OPTIONAL ACCESSORIES
2
1
R
ON-BOARDVACUUM HOSE
KIT
P/N 900998.
4"(102mm) x 7' (2.13m) w/wear
strip
For vacuuming in hard to
reach areas.
NOZZLEWEAR PLATE
P/N 890413.
Extends nozzle life when
used along curbs and hard
surfaces.
OPTIONAL DEBRIS BAGS
PRO FELT DEBRIS BAG
P/N 890023.
For use in dusty conditions.
PRO TURF AND WET
WEATHER BAG
P/N 890028
For use in leaves and grass and non
dusty conditions.
DEBRIS BAG COVER
P/N 900801 Directs dust
downward away from operator.
ZIPPERLESS QUICK BAG
P/N 890309 For non dusty
conditions that are damaging
to zippers.
CASTER KIT
P/N 890412 For use on hard
surface
Thank You for Selecting
The Powerful KD VACUUM
Operator Owner's Manual
KD 410
3
Specifications
KD 410
ENGINE:H.P.
ENGINE:TYPE
4.0 (2.98kW)
B&S
ENGINE:FUEL CAP.
ENGINE:OIL CAP.
WEIGHT:UNIT
WEIGHT:SHIPPING
ENGINE WEIGHT:
1.0qt. (0.95L)
0.63qt. (0.6L)
103# (46.7 kg)
126# (57.2 kg)
24.8# (11.05 kg)
UNIT SIZE:
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
Part No. 890564
Form No. F022502A
Page 1 of 8
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8
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom-
mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon-
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
·DO NOT allow children to operate this equipment.
9
ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 74, & 30 from lower
handle (item 27). Attach upper and lower handle as shown,
and securely tighten nuts (item 74).
PUT OIL IN ENGINE BEFORE STARTING
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.
3.ATTACH bag hanger strap to bag supports (item 11), preassembled to
upper handle.
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris bag,
and bag quick disconnect.
5.CONNECT spark plug wire.
10
PACKING CHECKLIST
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
Check
Debris Bag
890304 KD
Connector
Quick
Check
6
Disconnect
890176
27
8
QUICK DISCONNECT
Check
Check
Literature Assy
890454
Literature
Assembly
32
74
Per Model
Briggs & Stratton
MS9984 Multi-Language
Engine
Manual
Fig. 2
Part No. 890564
Page 3 of 8
Form No. F022502A
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11
LITERATURE ASSY P/N 890454
Owner's
Manual
Literature Check-
list
Check
Owner's
Manual
890564
Literature
Check
Literature
KD
Accessories
KD
Accessories
890409
Check
Warranty
Card
Warranty
Card 400972
Check
EU Declaration
EU Declaration
of Conformity
& EU
of Conformity &
EU Distributor
List 890393
Distributor List
12
INSTRUCTION LABELS
13
ENGINE LABELS
These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to
help in ordering replacement labels..
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
Label Danger
Keep Hands
and Feet
Away
Item 29 Part
No.400424
Label Do Not Fill While
Engine Is Hot
Item 63 Part No.400268
Label Read Owner's
Manual Item 84
Part No.890301
DANGER
Label Ear Eye Breathing
Item No. 86 Part No. 890254
Label Danger Flying Material
Item 62 Part No.810736
Debris Bag
Label item 1
Part No. 890564
Page 4 of 8
Form No. F022502A
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14
Operation
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter.
14.3
DEBRIS BAG
Debris bags are normal replaceable wear items.
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is available for use where debris will be
vacuumed in dusty conditions (see Optional Accessories shown on
page 1).
DO NOT place bag on or near hot surface, such as engine. Your
new bag requires a break-in period to condition the pores of the
material against premature blockage. The entire bag surface serves
as a filter, and must be able to breath to have good vacuum
performance.
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts
list for proper impeller bolt torque specifications. (See trouble
shooting section on page 8).
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability to
vacuum in dusty conditions:
Like all mechanical tools, reasonable care must
be used when operating machine.
Inspect machine work area and machine before operat-
ing. Make sure that all operators of this equipment are
trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING.
•The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup perfor-
mance. One with a dirty, tight bag will have poor pickup
performance. If dirty, empty debris and vigorously shake bag
free of dust.
14.1
STARTING
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
•Machine or pressure-wash debris bag if normal cleaning does
not fully clean bag. Bag should be thoroughly dry before use.
Having one or more spare debris bags is a good way to reduce down time
while dirty bags are being cleaned.
FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
•DO NOT leave debris in bag while in storage.
PRIMER: Push primer per engine instructions.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 8.
14.4
HANDLING &TRANSPORTING:
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
14.2
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by pulling slightly upward on handle
and pulling height adjust control (item 23) out on left side of
handle. (Note: Top notch is intended for use with hose kit
to cut off intake air.)
14.5
STORAGE
Never store engine indoors or in enclosed poorly venti-
lated areas with fuel in tank, where fuel fumes may reach an
open flame, spark or pilot light, as on a furnace, water heater,
clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
FOR MAXIMUM PICKUP: Adjust nozzle close to
debris, but without blocking airflow into the nozzle.NOTE: Never
bury nozzle into debris.
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction
of engine. Drain fuel outdoors, into an approved container,
away from open flame. Run engine until fuel tank is empty
and engine runs out of gasoline.
CLEARING A CLOGGED NOZZLE
& EXHAUST: Turn engine off and wait for impeller to
stop completely and disconnect spark plug wire.
Wearing durable gloves, remove clog. Danger, the
clog may contain sharp materials. Reconnect spark
plug wire.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to
allow it to reach the carburetor.
14.10
COMPOST
Vacuumed leaves, grass and other organic material from your own
yard can be emptied into a pile or composter to provide enriched
soil for later use as fertilizer in gardens and flower beds (see fig. 3).
Note: Allow green chips to dry before spreading around living
plants.
Do not store with debris in bag.
Part No. 890564
Page 5 of 8
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Form No. F022502A
15
PARTS DRAWING
KD410
Part No. 890564
Page 6 of 8
Form No. F022502A
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Item
No.
1
4
5
6
7
8
9
PARTS
LIST
TURF QUICK DEBRIS BAG (
KD410
Part No.
890305
*8160001
*8041008
900054
890389
*8041031
*8041034
900039
890148
*8024021
*8171002
890021
900136
900507
900471
890019
*8024054
*8160002
890346
900933
400424
*8171003
830533
900509
900997
*8041007
*8123086
890391
900146
8041009
900168
900162
400502
900154
890371
890565
890408
*8172011
890013
890530
810736
400268
890402
890359
*8161041
890005
890176
QTY
* Denotes
standard
hardware
item that
may be
Description
16
)
1
6
4
1
1
1
1
2
1
2
2
1
1
1
1
1
4
4
1
1
2
2
2
4
0-1
4
1
1
1
1
1
2
1
1
1
1
3
4
1
4
1
1
1
15
2
1
1
SEE ACCESSORIES FOR OTHER OPTIONS
NUT LOCK (1/4 - 20)
SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )
HANDLE ASS’Y (incl. items 5(5),11(2))
AXLE HEIGHT ADJUST
SCREW HANDLE 5/16 - 18 x 1 3/4
SCREW HANDLE 5/16 - 18 x 2 1/2
purchased
locally.
11 BAR BAG SUPPORT
12 DOOR EXHAUST ASS’Y (incl. item 62 )
14 BOLT-CARRIAGE 1/4x3/4
16 WASHER 1/4 FC ZP
18 BRACKET - HEIGHT ADJUSTMENT
20 SPRING
21 TIRE - ONLY (PER ASSY)
22 PIN - HAIR COTTER
23 CABLE HEIGHT ADJUSTMENT
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2
26 NUT LOCK 5/16 - 18 HEX
27 HANDLE LOWER KD510
28 PLATE HANDLE SUPPORT
29 LABEL DANGER CUT FINGER
30 WASHER FLAT CUT 5/16
32 ROPE GUIDE
34 WHEEL ASS’Y (incl. items 21)
35 WASHER 0.75 “C”
40 SCREW CAP 1/4 - 20 x 1 - 1/4
42 SCREW SELF TAPPING 10 - 24 x 1/2
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42)
44 PLUG
45 SCREWCAP 1/4-20 X 1 3/4
47 IMPELLER ASS’Y (incl. items 49, 50, 51, 59 )
49 KEY
50 WASHER LOCK 3/8 TWISTED TOOTH
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m)
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86)
53 ENGINE BRIGGS AND STRATTON 4 HP QUATTRO
56 SCREW CAP 3/8 - 1-1/2 TAPTITE
58 WASHER FLAT 1/2 SAE
60 HT ADJUST ASSY
61 1/2-13 CAP NUT NP W/PATCH
62 LABEL DANGER FLYING MATERIAL
63 LABEL DO NOT FILL WHEN ENGINE IS HOT
68 PLATE TOP ASS’Y (incl. items 14, 15, 29, 48, 69, 70, 71, 72)
71 SCREW CAP 1/4 - 20 x 1/2 HWH
74 NUT LOCK 5/16 - 18 THIN HT.
76 PLATE UPPER HEIGHT ADJUST
83 CONNECTOR BAG QUICK
17
MAINTENANCE
17.1 IMPELLER REMOVAL
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, quick release, and upper handle.
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COMETO A COMPLETE STOP.
4.Remove housing top plate by removing bolts around outside of
housing.
5. Leaving engine fastened to top plate, remove impeller bolt and lock
washer and slide impeller off crankshaft (A puller may be required).
DISCONNECT SPARK PLUGWIRE
BEFORE SERVICING UNIT.
6. If impeller slides off freely, proceed to step 9.
(Do not drop impeller).
7. If impeller does not slide off crankshaft, place two crowbars
between impeller and housing on opposite sides.Pry impeller away
from engine until it loosens. Using a penetrating oil can help loosen a
stuck impeller.
ENGINE: See engine manufacturer
operator's instructions.
DEBRIS BAG: See page 5.
8. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer bolt
of the same diameter and thread type as the impeller bolt. Invert
engine and impeller and support engine above ground to prevent recoil
damage. Thread longer bolt by hand into the crankshaft until bolt
bottoms. Using a suitable gear or wheel puller against the bolt head
and the impeller back-plate (near the blades), remove impeller from
shaft.
RECONNECT SPARK PLUGWIRE,
GUARDS, BAG, CAPS AND / OR
HOSE BEFORE STARTING ENGINE.
Part No. 890564
Form No. F022502A
Page 7 of 8
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17
MAINTENANCE continued
IMPELLER REMOVAL continued
17.1
MAINTENANCE HISTORY
Service Performed
9.To reinstall impeller, use a new impeller bolt and lockwasher and use
exactly the same crankshaft impeller shim washers as were removed
during disassembly (unless they were damaged). Note: your unit may
or may not have required the use of shim washers.
Date of
Service
.
10. Tighten impeller bolt.Torque impeller bolt to 50 Ft. Lbs. (68 N m)
(see item 51 on page 11).
11. Reinstall engine and impeller onto housing in reverse order of
removal.
12. Before connecting spark plug wire, slowly pull engine starting
rope to insure that impeller rotates freely.
13. Reinstall spark plug wire.
Follow these hourly
maintenance intervals.
17.2
Maintenance Schedule
Every 5 hrs
or (Daily)
Every
Use
Maintenance Operation
Engine (See Engine Manual)
Check for excessive vibration
Clean Debris Bag
Check bag strap tightness
Inspect for loose parts
Inspect for worn or damaged parts
18
Before Requesting Service Review These Suggestions
Possible Cause
TROUBLESHOOTING
Problem
Solution
Will not vacuum or has poor vacuum perfor-
mance.
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or exhaust.
Excessive quantity of debris.
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Loose or out of balance impeller or loose engine.
Check impeller and replace if required. Check
Engine.
Abnormal vibration.
Engine will not start.
Out of gasoline. Bad or old gasoline. Spark Plug wire
Check gasoline. Connect spark plug wire. Clean or
disconnected. Dirty air cleaner.Safety Interlock engaged. replace air cleaner. Or contact a qualified service
person. Quick Disconnect not fully engaged.
Engine is locked, will not
pull over.
Engine problem.
Contact an engine servicing dealer for engine
problems.
WARRANTY PROCEDURE
Engine Service and Warranty
Contact your nearest engine manufacturer's autho-
rized servicing dealer.
20.1
20
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Record your machine model, serial number
Serial Plate
19
and date-of-purchase and where purchased
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
MO 64063 / USA
Tel (816) 524-9666
R
Fax (816) 524-6983
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
Model
Serial No.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
104 dB
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Unit(Weight)
lbs.
Engine Power
kW
kg
rpm
min-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
1803 S JEFFERSON LEE'S SUMMIT, MO 64082 / USA
Purchase
Date
Purchased
from
R
Part No. 890564
Page 8 of 8
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Form No. F022502A
Kawasaki
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