Banner Stud Sensor Ultrasonic Sensor User Manual

U-GAGE ULTRASONIC

Sensors

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U-GAGE : The industry’s most advanced ultrasonic sensing features.

A new innovation in

programming versatility

and ease-of-use.

Now setting an infinite

number of sensing ranges

and windows is simple!

With a push button right on

the sensor housing or the

turn of a screw, Banner

ultrasonic sensors offer selectable negative or

positive slope for analog sensing. Users can

also choose from a variety of options for

ON/OFF or High/Low level control. A remote

programming option is available that can also

be used to disable the push buttons to prevent

unwanted tampering.

Use an ultrasonic sensor when

your application requires:

• Precise user-defined sensing windows.

• Reliable background suppression proximity

sensing.

Wide choice of ranges and unique

retrosonic mode.

Available in models with sensing ranges

• Positive clear-object detection.

• High accuracy in wet or dirty environments.

• Liquid level measurement.

from 30 mm to 8 m and sensing resolution

from 0.1% to 0.25% of the total sensing

• Immunity to surface color changes.

• Accurate detection of highly reflective targets.

• Reliable operation in high glare or sunlight.

distance, their sophisticated microprocessor

design ensures consistent performance

across the entire sensing range, even with

changing ambient conditions. Many models

feature a retrosonic mode: the sensor is taught a distinct point within its sensing range and

will detect any object regardless of shape, size or reflective angle that crosses between the

sensor face and the taught point.

Use an optical sensing method

if your application requires:

• A visible sensing spot on the target.

• Operation in a windy environment.

• Operation in high temperature gradients.

Temperature compensation.

Because the speed of sound changes 1.8% per 10°C,

many Banner ultrasonic sensor models feature special

temperature compensation circuitry to stabilize

window limit trip points for applications where the

ambient operating temperatures will vary.

• Sensing through a sight glass as in a vacuum

environment.

• Small spot or target size detection.

• Sensing of an angled surface.

• Fast, sub-millisecond response time.

• Accurate detection of low-density materials.

Visit www.bannerengineering.com for a complete listing of

available optical sensing solutions.

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Banner gives you the widest selection of ultrasonic models and features.

Model

Housing

Range

Output Configuration

Dual

Discrete

Analog

Custom Sensing Window(s)

QT50U

Both NPN

Long-Range

Programmable

Both PNP

)))))))))))))))))))))))))))))))))))))))))))))))))))))))))

200 mm

MIN

8 m

MAX

0 to 10V dc

4 to 20 mA

75 kHz

Custom Sensing Window

Discrete

Analog

S18U

Compact 18 mm

Threaded Barrel

Bipolar-NPNand PNP

))))))

300 mm MAX

0 to 10V dc

30 mm MIN

4 to 20 mA

300 kHz

Custom Sensing Windows

Dual

Discrete

)))))))))))))))))))

T30U

Compact 30 mm

Threaded Barrel

Both NPN

150 mm

MIN

1 m

MAX

Both PNP

Custom Sensing Windows

Short Range:

228 kHz

Long Range:

128 kHz

Discrete

and

Analog

))))))))))))))))))))))))))))))))))))))

NPN or PNP

0 to 10V dc

300 mm

2 m

MAX

MIN

4 to 20 mA

Custom Sensing Window

)))))))))))))))))))))))))))

Q45U

Medium-Range

Programmable

Discrete

Analog

Bipolar-NPN and PNP

100 mm

MIN

1.4 m

MAX

Custom Sensing Window

Short Range:

230 kHz

Long Range:

128 kHz

)))))))))))))))))))))))))))))))))))))))))))))))))))))))))

0 to 10V dc

250 mm

MIN

3 m

MAX

4 to 20 mA

Custom Sensing Window

Discrete

Analog

Q45UR

Bipolar-NPN and PNP

)))))

Short-Range

Remote Head

250 mm MAX

50 mm MIN

0 to 10V dc

400 kHz

4 to 20 mA

300 mm

1 ms Response

))))))

T18U

Medium-Range

Opposed

Complementary

NPN or PNP

(1 N.O. 1 N.C.)³

)))))))))))

600 mm

2 ms Response

230 kHz

¹Selectable via dip switch. ²Selectable via wiring. ³By model. ⁴Icons represent fastest response time for product.

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Temperature

Compensation

& Effect

Ratings &

Operating

Conditions

TEACH

Program-

ming

High/Low

Limit

Control

LED Signal

Strength

Indication

Data Sheet

Reference

Analog

Linearity

Supply

Voltage

Response Time⁴

100, 400, 800

Yes¹

N/A

110112

70137

N/A

or 1,600 ms¹

Yes¹

IP67, NEMA 6P

-20° to +70°C

Yes

10 to 30V dc

Uncompensated: 0.2%

of sensing distance/°C

0.2%

of full scale

100, 500, 1100

or 2,300 ms¹

Compensated: 0.02%

of sensing distance/°C

N/A

5 ms

108964

110738

Yes

IP67, NEMA 6P

-20° to +60°C

10 to 30V dc

0.02% of sensing

distance/°C

Slow:

0.5 mm

2.5 or 30 ms²

Fast:

1.0 mm

Yes³

N/A

12 to 24V

59200

57438

N/A

Short-Range:

48 ms

Long-Range:

96 ms

IP67, NEMA 6P

-20° to +70°C

0.2% of sensing

distance/°C

0.5%

of full scale

15 to 24V dc

Short-Range:

48 ms

Long-Range:

96 ms

Short-Range:

44177

N/A

Yes¹

N/A

12 to 24V dc

15 to 24V dc

Long-Range:

Short-Range: 20, 40, Long-Range: 40, 80,

48454

160, or 640 ms¹

320, or 1,280 ms¹

Yes³

IP67, NEMA 6P

-25° to +70°C

Uncompensated: 0.2%

of sensing distance/°C

Short-Range:

47818

1.0%

of full scale

Compensated: 0.05%

of sensing distance/°C

Long-Range:

Short-Range:

40 to 1,280 ms

Long-Range:

80 to 2,560 ms

48456

40 or 160 ms¹

N/A

12 to 24V dc

15 to 24V dc

59321

59323

Yes

Controller:

IP67, NEMA 6P

Sensor:

0.05% of sensing

distance/°C

10 to 320 ms¹

1.0%

IP65, NEMA 4

of full scale -25° to +70°C

1 ms or 2 ms²

N/A

IP67, NEMA 6P

-40° to +70°C

Yes

12 to 30V dc

40124

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U-GAGE QT50U: A versatile, programmable sensor with a long 8 meter range.

Long range, small dead zone.

QT50U Series ultrasonic sensors feature an extended sensing range of up

to 8 m. Its 200 mm minimum sensing distance is the industry’s shortest

for a long-range ultrasonic product.

Microprocessor TEACH.

Advanced microprocessor TEACH-mode programming simplifies setup

and offers added application flexibility. Configuration is easy via two push

buttons located on the sensor or through a remote TEACH wire, which

can also be used to disable the push buttons to prevent unwanted

tampering. An 8-pin DIP switch located on the back of the unit enables a

temperature compensation feature, providing the highest accuracy across

a wide variety of temperature variations.

Retrosonic mode.

Reduce inherent ultrasonic dead zone to zero by selecting the QT50U’s

retrosonic mode. The sensor is taught a distinct point and will detect any

object regardless of shape, size or reflective angle that passes between

the sensor face and the taught point.

Independently adjustable sensing windows for near and far limits.

The QT50U discrete model offers extraordinary versatility with two

independent near and far limits per output, making it well suited for

applications where high and low media level monitoring is required.

Unique housing construction.

Analog models feature Banner’s scaleable analog output. With many

With the QT50U, all smarts are on board and accessible for

possible configurations, just one analog or discrete model can replace

configuration either from beneath a sealed cap on the back of the

virtually hundreds of sensors.

unit or via the exposed push buttons and display. The fully

encapsulated housing offers a rugged, leakproof ultrasonic sensing

solution for applications involving liquid detection or washdown.

QT50U Model Selection

Discrete Outputs

Analog Output

Models

Range

Cable

Supply Voltage

AC sensing solutions on page 11

Output Types

QT50UDB

5-wire, 2 m (6.5') cable*

5-pin Mini-style QD**

5-pin Euro-style QD**

5-wire, 2 m (6.5') cable*

5-pin Mini-style QD**

5-pin Euro-style QD**

200 mm to 8 m

(8" to 26')

QT50UDBQ

QT50UDBQ6

QT50ULB

Dual NPN or PNP

Selectable

10 to 30V dc

0 to 10V dc

200 mm to 8 m

(8" to 26')

QT50ULBQ

QT50ULBQ6

10 to 30V dc

4 to 20 mA

Selectable

* 9 m (30 ') c ables are available by adding suffix “w /30” to the model number of a cabled sensor (e.g., Q T5OUDB w /30).

** A model with a quick-disconnect (Q D) connector requires a mating cable, see page 15 for a partial listing of available cables.

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U-GAGE S18U: A compact ultrasonic sensor with push-button programming.

A high-accuracy, close-range solution.

Offering highly accurate object detection from 30 mm to 300 mm,

the S18U reliably detects opaque or translucent objects, is not

affected by color and offers programmable background suppression.

Straight

Housing Style

Straight or right-angle emitter housings.

The S18U Series features an industry-standard

Microprocessor TEACH-mode programming.

The S18U’s microprocessor-

based design eliminates the

need for potentiometer

Power/Signal TEACH/Output

Strength Indicator

18 mm threaded barrel design and is available in a

straight or right-angle housing, offering the highest

flexibility for application integration. Wide ranges of

mounting options are available.

Right-Angle

Housing Style

adjustments. Programming is

simplified with a TEACH-mode

push button located directly on

the sensor housing or via a

remote TEACH wire that also

may be used to disable the push

button to prevent unwanted

tampering. Bright LEDs display

status during setup and operation.

TEACH Push Button

A built-in temperature compensation feature on all units allows

the sensor to self-correct for its environment and maintain the

highest sensing accuracy in changing conditions.

Discrete Output

Analog Output

S18U Model Selection

Models

Range

Cable

Supply Voltage

Output

Housing Configuration

S18UBA

S18UBAQ

S18UBAR

S18UBARQ

S18UUA

5-wire, 2 m (6.5') cable*

5-pin Euro-style QD**

5-wire, 2 m (6.5') cable*

5-pin Euro-style QD**

5-wire, 2 m (6.5') cable*

5-pin Euro-style QD**

5-wire, 2 m (6.5') cable*

5-pin Euro-style QD**

Straight

Bipolar

NPN and PNP

30 mm to 300 mm

(1.2" to 11.8")

10 to 30V dc

Right-Angle

0 to 10V dc

4 to 20 mA

0 to 10V dc

4 to 20 mA

S18UUAQ

S18UIA

30 mm to 300 mm

(1.2" to 11.8")

10 to 30V dc

Straight

S18UIAQ

S18UUAR

S18UUARQ

S18UIAR

S18UIARQ

5-wire, 2 m (6.5') cable*

5-pin Euro-style QD**

5-wire, 2 m (6.5') cable*

5-pin Euro-style QD**

30 mm to 300 mm

(1.2" to 11.8")

10 to 30V dc

Right-Angle

* 9 m (30 ') c ables are available by adding suffix “w /30” to the model number of a cabled sensor (e.g., S18UBA w/30).

** A model with a quick-disconnect (Q D) connector requires a mating cable, see page 15 for a partial listing of available cables.

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U-GAGE T30U: The smallest, most versatile 30 mm barrel ultrasonic sensor.

Analog & discrete outputs in the same sensor.

The T30U sets new standards for ultrasonic sensor

versatility by including both discrete and analog outputs

in the same unit. Choose a model with either an NPN or

a PNP discrete output, plus a 0 to 10V dc or 4 to 20 mA

sourcing analog output in the same sensor. Now you

can perform both measurement and on-off switching

simultaneously with a single sensor. And both output windows

can be programmed simultaneously or independently, with

either a positive or negative analog output slope.

Push-button TEACH-mode programming is faster, easier

and more secure.

The T30U allows you to simply push buttons to set accurate,

custom-sized sensing windows and place them anywhere within a

150 mm-to-1 m or 300 mm-to-2 m range.

T30U Model Selection

Dual Discrete Outputs

Analog and Discrete Output

Models

Range

Cable

Supply Voltage Discrete Output

Analog Output

T30UDNA

T30UDNAQ

T30UDPA

T30UDPAQ

T30UDNB

T30UDNBQ

T30UDPB

T30UDPBQ

T30UINA

2 m (6.5')*

5-pin Euro-style QD**

2 m (6.5')*

Dual NPN

150 mm to 1 m

(5.9" to 39")

12 to 24V dc

None

Dual PNP

5-pin Euro-style QD**

2 m (6.5')*

Dual NPN

12 to 24V dc

5-pin Euro-style QD**

2 m (6.5')*

300 mm to 2 m

(11.8" to 79")

None

Dual PNP

5-pin Euro-style QD**

2 m (6.5')*

NPN

T30UINAQ

T30UIPA

5-pin Euro-style QD**

2 m (6.5')*

150 mm to 1 m

(5.9" to 39")

12 to 24V dc

4 to 20 mA

PNP

T30UIPAQ

T30UUNA

T30UUNAQ

T30UUPA

T30UUPAQ

T30UINB

5-pin Euro-style QD**

2 m (6.5')*

NPN

150 mm to 1 m

(5.9" to 39")

5-pin Euro-style QD**

2 m (6.5')*

15 to 24V dc

0 to 10V dc

PNP

NPN

5-pin Euro-style QD**

2 m (6.5')*

T30UINBQ

T30UIPB

5-pin Euro-style QD**

2 m (6.5')*

300 mm to 2 m

(11.8" to 79")

12 to 24V dc

4 to 20 mA

0 to 10V dc

PNP

T30UIPBQ

T30UUNB

T30UUNBQ

T30UUPB

T30UUPBQ

5-pin Euro-style QD**

2 m (6.5')*

NPN

5-pin Euro-style QD**

2 m (6.5')*

300 mm to 2 m

(11.8" to 79")

15 to 24V dc

PNP

5-pin Euro-style QD**

* 9 m (30') cables are available by adding suffix “w/30” to the model number of a cabled sensor (e.g., T30UDNA w/30).

** A model with a quick-disconnect (Q D) connector requires a mating cable, see page 15 for a partial listing of available cables.

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U-GAGE Q45U: Push-button programming for versatility and ease of use.

Simply push one button to set up operating window

AR LIMIT

limits from 100 mm to 1.4 m. Microprocessor-controlled,

3 m

Push the Button

TEACH-mode limits are set by simply placing the target at

t o

one of the desired limits and clicking the push button,

then placing the target at the second limit and

clicking again.

U p

NEAR LIMIT

Push the Button

Selectable response modes and times.

Q45U Sensors with discrete output are

programmable for either ON/OFF presence

detection or HIGH/LOW level control. ON/OFF

control mode energizes the solid-state,

Superior diagnostics.

Three LEDs continuously display

programming and operating status by

normally-open (NO) or normally-closed (NC)

output when a target is detected within the

sensing window or when the target is outside

the sensing window. HIGH/LOW mode energizes

indicating POWER ON, OUTPUT OPERATING,

and SIGNAL STRENGTH. A five-segment LED bar

graph also indicates the relative position of the target within

the sensing window.

the output when the first window limit is reached, and the output stays

energized until the target reaches the second window limit, meeting the logic

needs for fill-level, web tensioning control and similar applications. Response

time is also programmable from 20 ms to 2.56 seconds, depending on

model, utilizing DIP switches (discrete models) or a potentiometer (analog

models) located beneath the sensor’s hinged, sealed polycarbonate cover.

Q45U Model Selection

Discrete Output

Analog Output

Models

Range

Temperature

Compensation

Cable

Supply Voltage

Output Type

Q45UBB63DA

Q45UBB63DAQ

Q45UBB63DAQ6

Q45UBB63DAC

Q45UBB63DACQ

Q45UBB63DAQ6

Q45UBB63BC

2 m (6.5')*

100 mm to 1.4 m

4" to 55"

5-pin Mini-style QD**

5-pin Euro-style QD**

2 m (6.5')*

Yes

12 to 24V dc

Bipolar

NPN and PNP

100 mm to 1.4 m

4" to 55"

5-pin Mini-style QD**

5-pin Euro-style QD**

2 m (6.5')*

250 mm to 3 m

9.8" to 118"

Q45UBB63BCQ

Q45UBB63BCQ6

Q45ULIU64ACR

Q45ULIU64ACRQ

Q45ULIU64ACRQ6

Q45ULIU64BCR

Q45ULIU64BCRQ

Q45ULIU64BCRQ6

5-pin Mini-style QD**

5-pin Euro-style QD**

2 m (6.5')*

100 mm to 1.4 m

4" to 55"

5-pin Mini-style QD**

5-pin Euro-style QD**

2 m (6.5')*

15 to 24V dc

0 to 10V dc

4 to 20 mA

(Selectable)

250 mm to 3 m

9.8" to 118"

Yes

5-pin Mini-style QD**

5-pin Euro-style QD**

* 9 m (30 ') c ables are available by adding suffix “w /30” to the model number of a cabled sensor (e.g., Q 4 5UBB63DA w/30).

** A model with a quick-disconnect (Q D) connector requires a mating cable, see page 15 for a partial listing of available cables.

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U-GAGE Q45UR: Ultra-accurate gauging in compact remote sensing packages.

Precise discrete or analog sensing for hard-to-access and

difficult applications.

With all the advanced features of the standard Q45U, the Q45UR adds

the convenience of a choice of three remote sensing heads to access

applications with limited space or difficult environments. High-precision

discrete output models can resolve object presence within 0.6 mm at

any point from 50 mm to 250 mm with exceptional sensing repeatability:

±0.2% of the sensing distance set point. Analog models feature 0.1 mm

to 0.5 mm resolution, with a sensing range of 50 mm to 250 mm.

Discrete output models are Bipolar, NPN and PNP, and analog output

models are selectable for 0 to 10V dc or 4 to 20 mA output.

Set your own custom sensing “windows” with the push of a button.

With Banner’s push-button programming, you can set your own custom

18 mm barrels, or compact

cubical sensing heads.

The rugged remote sensor heads are available in either a stainless

sensing “windows.” On discrete output models, you can set an automatic

sensing “window” size of 1, 2, 3, or 4 mm with DIP switches. The

steel or plastic 18 mm diameter threaded barrel housing, or an

sensing distance setpoint, programmed using the push button, becomes

ultra-compact, Flat-Pak plastic model. They all feature a tough

the center point of the window. Both discrete and analog Q45UR

ceramic transducer, and are rated IEC IP65 and NEMA 4. They have a

sensors also allow users to define a custom sensing window ranging

wide operating temperature range: -25° to +70°C (-13° to +158°F).

from 5 mm to 200 mm and both models have selectable response

modes and speeds. The analog output can be set to a positive or

Discrete Output

Analog Output

Q45UR Model Selection

negative slope and output response speed is set using the single-turn

Includes one controller and one sensor head.

potentiometer (analog models) or DIP switch (discrete models).

Models

Cable

Sensor Head

Q45UR3BA63CK

2 m (6.5')*

18 mm

Stainless Steel

Barrel

Q45UR3BA63CQK

Q45UR3BA63CQ6K

Q45UR3BA63CKS

Q45UR3BA63CQKS

Q45UR3BA63CQ6KS

Q45UR3BA63CKQ

Q45UR3BA63CQKQ

Q45UR3BA63CQ6KQ

Q45UR3LIU64CK

5-Pin Mini-style QD**

5-Pin Euro-style QD**

2 m (6.5')*

Advanced diagnostics and

temperature compensation.

Three LEDs continuously display

18 mm Plastic

Barrel

5-Pin Mini-style QD**

5-Pin Euro-style QD**

2 m (6.5')*

programming and operating

status. The red LED flashes in

Flat-Pak

Plastic

Cubical

direct proportion to the received

5-Pin Mini-style QD**

5-Pin Euro-style QD**

2 m (6.5')*

signal strength, to assist in

alignment. A yellow LED

18 mm

Stainless Steel

Barrel

indicates the target is in the

Q45UR3LIU64CQK

Q45UR3LIU64CQ6K

Q45UR3LIU64CKS

Q45UR3LIU64CQKS

Q45UR3LIU64CQ6KS

Q45UR3LIU64CKQ

Q45UR3LIU64CQKQ

Q45UR3LIU64CQ6KQ

5-Pin Mini-style QD**

5-Pin Euro-style QD**

2 m (6.5')*

operating window limits and

OUTPUTS CONDUCTING.

All models also feature a highly

18 mm Plastic

Barrel

5-Pin Mini-style QD**

5-Pin Euro-style QD**

2 m (6.5')*

visible, 5-segment, moving-dot

red LED, which indicates the

Flat-Pak

Plastic

Cubical

relative position of the target within the sensing window. Thermistors in

the remote sensing heads compensate for temperature variations,

assuring superior accuracy at the sensing point.

5-Pin Mini-style QD**

5-Pin Euro-style QD**

* 9 m (30') cables are available by adding suffix “w/30” to the model number

of a cabled sensor (e.g., Q45UR3BA63CK w/30).

** A m odel with a quick-disconnect (Q D) connector requires a mating cable,

see page 15 for a partial listing of available cables.

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U-GAGE T18U: Ultimate reliability in dual range, opposed ultrasonic sensors.

Reliable sensing of clear materials.

High frequency acoustic emitter and tuned

receiver are ideal for sensing under bright

lighting and for reliably detecting clear

materials such as glass. They operate from

12 to 30V dc with current-sinking (NPN)

or current-sourcing (PNP) complementary

outputs to interface with a wide variety

of loads.

Popular patented housing.

T-style right-angle sensor package with

18 mm threaded mounting barrel allows

more versatile mounting in less space,

measures only 40 mm in diameter and

30 mm deep.

Dual ranges and response times.

Choice of two ranges and two response times in the same units for the ultimate in versatility. Choose

a response time of 2 ms and range of 600 mm for longer ranges or simply reverse the polarity and

achieve ultra-fast response of 1 ms with a

Unique signal strength indicator.

Advanced, built-in microprocessor analyzes

the signal and controls an indicator LED

which flashes in direct proportion to the

strength of the sensor’s received signal.

range of 300 mm for high speed applications

300 mm (12") Range

1 ms Response

such as counting.

600 mm (24") Range

2 ms Response

T18U Model Selection

Supply

Voltage

Output

Type

Cable

Type

Models

Range

* 9 m (30') cables are available by

adding suffix “w/30” to the model

number of a cabled sensor (e.g.,

T186UE w/30).

T186UE

T186UEQ

2 m (6.5 ft)*

4-Pin Euro-style QD**

Emitter

—

Normal Sensitivity:

600 mm (24")

2 m (6.5 ft)*

4-Pin Euro-style QD**

Complementary

NPN

T18VN6UR

T18VN6URQ

Receiver

12 to 30V dc

** A model with a quick-disconnect

(Q D) connector requires a mating

cable, see page 15 for a partial

listing of available cables.

High Sensitivity:

300 mm (12")

T18VP6UR

T18VP6URQ

Complementary

PNP

2 m (6.5 ft)*

4-pin Euro-style QD**

NOTE: Sensor pair requires one emitter and one receiver.

AC s ens i n g so l u t i o ns a l s o ava i l a b l e . G o t o b anne r e ng i n ee r i n g .c o m f o r m o r e i n f o r m a t i o n.

QT50U AC: Long-range

sensor.

A v a ilable soon. G o t o

bannerengineering.com/qt50u

or contact factory for details.

Sonic OMNI-BEAM^™: AC &

DC piezoelectric sensors.

This proven ultrasonic sensor

ULTRA-BEAM^™: AC & DC

sensors that are low

on cost.

This cost-effective long-range

(0.5 m to 6 m) ultrasonic

sensing solution features a

features an adjustable sensing

window and 10-element LED

array for easy setup. Models

include switched output with ON/OFF and

HIGH/ LOW control modes and analog.

rugged metal mesh-protected

electrostatic transducer and molded

PBT polyester housing.

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Banner U-GAGE ultrasonic sensor applications.

MATERIALS HANDLING DETECTION

Product: QT50U

Objective: To detect the presence or absence of a target that may include

a non-perpendicular sensing surface.

LIQUID LEVEL MEASURING IN CLEAR CONTAINERS

Product: S18U

Sensor Model: QT50U with discrete output.

Operation: In materials handling applications, the presence or absence of

diverse targets (for example, pallets) must be sensed reliably. The QT50U

can reliably sense targets that do not present a flat, perpendicular sensing

surface through its unique retrosonic sensing mode. When a pallet or

package of any size or shape is in the sensing location, the sensor does not

sense the floor and turns its output ON.

Objective: Measure liquid levels in clear containers.

Sensor Models: S18UBAR right-angle and S18UIA straight barrel sensors.

Operation: The S18U is ideal for detecting clear objects and measuring

liquid levels, regardless of color or consistency. The unique right-angle

housing allows easy fixturing to peer over the sides of a conveyor.

LOOP TENSION MONITORING

Product: Q45U

END EFFECTOR POSITION FEEDBACK

Product: S18U

Objective: To control web speed by monitoring loop tension.

Sensor Model: Q45ULIU64ACR analog sensor.

Objective: To provide proximity information to an assembly robot control.

Sensor Models: S18UIA straight-barrel sensor.

Operation: The analog Q45U ultrasonic sensor uses dual microprocessors

to smooth output response to web movement. The sensor ignores invalid

or erratic echoes. The smoothed output reduces stress on motors and

motor drives.

Operation: The lightweight ultrasonic sensor communicates to the robot

controller, the distance from the end effector to any object or surface.

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Banner U-GAGE ultrasonic sensor applications.

L A

™

T U

L A

™

OVERHEAD CRANE GUIDANCE

LIQUID LEVEL MONITORING

Product: T30U

Product: QT50U

Objective: The T30 sensor is programmed to signal the crane to stop when

the crane is at a preset distance from a load. Remote TEACH-mode

response settings for the sensor are applied by a system controller.

Objective: To monitor the level of liquid in a tank.

Sensor Model: QT50U sensor with analog output.

Operation: The narrow beam of the QT50U allows the sensor to be

mounted at the top of a storage tank without its beam reaching the tank wall.

As the liquid level changes, the sensor sends an ongoing signal that is scaled

to represent the current depth of liquid in the tank.

Sensor Model: T30UDNB dual-discrete ultrasonic sensor.

Operation: A T30U sensor mounted above the conveyor may be used to

detect small differences in product height.

EMPTY COMB VERIFICATION

Product: T18U

Objective: Verify that no hard disks remain on the "comb" following the

rinsing procedure.

ROLL DIAMETER MONITORING

Product: Q45UR and Flat-Pak Remote Sensor

Sensor Model: T18U opposed ultrasonic sensor pair.

Objective: To monitor the payout of a roll of material.

Operation: Originally, the hard disk substrates being rinsed in the comb

rinsing machine were aluminum, and it was easy to tell, using standard

photoelectric sensors, whether any disks remained in the rack following the

rinsing procedure. When clear glass substrates are used, however, an

ultrasonic opposed sensor pair can reliably sense whether any disks remain.

(Photoelectric clear object detection sensors are not recommended for this

application because of the spray rinse.)

Sensor Model: Q13C2.0 remote ultrasonic sensor and Q45UR3LIU64C

analog controller.

Operation: The Flat-Pak remote ultrasonic sensor and its controller work

together to provide roll diameter information to a process controller. The

OPTO-TOUCH optical touch button is used to program remotely using the

Q45UR controller’s TEACH input.

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U-GAGE ultrasonic sensor dimensions.

50.8 mm

(2.00")

67.4 mm

(2.66")

10.6 mm

(0.42")

QT50U

S18U

90.9 mm

(3.58")

53.8 mm

(2.12")

10.6 mm

(0.42")

38.1 mm

(1.50")

18.0 mm

(0.71")

95.1 mm

(3.75")

18.1 mm

(0.71")

50.8 mm(2.00")

66.0 mm(2.60")

58.0 mm

(2.29")

Internal thread 1/2 NPSM;

External thread M30 x 1.5

8.5 mm

(0.33")

84.2 mm(3.32")

10.6 mm

(0.42")

18.0 mm

(0.71")

ø 4 x 4.4 mm

(ø 0.17")

90.9 mm

34.2 mm(1.35")

ø 40.0 mm

(1.57 in)

T30U

T18U

Yellow LED

Signal Strength Indicator

(Receiver, Only)

ø 40.0 mm

(1.57")

Green LED

Jam Nut

(Supplied)

Power Indicator

(Supplied)

™

66.5 mm

(2.62 in)

M18 x 1

Thread

66.5 mm

(2.62 in)

M30 x 1.5

Thread

30.0 mm

(1.18 in)

11.5 mm

(0.45 in)

11.5 mm

(0.45")

45.0 mm

(1.77")

ø 15 mm

(0.59 in)

ø 15 mm

(0.59")

Yello

Signal Strength In

(Receiver

Q45U Long Range

Q45U/Q45UR Controller

Q45UR Remote Transducers

Transparent Cover (Gasketed)

View: Sensing Status

Output Load Status

Power

Open to Access:

Push Button for

Transparent Cover (Gasketed)

View: Sensing Status

Output Load Status

Power

Open to Access:

Push Button for

Programming of Sensing

Window Limits

Programming of Sensing

Window Limits

60.5 mm

(2.38 in)

79.4 mm

(3.13 in)

44.5 mm

(1.75 in)

44.5 mm

(1.75 in)

Transducer Centerline

50.8 mm

(2.00 in)

50.3 mm

(1.98 in)

69.0 mm

(2.72 in)

69.0 mm

(2.72 in)

6.4 mm (0.25 in)

4.5 mm (#10) Screw

Clearance (2)

7.1 mm

(0.28 in)

87.6 mm

(3.45 in)

87.6 mm

(3.45 in)

4.5 mm (#10) Screw

Clearance (2)

7.1 mm

(0.28 in)

30.0 mm

(1.18 in)

30.0 mm

(1.18 in)

Hex Nut Supplied

External Thread

M30 X 1.5

External Thread

M30 X 1.5

Mini-style QD Connector

14 mm (0.6 in)

NOTE: Dimensions shown are for quick-disconnect models.

For a more complete listing of available models and drawings go to www.bannerengineering.com/ugage

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Banner ultrasonic sensor accessories.

Mounting Brackets

Bracket Models, Descriptions and Photos

S18U

Q45UR Barrel

T18U

SMB18A

• 18 mm mounting hole, 12-gauge, stainless steel bracket

with a curved mounting slot for versatility and orientation.

• Clearance for M4 (#8) hardware.

S18U

T30U

Q45UR Barrel

SMB18SF

• Threaded 18 mm split-clamp black PBT polyester bracket.

• Stainless steel mounting hardware included.

T18U

SMB1815SF

• Swivel black PBT polyester bracket with set screws for

mounting the sensor by its cable hub.

• Stainless steel mounting hardware included.

QT50U

T30U

Q45U or Q45UR

Q45UR or Q45U

SMB30MM

• 30 mm mounting hole, 11-gauge, stainless steel bracket

with curved mounting slots for versatility and orientation.

• Clearance for M6 (1⁄4") hardware.

T30U

SMB30SC

• Threaded 30 mm swivel, black PBT polyester bracket.

• Stainless steel mounting hardware included.

NOTE: For detailed dimension drawings of available brackets go to www.bannerengineering.com

Quick-Disconnect (QD) Cables

Following is the selection of cables available for ultrasonic QD models.

Style

Model

Length

Connector

For Use With

MBCC2-506

MBCC2-512

MBCC2-530

2 m (6.5')

4 m (12')

9 m (30')

5-Pin Mini-style

w/Shield

Straight

QT50U, Q45U, Q45UR Series

QT50U, S18U, T30U, Q45U, Q45UR Series

T18U

MQDEC2-506

MQDEC2-515

MQDEC2-530

2 m (6.5')

5 m (12')

9 m (30')

5-Pin Euro-style

w/Shield

Straight

MQDC-406

MQDC-415

MQDC-430

2 m (6.5')

5 m (15')

9 m (30')

4-Pin Euro-style

NOTE: For a complete listing of available cables go to www.bannerengineering.com

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1.888.3.SENSOR (1.888.373.6767)

Banner Engineering Corp., 9714 10th Avenue North, Minneapolis, MN 55441 U.S.A.

Phone 763 .5 44 .3 164 Fax 763 .5 44 .3 213 bannereng i n eer i n g .c om ema i l: s ensors @b annereng i n eer i n g .c om

P/N 113372

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