Black Box Home Theater Server RF207 User Manual

RM470A-R3  
RM399  
RF207  
RM475  
RM476  
RM3055  
ServShield  
Protect your equipment from dust, dirt,  
and moisture with ServShield.  
Order toll-free in the U.S.: Call 877-877-BBOX (outside U.S. call 724-746-5500)  
Customer  
Support  
Information  
FREE technical support 24 hours a day, 7 days a week: Call 724-746-5500 or fax 724-746-0746  
Mailing address: Black Box Corporation, 1000 Park Drive, Lawrence, PA 15055-1018  
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FCC and RFI Statements  
Federal Communications Commission and Industry Canada Radio Frequency Interference  
Statements  
This equipment generates, uses, and can radiate radio-frequency energy, and if not installed and used properly, that is, in strict  
accordance with the manufacturer’s instructions, may cause interference to radio communication. It has been tested and found to  
comply with the limits for a Class A computing device in accordance with the specifications in Subpart B of Part 15 of FCC rules,  
which are designed to provide reasonable protection against such interference when the equipment is operated in a commercial  
environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user at his own  
expense will be required to take whatever measures may be necessary to correct the interference.  
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to  
operate the equipment.  
This digital apparatus does not exceed the Class A limits for radio noise emission from digital apparatus set out in the Radio  
Interference Regulation of Industry Canada.  
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques  
de la classe A prescrites dans le Règlement sur le brouillage radioélectrique publié par Industrie Canada.  
Page 3  
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NOM Statement  
Instrucciones de Seguridad  
(Normas Oficiales Mexicanas Electrical Safety Statement)  
1. Todas las instrucciones de seguridad y operación deberán ser leídas antes de que el aparato eléctrico sea operado.  
2. Las instrucciones de seguridad y operación deberán ser guardadas para referencia futura.  
3. Todas las advertencias en el aparato eléctrico y en sus instrucciones de operación deben ser respetadas.  
4. Todas las instrucciones de operación y uso deben ser seguidas.  
5. El aparato eléctrico no deberá ser usado cerca del agua—por ejemplo, cerca de la tina de baño, lavabo, sótano mojado o cerca  
de una alberca, etc.  
6. El aparato eléctrico debe ser usado únicamente con carritos o pedestales que sean recomendados por el fabricante.  
7. El aparato eléctrico debe ser montado a la pared o al techo sólo como sea recomendado por el fabricante.  
8. Servicio—El usuario no debe intentar dar servicio al equipo eléctrico más allá a lo descrito en las instrucciones de operación.  
Todo otro servicio deberá ser referido a personal de servicio calificado.  
9. El aparato eléctrico debe ser situado de tal manera que su posición no interfiera su uso. La colocación del aparato eléctrico  
sobre una cama, sofá, alfombra o superficie similar puede bloquea la ventilación, no se debe colocar en libreros o gabinetes  
que impidan el flujo de aire por los orificios de ventilación.  
10. El equipo eléctrico deber ser situado fuera del alcance de fuentes de calor como radiadores, registros de calor, estufas u otros  
aparatos (incluyendo amplificadores) que producen calor.  
11. El aparato eléctrico deberá ser connectado a una fuente de poder sólo del tipo descrito en el instructivo de operación, o como  
se indique en el aparato.  
12. Precaución debe ser tomada de tal manera que la tierra fisica y la polarización del equipo no sea eliminada.  
13. Los cables de la fuente de poder deben ser guiados de tal manera que no sean pisados ni pellizcados por objetos colocados  
sobre o contra ellos, poniendo particular atención a los contactos y receptáculos donde salen del aparato.  
14. El equipo eléctrico debe ser limpiado únicamente de acuerdo a las recomendaciones del fabricante.  
15. En caso de existir, una antena externa deberá ser localizada lejos de las lineas de energia.  
16. El cable de corriente deberá ser desconectado del cuando el equipo no sea usado por un largo periodo de tiempo.  
17. Cuidado debe ser tomado de tal manera que objectos liquidos no sean derramados sobre la cubierta u orificios de ventilación.  
18. Servicio por personal calificado deberá ser provisto cuando:  
A: El cable de poder o el contacto ha sido dañado; u  
B: Objectos han caído o líquido ha sido derramado dentro del aparato; o  
C: El aparato ha sido expuesto a la lluvia; o  
D: El aparato parece no operar normalmente o muestra un cambio en su desempeño; o  
E: El aparato ha sido tirado o su cubierta ha sido dañada.  
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Table of Contents  
Preface  
.................................................................................................................................................................6  
Safety Symbols Used in This Manual............................................................................................................................................6  
Safety Considerations .................................................................................................................................................................6  
1. Specifications  
.................................................................................................................................................................7  
1.1  
1.2  
1.3  
1.4  
ServShield...............................................................................................................................................................7  
Shelf  
Fan  
.................................................................................................................................................................7  
.................................................................................................................................................................7  
ServShield Size........................................................................................................................................................8  
2. Overview  
...............................................................................................................................................................10  
2.1  
2.2  
2.3  
Introduction..........................................................................................................................................................10  
What’s Included ...................................................................................................................................................10  
Optional Accessories.............................................................................................................................................10  
3. Installation  
...............................................................................................................................................................11  
3.1  
3.2  
3.3  
3.4  
Receiving, Unpacking, and Removing the ServShield Enclosure from the Pallet ...................................................11  
Loading Equipment ..............................................................................................................................................11  
Power ...............................................................................................................................................................11  
Protective Grounding............................................................................................................................................12  
3.4.1  
Connecting the Main Protective Grounding Stud to the Dedicated Branch Circuit Ground  
Connector...............................................................................................................................................12  
3.4.2 Connecting the Main Protective Grounding Stud to the Protective Bonding Conductors.......................12  
3.4.3 Parts Not Bonded to Protective Earthing Terminal ..................................................................................12  
3.4.4 Shelves Bonding......................................................................................................................................12  
4. Operation  
...............................................................................................................................................................13  
4.1  
4.2  
4.3  
4.4  
4.5  
Leveling the Cabinet.............................................................................................................................................13  
Removing the Doors.............................................................................................................................................13  
Fan Assembly (RF207) and Rear Door Fan Filter (RM475).....................................................................................13  
Front Door Filter (RM476).....................................................................................................................................14  
Mounting Rails .....................................................................................................................................................16  
5. Service  
...............................................................................................................................................................17  
Page 5  
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Preface/Safety Symbols Used in This Manual  
Preface  
This manual is provided to prevent service personnel from committing an act that results in the risk of fire, electric shock, or injury  
to persons. Only trained service personnel should receive, unpack, and assemble the ServShield Enclosure. In addition, only trained  
service personnel should install equipment in enclosures.  
Safety Symbols Used in this Manual  
This manual provides general safety guidelines to be observed during installation, operation, and maintenance of the ServShield  
enclosure.  
WARNING: Failure to follow directions in the warning could result in injury to persons or loss of life.  
CAUTION: Failure to follow directions in the caution could result in damage to equipment or storage data.  
Safety Considerations  
WARNING: Improper handling and use of the ServShield enclosure could result in equipment damage, serious injury, or possible  
death.  
Only trained service personnel should be used to remove the enclosure from the pallet. Also, be sure you have a sufficient number  
of service personnel. Do not attempt to move enclosures by yourself.  
Only UL® Listed ITE units should be installed inside the ServShield cabinet.  
Be sure to read and follow all individual manufacturer equipment manuals for safety and installation instructions.  
The ServShield Cabinet was not evaluated as a fire enclosure.  
Proper spacing is required when installing electrical equipment to avoid electrical shock. Maintain minimum spacing between  
the accessories and components and the computer enclosure assembly for safe operation of the equipment when installed  
in accordance with the National Electric Code ANSI/NFPA 70-1999.  
The ambient temperature operating range for the ServShield enclosure and accessories is +50 to +95° F (+10 to +35° C).  
The non-operating temperature is -4 to +140° F (-20 to +60° C).  
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Chapter 1: Specifications  
1. Specifications  
1.1 ServShield  
Capacity — Cabinet: 600 lb. (272 kg);  
Vented Stationary Shelf: 150 lb. (68 kg)  
Certifications — ServShield: UL® Listed;  
Fan Unit: UL® E191535  
Construction —  
Body: 18-gauge steel;  
Doors: 18-gauge steel;  
Rails: 14-gauge steel  
19" EIA Rails — Mounting type: M6;  
Mounting height: Top rails: 14U;  
Bottom rails: 17U front, 23U rear;  
Rail depth: Top rails: 4.5" (11.4 cm) minimum, 33" (83.8 cm) maximum;  
Bottom rails: 5.5" (13.9 cm) minimum, 33" (83.8 cm) maximum  
Fan Unit Airflow Rate — 225 CFM  
Finish — Black powder coat  
Grounding — Ground studs located on front and rear doors and base frame  
Keyboard Tray — 20"W x 9.75"D (50.8 x 24.8 cm)  
Writing Area — 20.7"W x 7.5"D (52.6 x 62.9 cm)  
PLEXGLAS® Thickness — 0.2" (0.5 cm)  
1.2 Shelf (RM399)  
Capacity — 200 lb. (49.9 kg)  
Size — 19"W x 22"D (48.3 x 55.9 cm)  
1.3 Fan (RF207)  
Airflow Rate — 225 CFM  
Approvals — UL® E191535  
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Chapter 1: Specifications  
1.4 ServShield Size  
Front view  
19" EIA M6  
mounting rails  
25.75"  
opening  
17.876"  
opening  
18.312"  
centers  
19" EIA M6  
mounting rails  
31"  
opening  
17.876" opening  
18.312" centers  
30"  
Figure 1-1. Front dimensions.  
NOTE: The front door has been removed for clarity.  
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Chapter 1: Specifications  
Side view  
72"  
36"  
Figure 1-2. Side dimensions.  
NOTE: The side panel has been removed for clarity.  
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Chapter 2: Overview  
2. Overview  
2.1 Introduction  
ServShield protects your computer hardware in manufacturing environments and other industrial areas subject to harsh  
conditions.  
The cabinet is constructed of steel and it holds 600 pounds (272 kg) of equipment. The cabinet is preassembled, so its easy to  
set up and use. Cabinet components include: upper, clear PLEXIGLAS® door; isolated, steel middle keyboard drawer; steel,  
perforated lower front door with dust filter; steel rear door furnished with fan assembly and dust filters; a gland plate (12"L x  
2.5"W [30.5 x 6.4 cm]), which provides cable access on the bottom of the enclosure; one vented stationary shelf for mounting  
a monitor (200-lb. [90.8-kg] weight capacity); rubber casters; and leveling glides. All doors have compression latches and locks.  
Cabinet dimensions are 72"H x 30"W x 36"D (182.9 x 76.2 x 91.4 cm).  
The top Plexiglas door, middle keyboard door, bottom front door, and rear door are keyed the same.  
2.2 What’s Included  
• ServShield unit (assembled) with casters and leveling legs  
• (4) sets of keys  
• (30) M6 cage nuts  
• (30) M6 screws  
• This user’s manual  
2.3 Optional Accessories  
You may also need the following:  
• 19" (48.3 cm) Sliding, Adjustable Tower Shelf (RM471)—at 19" (48.3 cm) high and 22" (55.9 cm) deep, this sliding shelf holds  
network hardware weighing up to 110 pounds (49.9 kg).  
• 19" (48.3 cm) Fixed, Shelf (RM399)—at 19" (48.3 cm) high and 22" (55.9 cm) deep, this fixed shelf holds network hardware  
weighing up to 200 pounds (99 kg)  
• Fan assembly (RF207)  
• Rear door fan filter (RM475)  
• Front door filter (RM476)  
• Power strip mounting brackets (RM3055)  
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Chapter 3: Installation  
3. Installation  
3.1 Receiving, Unpacking, and Removing the ServShield Enclosure from the Pallet  
Inspect for damage and report any before receiving. For what‘s included in the package, refer to Section 2.2.  
Unpack the enclosure by carefully removing the corrugated carton and corners. Avoid damaging the enclosure when removing  
packaging.  
WARNING: Only trained service personnel should be used to remove the enclosure from the pallet. Also, be sure you have a  
sufficient number of service personnel. Do not attempt to move enclosures by yourself.  
WARNING: Be careful when moving enclosures before installation. Sudden stops and starts, excessive force, obstructed routes,  
and uneven floor surfaces may cause the enclosure to topple over.  
3.2 Loading Equipment  
WARNING: Only install equipment after the ServShield enclosure has been properly secured. Do not move the ServShield  
enclosure assembly while loaded.  
Once in place at the desired/intended location, deploy the leveling feet for maximum stability.  
Rated or maximum load capacity for the ServShield Enclosure is 600 pounds.  
To maintain a uniform distribution of the mechanical load in the ServShield, load the heaviest modules, equipment first, at the  
bottom of the ServShield enclosure and load the lighter units at the top.  
3.3 Power  
When using power distribution units (PDUs), each PDU should be connected to a committed branch circuit that is rated for the  
continuous load of all the equipment connected.  
When not using a PDU, each piece of equipment should be connected to a dedicated branch circuit.  
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Chapter 3: Installation  
3.4 Protective Grounding  
Protective grounding studs are provided along with grounding jumper wires that electrically bond the enclosure doors to the  
enclosure chassis.  
WARNING: To avoid injury to persons or loss of life, ground each enclosure individually to the dedicated branch circuit ground.  
3.4.1 Connecting Main Protective Grounding Stud to the Dedicated Branch Circuit Ground  
Connect the dedicated branch circuit ground connector to the main protective grounding stud located inside at the bottom rear  
of the enclosure chassis uisng a listed ring or closed-loop terminal.  
3.4.2 Connecting Main Protective Grounding Stud to the Protective Bonding Conductors  
Connect the rear doors to the main protective grounding studs located inside at the bottom and top rear of the enclosure chassis  
using a listed ring or closed-loop terminal. Connect the front door to the grounding stud located inside at the bottom front of the  
enclosure chassis using a listed ring or closed-loop terminal.  
3.4.3 Parts Not Bonded to Protective Earthing Terminal  
The following parts are not effectively bonded to the protective earthing terminal: rails, front to back rail horizontals, and the key-  
board assembly. If these parts need to be bonded to the protective earthing terminal, do so in accordance with Article 250 of the  
National Electric Code.  
3.4.4 Shelves Bonding  
Accessory shelves should be reliably secured and bonded to the ServShield enclosure rails by thread cutting screws, star washers,  
and nuts.  
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Chapter 4: Operation  
4. Operation  
4.1 Leveling the Cabinet  
ServShield cabinets are shipped with both casters and leveling glides for your convenience. Two casters have brakes that you can  
activate by turning the brake level on the side of the wheel. You can lower the leveling legs by turning the leveling glide to the  
proper height using a 34" open-ended wrench.  
4.2 Removing the Doors  
The top and bottom front locking doors and the rear locking door are removable. To remove a door, open the door beyond 90  
degrees. Then grasp the door with both hands, and carefully lift upward. When the door is free of the hinge pins, pull the door  
away from the enclosure. To attach the door, align all the hinges (two on the front doors and three on the rear door) and slowly  
slide the door down until seated.  
4.3 Fan Assembly (RF207) and Rear Door Fan Filter (RM475)  
The fan assembly (RF207) is already installed in the rear door. The part number for the rear fan filter is RM475. If you need to  
replace a filter, follow these steps:  
1. Replace one filter at a time. The 12 screws, which hold the filters in place, are the only thing holding on the fan assembly. If  
you replace one filter at a time, you only have to remove four screws at a time, which means you don’t have to remove the fan  
assembly. See Figure 4-1.  
2. Remove the fan filter cover—it snaps off.  
3. Remove the four #8-32 x 34" screws holding the filter on the door.  
4. Replace the filter, using the same four #8-32 x 34" screws.  
5. Replace the fan filter cover.  
6. Repeat Steps 2 through 5 for the remaining two filters.  
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Chapter 4: Operation  
Fan Assembly  
(RF207)  
Fan Grill (3)  
Rear Door  
Fan Filter Cover  
#8-32 x 34" self-drilling  
and tapping screws (12)  
Figure 4-1. Replacing a Rear Door Fan Filter.  
4.4 Front Door Filter (RM476)  
You can easily remove the filter on the front door to clean or replace it. The part number for the front door filter is RM476. To  
remove the filter, remove the two wing nuts on the top of the filter, swing the filter bracket down and remove the filter. See  
Figure 4-2.  
The life of the filter depends on the environment the ServShield is installed in. You can vacuum the filters or wash them in warm  
water with mild detergent. We recommend vacuuming the filter to keep it in peak condition. If you choose to wash the filter, do  
so only once and replace it with a new filter when it gets dirty again.  
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Chapter 4: Operation  
Bottom  
Front Door  
Filter  
Filter Bracket  
Wing Nut  
Figure 4-2. Replacing the Front Door Filter.  
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Chapter 4: Operation  
4.5 Mounting Rails  
Two pairs of vertical M6 steel mounting rails in the top and bottom of the ServShield enclosure are used to mount equipment in  
the rack. The upper rails have 14U (24.5") of rack mounting space and the bottom rails have 17U (29.75") of rack mounting space  
in the front and 23U (40.25 cm) in the rear.  
M6 rails  
M6 rails  
Figure 4-3. Mounting Rails.  
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Chapter 5: Service  
5. Service  
The ServShield Enclosure should be repaired by personnel trained by Black Box, or returned to Black Box for repair or replacement.  
Contact Black Box Technical Support at 724-746-5500 or [email protected].  
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NOTES  
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NOTES  
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Black Box Tech Support: FREE! Live. 24/7.  
Tech support the  
way it should be.  
Great tech support is just 30 seconds away at 724-746-5500 or blackbox.com.  
About Black Box  
Black Box provides an extensive range of networking and infrastructure products. You’ll find everything from cabinets and racks  
and power and surge protection products to media converters and Ethernet switches all supported by free, live 24/7 Tech support  
available in 30 seconds or less.  
© Copyright 2011. Black Box Corporation.  
RM470A-R3, version 3  
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