Operator’s
Manual
Serial # W 06060001 - on
If you accept the machine from the shipping
company, you are, in effect, saying that the
machine is in good condition, and you must
pay for the machine. Belshaw cannot pay for
shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.
For your protection, inspect the machine to see
that no parts are bent, scratched, or otherwise
damaged. If any damage has occurred in
shipping, file a freight claim with the shipping
company immediately.
Gas
Fryer
Models
718LCG,
724CG,
and
IMPORTANT
Keep this manual for future reference.
To unpack the fryer and transport it to the
workstation:
1. Use a fork lift to transport the shipping crate
to the work station.
2. Break down the shipping crate.
3. Remove all the packing materials from the
fryer. These include foam, tape, brown
paper, plastic, and white protective coating.
734CG
4. Position the fryer to allow sufficient space
on either end of the machine for any
equipment you plan to use with it.
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Contents
Sections
1
Installation
1
1
1
2
2
2
3
4
Conforming to Codes
Selecting a Workstation
Unpacking the Fryer
Initial Cleaning
Assembling the Fryer
Installing the Fryer
Moving the Fryer
2
Operation
5
5
5
Taking Safety Precautions
Frying Donuts
3
Cleaning
8
8
9
Removing the Shortening
Washing
Rinsing
10
4
5
Maintenance
11
17
Troubleshooting
Appendixes
A Pilot Module
Checkout
Troubleshooting—General
Troubleshooting the Ignition System
A-1
A-1
A-4
A-4
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
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B Donut-Making Helps
Tips on Making Quality Cake Donuts
Calculating Correct Water Temperature
Ratios of Plunger Sizes to Donut Weights
Temperature Conversion
B-1
B-1
B-2
B-2
B-2
C Parts Lists
C-1
Limited Warranty
Insert
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Preface
The 718LCG, 724CG, and 734CG Gas Fryers are
designed to fry cake and yeast-raised donut
products. Each must be bolted to a flat, dry
floor. The operator should stand opposite the
flue stack.
• To avoid damaging the machine, never
use force to assemble, disassemble,
operate, clean, or maintain it.
• Be careful never to get shortening,
water, or other materials on the floor. If
anything does get spilled on the floor,
mop it up immediately. Materials on the
floor can cause people to slip or fall,
resulting in serious injury or loss of life.
The operator must work safely at all times and
read this manual and follow its instructions and
warnings. A thorough understanding of how to
install, maintain, and safely operate the fryer will
prevent production delays and injuries
• To prevent unintentional startup and
possible fire, unplug the machine if there
is a local power outage. When the
power is restored, it is safe to plug the
machine in again.
Heed the following warnings and all other
warnings that appear in this manual:
• Make sure the machine is bolted
securely to the floor. Doing so will
prevent the machine from moving,
tipping, or falling, which could cause
serious injury.
• To avoid electrocution, make sure that
all electrical cords are not frayed or
cracked and that they do not pass
through any water or shortening.
• Never let water and hot shortening come
in contact with each other. Moisture
causes hot shortening to spatter, which
may cause serious burns.
• Make sure that all electrical cords are
routed so that no one will trip over them.
• Make sure you are aware of the
• Do not overfill the kettle with
shortening. If shortening overflows the
kettle, it could cause serious burns or
could cause someone to slip on the floor
and be seriously injured.
following:
This product contains chemicals known
to the State of California to cause birth
defects or other reproductive harm.
Operation, installation and servicing of
this product could expose you to carbon
monoxide if not adjusted properly.
Inhalation of carbon monoxide is known
to the State of California to cause birth
defects or other reproductive harm.
Maintenance and repairs shall only be
carried out by a factory representative or
qualified service personnel.
• Hot shortening can cause serious burns.
Make sure that the system and the
shortening are cool before attempting
any cleaning, adjustment, disassembly,
or repair.
• To avoid electrocution or other injury,
unplug the machine before attempting
any cleaning, adjustment, disassembly,
or repair.
• LPG/LNG Conversion:
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
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Contact Belshaw Brothers at 1-800-578-
2547 to obtain necessary parts and
instructions.
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1
Installation
In a prominent location, post instructions to be
followed in the event the user smells gas. Obtain
this information by consulting your local gas
supplier.
• The fryer must be isolated from the gas
supply piping system by closing its
individual manual shutoff valve during any
pressure testing of the gas supply piping
system at test pressures equal to or less than
1/2 psig (3.45 kPa).
FOR YOUR SAFETY
The fryer, when installed, must be electrically
grounded in accordance with local codes, or in
the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70, or with the
Canadian Electrical Code, CSA C22.1, as
applicable.
Do not store or use gasoline or other
flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
WARNING
Improper installation, adjustment,
alteration, service or maintenance can
cause property damage, injury or death.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing this
equipment.
Electrical Grounding Instructions
This appliance is equipped with a three-
prong (grounding) plug for your protection
against shock hazard and should be
plugged directly into a properly grounded
three-prong receptacle. Do not cut or
remove the grounding prong from this
plug.
Conforming to Codes
The installation of this fryer must conform with
local codes, or in the absence of local codes, with
the National Fuel Gas Code (ANSI Z223.1-
1992), with the Natural Gas Installation Code
(CAN/CGA-B149.1), or with the Propane
Installation Code (CAN/CGA-B149.2),
including:
Selecting a Workstation
The room in which the fryer is to be used should
provide enough air for combustion. A
ventilation hood with grease filters must be used
with the fryer. The hood must be installed and
operated in conformance with all applicable fire
codes and emissions standards.
• The fryer and its individual shutoff valve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at test pressures in excess of 1/2
psig (3.45 kPa).
Maintain these clearances between the sides and
back of the fryer to combustible materials:
• Sides—2 inches; and
• Back—2 inches.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
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The workstation should allow at least 2”/5 cm
clearance between the machine and all
construction, whether combustible or
noncombustible. In addition, it should allow
access to the rear of the fryer for cleaning and
servicing.
Assembling the Fryer
1. Install the flue stack as follows:
a. Slide the flange on the bottom of the flue
stack underneath the retaining strip on
the flue base. The mounting holes must
line up. (See Figure 1-1.)
Unpacking the Fryer
1. Use a fork lift to transport the shipping crate
to the work station.
b. Fasten the flue stack to the flue base
using the two pan-head sheet metal
screws provided.
2. Break down the shipping crate.
3. Remove all the packing materials from the
fryer. These include foam, tape, brown
paper, plastic, and white protective coating.
flue
stack
4. Position the fryer to allow sufficient space
on either end of the machine for any
equipment you plan to use with it.
Initial Cleaning
Clean your fryer before using it. Wipe the inside
of the kettle with a soft, damp cloth. Dry the
kettle thoroughly.
retaining
strip
flue base
WARNING
pan-head sheet
metal screw
To avoid electrocuting yourself or
damaging the machine, never allow water,
steam, cleaning solution, or other liquid to
enter the electrical box.
Figure 1-1. Installing the Flue Stack.
2. Attach the heat shield to the splash shield as
follows:
a. Slide the flanges on the sides of the heat
shield under the bent edges of the splash
shield. The mounting holes must line
up.
WARNING
Never let water and hot shortening come in
contact with each other. Moisture causes
hot shortening to spatter, which may cause
serious injury. Prior to use, make sure the
kettle and any other parts you have washed
are dry.
b. Fasten the heat shield to the splash shield
using the 10-24 x 3/8” hex-head screws,
lockwashers, and nuts provided. The
screws go through the front of the splash
shield; the lockwashers and nuts go on
the back of the heat shield.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
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MN-1141EN
718LCG, 724CG, and 734CG Gas Fryers
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3. Put the heat shield and splash shield on the
fryer. They slide over the flue stack, and the
back of the kettle slides between the heat
shield and the splash shield. The mounting
holes in the heat shield and the fryer cabinet
must line up. See Figure 1-2.
4. Level the fryer. Follow these steps:
a. Check to see if the fryer is level. To do
so, place a level across the top of the
fryer cabinet.
b. If the fryer is not level, lift the fryer
using a fork lift or pallet jack, and turn
the legs to adjust them.
c. Using the fork lift or pallet jack, lower
the fryer to the floor. Be sure that all the
legs rest on the floor when the fryer is
level.
heat
10-24 x 3/8
shield
hex-head
screw
5. Bolt the fryer to the floor. The foot of each
leg has two holes in it for this purpose.
splash
shield
WARNING
To avoid serious burns, other injury, or
death, make sure the fryer is securely
fastened to the floor so it will not tip or fall
over.
hex-head
sheet metal
screws
6. If you want to perform pressure testing on
the building’s gas supply system at pressures
greater than 0.5 psig/3.45 kPa, do so now,
before you connect the fryer to the gas
supply.
CAUTION
Figure 1-2. Installing the Heat Shield and
Splash Shield.
To avoid damaging the fryer, do not
perform pressure testing on the building’s
gas supply system at pressures greater than
0.5 psig/3.45 kPa when the fryer is
4. Fasten the heat shield to the fryer cabinet
using the four hex-head tek screws provided.
connected to the that system.
Installing the Fryer
7. Connect the fryer to the gas supply, as
follows:
1. Make sure the power requirements of the
machine, found on the data plate, match
your power source.
a. Make sure the gas line to the fryer is the
right size. If it is too small, the gas
2. Using a fork lift or pallet jack, lift the fryer
cabinet and screw each leg in as far as it will
go.
pressure at the burner manifold will be
too low, resulting in slow heat recovery,
delayed ignition, and pilot outage. (The
3. Set the fryer cabinet on a flat, dry floor.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
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gas supply line on the fryer itself is
1/2”/1.3 cm I.P.S.)
Moving the Fryer
If you ever want to move the fryer to a different
workstation, follow this procedure:
b. Connect the fryer to the building’s gas
supply.
1. Turn off the fryer and disconnect it from the
power source.
c. Seal all threaded joints between gas
pipes with pipe joint compound. You
must use a compound that resists the
action of liquefied petroleum (LP) gases.
2. Disconnect the machine from the gas supply.
3. Allow the machine and the shortening to
cool.
d. Bleed the gas lines of all air.
e. Check all gas connections and fittings
for leaks using a gas leak detector, a
soap solution, or a similar substance.
When such a substance is applied to
connections and fittings, bubbles
indicate gas leaks.
WARNING
Do not touch hot shortening. It can cause
serious burns.
4. Remove the shortening from the fryer as
explained in “Removing the Shortening” in
Section 3.
WARNING
To avoid a fire or an explosion which
would cause serious burns or death, never
use an open flame to check connections for
gas leaks.
WARNING
To avoid burns, falls, other injury, or
death, never attempt to move the fryer
when it has shortening or other liquid in it.
8. If you want to perform pressure testing on
the building’s gas supply system at pressures
at or below 0.5 psig/3.45 kPa, you may do so
now. Before testing, make sure the fryer’s
individual manual shutoff valve is closed.
WARNING
9. Connect the fryer to a properly grounded
power source.
Thoroughly clean and dry the floor if
shortening is spilled. Materials on the floor
can cause people to slip or fall, resulting in
serious injury or loss of life.
WARNING
This appliance is equipped with a three-
prong (grounding) plug for your protection
against shock hazard and should be
plugged directly into a properly grounded
three-prong receptacle. Do not cut or
remove the grounding prong from this
plug.
5. Remove the bolts that secure the fryer to the
floor.
6. Using a fork lift, transport the machine to
the new workstation.
7. Level the fryer, bolt it to the floor, connect it
to the gas line, and connect it to the power
source, as explained in “Installing the Fryer”
above.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
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MN-1141EN
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Operation
2
proofer or feed table manual for complete
installation and operation instructions.
Taking Safety Precautions
In a prominent location, post information about
what to do if there is a gas leak. Make sure that
all employees know what to do.
2. Make sure the drain valve is closed.
3. Put enough shortening in the kettle to
completely cover the burner tubes,
thermocouple, and high-temperature limit
control probe.
WARNING
Put shortening in the kettle using one of
these methods:
To avoid the possibility of fire, explosion,
property damage, serious burns, and even
death, never store gasoline or any other
flammable liquid or vapor near the fryer.
• If you have a Belshaw Shortening Melter
(FM) attached to the fryer, use the FM to
melt shortening and transfer it to the
kettle. See the FM manual.
WARNING
WARNING
To avoid serious injury or death, if you
smell gas or suspect a gas leak, proceed as
follows: 1. Turn off the gas. 2. Evacuate
the building. 3. Do not touch any electrical
switch or telephone until you are sure no
spilled gas remains.
Hot shortening causes severe burns.
• Melt shortening in a pan on the stove
and pour it into the kettle.
• Put solid shortening into the kettle,
packing it tightly around the burner
tubes.
Frying Donuts
WARNING
WARNING
Air spaces can cause the shortening to
overheat and catch on fire.
To avoid serious injury or death, before
you begin working, make sure that there is
no combustible material in the area of the
fryer.
CAUTION
Read each step completely before doing what it
tells you to do.
To avoid severe damage to the kettle, never
turn on the heat unless the heat tubes are
completely covered by liquid.
1. If you are frying yeast-raised donuts, install
the proofer or feed table. Refer to the
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
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4. Move the on/off switch to the OFF position.
Use one of the following methods. For
safety reasons, we recommend the first
method, and discourage you from using any
other method.
5. Rotate the gas control knob counterclock-
wise to the ON position.
6. Move the on/off switch to the ON position.
• Use a Belshaw Shortening Melter (FM)
to melt shortening and transfer it to the
kettle. See the FM manual.
The yellow pilot light near the on/off switch
and the red pilot light on the fryer cabinet
will both light up.
• Melt shortening in a pan on the stove
7. Push the
button on the digital controller,
and pour it into the kettle.
“SP1” will light up. This is the set point.
Push the up and down arrows to adjust the
convection heat set point. See Figure 4-4.
Push “R” button to return to operational
mode.
• Very carefully put solid shortening into
the kettle.
WARNING
If the pilot fails to ignite within a certain
length of time, the gas system will go into
safety lock-out. If this happens, move the
on/off switch to OFF, wait at least one
minute, and then move the on/off switch to
ON again.
To avoid serious burns, be very careful not
to splatter hot shortening when you add
shortening to the kettle.
Because shortening expands as it increases
in temperature, put shortening in the kettle
gradually. Let the shortening in the kettle
heat up before you add more.
WARNING
9. Wait for the shortening to reach the desired
temperature.
Failure to wait at least one minute for the
gas to dissipate could result in a fire or an
explosion when the pilot is lighted again.
WARNING
If the shortening temperature exceeds
435°F/224°C, the high-temperature limit
control will break the circuit, and the
electrical and gas systems will shut off.
To avoid serious burns, when the fryer is
operating, do not touch the flue, exhaust
manifold, stacks, gas burners, or any part
of the fryer that is in contact with hot
shortening. Keep clear from the area
above the flue outlet.
If this happens, follow these steps to reset
the system:
a. Move the on/off switch to the OFF
position.
10. If you are frying cake or French donuts,
move the cutter into place over the fryer.
Refer to the cutter manual for complete
installation and operation instructions.
b. Wait for the shortening to cool to
385°F/196°C or below. You will not be
able to ignite the pilot until the
shortening reaches this temperature.
If you are frying yeast-raised donuts using a
feed table, load proofing cloths on the feed
table. Refer to the feed table manual for
complete installation and operation
instructions.
c. Move the on/off switch to the ON
position.
8. Continue adding shortening to the kettle
until it reaches the proper depth for frying.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
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MN-1141EN
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CAUTION
To avoid damaging the machine, do not
operate the conveyor until all the
shortening has melted.
11. Continue supplying shortening to the kettle
as required. Keep the kettle filled up to the
“Oil Level” marks on the side.
12. When you are done frying donuts, move the
on/off switch to the OFF position.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
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3
Cleaning
For your safety, observe the following warnings
throughout the entire cleaning process.
Removing the Shortening
WARNING
WARNING
To avoid being burned or electrocuted,
disconnect the fryer from the power source
before cleaning it.
Thoroughly clean and dry the floor if
shortening, water, or other materials are
spilled. Materials spilled on the floor can
cause serious injury or loss of life.
1. Disconnect the machine from the power
source.
2. Let the shortening cool to 100°F/38°C.
WARNING
3. Place a Belshaw Shortening Filter or a large
metal container under the drain valve of the
fryer.
To avoid electrocuting yourself or
damaging the machine, never allow water,
steam, shortening, cleaning solution, or any
other liquid to enter the electrical box.
WARNING
Do not use a plastic container. If the
shortening is not cool enough, the container
will melt, possibly causing you to be
burned, and causing shortening to get on
the floor.
WARNING
To avoid serious burns while cleaning, do
not touch the flue, exhaust manifold,
stacks, gas burners, or any part of the fryer
that is in contact with hot liquids.
4. Open the drain valve by turning the drain
valve extension knob on the side of the fryer
cabinet. Allow all the shortening to drain
into the Shortening Filter or metal container.
There are four basic steps to cleaning the fryer:
removing the shortening, washing, rinsing, and
drying. You must perform all four steps and
perform them in the order listed.
5. If you are using a metal container, watch it
to make sure the shortening does not
overflow. If the container becomes full,
close the drain valve, put another metal
container under the drain valve, and open
the drain valve again.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
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MN-1141EN
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2. Connect the fryer to the power source.
Move the on/off switch to ON. Set the
temperature control to 200°F/93°C. Keep
the cleaning solution at this temperature for
15-20 minutes.
WARNING
Do not allow the shortening to overflow the
containers. Shortening will get on the
floor, and if the shortening is not cool
enough, you may be burned.
3. Scrub the soiled parts while the solution is
hot. Do not use any abrasive cleaners or
scrapers.
WARNING
WARNING
Thoroughly clean and dry the floor if
shortening is spilled. Shortening on the
floor can cause serious injury or loss of life.
To avoid being burned, be very careful as
you work with hot cleaning solution. Never
put your hands in the solution. Wear
gloves and long sleeves in case any solution
splashes.
6. Using a non-abrasive, non-metallic spatula,
scrape the sediment and any remaining
shortening into the drain valve.
4. Move the on/off switch to OFF and
disconnect the fryer from the power source.
Allow the cleaning solution to cool to
100°F/38°C.
WARNING
To avoid fire, serious injury, and
equipment damage, do not attempt to burn
carbon off of the heat tubes.
5. Place a large metal container under the drain
valve.
WARNING
7. Close the drain valve.
8. If your fryer has a Belshaw Shortening
Melter (FM) connected to it, install the plug
into the reservoir nipple.
Do not use plastic containers. If the
cleaning solution is not cool enough, the
containers will melt; possibly causing you
to be burned, and causing cleaning solution
to get on the floor.
Washing
1. Pour hot water into the kettle, up to the
normal level of the shortening. Add
trisodium phosphate or another appropriate
cleaner.
6. Open the drain valve and allow the cleaning
solution to drain into the container.
7. Watch the container to make sure the
cleaning solution does not overflow. If the
container becomes full, close the drain
valve, put another large metal container
under the drain valve, and open the drain
valve again.
CAUTION
To avoid severe damage to the kettle, never
turn on the heat unless the heat tubes are
completely covered by liquid.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
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WARNING
WARNING
Do not allow the cleaning solution to
overflow the containers. Cleaning solution
will get on the floor, and if the solution is
not cool enough, you may be burned.
Do not use plastic containers. If the water
is not cool enough, the containers will melt;
possibly causing you to be burned, and
causing cleaning solution to get on the
floor.
8. When the draining is complete, close the
drain valve.
5. Open the drain valve and allow the water to
drain into the container.
9. Carefully carry the container(s) to the sink
and slowly pour the solution into the sink.
6. Watch the container to make sure the water
does not overflow the container. If the
container becomes full, close the drain
valve, put another large metal container
under the drain valve, and open the drain
valve again.
WARNING
Thoroughly clean and dry the floor if
cleaning solution is spilled. Liquid on the
floor can cause serious injury or loss of life.
WARNING
Rinsing
Do not allow the water to overflow the
containers. Water will get on the floor, and
if the water is not cool enough, you may be
burned.
1. Pour clean water into the kettle, up to the
normal level of the shortening. If the
cleaner you have used requires that you add
a neutralizer, do so now.
7. When the draining is complete, close the
drain valve.
CAUTION
8. Carefully carry the container(s) to the sink
and slowly pour the water into the sink.
To avoid severe damage to the kettle, never
turn on the heat unless the heat tubes are
completely covered by liquid.
WARNING
Thoroughly clean and dry the floor if water
is spilled. Water on the floor can cause
serious injury or loss of life.
2. Connect the machine to the power source.
Move the on/off switch to ON. Set the
temperature controls at 200°F/93°C. Leave
the water at this temperature for 5-10
minutes.
9. Dry the kettle and burner tubes thoroughly.
3. Move the on/off switch to OFF and
disconnect the machine from the power
source. Allow the water to cool to
100°F/38°C.
WARNING
Dry the fryer thoroughly. Moisture causes
hot shortening to spatter, which may cause
serious injury.
4. Place a large metal container under the drain
valve.
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
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MN-1141EN
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Maintenance
4
SB-0308 rev 3
AFFECTS: OPEN KETTLE FRYERS
PURPOSE: PROGRAMMING THE OGDEN ETR-9000 TEMPERATURE CONTROLLER
NOTE: Use Rev. 3 to correct existing open Kettle Fryer settings.
(SP1L set to 0 & PB set to 0)
Operator Interface:
The operator interface on the Ogden ETR-9000, Temperature Controller, consists of the following:
•
•
•
A scroll key
used to select a parameter to be viewed or adjusted.
arrow keys are used to increase or decrease the selected parameter.
used to return to normal operation mode.
Up
and down
A reset key
Figure 1 – Operator Interface Description
Belshaw Bros., Inc. • 1750 22nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425
718LCG, 724CG, and 734CG Gas Fryers
MN-1141EN
11
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