  
WARNING  
The ramps must be strong enough to  
support the combined weight of the tiller  
Loading and unloading the tiller into a  
vehicle is potentially hazardous and we  
dont recommend doing so unless abso-  
lutely necessary, as this could result in  
personal injury or property damage.  
and any handlers. The ramps should pro-  
vide good traction to prevent slipping;  
they should have side rails to guide the  
tiller along the ramps; and they should  
have a locking device to secure them to  
the vehicle.  
Place wooden blocks on the downhill  
side of the wheels if you need to stop the  
tiller from rolling down the ramp. Also,  
use the blocks to temporarily keep the  
tiller in place on the ramps (if neces-  
sary), and to chock the wheels in place  
after the tiller is in the vehicle.  
However, if you must load or unload the  
tiller, follow the guidelines given next.  
The handlers should wear sturdy footwear  
that will help to prevent slipping.  
Before loading or unloading, stop the  
engine, wait for all parts to stop moving,  
disconnect the spark plug wire and let  
the engine and muffler cool.  
Position the loading vehicle so that the  
ramp angle is as flat as possible (the less After loading the tiller, prevent it from  
incline to the ramp, the better). Turn the  
vehicles engine off and apply its parking  
brake.  
rolling by engaging the wheels in the  
WHEEL DRIVE position. Chock the  
wheels with blocks and securely tie the  
tiller down.  
The tiller is too heavy and bulky to lift  
safely by one person. Two or more  
people should share the load.  
When going up ramps, stand in the  
normal operating position and push the  
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17  
Section  
Maintenance  
5
If a cover is leaking, check for loose  
screws. If the screws are tight, a new  
gasket or oil seal may be required.  
TILLER LUBRICATION  
After every 10 operating hours, oil or  
grease the lubrication points shown in  
Figure 5-1 and described below.  
WARNING  
Before inspecting, cleaning or  
servicing the machine, shut off engine,  
wait for all moving parts to come to a  
complete stop, disconnect spark plug  
wire and move wire away from spark  
plug. Remove ignition key on electric  
start models.  
If the leak is from around a shaft and oil  
seal, the oil seal probably needs to be  
replaced. See your authorized dealer or  
contact the factory for service or advice.  
Use clean lubricating oil (#30 weight  
motor oil is suitable) and clean general  
purpose grease (grease containing a metal  
lubricant is preferred, if available).  
IMPORTANT: Never operate the tiller if the  
transmission is low on oil. Check the oil  
level after every 30 hours of operation and  
whenever there is any oil leakage.  
Remove the wheels, clean the wheel  
shaft (A, Fig. 5-1) and apply a thin  
coating of grease to the wheel shaft.  
Failure to follow these instructions can  
result in serious personal injury or prop-  
erty damage.  
Grease the back, front and sides of the  
depth regulator lever (B, Fig. 5-1).  
CHECK HARDWARE  
Check for loose or missing hardware after  
every 10 operating hours and tighten or  
replace (as needed) before reusing tiller  
Remove the tines and clean the tine shaft  
(C, Fig. 5-1). Use a file or sandpaper to  
gently remove any rust, burrs or rough  
spots (especially around holes in shaft).  
Apply grease to ends of shaft before  
installing tines.  
Be sure to check the screws underneath  
the tiller hood that secure the transmission  
cover and the Depth Regulator Lever to the  
transmission.  
MAINTENANCE SCHEDULE  
PROCEDURE  
NOTES  
2, 3  
2, 7  
1, 4  
1, 4  
4, 6, 9  
4
Oil the threads on the handlebar height  
adjustment screws and the handlebar  
attaching screws (D, Fig. 5-1).  
Check motor oil level  
Clean engine  
CHECK TIRE PRESSURE  
(Models with pneumatic tires)  
Check drive belt tension  
Check nuts and bolts  
Change motor oil  
Check the air pressure in both tires. The  
air pressure should be between 15-20 PSI  
(pounds per square inch).  
Lubricate tiller  
Service engine air cleaner system  
Check gear oil level in transmission  
Check tines for wear  
7
Keep both tires equally inflated to help  
prevent machine from pulling to one side.  
1, 5  
5
D
B
Check air pressure in tires (if unit  
has pneumatic tires)  
5
7
TRANSMISSION GEAR  
OIL SERVICE  
Service spark plug  
NOTES  
Check the transmission gear oil level after  
every 30 hours of operation or whenever  
you notice any oil leak. Operating the tiller  
when the transmission is low on oil can  
result in severe damage.  
1 - Check after first 2 hours of break-in operation.  
2 - Before each use.  
3 - Every 5 operating hours.  
4 - Every 10 operating hours.  
5 - Every 30 operating hours.  
6 - Change more frequently in dusty or dirty  
C
A
conditions.  
A. To Check the Transmission  
Gear Oil Level:  
7 - See Engine Owner’s Manual for service  
Figure 5-1: Tine shields removed for clarity.  
recommendations.  
1. Check the gear oil level when the trans-  
mission is cool. Gear oil will expand in  
warm operating temperatures and this  
expansion will provide an incorrect oil  
level reading.  
8 - Whichever time interval occurs first.  
9 - Change after first 2 hours of break-in  
operation.  
CHECK FOR OIL LEAKS  
Before each use, check the tiller for signs  
of an oil leak usually a dirty, oily accu-  
mulation either on the unit or on the floor.  
2. With the tiller on level ground, pull the  
Depth Regulator Lever all the way up.  
A little seepage around a cover or an oil  
seal is usually not a cause for alarm. How-  
ever, if the oil drips overnight, then imme-  
diate attention is needed. Ignoring an oil  
leak can result in severe transmission  
damage!  
3. Remove the oil fill plug (A, Fig. 5-2)  
from the transmission housing and look  
inside the oil fill hole to locate the main  
drive shaft situated below the hole.  
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18  
Section 5: Maintenance  
WARNING  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to  
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  
Failure to follow these instructions can result in serious personal injury or property damage.  
4. The gear oil level is correct if the gear  
oil is approximately halfway up the side of  
the main drive shaft.  
B. To Drain the Transmission Gear Oil:  
BOLO TINES  
The transmission gear oil does not need to  
be changed unless it has been contami-  
nated with dirt, sand or metal particles.  
The bolo tines will wear with use and  
should be inspected at the beginning of  
each tilling season and after every 30  
operating hours. The tines can be  
replaced either individually or as a com-  
plete set. See the Parts List pages for tine  
identification and part numbers.  
5. If the gear oil level is low, add gear oil  
as described next. If the gear oil level is  
okay, securely replace the oil fill plug.  
1. Drain gasoline from the fuel tank or run  
the engine until the fuel tank is empty. See  
DANGERstatement below.  
IMPORTANT: Do not operate the tiller if  
the gear oil level is low. Doing so will  
result in severe damage to the transmis-  
sion components.  
DANGER  
A. Tine Inspection:  
Gasoline is highly flammable and its  
vapors are explosive. Follow these  
safety practices to prevent personal  
injury or property damage from fire or  
explosion.  
With use, the tines will become shorter,  
narrower and pointed. Badly worn tines  
will result in a loss of tilling depth, and  
reduced effectiveness when chopping up  
and turning under organic matter.  
Allow the engine and muffler to cool  
for at least two minutes before  
draining the tillers gasoline tank.  
B. Removing/Installing a Single Tine:  
B
1. With the engine shut off and the spark  
plug wire disconnected, remove the two  
screws (A, Figure 5-3) and locknuts (B)  
that attach a single tine to a tine holder. If  
needed, use penetrating oil on the nuts.  
Do not allow open flames, sparks,  
matches or smoking in the area.  
Wipe away spills and push tiller away  
from spilled fuel.  
A
B
Use only an approved fuel container  
and store it safely out of the reach of  
children.  
2. When installing a single tine, be sure to  
position it so that its cutting edge (sharp)  
will enter the soil first as the tiller moves  
forward.  
Figure 5-2: Remove oil fill plug (A) to check  
gear oil level and to add gear oil. Remove  
four cover screws (B) to drain gear oil.  
Do not store gasoline in an area where  
its vapors could reach an open flame  
or spark, or where ignition sources are  
present (such as hot water and space  
heaters, furnaces, clothes dryers,  
stoves, electric motors, etc.).  
C. Removing/Installing a Tine Assembly:  
1. A tine assembly consists of eight tines  
mounted on a tine holder.  
6. If adding only a few ounces of gear oil,  
use API rated GL-4 or GL-5 gear oil having  
a viscosity of SAE 140, SAE 85W-140 or  
SAE 80W-90. If refilling an empty trans-  
mission, use only GL-4 gear oil having a  
viscosity of SAE 85W-140 or SAE 140.  
2. If removing both tine assemblies, mark  
them leftand rightbefore removal.  
Remove the screw (C, Figure 5-3) and  
locknut (D) that secure the tine assembly  
to the tine shaft. If necessary, use a  
rubber mallet to tap the tine assembly out-  
ward off the shaft.  
2. Drain the oil from the engine.  
3. Remove four screws (B, Figure 5-2) and  
remove transmission cover and gasket.  
IMPORTANT: Do not use automatic trans-  
mission fluid or motor oil in the transmis-  
sion.  
4. Remove the left-side wheel.  
5. Tilt the left-side wheel shaft into a drain  
pan and allow the gear oil to drain through  
the top of the transmission.  
3. Before reinstalling the tine assembly,  
inspect the tine shaft for rust, rough spots  
or burrs. Lightly file or sand, as needed.  
Apply a thin coat of grease to the shaft.  
7. While checking frequently to avoid  
overfilling, slowly add gear oil into the oil  
fill hole until it reaches the halfway point  
on the drive shaft.  
6. Reinstall the wheel.  
7. Install a new gasket (do not reuse old  
gasket) and reinstall the transmission  
cover.  
4. Install each tine assembly so that the  
cutting (sharp) edge of the tines will enter  
the soil first when the tiller moves  
forward. Secure the tine assembly to the  
tine shaft using the screw and locknut  
previously removed.  
8. Securely replace the oil fill plug.  
8. Refill the transmission using GL-4 gear  
oil (SAE 85W-140 or SAE 140).  
9. Refill the engine with motor oil and  
replenish the fuel tank with gasoline.  
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Section 5: Maintenance  
19  
WARNING  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to  
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  
Failure to follow these instructions can result in serious personal injury or property damage.  
c. Unhook the top of the spring from  
the Forward Clutch Bail.  
d. Use pliers to prevent the adjuster (B)  
from turning and turn the slotted  
screw located inside the spring  
clockwise (viewed from operators  
ENGINE  
position) to increase tension on the  
spring. Turn the screw counter-  
clockwise to decrease tension. Once  
adjusted, reattach the spring to the  
D
Forward Clutch Bail.  
e. Repeat Steps 2 and 3 to re-measure  
the length of the spring. When the  
second measurement is between  
C
1/16" -to- 3/16" longer than the first  
measurement, retighten the hex nut  
(C) against the top of the adjuster (B).  
A
B
Replacement Belt Information  
If the drive belt needs to be replaced, see  
your local authorized dealer or refer to the  
Parts List for ordering information. Use  
only a factory-authorized belt as an over-  
the-counterbelt may not perform satis-  
factorily. The procedure requires average  
mechanical ability and commonly available  
tools.  
Figure 5-3: Install tines so that cutting edge of tines enter soil first when tiller moves forward.  
measurement is between 1/16" -to- 3/16"  
longer than the first measurement.  
CHECKING AND ADJUSTING  
FORWARD DRIVE BELT TENSION  
It is important to maintain correct tension  
on the forward drive belt. A loose belt will  
4. If the spring is too short (less than  
1/16"), the tension is too loose. If the  
spring is too long (more than 3/16"), the  
tension is too tight.  
cause the tines and wheels to slow down –  
or stop completely even though the  
5. To adjust the length of the spring:  
engine is running at full speed. A too tight  
belt can result in unintentional tine move-  
ment when the clutch bail is in the Neutral  
(released) position.  
a. Release the Forward Clutch Bail.  
b. Unthread the hex nut (C, Figure 5-4)  
about halfway up the adjustment  
screw (D).  
Check belt tension after the first two  
hours of break-in operation and after  
every 10 operating hours.  
A
At the end of each tilling season, check  
the belt for cracks, cuts or frayed edges  
and replace it as soon as possible.  
C
B
D
To Check Forward Belt Tension:  
Hold bail against handlebar while  
taking second measurement of  
spring  
1. Stop engine, wait for all parts to stop  
moving and disconnect spark plug wire.  
2. With the Forward Clutch Bail in an  
open (released) position, measure and  
note the overall length of the cable spring  
(A, Figure 5-4) by measuring from the out-  
ermost coil to the outermost coil.  
Figure 5-4: To check forward belt tension, take two measurements of  
the overall length of the coils in the spring first with the clutch bail  
open, then with the clutch bail closed against the handlebar.  
3. Squeeze the Forward Clutch Bail  
against the handlebar (see Figure 5-4) and  
re-measure the length of the coils. The  
belt tension is correct if this second  
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20  
Section 5: Maintenance  
WARNING  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to  
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  
Failure to follow these instructions can result in serious personal injury or property damage.  
FORWARD CLUTCH  
BAIL ADJUSTMENT  
ENGINE OIL SERVICE  
SPARK PLUG SERVICE  
Check the engine oil level before each use  
and after every 5 hours of continuous  
operation. Running the engine when it is  
low on oil will quickly ruin the engine.  
Inspect and clean or replace the spark  
plug after every 100 operating hours or  
annually. Refer to the Engine Owners  
Manual for spark plug service instructions.  
If the Forward Clutch Bail does not func-  
tion properly, first check that the forward  
drive belt is adjusted properly (see  
Checking and Adjusting Forward Drive  
Belt Tension). If this fails to correct the  
problem, contact your authorized dealer  
for service advice.  
It is recommended that you change the  
motor oil after every 10 hours of operation resistor spark plugs to suppress ignition  
and even sooner when operating in  
extremely dirty or dusty conditions. Refer  
to the Engine Owners Manual for detailed  
service instructions.  
In some areas, local law requires using  
signals. If the engine was originally  
equipped with a resistor spark plug, use  
the same type for replacement.  
ENGINE CLEANING  
SPARK ARRESTER SCREEN  
SERVICE  
If the engine muffler is equipped with a  
spark arrester screen, remove and clean it  
according to the service intervals and  
instructions in the Engine Owners  
Manual.  
Keeping the engine clean will help to  
ensure smooth operation and prevent  
damage from overheating. Refer to the  
Engine Owners Manual for engine  
cleaning service intervals and instructions.  
Be sure that the muffler is cool before ser-  
vicing the engine.  
A. To Check the Engine Oil Level:  
1. Park the tiller on a level area and shut  
off the engine.  
2. Level the engine (use the Depth Regu-  
lator Lever to adjust the engine angle).  
3. Clean around the oil dipstick or oil fill  
tube (whichever applies) to prevent dirt  
from falling into the crankcase.  
AIR CLEANER SERVICE  
THROTTLE LEVER ADJUSTMENT  
The air cleaner filters dirt and dust out of  
the air before it enters the carburetor.  
Operating the engine with a dirty, clogged  
air filter can cause poor performance and  
damage to the engine. Never operate the  
engine without the air cleaner installed.  
Inspect and service the air cleaner more  
often if operating in very dusty or dirty  
conditions. Refer to the Engine Owners  
Manual for air cleaner service intervals  
and instructions.  
If the engine does not respond to various  
throttle lever settings, refer to the Engine  
Owners Manual for service information or  
contact your local authorized engine  
dealer.  
4. On engines with an oil fill tube, remove  
the fill cap and add oil (if required) until it  
reaches the top of the fill tube. Reinstall  
the fill cap.  
5. On engines with a dipstick, remove it  
and wipe it clean. Reinsert the dipstick,  
tighten it securely, and remove it. Add oil  
as needed to bring the level up to the FULL  
mark. Wipe dipstick clean each time oil  
level is checked. Do not overfill. Tighten  
dipstick securely.  
WARNING  
Operators shall not tamper with the  
engine governor settings on the  
machine; the governor controls the max-  
imum safe operating speed to protect  
the engine and all moving parts from  
damage caused by overspeed. Autho-  
rized service shall be sought if a  
problem exists.  
B. To Change the Engine Oil:  
Change the engine oil as instructed in the  
Engine Owners Manual.  
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Section 5: Maintenance  
21  
WARNING  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to  
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  
Failure to follow these instructions can result in serious personal injury or property damage.  
4. Store unit in a clean, dry area.  
CARBURETOR/GOVERNOR  
CONTROL ADJUSTMENTS  
The carburetor was adjusted at the factory  
for best operating speed. Refer to the  
Engine Owners Manual for any adjust-  
ment information or see your authorized  
engine dealer.  
OFF SEASON STORAGE  
When the tiller wont be used for an  
extended period, prepare it for storage as  
follows:  
5. Never store the tiller with fuel in the  
fuel tank in an enclosed area where gas  
fumes could reach an open flame or spark,  
or where ignition sources are present  
(space heaters, hot water heaters, fur-  
naces, etc.).  
1. Clean the tiller and engine.  
2. Do routine tiller lubrication and check  
for loose parts and hardware.  
The governor controls the maximum safe  
operating speed and protects the engine  
and all moving parts from damage caused  
by overspeeding. Do not tamper with the  
engine governor settings.  
3. Protect the engine and perform recom-  
mended engine maintenance by following  
the storage instructions found in the  
Engine Owners Manual. Be sure to pro-  
tect the fuel lines, carburetor and fuel tank  
from gum deposits by removing fuel or by  
treating fuel with a fuel stabilizer (follow  
engine manufacturers recommendations).  
BUMPER The tubular steel bumper surrounds the engine to  
protect the air cleaner, starter assembly and fuel tank from  
damage.  
TILLER ATTACHMENTS  
The attachments listed below are available for your tiller. The  
information is the most current at the time this manual was  
printed. Contact your authorized dealer or the factory for current  
information.  
FRAME WEIGHTSSolid steel weights attach to the sides of the  
tiller frame to provide added traction to the wheels.  
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22  
Section 5: Maintenance  
WARNING  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to  
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  
Failure to follow these instructions can result in serious personal injury or property damage.  
TROUBLESHOOTING  
Before performing any troubleshooting procedures, refer to the appropriate safety, operating or maintenance instructions in this  
Manual or in the Engine Owners Manual. Contact your authorized engine service dealer for engine service. Contact your autho-  
rized tiller dealer or the factory for all other service problems.  
PROBLEM  
POSSIBLE CAUSE  
CORRECTION  
Engine does  
not start.  
1. Spark plug wire disconnected.  
2. Engine Throttle Control Lever incorrectly set.  
3. Fuel tank empty.  
1. Reconnect wire.  
2. Put lever in START position.  
3. Add fuel.  
4. Choke control (if so equipped) in incorrect position.  
5. Stale gasoline.  
6. Dirty air filter(s).  
7. Defective or incorrectly gapped spark plug.  
8. Carburetor out of adjustment.  
9. Misadjusted throttle control.  
10.Dirt or water in fuel tank.  
4. See Engine Owners Manual.  
5. Drain fuel and add fresh fuel.  
6. Clean or replace filter(s).  
7. Inspect spark plug.  
8. See Engine Service Dealer.  
9. See Engine Service Dealer  
10. See Engine Service Dealer.  
Engine runs poorly.  
Engine overheats.  
1. Defective or incorrectly gapped spark plug.  
2. Dirty air filter(s).  
3. Carburetor out of adjustment.  
4. Stale gasoline.  
5. Dirt or water in fuel tank.  
6. Engine cooling system clogged.  
1. Inspect spark plug (see Engine Owners Manual).  
2. Clean or replace (see Engine Owners Manual).  
3. See Engine Service Dealer.  
4. Replace with fresh gasoline.  
5. See Engine Service Dealer.  
6. Clean air cooling system (see Engine Owners Manual).  
1. Engine cooling system clogged.  
2. Carburetor out of adjustment.  
3. Oil level is low.  
1. Clean air cooling area (see Engine Owners Manual).  
2. See Engine Service Dealer.  
3. Check oil level (see Engine Owners Manual).  
Engine does not  
shut off.  
1. Misadjusted throttle control or ignition switch.  
1. See Engine Owners Manual or Engine Service Dealer.  
Wheels and Tines  
will not turn.  
1. Improper use of controls.  
1. Review Sections 3 and 4.  
2. Worn, broken, or misadjusted drive belt(s).  
3. Internal transmission wear or damage.  
4. Bolt loose in transmission pulley.  
2. See Checking Drive Belt Tension,Section 5.  
3 Contact local dealer or the factory.  
4. Tighten bolt.  
Tines turn, but  
wheels dont.  
1. Wheel Drive Pins not in WHEEL DRIVE.  
2. Bolt loose in transmission pulley.  
1. See Wheel Drive Pinsin Section 3.  
2. Tighten bolt.  
3. Internal transmission wear or damage.  
3. Contact local Dealer or the Factory.  
Wheels Turn, but  
Tines Dont.  
1. Tine holder mounting hardware missing.  
2. Bolt loose in transmission pulley.  
1. Replace hardware.  
2. Tighten bolt.  
3. Internal transmission wear or damage.  
3. Contact local Dealer or the Factory.  
Poor tilling  
1. Worn tines.  
1. See Bolo Tines(Section 5).  
performance.  
2. Improper Depth Regulator setting.  
3. Incorrect throttle setting.  
4. Forward Drive Belt slipping.  
2. See Tilling Tips & Techniques,Section 4.  
3. See Section 4.  
4. See Checking Forward Drive Belt Tension,Section 5.  
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Parts List 23  
Model 12229  
DRAWING NO. 1  
REF.  
No.  
PART  
No.  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
DESCRIPTION  
QTY.  
1
9552  
Hex Hd. Flange Screw, Self-Tapping,  
1/4-20 x 1/2 ...................................  
Decal - Read Owners Manual.............  
Tine Hood (Incl. tine flap and  
Ref. 3).............................................  
Hex Hd. Screw, 5/16-18 x 1/2.............  
Hex Flange Lock Nut, 5/16-18.............  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
1916119001 Hood Bracket, Right Hand...................  
1916120001 Hood Bracket, Left Hand.....................  
1
1
2
2
2
2
2
1
1
1
1
1
2
1
3
5
1916417  
1918705  
11000242  
1186331  
1186230  
1100808  
55088  
Lock washer, 5/16...............................  
Hex Hd. Flange Screw, 5/16-18 x 1 ....  
Hex Nut, 5/16-18.................................  
Hex Hd. Screw, 5/16-18 x 1-1/4..........  
Bushing...............................................  
1
2
2
1
2
1
1
1
1
6
7
8
8A  
9
10  
11  
12  
1100088  
1186391  
1916118001 Depth Regulator Lever ........................  
9308  
9384  
9534  
1100069  
9811  
1916121001 Drag Bar..............................................  
Spirol Pin............................................  
Spring, Depth Regulator .....................  
Spacer ................................................  
Hex Hd. Screw, 1/4-20 x 1..................  
Hex Lock Nut, 1/4-20..........................  
1916418  
1916420  
1916423  
1918337  
Decal - Thrown Objects.......................  
Decal - Safe Maintenance...................  
Decal - Tine Warning...........................  
Decal - Logo........................................  
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24 Parts List  
Model 12229  
DRAWING NO. 2  
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Parts List 25  
Model 12229  
PARTS LIST - DRAWING NO. 2  
REF.  
No.  
PART  
No.  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
55104  
Upper Handlebar (Incl. Ref. 2) ............  
Decal, Forward Clutch Bail ..................  
Hex Hd. Screw, 5/16-18 x 1-1/2 ..........  
Hex Hd. Screw, 1/4-20 x 1-1/4 ............  
Bracket, Forward Clutch Cable.............  
1
1
6
1
1
1
1
1
6
6
1
1
2
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
27  
9837  
1107383  
1100044  
Hex Lock Nut, 3/8-16...........................  
Flat Washer, 3/8 ..................................  
Hex Hd. Screw, 5/16-18 x 3/4..............  
2
2
2
2
2
1
1
1
4
1
1
1
1916928  
1100799  
1100806  
55044  
1916107001 Handlebar Support ..............................  
1110107 Hex Lock Nut, 5/16-18.........................  
1916108001 Lower Handlebar .................................  
9386  
9856  
9552  
1901273010 Panel ...................................................  
1918704  
1186227  
1916106001 Bail, Forward Clutch ............................  
9855  
1916712  
1100242  
1186230  
9811  
Screw, #10-24 x 2 ...............................  
Spring, Forward Clutch........................  
Lock Washer, 5/16 ..............................  
Hex Lock Nut, 5/16-18.........................  
Hex Lock Nut, 1/4-20...........................  
Cable Ass'y, Forward Clutch................  
Hex Hd. Screw, 3/8-16 x 3/4................  
Klip Ring..............................................  
Clevis Pin.............................................  
Hex Screw, 1/4-20 x 1/2, Self-Tap .......  
Decal, Model Name/Logo ...................  
Hex Nut, #10-24 ..................................  
55048  
1100068  
PARTS LIST - DRAWING NO. 3  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
9
1100005  
9944  
1916532  
9301  
50027  
9517  
1714  
50043  
1904281  
1224-1  
1224-2  
Hex Screw, 5/16-24 x 1, Grade 5 ..........  
Belleville Washer...................................  
Transmission Pulley .............................  
Key, Transmission Pulley, 3/16 x 1 .......  
Support Washer, Front..........................  
Snap Ring..............................................  
Bearing, Tapered Roller (with race).......  
Support Washer, Rear...........................  
Drive Shaft Assy...................................  
1
1
1
1
1
1
2
1
1
10  
Shim, Rear Bearing Cap, .010" thick ..... A/R  
Shim, same as above, except  
.030" thick ......................................... A/R  
Shim, same as above, except  
.005" thick......................................... A/R  
Shim, same as above, except  
.062" thick......................................... A/R  
Shim Set (Incl. the following shims:  
two #1224-1, two 1224-2,  
1224-3  
1224-4  
1325C  
one 1224-3, and one #1224-4)......... A/R  
A/R As Required  
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26 Parts List  
Model 12229  
DRAWING NO. 4  
REF.  
No.  
PART  
No.  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
DESCRIPTION  
QTY.  
1
2
3
9512  
9511  
Retainer, Snap Ring, EType...........  
Retainer, Snap Ring ..........................  
2
4
5
6
7
8
9
1916741  
9305  
1132-2  
1904278  
1915074  
1104  
Wheel Shaft.......................................  
Key, Hi-Pro, 1/4 x 1...........................  
Spacer...............................................  
Worm Gear, Wheel Shaft...................  
Tiller Shaft.........................................  
Woodruff Key ....................................  
Worm Gear, Tiller Shaft.....................  
1
1
4
1
1
1
1
1166-1  
1166-2  
1166-3  
1166-4  
1166-5  
1086  
Shim, 0.062" thick............................. A/R  
Shim, 0.030" thick............................. A/R  
Shim, 0.015" thick............................. A/R  
Shim, 0.010" thick............................. A/R  
Shim, 0.005" thick............................. A/R  
10  
11  
1904279  
4
Bronze Bushing.................................  
4
A/R As Required  
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Parts List 27  
Model 12229  
DRAWING NO. 5  
REF.  
No.  
PART  
No.  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
DESCRIPTION  
QTY.  
1
2
9727  
1186328  
Plug, Transmission Oil Fill ..................  
Hex Hd. Flange Screw, 5/16-18 x 5/8,  
Grade 5 ..........................................  
1
9
10  
11  
1915084010 Transmission Housing Ass'y...............  
1
2
1
1
1
2
1
1
1909374  
55011-1  
55011-2  
Oil Seal, Tine Shaft .............................  
Bearing Cap Gasket, .010" thick .........  
Bearing Cap Gasket, .030" thick ..........  
8
1
1
2
1
2
5
5A  
6
7
8
1916641001 Front Cover, Transmission..................  
50074  
50032  
9617  
Rear Cover, Transmission...................  
Gasket, Housing Cover........................  
Oil Seal, Drive Shaft ............................  
Oil Seal, Wheel Shaft...........................  
12  
13  
14  
15  
1916111001 Rear Bearing Cap ...............................  
1186331  
1100044  
1100242  
Hex Hd. Flange Screw, 5/16-18 x 1 ....  
Hex Hd. Flange Screw, 5/16-18 x 3/4..  
Lock Washer, 5/16..............................  
9621  
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28 Parts List  
Model 12229  
DRAWING NO. 6  
1
2
3
14  
6
5
4
44  
17  
20  
7
11  
45  
13  
46  
3
21  
30  
36  
47  
15  
25  
24  
23  
15, 47  
30  
35  
12  
9
10  
17  
3
26  
24  
28  
22  
31  
27  
Forward Clutch Cable  
32  
3
8
34  
34  
7
16  
7
18  
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Parts List 29  
Model 12229  
PARTS LIST - DRAWING NO. 6  
REF.  
No.  
PART  
No.  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
*
Engine, Recoil Start.............................  
1
1
8
2
1
1
21  
22  
23  
24  
25  
26  
9090  
Forward Idler Pulley............................  
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
1917326001 Bracket, Belt Cover..............................  
1916116001 Forward Idler Lever.............................  
1100242  
1111696  
1916419  
1917128  
9552  
Lock Washer, 5/16 .............................  
Hex Hd. Screw, 5/16-24 x 1/2 ............  
Decal, Hot Surfaces Warning .............  
Belt Cover (Incl. Ref. 5).......................  
Hex Hd. Flange Screw, Self-Tapping,  
1/4-20 x 1/2 ....................................  
Hex Nut, 5/16-18.................................  
Support Washer..................................  
1110108  
1107382  
9386  
55037  
1916657  
55034  
55033  
9944  
1916532  
Lock Nut, 3/8-16.................................  
Flat Washer.........................................  
Klip Ring .............................................  
Forward Drive Belt .............................  
Forward Drive Belt .............................  
Forward Return Spring........................  
Bushing, Forward Idler Lever..............  
Belleville Washer.................................  
Transmission Pulley ...........................  
7
4
1
1
27  
28  
30  
31  
32  
34  
35  
36  
44  
45  
46  
47  
8
9
1186230  
50027  
10  
11  
12  
13  
14  
15  
16  
17  
18  
20  
1916795001 Engine Bracket, Right .........................  
1138-2  
9301  
1916531  
1916421  
1100005  
1916794001 Engine Bracket, Left ...........................  
1100799 Hex Hd. Screw, 5/16-18 x 1-1/2..........  
1916652001 Guard, Belts/Pulleys............................  
9558 Hex Hd. Screw, 3/8-16 x 1-1/2............  
Shim ................................................... A/R  
1916117001 Bracket, Cable Mounting.....................  
1186328  
9856  
1107383  
1108841  
55036  
Key, 3/16" x 1".....................................  
Pulley, Engine Drive ...........................  
Decal...................................................  
Hex Hd. Screw, 5/16-24 x 1................  
1
1
1
2
1
5
1
1
Hex Hd. Screw, 5/16-18 x 5/8.............  
Clevis Pin............................................  
Flat Washer, 3/8..................................  
Key, 3/16" x 1-1/2" ..............................  
Spacer ................................................  
Forward Belt Guide .............................  
Hex Hd. Screw, 5/16-24 x 3/4 ............  
55039  
1100004  
A/R As Required  
* Contact your local authorized engine service dealer for engine parts and  
service. Refer to your engine nameplate for engine model/type number.  
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30 Parts List  
Model 12229  
DRAWING NO. 7  
LEFT SIDE  
RIGHT SIDE  
Hold Tine With Blunt End Toward You  
Right Hand Tine  
Left Hand Tine  
NOTE: Identify Left and Right sides of tiller by standing in  
operator position and facing direction of forward travel.  
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Parts List 31  
Model 12229  
PARTS LIST - DRAWING NO. 7  
REF.  
No.  
PART  
No.  
REF.  
No.  
PART  
No.  
DESCRIPTION  
QTY.  
DESCRIPTION  
QTY.  
1
2
9711  
50049-01  
Hex Hd. Screw, 3/8-16 x 1, Grade 5...... 16  
Bolo Tine - Right Hand. Single tine used  
on left side of tiller. (Incl. two each  
5
50049-02  
Bolo Tine - Left Hand. Single tine used  
on right side of tiller. (Incl. two each  
Refs. 1 & 3).......................................  
8
2
2
2
2
Refs. 1 & 3).......................................  
Hex Lock Nut, 3/8-16 ............................ 18  
Hex Hd. Screw, 3/8-16 x 1-3/4..............  
Bolo Tine Replacement Set (Incl. eight  
right hand tines, eight left hand tines  
and required hardware ......................  
8
6
7
9
1916747001 Tine Holder............................................  
3
4
----  
1733398  
9555  
1901  
1917486  
9380  
Wheel & Tire Ass'y................................  
Clevis Pin, .312" x 1-3/4" .......................  
Hair Pin Cotter.......................................  
2
1
10  
9338  
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CUSTOMER SERVICE INFORMATION  
Owner Registration Card  
Customer Service and Technical Service  
Please fill out and mail the enclosed owner  
registration card. The purpose of this card is  
to register each unit at the Factory so that we  
can provide you with warranty benefits and  
informational bulletins.  
If you have questions or problems with the  
unit, contact your local dealer. (When calling  
or writing, provide the Model/Serial Numbers  
of the unit.)  
MAIL  
MAIL  
Replacement Parts  
Warranty Service  
Factory specified replacement parts are  
available from your authorized dealer.  
When ordering parts, be sure to provide  
the following:  
The warranty statement is included in the units literature  
package.  
Model/Serial Numbers  
Model/Serial Numbers of the unit.  
Part number of the part needed.  
Part Description.  
A Model/Serial Numbers decal is located on top of the trans-  
mission. For ready reference, record these numbers in the  
spaces below.  
Date of Purchase:  
Model Number:  
Serial Number:  
Quantity needed.  
NOTE: All replacement parts must conform to our rigid quality  
specifications. Although some replacement parts we provide  
may vary slightly in shape, color or texture from the original  
parts, any variations will not affect the fit or performance of  
these parts on your unit.  
Authorized Dealer Information  
If you purchased your unit from an authorized dealer, record  
the dealers address and phone number below for ready  
reference:  
Engine Service and Repair  
Dealer Name:  
Address:  
For engine service or repair, contact your  
nearest authorized engine dealer. The  
engine is warranted by the engine manufac-  
turer. Any unauthorized work performed on  
the engine during the warranty period may  
void this warranty. For complete details on  
the engine warranty, refer to the Engine  
Owners Manual.  
Phone:  
IMPORTANT:  
Left and right sides of the unit are determined by standing  
behind the unit, in the operators position, and facing in the  
direction of forward travel.  
WARNING  
NOTICE:  
We urge using only genuine replacement parts, which  
meet all the latest requirements. Replacement parts  
manufactured by others could present safety hazards,  
even though they may fit on the unit.  
We reserve the right to change specifications, add  
improvements or discontinue the manufacture of any of our  
equipment without notice or obligation to purchasers of our  
equipment.  
For customer assistance, contact your nearest authorized dealer or:  
GARDEN WAY INCORPORATED 1 Garden Way Troy, New York 12180  
Customer Service: 1-800-437-8686 Technical Service: 1-800-520-5520 Parts Service: 1-800-648-6776 FAX: (518) 233-4622  
Outside the United States and Canada:  
Customer Service: (518) 233-4807 Technical Service: (518) 233-4808 Parts Service: (518) 233-4806 FAX (518) 233-4622  
1905560 (11/00)  
Printed in U.S.A.  
© 2000 Garden Way Incorporated  
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