OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. HBT822W
WARNING
Table of Contents
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Initial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Using Charcoal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
California Proposition 65:
Chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm are created by the combustion of propane.
The use and installation of this product must conform to local codes. In absence of
local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,
Natural Gas and Propane Installation Code.
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
Manufactured in China for:
Blue Rhino Global Sourcing, LLC
Winston-Salem, NC USA
© 2007 Blue Rhino Global Sourcing, LLC. All Rights Reserved
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC.. All Rights Reserved.
HBT822W-OM-104 ES
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Parts List
Exploded View
1
2
3
4
5
6
7
8
9
Lid Handle Support (2)
1
2
Lid Handle
Thermometer
Warming Rack
Lid
1
3
4
Cooking Grid
Heat Plate
5
Rear Panel
Left Side Handle
6
10 Burner
11 Electrode
7
8
12 Bottom Bowl
13 Grease Tray
14 Regulator
15 Right Side Handle
16 Igniter Wire
17 Leg (2)
9
19
10
15
12
13
11
16
14
18 Wind Cover
19 Lighting Rod
17
18
Hardware
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver
M4x18 Nickel Plated Phillips Truss Head
Screw
7 pcs
4 pcs
1 pcs
8 pcs
7 pcs
4 pcs
9 pcs
7 pcs
4 pcs
9 pcs
2 pcs
2 pcs
A
B
C
D
E
F
G
H
M5x15 Nickel Plated Phillips Truss Head
Screw
M6x8 Nickel Plated Phillips Truss Head
Screw
M6x12 Nickel Plated Phillips Truss Head
Screw
M4 Steel
Washer
M5 Steel
Washer
M6 Steel
Washer
M4 Steel
Lock Washer
M5 Steel
Lock Washer
I
J
K
M6 Steel
Lock Washer
ø5 x 30 Zinc Plated
ø1.4 x 30 Steel
Pin
Cotter Pin
L
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Outdoor LP Gas Barbecue Grill Model No. HBT822W
Assembly Instructions
For Easiest Assembly:
DO NOT RETURN PRODUCT TO STORE.
• To avoid losing any small components or hardware, assemble your product on a hard level
surface that does not have cracks or openings.
For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial
number available for reference.
Attach Thermometer and Lid Handle
Attach Legs
1
2
x 4
x 4
x 4
x 4
J
J
D
G
D
G
x 4
x 4
Attach Regulator/Control Valve, Side Handles and
Igniter wire
Attach rear panel
Note: Once attached, the regulator/control valve will freely rotate to accomodate for
the LP gas tank.
5
6
x 4
x 5
x 4
I
H
B
F
x 5
A
x 4
x 5
E
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• Clear an area large enough to layout all components and hardware.
• Follow all steps in order to properly assemble your product.
• When applicable, tighten all hardware connections by hand first. Once the step is completed,
go back and fully tighten all hardware.
Unfold Legs
Attach Burner and Wind Guard
3
4
x 1
x 2
x 1
x 2
G
H
J
A
x 1
C
E
x 2
Attach Lid and Insert Heat Plate, Cooking Grid, and
Insert Grease Tray
Warming Rack
7
8
x 2
x 2
L
K
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Outdoor LP Gas Barbecue Grill Model No. HBT822W
Operating Instructions
This grill is designed to operate with a one pound 7-3/8” high disposable / 16.4 oz. propane
gas tank (DOT 39 Cylinder).
Turning Off
1. Turn control knob to the “LOCK OFF” position.
DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz.) PROPANE GAS TANKS!
2. Remove LP gas tank and properly store tank.
Connecting Gas Tank
1. Make sure the regulator/control valve is in the
“LOCK OFF” position.
First Use
1. Make sure all labels, packaging and protective films have been removed from the grill.
2. Lubricate the threads of the regulator valve
with petroleum jelly, insert the gas tank into the
regulator valve and hand-tighten firmly.
2. Remove manufacturing oils before cooking on this grill for the first time, by operating the grill
for at least 15 minutes on “HIGH” with the lid closed. This will “heat clean” the internal parts
and dissipate odors.
LOCK
OFF
PUSH
TO
TURN ON
3. Test for leaks
M E D
Cooking
Checking for Leaks
Burner Connection
1. Open lid and ignite burner per lighting instructions.
2. Close lid and preheat grill on “HIGH”.
Make sure the control valve is securely fastened to
the burner.
3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the
lit burners.
If your unit was assembled for you, visually check the
connection between the burner and control valve.
4. Adjust controls to desired temperature.
5. With lid open or closed, cook until desired internal food temperatures are achieved.
6. Turn grill “OFF” by first closing the valve on the propane tank. Burn off remaining gas in lines
by waiting 15 seconds then turn all burner controls to the “OFF” position. A “poof” sound is
normal as the last of the LP gas is burned.
WARNING
FOR YOUR SAFETY:
7. Turn grill “OFF” by turning control knob to the “LOCK OFF” position. Remove LP gas tank and
properly store tank.
Failure to inspect this connection or
follow these instructions could cause
a fire or an explosion which can
cause death, serious bodily injury, or
damage to property.
Tips for Better Cookouts and Longer Grill Life
2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or
cooking delicate foods in aluminum foil pouches.
If the burner pipe does not rest flush to the control
valve, please contact 1.800.762.1142 for assistance.
3. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.
4. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on
very high temperatures.
Regulator / 1# LP Gas Tank Connection
Make 2-3 oz. of leak solution by mixing one part liquid
dishwashing soap with three parts water.
5. Place delicate foods like fish and vegetables in aluminum foil pouches and place on upper
cooking levels (warming rack).
Make sure control knob is off.
6. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn
foods over just once during cooking.
Spoon several drops of solution, or use squirt bottle,
at the LP gas tank to regulator connection.
7. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow
the wood manufacturer’s instructions.
Inspect the solution at the connection, looking for
bubbles. If NO bubbles appear, the connections are
secure. If bubbles appear, you have a leak.
LOCK
8. Clean cooking grids and racks after every use with a quality grill bush designed for your grid
material. Wear protective gloves and gently remove the build-up while grids are hot.
OFF
PUSH
Loosen and retighten this connection, making sure the
connection is secure.
TO
TURN ON
9. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of cooking
oil, empty grease pan (if included), wipe outside surfaces with a suitable kitchen cleaner and
store in a cool dry place.
M E D
Retest with solution. If you continue to see bubbles
after several attempts, disconnect propane source and
contact 1.800.762.1142 for assistance.
related barbecue cookbooks to learn more interesting tips like –
A gas grill is ideal for reheating leftover pizza. Set burners on low and place pizza slices
directly on preheated cooking grid. Close lid and cook until cheese starts to bubble.
Lighting
1. Make sure all labels, packaging and protective films
have been removed from the grill.
Using Charcoal
2. Open lid. Attempting to light the burner with the lid
closed may cause an explosion!
WARNING
3. Make sure there are no obstructions of airflow to the
gas unit. Spiders and insects can nest within and clog
the burner / venturi tube at the orifice.
A clogged burner tube can lead to a fire beneath
the appliance.
FOR YOUR SAFETY:
1. This is not a charcoal grill. It is a LP gas grill designed to add the
flavor of charcoal or wood.
2. Do not use instant light charcoal.
4. Control knob must be in the “LOCK OFF” position.
5. Turn the control knob to “HIGH”
3. Position the grill so wind cannot carry ashes to combustible
surfaces.
6. Press the Igniter button repeatedly to light burner.
4. Always wear protective gloves when adding charcoal or wood.
5. Allow coals/embers to extinguish and cool before transporting,
storing, or moving the grill. Do not cover the grill until contents of
the charcoal areas are completely and fully extinguished and empty.
6. Do not use burning charcoal to relight gas burners. Always light the
burners using the built in ignition or a match.
7. If ignition does not occur in 5 seconds, turn burner
control knob OFF, wait 5 minutes and repeat lighting
procedure.
8. If igniter does not light burner, use a lit match
secured with the lighting rod provided to light burners
manually. Access the burner through the hole in
bottom bowl as indicated. Turn the grill to “LOW”, and
position the lit match near side of the burner.
• Use charcoal or wood chips if desired. The grill will
operate like a normal LP gas grill if the charcoal areas
are empty.
9. After lighting, observe the burner flame. Make sure
all burner ports are lit and flame height matches
illustration.
Lighting Rod Placement
• If using wood chips, either dry or soaked chips are
good.
Important: Always use the lighting rod provided when
lighting burners with a match.
• Use natural, standard, or lump charcoal if desired.
• Add charcoal or wood chips to the charcoal areas
1/2"
prior to the grill preheat. The LP gas burner will ignite
the charcoal. This guarantees full flavor once cooking
begins. Do not place charcoal anywhere other than the
dedicated charcoal areas. Do not overfill the charcoal
area. Make sure the cooking grid can fit properly against the bottom bowl.
Flame
Caution
If burner flame goes out during
operation, immediately turn the gas
“OFF” and open lid to let the gas clear
for about 5 minutes before re-lighting.
12.7 mm
1/4"
6.4mm
0"
0mm
• Do not operate the grill without the hybrid heat plate in place.
Proper flame height.
• After every use, empty ashes once completely cool and fully extinguised.
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Cleaning and Care
Limited Warranty
Blue Rhino Global Sourcing, LLC (“Vendor”) warrants to the original retail purchaser of this
Caution
product, and to no other person, that if this product is assembled and operated in accordance
with the printed instructions accompanying it, then for a period of one (1) year from the date
of purchase, all parts in such product shall be free from defects in material and workmanship.
Vendor may require reasonable proof of your date of purchase. Therefore, you should retain
your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of
parts, which prove defective under normal use and service and which Vendor shall determine
in its reasonable discretion upon examination to be defective. Before returning any parts, you
should contact Vendor’s Customer Service Department using the contact information listed
below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any
returned part, and if Vendor approves the claim, Vendor will replace such defective part without
charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will
return replacement parts to the original retail purchaser, freight or postage prepaid.
1. All cleaning and maintenance should be done when grill is cool
and with the fuel supply disconnected.
2. DO NOT clean any grill part in a self cleaning oven. The extreme heat
will damage the finish.
Notices
1. Abrasive cleaners will damage this product.
2. Never use oven cleaner to clean any part of grill.
This Limited Warranty does not cover any failures or operating difficulties due to accident,
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or
service by you or any third party, or failure to perform normal and routine maintenance on
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,
after purchase.
3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage the
finish.
Cleaning Surfaces
1. Wipe surfaces clean with mild dishwashing detergent or baking soda.
2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties
for products that are purchased from sellers other than authorized retailers or distributors,
including the warranty of merchantability or the warranty of fitness for a particular purpose.
VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further
disclaims any implied or express warranty of, and assumes no responsibility for, defects in
workmanship caused by third parties.
Cleaning Burner
1. Turn gas off at the control knob and remove LP gas tank.
2. Remove regulator and wind guard.
3. Remove cooking grids and heat plate.
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or
limitation of special, incidental or consequential damages, or limitations on how long a warranty
lasts, so the above exclusion and limitations may not apply to everyone.
4. Disconnect wire from igniter.
5. Remove burner.
6. Clean inlet of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on burner surface.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip)
Vendor does not authorize any person or company to assume for it any other obligation or
liability in connection with the sale, installation, use, removal, return, or replacement of its
equipment, and no such representations are binding on Vendor.
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new
burner.
Blue Rhino Global Sourcing, LLC
Winston-Salem, North Carolina USA
(800) 762-1142
10. Reinstall burner. Reconnect igniter, wind guard, and regulator.
11. Replace heat plate and cooking grid
12. Preform leak test.
Product Registration
call 1.800.762.1142.
Troubleshooting
Problem
Burner will not light with match
Possible Cause
No gas flow.
Prevention/Cure
Check if LP gas tank is empty.
Clear burner.
Obstruction of gas flow.
Spider webs or insect nest in burner tube.
Burner ports clogged or blocked.
Clean burner tube.
Clean burner ports.
Clean burner ports.
Irregular flame pattern, flame does not run the full length Burner ports are clogged or blocked.
of burner.
Flame is yellow or orange
New burner may have residual manufacturing oils.
Burn grill for 15 minutes with the lid closed.
Clean burner tube.
Spider webs or insect nest in burner tube.
Food residue, grease or seasoning salt on burner.
High or gusting winds.
Clean burner.
Flame blow out
Flare-up
Turn front of grill to face wind or increase flame height.
Replace LP gas tank.
Low on LP Gas.
Grease buildup.
Clean grill.
Excess fat in meat.
Trim fat from meat before grilling.
Adjust (lower) temperature accordingly.
Excessive cooking temperature.
Grease trapped by food buildup around burner system.
Persistent grease fire.
Turn knobs to “LOCK OFF POSITION.” Let fire burn out. Leave lid
in closed position and let fire burn out. After grill cools, remove
and clean all parts.
Flashback (fire in burner tube(s))
Burner and/or burner tube is blocked.
Clean burner and/or burner tube.
Inside of lid or cooking grid is peeling
Baked on grease buildup has turned to carbon and is flaking off. Clean thoroughly.
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Outdoor LP Gas Barbecue Grill Model No. HBT822W
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I n s t d a e l a c i ó n C ó d i g o
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a c u d e e r d o
C A N 5 / C 4 A G , A - B 1 4 9 . 1 , Z 2 2 3 . A 1 N / N S F I P
s i g u i e n t e n s o : r m l a a s s u s e
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c o n g é
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. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R e s o l u c i ó n d e p r o b l e m
G a r a n t í a l i m i t a d a
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 . . . . . . . . . . . . . . . . . . . . . . . . . .
a f t a l e s .
R e g i s t r o d e l p r o d u c t o
L i m p i e z a y c u i d a d o
U s o d e l c a r b ó n d e l e ñ a
S u g e r e n c i a s
a c c i d e h n a t y e s s t a
p r o l a p a i e d a d , d a ñ o s
p e r s o n a l e l e s s i o n e s
c o n s s e u c s u e n t e
c o n
x e p l o s i u ó n n o a ,
i n c e u n d i o
o c a s i o n
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i n s t r u c e c s i t o a n s e s s e g n u o i r E l 3 .
v i c i s o e . r
C o c c i ó n
d a o r l e
m a e r c n h a p o n e r l o i n s t a l a r
m a n t e n
d e a n t e s e q u i d p e o l
U s o p o r p r i m e r a v e z
y
f u n c i o n a m i e i n n t s o t d a e l a c i ó n
g a d p o a A
i n s t l r a u s c c i o n e s a t e n L t a e m a 2 . e n t e
E n c e n d i d o
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C o m p r o b a r s i h a y f u g a s
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I n s t r u c c i o n e s d e a r m a d
i n a d e c u a d o s m o a n t e n i m i e n t r o e p a r a c
a l t e r a c i a ó j n u , s t e ,
i n s t a U l a n c 1 a i . ó n ,
A D :
S E G S U U R I D A P R A
g r a m D i a d e e x p l o s i ó n y e l e m
g u a r d S i a a s l v i a m p o r t a n t e s
T E N C I A A D V
P . á . g . i n . a . 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
r e c i n t o ) c u a d l q e u i e r ( f u e r a
I n d i c e
x e t e r i e o n r e s u s o p a r a
S o l a m
A D :
S E G S U U R I D A P R A
T E N C I A A D V
M o d e l o n º H B T 8 2 2 W
x t e r i o r e s
a r P r i l l a d
A R I O U S U D E L A L M A N U
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