Blue Sea Systems Air Conditioner PN9010 User Manual

WARNING  
Marine Electrical Products  
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These instructions are intended to provide assistance with the  
installation of this product, and are not a substitute for a more  
comprehensive understanding of electrical systems. We strongly  
recommend that a competent electrical professional perform the  
installation of this product.  
If either the switch front or back is to be exposed to water it must be  
protected with a waterproof shield.  
The switch must not be installed in explosive environments such as  
gasoline engine rooms or battery compartments as the switches  
are not ignition proof.  
The vessel’s shore power cord must be disconnected form shoreside  
power before installing this electrical switch.  
If an inverter is installed on the vessel its power leads must be  
disconnected at the battery before the panel installation. Be aware that  
many inverters have a “sleep mode” in which their voltage potential  
may not be detectable with measuring equipment.  
If an AC Generator is installed aboard it must be stopped and rendered  
inoperable before the switch is installed.  
Verify that no other AC or DC source is connected to the vessel’s  
wiring before the switch is installed.  
AC Rotary Switch  
3 Positions + OFF, 2 Pole  
PN 9010  
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Features  
Switches 3 - 120V AC Sources  
Compact solution when circuit protection is provided elsewhere  
Allows connecting one of three different AC sources to one circuit  
Heavy duty industrial rated switches  
Intuitive function - One handed operation  
UL listed switches  
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Specifications  
Amperage Rating:  
32 Amperes Maximum  
600 Volts AC Maximum  
10 AWG  
14 AWG  
12 lb-in.  
Voltage Rating:  
]
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Maximum Wire Size:  
Minimum Wire Size:  
Terminal Recommended Torque:  
Inches  
Millimeters  
Overall Dimensions:  
Mounting Depth:  
Maximum Panel Thickness:  
1.890 x 1.890 48.00 x 48.00  
2.41  
61.2  
4.00  
Guarantee:  
0.157  
Blue Sea Systems stands behind its products for as long as you own  
For customer service, call 800-222-7617.  
Blue Sea Systems Inc.  
425 Sequoia Drive  
Bellingham, WA 98226 USA  
Phone (360) 738-8230  
Fax (360) 734-4195  
6684 Rev 002  
Installation  
The switch provides switching, but does not provide circuit protection.  
It is not a substitute for a main circuit breaker.  
1. Disconnect all AC and DC power  
Disconnect all AC power originating on or off the vessel. This includes  
inverters, generators, shore power attachments and any other device  
capable of supplying AC power to the ship’s circuits.  
Wire sizing chart  
Use the wire sizing chart below to determine the proper branch and  
feed circuit wire sizes.  
Disconnect the main positive DC cable from all batteries to eliminate  
the possibility of a short circuit and to disable the inverter while  
installing the switch.  
Allowable Amperage of Conductors  
2. Select mounting location and cut opening  
Select a mounting location which is protected from water on the front  
and back of the switch and is not in an area where flammable vapors  
from propane, gasoline or lead acid batteries accumulate. AC rotary  
switches are not ignition protected and may ignite such vapors.  
Using the template provided, drill the mounting surface where the  
switch is to be mounted. The mounting surface maximum thickness is  
0.157” (4.00mm). Do not yet fasten the switch to the mounting surface.  
3. Install source 1, source 2, source 3, and output wires  
Install the feed wires from AC Shore Power and AC Generator. Install  
the output wires. Refer to the wire sizing chart to select the proper wire  
size. Connect the black AC hot, white AC neutral and green AC safety  
ground as shown in the illustration. To avoid excess wire temperatures  
when cooling may be limited, we recommend using at least 12 gauge  
wire for 30A.  
Note: This chart assumes wire with 105°C insulation rating  
and no more than 2 conductors are bundled.  
Not suitable for sizing flexible shore power cords.  
4. Testing  
It is very important that wiring be connected according to the diagram.  
The hot lines and neutral from each source must be identified and  
grouped together so that the switch selects all of the lines from the  
same source and does not accidentally select lines or neutrals from  
more than one source. Verify the connections and see that each  
connection is securely tightened, including the terminals for the  
jumpers installed on the switch where no wires are attached.  
Do not confuse the neutral current carrying wires (sometimes called  
ground) with the green normally non-current carrying wires (sometimes  
called grounding). These two wires must be connected only at the  
source of power, nowhere else.  
If you are using this switch for other purposes, such as voltage tap  
selection on a transformer, please review your installation diagram and  
A double pole circuit breaker must be installed within 10 feet of the  
shore power inlet, ahead of this switch. The measurement is made  
along the conductors.  
devise a suitable test plan to verify your connections.  
Page 1 of 3  
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Installation (continued)  
DOUBLE POLE CIRCUIT BREAKER  
REQUIRED WITHIN TEN FEET OF  
FROM AC  
HOT  
SHORE INLET BETWEEN AC SOURCE  
SELECTOR SWITCH AND SHORE POWER  
SOURCE  
FROM AC  
NEUTRAL  
2
FROM AC  
HOT  
FROM AC  
NEUTRAL  
SOURCE  
FROM AC  
HOT  
3
FROM AC  
NEUTRAL  
SOURCE  
1
2
3
1
1
5
9
7
3
11  
2
8
FROM AC  
HOT  
FROM AC  
NEUTRAL  
Wiring Diagram  
AC Rotary Selector Switch  
PN 9010  
Panel Mounting  
Hole Pattern  
PN 9010  
Panel Mounting  
Assembly  
Page 3 of 3  
6684 Rev 002  
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