Black Box Switch ACU4001A User Manual

JUNE 2005  
USB Micro Extender  
ACU4001A  
ACU4201A  
ACU4222A  
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THE SERVSWITCHFAMILY  
Welcome to the ServSwitch™ Family!  
Thank you for purchasing a BLACK BOX® ServSwitch™ Brand USB Micro Extender  
model! We appreciate your business, and we think you’ll appreciate the many ways that your  
enhanced extension system will save you money, time, and effort.  
That’s because our ServSwitch family is all about breaking away from the traditional,  
expensive model of computer management. You know, the one-size-fits-all-even-if-it-doesn’t  
model that says, “One computer gets one user station, no more, no less.” Why not a single  
user station (monitor, keyboard, and mouse) for multiple computers—even computers of  
different platforms? Why not a pair of user stations, each of which can control multiple  
computers? Why not multiple user stations for the same computer?  
With our ServSwitch products, there’s no reason why not. We carry a broad line of robust  
solutions for all these applications. Do you have just two PCs, and need an economical  
alternative to keeping two monitors, keyboards, and mice on your desk? Or do you need to  
share dozens of computers, including a mix of IBM® PC, RS/6000®, Apple® Macintosh®,  
Sun Microsystems®, and SGI™ compatibles among multiple users with different access  
levels? Does your switch have to sit solidly on a worktable and use regular everyday cables?  
Or does it have to be mounted in an equipment rack and use convenient many-to-one cables?  
No matter how large or small your setup is, no matter how simple or how complex, we’re  
confident we have a ServSwitch system that’s just right for you.  
The ServSwitch™ family from Black Box—the one-stop answer for all your KVM-switching  
needs!  
This manual will tell you all about your new ServSwitch™ Brand USB Micro Extender,  
including how to install, operate, and troubleshoot it. For an introduction to the Extender, see  
Chapter 2. The Extender product codes covered in this manual are:  
ACU4001A  
ACU4201A  
ACU4222A  
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Copyrights and Trademarks  
©2005. All rights reserved. This information may not be reproduced in any manner without  
the prior written consent of the manufacturer.  
Information in this document is subject to change without notice and the manufacturer shall  
not be liable for any direct, indirect, special, incidental or consequential damages in  
connection with the use of this material.  
All trademark and trade names mentioned in this document are acknowledged to be the  
property of their respective owners.  
Disclaimer  
While every precaution has been taken in the preparation of this manual, the manufacturer  
assumes no responsibility for errors or omissions. Neither does the manufacturer assume any  
liability for damages resulting from the use of the information contained herein. The  
manufacturer reserves the right to change the specifications, functions, or circuitry of the  
product without notice.  
The manufacturer cannot accept liability for damage due to misuse of the product or due to  
any other circumstances outside the manufacturer’s control (whether environmental or  
installation related). The manufacturer shall not be responsible for any loss, damage, or injury  
arising directly, indirectly, or consequently from the use of this product.  
Cautions and Notes  
The following symbols are used in this guide:  
CAUTION. This indicates an important operating instruction  
that should be followed to avoid any potential damage to  
hardware or property, loss of data, or personal injury.  
NOTE. This indicates important information to help you make the best use  
of this product.  
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FCC/CDC STATEMENTS  
FEDERAL COMMUNICATIONS COMMISSION  
AND CANADIAN DEPARTMENT OF COMMUNICATIONS  
RADIO-FREQUENCY INTERFERENCE STATEMENTS  
This equipment generates, uses, and can radiate radio-frequency energy, and if not installed  
and used properly, that is, in strict accordance with the manufacturer’s instructions, may  
cause interference to radio communication. It has been tested and found to comply with the  
limits for a Class A computing device in accordance with the specifications in Subpart B of  
Part 15 of FCC rules, which are designed to provide reasonable protection against such  
interference when the equipment is operated in a commercial environment. Operation of this  
equipment in a residential area is likely to cause interference, in which case the user at his  
own expense will be required to take whatever measures may be necessary to correct the  
interference.  
Changes or modifications not expressly approved by the party responsible for compliance  
could void the user’s authority to operate the equipment.  
Shielded PC-equipment cables must be used with this equipment to maintain compliance with  
radio frequency energy emission regulations and ensure a suitably high level of immunity to  
electromagnetic disturbances.  
This digital apparatus does not exceed the Class A limits for radio noise emission from digital  
apparatus set out in the Radio Interference Regulation of the Canadian Department of  
Communications.  
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites  
applicables aux appareils numériques de la classe A prescrites dans le Règlement sur le  
brouillage radioélectrique publié par le Ministère des Communications du Canada.  
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EUROPEAN UNION DECLARATION OF CONFORMITY  
WARNING!  
This is a class A product. In a domestic environment, this product may cause radio  
interference, in which case the user may be required to take adequate measures.  
This product complies with the following harmonized standards:  
EN55022:1998, EN55024:1998, EN61000-3-2:2001,  
EN61000-3-3:2000, EN60950-1:2000  
When used in environments that have high levels of electromagnetic interference or excessive  
power ground noise, you may experience disturbances to video and/or data transmission. If  
this is the case, please refer to the Troubleshooting section of the User Guide for further  
information, or contact Technical Support.  
To maintain compliance, only use cables supplied (or recommended) for use with this  
product. In electrically noisy environments, the use of shielded (STP/FTP) rather than  
unshielded (UTP) interconnection cable is recommended.  
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NOM STATEMENT  
NORMAS OFICIALES MEXICANAS (NOM)  
ELECTRICAL SAFETY STATEMENT  
INSTRUCCIONES DE SEGURIDAD  
1. Todas las instrucciones de seguridad y operación deberán ser leídas antes de que el  
aparato eléctrico sea operado.  
2. Las instrucciones de seguridad y operación deberán ser guardadas para referencia futura.  
3. Todas las advertencias en el aparato eléctrico y en sus instrucciones de operación deben  
ser respetadas.  
4. Todas las instrucciones de operación y uso deben ser seguidas.  
5. El aparato eléctrico no deberá ser usado cerca del agua—por ejemplo, cerca de la tina de  
baño, lavabo, sótano mojado o cerca de una alberca, etc..  
6. El aparato eléctrico debe ser usado únicamente con carritos o pedestals que sean  
recomendados por el fabricante.  
7. El aparato eléctrico debe ser montado a la pared o al techo sólo como sea recomendado  
por el fabricante.  
8. Servicio—El usuario no debe intentar dar servicio al equipo eléctrico más allá a lo  
descrito en las instrucciones de operación. Todo otro servicio deberá ser referido a  
personal de servicio calificado.  
9. El aparato eléctrico debe ser situado de tal manera que su posición no interfiera su uso.  
La colocación del aparato eléctrico sobre una cama, sofá, alfombra o superficie similar  
puede bloquea la ventilación, no se debe colocar en libreros o gabinetes que impidan el  
flujo de aire por los orificios de ventilación.  
10. El equipo eléctrico deber ser situado fuera del alcance de fuentes de calor como  
radiadores, registros de calor, estufas u otros aparatos (incluyendo amplificadores) que  
producen calor.  
11. El aparato eléctrico deberá ser connectado a una fuente de poder sólo del tipo descrito en  
el instructivo de operación, o como se indique en el aparato.  
12. Precaución debe ser tomada de tal manera que la tierra fisica y la polarización del equipo  
no sea eliminada.  
13. Los cables de la fuente de poder deben ser guiados de tal manera que no sean pisados ni  
pellizcados por objetos colocados sobre o contra ellos, poniendo particular atención a los  
contactos y receptáculos donde salen del aparato.  
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14. El equipo eléctrico debe ser limpiado únicamente de acuerdo a las recomendaciones del  
fabricante.  
15. En caso de existir, una antena externa deberá ser localizada lejos de las lineas de energia.  
16. El cable de corriente deberá ser desconectado del cuando el equipo no sea usado por un  
largo periodo de tiempo.  
17. Cuidado debe ser tomado de tal manera que objectos liquidos no sean derramados sobre  
la cubierta u orificios de ventilación.  
18. Servicio por personal calificado deberá ser provisto cuando:  
A: El cable de poder o el contacto ha sido dañado; u  
B: Objectos han caído o líquido ha sido derramado dentro del aparato; o  
C: El aparato ha sido expuesto a la lluvia; o  
D: El aparato parece no operar normalmente o muestra un cambio en su desempeño; o  
E: El aparato ha sido tirado o su cubierta ha sido dañada.  
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SAFETY PRECAUTIONS AND INSTALLATION GUIDELINES  
Safety Precautions and Installation Guidelines  
To ensure reliable and safe long-term operation please note the following installation  
guidelines:  
Do not use to link between buildings.  
Only use in dry, indoor environments.  
If the building has 3-phase AC power, try to ensure that equipment connected to the  
Local and Remote units is on the same phase.  
Try not to route the CATx link cable alongside power cables.  
Ensure that the system connected to the Local unit is connected to power ground.  
Ensure that the monitor connected to the Remote unit is connected to power ground and  
does not use an isolated power supply.  
The Remote unit and any power supplies can get warm. Do not situate them in an  
enclosed space without any airflow.  
Do not place the power supply directly on top of the Remote unit.  
Do not obscure the Remote unit’s ventilation holes.  
This product is not suitable for use in isolated medical environments.  
To safeguard against personal injury and avoid possible  
damage to equipment or property, please observe the  
following:  
Only use power supplies originally supplied with the  
product or manufacturer-approved replacements. Do not  
attempt to dismantle or repair any power supply. Do not  
use a power supply if it appears to be defective or has a  
damaged case.  
Connect all power supplies to grounded outlets. In each  
case, ensure that the ground connection is maintained  
from the outlet socket through to the power supply’s AC  
power input.  
Do not attempt to modify or repair this product, or make  
a connection from the CATx link interface (RJ45) to any  
other products, especially telecommunications or  
network equipment.  
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Contents  
1. Quick Setup  
2. Overview  
9
10  
10  
10  
12  
13  
14  
15  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
Introduction  
Glossary  
Features  
Product Range  
Compatibility  
How to Use This Guide  
3. Installation  
16  
16  
17  
18  
21  
3.1  
3.2  
3.3  
3.4  
Package Contents  
Interconnection Cable Requirements  
Remote Unit Installation  
Local Unit Installation  
4. Troubleshooting  
24  
24  
25  
26  
26  
27  
4.1  
4.2  
4.3  
4.4  
4.5  
Video  
USB  
Audio  
Serial  
General Questions  
Appendix A: Example Applications  
Appendix B: Rack Mount Options  
Appendix C: Audio/Serial Ports  
Appendix D: Calling Black Box  
Appendix E: Specifications  
28  
32  
33  
35  
36  
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QUICK SETUP  
1. Quick Setup  
This section briefly describes how to install your USB Micro extender system. Unless you are  
an experienced user, we recommend that you follow the full procedures described in the rest  
of this manual.  
Set Video Distance DIP Switches  
See Setting the  
Set DIP switches on base of Remote Unit to position for  
Cable Length DIP  
Interconnect cable length:  
Switches on page  
18.  
15-75ft (5-25m)  
75ft-150ft (25-50m)  
OFF (default)  
ON  
DIP Switch 1: Primary Interconnect (channel 1)  
DIP Switch 2: Interconnect 2 (ACU4201A & ACU4222A only)  
Connect Remote Unit and devices  
Connect Remote Unit to monitor, USB and audio/serial  
devices (if present). Connect 5V power supply.  
See Connecting  
the Remote Unit on  
page 19.  
Connect Local Unit to CPU  
Connect Local Unit to CPU video, USB and Audio/Serial  
ports (if used).  
See Local Unit  
Installation on page  
21.  
Connect Local monitor(s) to video output(s) on Local Unit.  
Note. If you intend to connect the Local Unit to an external  
USB hub, ensure that it is self-powered. If not, you will need  
an additional 5V PSU for the Local Unit (not supplied).  
See Interconnection  
Cable Requirements  
on page 17.  
Connect Local and Remote Units  
Connect extender units with up to 150ft (50m) of compatible  
CATx interconnect cable.  
Use LEDs on  
Power Up  
Interconnect ports to  
check operation (see  
pages 20 and 23).  
Power up the CPU.  
Switch on the Remote Unit power supply.  
Auto-adjust flat panel monitors  
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2. Overview  
2.1 Introduction  
The ServSwitchBrand USB Micro Extender Series enables high-resolution video, USB,  
stereo audio, and serial port signals to be communicated up to 150ft (50m) over Category 5,  
5e, 6 or higher (CATx) cable.  
A basic USB extension system comprises a Local unit (transmitter) and a Remote unit  
(receiver). The Local unit connects directly to the computer (or a USB Hub) using the  
supplied cable(s). The user console (consisting of monitor, keyboard, mouse and other  
devices) attaches to the Remote unit. All Local Units in the USB Micro Extender Series have  
video output ports, allowing a second user console at the CPU (using further CPU/Hub ports).  
The Remote and Local units communicate video and data information along the connecting  
CATx cable (see Figure 1).  
Within the product range, models are available with:  
Audio and serial transmission: bi-directional stereo audio (16-bit digitized) and  
transparent serial COM port (to 19.2Kbps).  
Multiple video channels: single and dual heads.  
2.2 Glossary  
The following terms are used in this guide:  
CATx  
PSU  
Any Category 5, 5e, 6 or higher cable.  
Desktop power supply.  
KVM  
Keyboard, Video and Mouse.  
Console  
A keyboard, monitor, and mouse, plus optional USB/serial/audio  
devices.  
Dual Access  
Single Head  
Dual Head  
A system allowing connection of Local and Remote user consoles.  
An extender system that supports one monitor.  
An extender system that supports two monitors.  
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OVERVIEW  
CPU  
Local Video Outputs  
Local Unit  
USB and Video extension over  
CATx cables up to 150ft (50m).  
Remote Unit  
5V PSU  
Serial and Audio  
Dual Video Support  
ACU4201A, ACU4222A only  
Transmission  
ACU4222A only  
USB Devices  
Remote Console  
Figure 1  
USB Micro Extender System  
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2.3 Features  
The ServSwitchBrand USB Micro Extender Series offers the following features:  
Transparent USB 2.0 Extension (low/full speed only)  
Transparently extends most USB peripherals.  
Remote unit has integral 4-port USB hub.  
Supports high video resolutions for use with TFT displays  
1600x1200@75Hz over 150ft (50m)  
Emulated VESA DDC (Display Data Channel)  
Extender Local Unit emulates a universal monitor  
Ensures maximum compatibility with multi-head graphics cards  
DDC emulation on all video channels  
Local Video Output  
Local video output on all video channels  
Allows dual-access operation when a local USB keyboard and mouse are connected  
directly to the CPU (or via a hub)  
Single and Dual-Head Video Support  
One CATx cable required per channel  
Transparent serial port (on certain models)  
Enables any serial device to be extended (up to 19.2K Baud). The serial port may be  
used to extend one device (requiring handshaking lines), or up to three simple serial  
devices (no handshaking).  
Bi-directional stereo audio support (on certain models)  
16-bit digitized high-quality, low-noise audio extension.  
Local unit powered by USB  
Local unit takes power directly from USB connection. Optional 5V PSU may be  
connected for video only applications or when USB power is insufficient.  
External PSU Overvoltage Protection  
Remote or Local unit will not operate if an incorrect (>5V) PSU is connected.  
Status indicator LEDs on each RJ45 port  
Small footprint chassis  
Rack mount option  
Plate available to mount three units across 1U.  
Surge protection on each RJ45 port  
CPU cables included  
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OVERVIEW  
2.4 Product Range  
There are three products in the range:  
Single Video Channel Kit (Standard)  
ACU4001A  
Single Video Channel, Transparent USB  
Local Unit + Remote Unit  
Dual Video Channel Kit (Standard)  
ACU4201A Dual Video Channels, Transparent USB  
Local Unit + Remote Unit (Dual Video)  
Dual Video Channel Kit (Audio)  
ACU4222A Dual Video Channels, Transparent USB,  
Serial, Stereo Audio  
Local Unit + Remote Unit (Dual Video)  
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2.5 Compatibility  
Interface Compatibility  
USB: Transparent USB 2.0 Compliant link (Low/Full speed only)  
Extender appears as a self-powered USB hub to the CPU.  
Remote Unit contains integral USB hub with 4-ports. The extender will operate through  
USB 2.0 Host Controllers. However, the speed will be restricted to that of a USB 1.1  
hub (12Mb/s).  
Any device that absolutely requires the high-speed mode of USB 2.0  
will not be compatible with the USB Micro Extender.  
Audio: Input and output are line-level. Amplified speakers are required. A microphone  
may be directly connected to the Remote unit (optional pre-amplification).  
Serial: Transparent up to 19.2K Baud (38.4K operation may be possible with some  
devices). The following serial signals are extended: TX, RX, RTS, CTS, DTR, DSR. In  
rare cases, a wiring adaptor may be required to transfer RI and DCD.  
Video: VGA to UXGA. Separate or composite sync.  
Emulated DDC for each video channel. Local Unit reports as monitor capable of all  
resolutions and refresh rates normally used with this product. For non-standard  
resolutions, choose the monitor manually through the operating system, and set to ignore  
DDC.  
Extender Compatibility  
ServSwitchBrand USB Micro Extenders are not compatible with existing ServSwitch√  
standalone and rack hub CAT5 extenders. Consult Technical Support for information about  
compatibility with other ServSwitchproducts.  
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OVERVIEW  
2.6 How to Use This Guide  
This guide describes the installation and configuration of the ServSwitchBrand USB Micro  
Extender Series. Although the connection and operation of the system is relatively  
straightforward, you should consider the following before getting started:  
Connection & Compatibility  
Each Extender kit contains all the cables required to connect the Local unit to your PC or  
KVM switch. The Remote monitor(s), USB devices and any audio and serial equipment  
connects directly to the Remote unit.  
For information about connection and installation, see Installation, page 16.  
Interconnection Cable  
You will need CATx (any category 5, 5e, 6 or higher) cable, terminated with RJ45 plugs, to  
connect the Local and Remote units (see Interconnection Cable Requirements, page 17).  
Adjusting Video  
Video signals can become distorted when transmitted over CATx cables. To get the best from  
your extender system, it is essential that you:  
Set the Cable Length DIP switches on the Remote unit correctly (see Setting the Cable  
Length DIP Switches on page 18).  
Use low skew CATx cable.  
15  
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3. Installation  
For first-time users, we recommend that you carry out a test placement, confined to a single  
room, before commencing full installation. This will allow you to identify and solve any  
cabling problems, and experiment with the USB extender system more conveniently.  
3.1 Package Contents  
You should receive the following items in your extender package. If anything is missing,  
please refer to Appendix F to obtain Technical Support.  
Extender Remote unit.  
5-VDC universal power supply for Remote unit.  
Extender Local unit.  
USB/Video CPU cable (1.0m) with USB connector and VGA video (HD15 M-F)  
connector.  
CPU video cable (1.0m) with VGA video (HD15 M-F) connector.  
Models: ACU4201A and ACU4222A only.  
Serial cable (DB9 M-F connectors, 1:1 connections).  
Models: ACU4222A only.  
Two stereo audio cables (3.5mm stereo plugs).  
Model: ACU4222A only.  
IEC AC Power Cord.  
User Guide.  
16  
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INSTALLATION  
3.2 Interconnection Cable Requirements  
To connect the Local and Remote units you will need CATx (any category 5, 5e, 6 or higher)  
cable terminated with RJ45 plugs.  
Interconnect cables must be solid-core type. Stranded patch cable will give poor results over  
longer distances. The pairing of the cable and pinning of its connectors should normally be in  
accordance with EIA-568B (see below).  
One CATx cable is required for each video channel.  
The Primary interconnect cable connects INTERCONNECT Port 1 on the Local and  
Remote units. This carries the main video channel and USB data.  
The Secondary interconnect cable connects to INTERCONNECT Port 2 on the Local  
and Remote units. This carries the additional video channel on dual-head units and/or  
audio/serial data.  
Technical Note: Although suitable for use with UTP cable, it is  
recommended that shielded STP/FTP cable is used with this product if  
possible, especially in electrically noisy environments. When shielded cable  
is used, it is most important to ensure that shield connectivity is maintained  
between the Extender units.  
Cable Pinning/Pairing  
The following table illustrates which RJ45 connector pins the extenders use for various  
signals. It also details the standard EIA-568B wiring scheme that is recommended for most  
installations.  
Looking into the RJ45 socket on a Remote unit, Pin 1 is on the right and Pin 8 on the left.  
Pin  
Color (EIA-568B)  
Signal  
1
2
White/Orange  
Orange/White  
Blue Video  
3
6
White/Green  
Green/White  
Green Video  
4
5
Blue/White  
White/Blue  
Red Video  
Data  
7
8
White/Brown  
Brown/White  
EIA-568A wiring can also be used. Contact Technical Support for details.  
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3.3 Remote Unit Installation  
Setting the Cable Length DIP Switches  
If your application uses CATx cable less than 25m in length, you can continue to the next  
section.  
Micro Extender Remote units incorporate video equalization circuitry, allowing you to  
compensate for the loss in image quality that occurs when video signals are transmitted along  
CATx cables. At the factory, Remote units are configured to optimize the video signals for  
Interconnect cables up to 75ft (25m) in length.  
If you intend to use cables of 75-150ft (25-50m) in length:  
1. Locate the DIP switches on the underside of the Remote unit. DIP switch 1 is used for  
video channel 1, DIP switch 2 for video channel 2.  
2. Set the DIP Switches as follows:  
Interconnect Cable Length  
DIP Switch Position  
(ft)  
(m)  
15 – 75  
75 – 150  
5 – 25  
25 – 50  
OFF (default)  
ON  
If you are carrying out a test placement prior to final installation, set the DIP switch to  
the position appropriate to the test cable’s length. When your tests are complete, set the  
DIP switch to the position appropriate for the CATx cable length used in the full  
installation.  
Technical Note: The video compensation does not adjust skew. Although  
skew (color separation) can be an issue on some CATx cables, it would  
not normally be observed on cables <150ft (50m). Even so, we still  
recommend the use of low skew cables with USB Micro Extenders. You  
can test for skew by viewing the online test card at:  
18  
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INSTALLATION  
Connecting the Remote Unit  
To install a Remote unit:  
1. Connect your monitor, USB and other devices to the Remote unit as shown in Figure 2  
(single and dual-head units).  
If additional USB hubs are attached to the extender, the maximum  
extension distance could be reduced (due to the delay imposed by each  
hub). For each connected hub, you may lose up to 30ft (10m) of  
extension distance. Note: any USB device to which additional USB  
peripherals may be attached is a USB hub (e.g. an Apple® USB  
keyboard).  
2. If appropriate, connect audio equipment and serial devices. Connect the audio cables as  
follows:  
RemoteUnit  
Audio Device  
Audio Out  
Speakers  
Audio In (MIC)  
Microphone  
See Appendix C: Audio/Serial Ports, page 33 for further information.  
3. Connect the Primary CATx cable to the INTERCONNECT (1) socket on the front of the  
Remote unit. For dual head systems, connect an additional CATx cable to  
INTERCONNECT (2) (see Figure 3).  
4. Connect the 5V power supply to power the unit.  
Only use the power supply originally supplied with this  
equipment or a manufacturer approved replacement.  
5. If you are using a flat panel TFT monitor, you must adjust the clock and/or phase,  
either manually or by using auto-adjust. Refer to the manual supplied with your monitor.  
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ACU4222A only  
Connect to speakers and  
microphone.  
Connect to serial device, such as  
a touch screen.  
Connect to second monitor.  
Connect to  
primary  
monitor.  
Connect to  
USB  
devices.  
Connect  
supplied 5V  
PSU.  
ACU4201A, ACU4222A only  
All Remote Units  
Figure 2  
Remote Unit – rear view  
All Remote Units  
ACU4201A, ACU4222A only  
INTERCONNECT 1 – carries  
primary video and USB signals.  
INTERCONNECT 2 – carries secondary video  
signal and audio/serial data (ACU4222A only).  
Status  
OFF  
Yellow LED*  
No data transfer between Local and  
Remote Units: not connected, or  
Remote Unit not powered  
Green LED  
Remote Unit not powered, or  
in an over-voltage (>5.6V  
condition  
ON  
Integral USB Hub functioning correctly  
(enumerated and not suspended).  
Remote Unit powered  
* Yellow LED active on primary INTERCONNECT socket (Channel 1) only  
Figure 3  
Remote Unit - front view  
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INSTALLATION  
3.4 Local Unit Installation  
To install a Local unit:  
1. It is recommended that the PC and other devices are switched off before connection.  
2. Using the supplied CPU video/USB cable, connect the Local unit to the CPU as shown  
in Figure 4.  
We recommend that the Local Unit is connected directly to a CPU  
USB port (Root Hub). If the Local Unit has to be connected through an  
external hub, you should ensure the hub is self-powered (not bus  
powered), or connect a 5V PSU (500mA) to the Local Unit.  
3. If you want local access to the CPU, connect the video output(s) on the Local unit to  
suitable monitors. Connect a USB mouse and a USB keyboard directly to other USB  
ports on the CPU or a connected hub.  
4. If you have an audio and serial enabled system, connect the audio cables between the  
computer and Local unit as follows:  
Computer  
Local Unit  
Audio Out (green)  
Audio In  
Audio In/Microphone (pink/blue)  
Audio Out  
5. If appropriate, connect the supplied serial cable between the serial port on the computer  
and the Local unit.  
6. For single video units, connect the CATx cable to the INTERCONNECT socket on the  
front of the Local unit. For dual-head systems, connect the CATx cables from the  
Remote unit to the corresponding INTERCONNECT ports (1&2) on the Local unit (see  
Figure 5).  
7. Power up the PC.  
The Local unit normally takes power through the USB connection. In  
video only applications, or when the USB interface has limited power  
(from a bus-powered hub, for example), an external 5V PSU may be  
required. The power LED will indicate if an external PSU is required  
(see page 23).  
Please contact Technical Support to obtain a suitable power supply.  
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ACU4222A only  
ACU4201A and ACU4222A only  
Connect to  
Connect to computer’s  
secondary video output.  
Connect to audio  
ports on computer.  
Connect to  
serial port on  
computer.  
secondary  
Local monitor.  
Connect to  
primary Local  
monitor.  
Connect to  
computer’s primary  
video output.  
Connect to USB port  
on CPU (or external  
hub).  
Connect to  
5V PSU  
(optional).  
All Local Units  
Figure 4  
Local Unit - rear view  
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INSTALLATION  
All Models  
ACU4201A and ACU4222A only  
INTERCONNECT 1 – carries  
primary video and USB signals.  
Connect to CATx cable from  
INTERCONNECT 1 port on  
Remote Unit.  
INTERCONNECT 2 – carries secondary video  
and audio/serial data (ACU4222A only).  
Connect to CATx cable from  
INTERCONNECT 2 port on Remote Unit.  
Status  
OFF  
Yellow LED*  
No data transfer between Local  
and Remote units: not  
connected, or Remote Unit not  
powered.  
Green LED  
Local Unit not powered, or in an over-  
voltage (>5.6V) or under-voltage  
(<4.3V) condition.  
ON  
Powered Remote unit found.  
Local Unit powered correctly.  
* Yellow LED active on primary INTERCONNECT socket (Channel 1) only  
Figure 5  
Local Unit – front view  
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4. Troubleshooting  
4.1 Video  
The image is not sharp, or is badly smeared.  
Check that the cable length DIP switch is correct for the length of your Interconnect  
cable (see page 18).  
Check the Interconnect cable between the Remote and Local units. Is it of the  
recommended type (see page 17)? Is it intact along its entire length and securely  
connected at both ends? Is it wired correctly?  
Ensure that all video connections throughout the system are attached securely.  
Are you using an LCD panel? You must adjust its clock and/or phase either  
manually or using auto-adjust.  
Colors appear to be separated and there are colored borders on text and icons.  
Check the Interconnect cable between the Remote and Local units. Is it of the  
recommended type (see page 17)? Is it intact along its entire length and securely  
connected at both ends? Is it wired correctly?  
Are you using low skew cable? You can test for skew by viewing the online test  
I only need video extension – not USB - but I can’t get a picture.  
Have you powered the Local unit? The Local unit gets its power from the CPU  
through the USB connection and it will not operate without it. Use an external 5V  
PSU as described on page 21.  
The monitor sometimes goes blank for a second or two.  
Check that the interconnect cable is not routed near power lines or other sources of  
electrical interference. Use shielded STP/FTP cable instead of UTP cable and  
ensure the shield connection is maintained between the Extender units.  
Check system grounding.  
If this is a persistent problem, contact Technical Support.  
Jitter is evident on video.  
Adjust the clock and/or phase on your flat-panel. Contact Technical Support if this  
fails to improve the situation.  
Are you testing a system using a coiled drum of CATx cable? Try uncoiling the  
cable. If this solves the video jitter, you should not have a problem after full  
installation.  
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TROUBLESHOOTING  
I can’t select the video mode I need.  
For non-standard resolutions, choose the monitor manually through the operating  
system, and set to ignore DDC. Contact Technical Support if you have problems  
selecting your required graphics mode.  
Can the extender be used with RGB video?  
Yes.  
4.2 USB  
Why does the Extender stop working when I attach a USB hub to the Remote unit?  
If additional USB hubs are attached to the extender, the maximum extension  
distance will be reduced (due to the delay imposed by each hub). For each  
connected hub, you may lose up to 10m of extension distance. Any USB device to  
which additional USB peripherals may be attached is a USB hub (e.g. an Apple®  
USB keyboard).  
Will the USB Micro Extender work with USB 2.0?  
The extender will operate perfectly through USB 2.0 Host Controllers. However,  
the speed will be restricted to that of a USB 1.1 hub (12Mb/s). Devices that are  
USB 2.0 compliant will operate if they are backwards compatible with USB 1.1. If  
you have a device that demands the high-speed mode of USB 2.0 then it will not be  
compatible with the USB Micro Extender.  
Is the USB Micro Extender compatible with all USB devices?  
This product range extends the distance at which USB peripherals may be operated  
by making full use of the bus timeout period allowed by the USB protocol. The  
extender should be compatible with the majority (but not all) of CPU USB Host  
Controllers and USB peripherals on the market.  
Extended USB devices are unstable and ‘drop out’.  
Check that the interconnect cable is not routed near power lines or other sources of  
electrical interference. Use shielded STP/FTP cable instead of UTP cable and  
ensure the shield connection is maintained between the Extender units. Check  
system grounding.  
The extension distance is too great for your CPU/USB device combination. Try  
reducing the interconnection cable length if possible.  
Some of my USB devices do not operate over the full range.  
The maximum extension range is nominally 150ft (50m). In practice, the maximum  
distance achievable may be between 120ft (40m) and 180ft (60m) depending on  
your system and USB devices. Adding external USB hubs may decrease the  
maximum extension distance by up to 30ft (10m) for each hub added. Adding bus-  
powered hubs in front of the Local Unit is not recommended.  
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4.3 Audio  
The audio is very quiet.  
The audio I/O is line-level and requires amplified speakers and connection to  
devices providing line-level I/O.  
The audio is loud but distorted.  
Check that the audio input is not greater than line level (4V peak-to-peak). The  
USB Micro Extender accepts line-level audio input only.  
The microphone output is barely audible.  
See Appendix C: Audio/Serial Ports, page 33.  
4.4 Serial  
My serial device does not function.  
The extender supports serial devices at data rates not exceeding 19.2K Baud  
(although 38.4K operation might be possible with certain equipment).  
Check the type of flow control used by the device and CPU. The extender supports  
RTS, CTS, DTR, and DSR. Some systems may require a wiring adapter to transfer  
RI and DCD.  
Attach the device directly to the serial port on the PC and test whether the problem  
is a PC or extender problem.  
Some serial devices cannot be hot-plugged. Try connecting the device to a powered  
Remote unit prior to booting the system.  
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TROUBLESHOOTING  
4.5 General Questions  
The green power LED is not lit when I connect my Local Unit to my USB hub.  
Local Units normally take power from the USB connection to the computer. Local  
Units may require an external 5V PSU:  
- If the CPU/hub cannot provide sufficient power through the USB connection.  
- For video only applications.  
Contact Technical Support for details of a suitable PSU.  
Is it possible to use a cable length longer than 150ft (50m)?  
The maximum extension distance is nominally 150ft (50m). Some systems may  
extend up to 180ft (60m) and others only 120ft (40m). Once the system range limit  
is reached, USB operation will cease or become erratic. For maximum extension  
distance, avoid connecting additional USB hubs to the system.  
Which interconnection cable is best?  
In electrically ‘quiet’ environments, UTP cable will give the best quality video over  
long distances because it has less capacitance per unit length. However, it is more  
prone to electrical noise and interference. In environments where this is likely to be  
a problem, use STP/FTP cable, ensuring that the shield connection is maintained  
between the Extender units.  
Can I use CATx patch cables?  
Yes, but to ensure maximum data integrity, use as few as possible. The maximum  
patch cable length at each end of the link should be limited to 9ft (3m).  
Can the extender system be used between buildings?  
No. Ground loops could damage the extender system and attached equipment.  
Can multiple Local/Remote Units be used by swapping the interconnection cable?  
Local units provide a transparent USB link, so it is possible to swap or switch the  
Local-Remote interconnection to create a matrix-switch system. Please call  
Technical Support before deploying such a system.  
Can the extender be connected into our network?  
Absolutely not. Regardless of the cable similarities, the data signals and voltages  
used by the extender are different to those used by Ethernet and other types of  
networks. Connecting the extender to a LAN hub, switch, repeater, or other  
network device, or exposing it to the signal levels present on network data lines  
may damage the extender and other devices.  
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Appendix A: Example Applications  
This section illustrates three specific applications using USB Micro Extender units:  
Simple system using ACU4001A to provide remote console with extended USB  
keyboard, mouse and printer (Figure 6). Audio extended by USB using USB-to-Audio  
converter at the Remote Unit (not included).  
Dual-monitor consoles with serial and audio extension (Figure 7). Analog audio  
extended without USB conversion using Interconnect 2 and monitor 2 at Remote console  
is a serial touch screen. Uses ACU4222A.  
ACU4222A configured for home entertainment system with extension of USB devices  
(remote control, game pad, keyboard and mouse) and video (Figure 8). Use of USB  
Micro Extender allows clutter and noise of CPU to be removed from viewing area.  
For more specific information about these, or any other complex applications, please discuss  
suitable extension architecture with Technical Support.  
28  
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APPENDIX A: EXAMPLE APPLICATIONS  
CPU  
Keyboard and mouse for  
Local console connect to  
spare USB ports or hub.  
Local Console  
ACU4001A Local Unit  
Takes video and USB signals  
from CPU. Also provides video  
output for Local console.  
ACU4001A Remote Unit  
Video output and four USB  
ports for extended devices:  
keyboard, mouse, printer,  
audio (requires USB-to-Audio  
converter – not supplied).  
Remote Console  
Figure 6  
Single monitor consoles with audio extension using USB-to-  
Audio converter (not supplied)  
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CPU  
Local Console  
Dual monitor console.  
Keyboard and mouse for  
Local console connect to  
spare USB ports or hub.  
ACU4222A Local Unit  
Takes video and USB signals  
from CPU. Also provides video  
outputs for Local console.  
ACU4222A Remote Unit  
Video, audio/serial output and  
four USB ports for extended  
devices: keyboard, mouse,  
graphics tablet, USB drive.  
Remote Console  
Dual monitor console.  
Monitor 2 is serial touch screen.  
Figure 7  
Dual-monitor consoles with serial and audio extension  
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APPENDIX A: EXAMPLE APPLICATIONS  
CPU  
Keyboard and mouse for  
Local console connect to  
spare USB ports or hub.  
Local Console  
ACU4222A Local Unit  
Takes video and USB signals  
from CPU. Also provides video  
output for Local console.  
ACU4222A Remote Unit  
Video and audio output and  
four USB ports for extended  
devices: keyboard, mouse,  
remote control and game pad.  
Remote Console  
Figure 8  
Home entertainment system  
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Appendix B: Rack Mount Options  
All USB Micro Extender units can be mounted in a 19” rack in any combination using the  
mounting kit: RMK19U-X3  
RMK19U-X3 Mounting Kit  
This mounting kit allows you to mount up to three units across 1U. It contains one rack plate  
and M3 countersunk mounting screws.  
To mount a unit:  
1. Remove the feet from the extender unit.  
2. Align the holes on the base plate with the vacant screw holes on the base of the extender  
unit.  
3. Fasten the base of the unit to the plate of the mounting kit using the supplied screws.  
Figure 9  
RMK19U-X3 Mounting Kit  
32  
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APPENDIX C: AUDIO/SERIAL PORTS  
Appendix C: Audio/Serial Ports  
Operation & Multi-Port Configuration  
This appendix describes audio & serial interface operation for ACU4222A.  
This extender allows bi-directional stereo audio and a full-duplex serial data to be sent across  
the secondary CATx interconnection cable.  
Serial Interface - Set Up and Operation  
No setting up or user adjustments are required.  
The Remote unit’s serial port is wired as DTE - the same as that on a PC. To connect a serial  
printer or other DTE (rather than DCE device) to the Remote unit, you will need a Null-  
Modem crossover cable between the Remote unit and the printer. Select Xon/Xoff software  
flow control on the printer and PC.  
A serial touch screen may be plugged directly into the Remote unit.  
Serial Interface – Handling Multiple Serial Devices  
The extender’s serial interface transmits/receives six signals (3 signals in each direction).  
Normally, four of these signals are used for hardware handshaking (in addition to TX & RX).  
However, because each handshaking line can support signals up to 19,200 Baud it is possible  
to configure the serial interface to handle up to three simple 2-wire (Tx/Rx only) serial links.  
To do this, you will need to construct a custom breakout cable. Please contact Technical  
Support for further information.  
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Audio Interface - Set Up and Operation  
The audio interface is line-level and is designed to take the output from a sound card (or other  
line-level) source and be connected to a set of powered speakers at the other end of the link.  
Stereo audio may be transmitted either way across the link (simultaneously).  
No setup is required unless a microphone is connected to the Remote unit.  
Connect the extender as follows:  
Take the line-level output from your sound card (green connector) and connect to ‘Line  
In’ on the Local unit.  
Connect ‘Line Out’ on the Remote unit to a set of powered speakers.  
Audio Interface – Using a Microphone  
A microphone may be plugged into the ‘Line In’ connector on the Remote unit.  
There are two ways of setting up a microphone:  
The Local unit’s ‘Line Out’ connection should normally be wired to the microphone  
input (Pink) on your sound card. The sound card should then be set up to provide  
additional amplification (+17dB). This is the preferred connection method.  
Alternatively, the Remote unit itself can provide microphone amplification. To set this,  
open up the Remote unit and locate the jumper labeled ‘MIC’ on the daughter board.  
Connect this jumper across the pins. The Local unit’s ‘Line Out’ connection should then  
be wired to ‘Line In’ (Blue) on your sound card.  
If your microphone is already amplified, follow the second method but DO NOT install the  
amplification jumper in the Remote unit.  
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APPENDIX D: CALLING BLACK BOX  
Appendix D: Calling Black Box  
If you determine that your USB Micro Extender is malfunctioning, do not attempt to alter or  
repair it. It contains no user-serviceable parts. Contact Black Box Technical Support at 724-  
746-5500.  
Before you do, make a record of the history of the problem. We will be able to provide more  
efficient and accurate assistance if you have a complete description, including:  
The firmware-revision level printed on the bottom of the Extender (very important,  
especially for keyboard and mouse problems); The USB Micro Extender’s firmware  
revision level:  
Version Number Format: xxSyy/zz  
xx is the hardware revision number  
yy is the firmware revision number  
zz is the auxiliary revision number.  
The nature and duration of the problem.  
When the problem occurs.  
The components involved in the problem—that is, what type of computers, what type of  
keyboard, brand of mouse, make and model of monitor, type and make of CATx cable,  
etc.  
Any particular application that, when used, appears to create the problem or make it  
worse.  
The results of any testing you’ve already done.  
To solve some problems, it might be necessary to upgrade the Extender’s firmware. If this  
turns out to be the case for your difficulty, our Technical Support technicians will arrange for  
you to receive the new firmware and will tell you how to install it.  
Shipping and Packaging  
If you need to transport or ship your USB Micro Extender:  
Package it carefully. We recommend that you use the original container.  
If you are shipping it for repair, please include the Remote Unit’s external power supply.  
If you are returning it, please include everything you received with it. Before you ship  
the Extender back to Black Box for repair or return, contact us to get a Return  
Authorization (RA) number.  
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Appendix E: Specifications  
Video  
Maximum Resolution  
1600x1200@75Hz over 150ft (50m)  
Operation at higher resolutions/refresh rates may be  
possible at shorter distances  
Video Compatibility  
Video I/O  
VGA to UXGA, RGB  
0.7V P-P  
2-stage  
DC  
Video Compensation  
Video Coupling  
Sync I/O  
Separate/Composite TTL Level  
Sync Polarity is preserved  
VESA DDC  
Emulated DDC for each video channel  
(all standard modes).  
Video Input Connectors  
Video Output Connectors  
HD15 (Male)  
HD15 (Female)  
USB  
USB Compatibility  
Transparent USB 2.0 compliant link  
(low/full speed only)  
Extender appears as a self-powered USB 1.1 hub to the  
CPU. Remote unit contains integral USB 1.1 hub with 4  
ports.  
Extension Limits  
150ft (50m) nominal  
Maximum distance achievable may vary between 120ft  
(40m) and 180ft (60m) depending on system. Adding  
external USB hubs may decrease the maximum  
extension distance by up to 30ft (10m) for each hub  
added.  
Adding bus-powered hubs in front of the Local Unit is  
not recommended.  
Local Unit Connector  
USB B Socket  
Remote Unit Connectors  
4 x USB A Sockets  
36  
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APPENDIX E: SPECIFICATIONS  
Serial Interface  
Max Baud Rate Supported  
Serial Data Format  
19.2K Baud  
Transparent  
Signals Transferred  
Local Unit Connector  
Remote Unit Connector  
TX, RX, RTS, CTS, DTR, DSR  
DB9 Female (DCE)  
DB9 Male (DTE)  
Audio Interface  
Description  
Bi-directional stereo audio link  
Transmission method  
Signal levels  
Digitized virtually CD quality audio (16-bit, 38.4kHz)  
Line level (4 Volts Pk-Pk maximum)  
47kΩ  
Input Impedance  
Local Unit Connectors  
Remote Unit connectors  
Microphone Support  
2x3.5mm stereo jack socket (Line In & Line Out)  
2x3.5mm stereo jack socket (Line/Mic In & Line Out)  
Microphone may be connected to Remote Unit  
Pullup resistor provides bias for condenser microphone  
Option to set microphone amplification to +17dB  
Power Requirements  
Local Unit  
5V at up to 275mA supplied by USB port  
External PSU may also be connected to 2.1mm DC Jack  
(Center Positive)  
Over Voltage Protection: >5.6V  
Under Voltage Protection: <4.3V  
Remote Unit  
5V Regulated, 20W, PSU included  
(certified to all relevant safety standards)  
Universal IEC Input  
Connector: 2.1mm DC Jack (Center Positive)  
Remote unit takes 250mA, remainder available for  
connected USB devices.  
Over Voltage Protection: >5.6V  
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Size and Shipping Weight  
ACU4001A  
ACU4201A  
ACU4222A  
Local Unit: 4.7”x4.3”x1.1” (120x110x29mm)  
Remote Unit: 5.4”x3.9”x1.1” (138x98x29mm)  
Shipping Weight: 3.3lb (1.5kg)  
Local Unit: 4.7”x4.3”x1.7” (120x110x44mm) (1U)  
Remote Unit: 5.4”x3.9”x1.1” (138x98x29mm)  
Shipping Weight: 3.7lb (1.7kg)  
Local Unit: 5.9”x4.3”x1.7” (145x110x44mm) (1U)  
Remote Unit: 5.4”x3.9”x1.7” (138x98x44mm) (1U)  
Shipping Weight: 6.6lb (2.0kg)  
Environmental  
Operating Temperature  
Storage Temperature  
Relative Humidity  
32 to 104°F (0 to 40 °C)  
-22 to 149°F (-30 to 65 °C)  
5-90% non-condensing  
Chassis Construction  
Fully shielded. Black painted steel  
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