Bakers Pride Oven Fryer ALF F User Manual

Automatic Lift Fryer  
MODELS ALF-F, & ALF-FC  
Service Manual  
Serial Numbers 137733 and higher  
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Automatic Lift Fryer  
Table of Contents  
Table of Contents  
Table of Contents........................................................................................................................................1  
Introduction .................................................................................................................................................2  
Safety Precautions....................................................................................................................................2  
Safety Signs and Messages.................................................................................................................2  
Specific Precautions.............................................................................................................................3  
Equipotential ground plane ..............................................................................................................3  
Full Disconnection............................................................................................................................3  
Safe Work Practices.............................................................................................................................4  
Safety Labels........................................................................................................................................8  
Installation ...................................................................................................................................................9  
Unpacking and Handling...........................................................................................................................9  
Assembly and Mounting ...........................................................................................................................9  
Wiring........................................................................................................................................................9  
Initial Test and Adjustment .....................................................................................................................10  
Operation ...................................................................................................................................................11  
Controls and Indicators...........................................................................................................................11  
Care of the Shortening............................................................................................................................14  
ALF-F Operation.....................................................................................................................................14  
Start-Up ..............................................................................................................................................14  
Cooking ..............................................................................................................................................16  
ALF-FC Operation ..................................................................................................................................17  
System Programming.........................................................................................................................17  
Product Programming ........................................................................................................................19  
Start-Up ..............................................................................................................................................22  
Cooking ..............................................................................................................................................22  
Maintenance ..............................................................................................................................................24  
Scheduled Maintenance .........................................................................................................................24  
Filtering Procedure.............................................................................................................................25  
Boil-Out Procedure.............................................................................................................................26  
Filter Pad Replacement......................................................................................................................28  
Troubleshooting......................................................................................................................................29  
Replacement Parts....................................................................................................................................30  
Assemblies..............................................................................................................................................30  
Components............................................................................................................................................41  
Accessories.............................................................................................................................................43  
Wiring Diagrams........................................................................................................................................45  
Notes ..........................................................................................................................................................54  
1
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Automatic Lift Fryer  
Introduction  
Introduction  
The ALF Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer  
pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and  
reliability plus PERFECTION IN FRYING!  
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has  
been built with care and dedication -- using the best materials available. Attention to the operating  
instructions regarding proper installation, operation, and maintenance will result in long lasting  
dependability to insure the highest profitable return on your investment.  
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If  
you have any questions, please contact your BKI Distributor. If they are unable to  
answer your questions, contact the BKI Technical Service Department, toll free:  
1-800-927-6887. Outside the U.S., call 1-864-963-3471.  
Safety Precautions  
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.  
When you see this symbol on your equipment, be alert to the potential for personal injury or property  
damage.  
Safety Signs and Messages  
The following Safety signs and messages are placed in this manual to provide instructions and identify  
specific areas where potential hazards exist and special precautions should be taken. Know and  
understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or  
serious injury to you or other persons may result if these messages are not followed.  
This message indicates an imminently hazardous situation which, if not avoided,  
will result in death or serious injury.  
This message indicates a potentially hazardous situation, which, if not avoided,  
could result in death or serious injury.  
This message indicates a potentially hazardous situation, which, if not avoided,  
may result in minor or moderate injury. It may also be used to alert against  
unsafe practices.  
This message is used when special information, instructions or identification are  
required relating to procedures, equipment, tools, capacities and other special  
data.  
2
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Automatic Lift Fryer  
Introduction  
Specific Precautions  
Risk of fire exists if the oil level drops below 5mm of the maximum oil level.  
Use of oil/shortening older than the manufacturers recommendations for life of  
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers  
guidelines for the life cycle of oil/shortening.  
Do not open the drain valve or the fill valve while the fryer is under pressure.  
Serious burns may result.  
Follow operator instructions regarding effects of surge boiling of over-wet foods  
and proper load size.  
This unit may incorporate components that contain Mercury. The use of Mercury  
relays is an industry standard.  
Equipotential ground plane  
When a high current flows through a conductor, differences in potential appear  
between the conductor and nearby metallic surfaces near the appliance. As a  
result, sparks may be produced between the appliance and surrounding metal  
surfaces. These sparks could cause serious injury, damage, or fire.  
BKI provides an Equipotential ground terminal for the connection of a bonding  
conductor after the installation of the appliance per lEC60417-1. This terminal is  
located on the inside of the Power Entry Supply box near the Earth connection  
and is marked with this symbol.  
Full Disconnection  
In accordance with Local and/or National wiring codes, the installer must provide  
a means of full disconnection under over voltage Category III conditions. An IEC  
approved cord and plug combination will meet this requirement.  
Units not provided with a cord and plug do not meet this requirement. In  
accordance with Local and/or National wiring codes, the installer must provide  
the means of full disconnection.  
The fryer is designed to hold a maximum of 48 lb (21.8 kg) of oil/shortening.  
3
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Automatic Lift Fryer  
Introduction  
Safe Work Practices  
Noncombustible Floors Only  
Make sure your floor is noncombustible. Do not operate your fryer  
on floors that are wood, carpeted or have rubber mats.  
Placing your fryer on a combustible floor could cause a fire.  
Serious injury could result.  
Examples of noncombustible floors where you can safely  
place your fryer are concrete, tile, and ceramic.  
Keep The Area Around Your Fryer  
Uncluttered  
Make sure to keep the area around your fryer clear of any  
obstacles.  
Serious injury can occur if you trip or fall near the fryer. You could  
be burned by hot shortening that splashes out of the fryer or by  
falling against the hot metal of the fryer.  
Keep The Floor Around Your Fryer Clean Of  
Shortening  
Make sure to keep the floor around your fryer clean of shortening  
and other liquids.  
Serious injury can occur if you slip near your fryer. You could be  
burned by hot shortening that splashes out of the fryer or by falling  
against the hot metal of the fryer.  
Keep The Casters Locked  
To avoid spilling shortening, keep the casters locked. If any  
shortening spills near your fryer, clean it up immediately.  
4
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Automatic Lift Fryer  
Introduction  
Do Not Overfill The Fryer With Shortening  
Hot shortening and steam may escape and burn you if you put too  
much shortening in the fryer. Fill the fryer to approximately one inch  
below the fill marks that are inside the fryer pot. Heat the  
shortening. If needed, carefully add more shortening to bring the  
level to the fill marks.  
Do Not Let Any Water Get Into The Fryer  
Always remove excess moisture from food before placing it into the  
fryer basket. Water will cause the hot shortening to spatter. You  
could be burned.  
Do Not Overload The Basket With Food  
Hot shortening and steam may escape and burn you if you place  
too much food in the basket.  
Wear Safe Clothing Appropriate To Your Job  
Always wear your insulated mitts when handling the fryer basket or  
touch any hot metal surfaces. You received a pair of insulated mitts  
with your fryer. If you lose or damage your mitts, you can buy new  
ones at your local restaurant equipment supply store or from your  
local BKI Distributor.  
Always wear non-skid shoes when working around the fryer or any  
other equipment that uses shortening. Never wear loose clothing  
such as neckties or scarves while operating your fryer. Keep loose  
hair tied back or in a hair net while operating your fryer.  
Always wear appropriate personal protection equipment during the  
filtering process to guard against possible injury from hot oil.  
Always wear appropriate personal protection equipment during the  
boil-out process to guard against possible injury from hot cleaning  
solution.  
5
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Automatic Lift Fryer  
Introduction  
Keep this manual with the Equipment  
This manual is an important part of your equipment. Always keep it  
near for easy access.  
If you need to replace this manual, contact:  
BKI  
Technical Services Department  
P.O. Box 80400  
Simpsonville, S.C. 29680-0400  
Or call toll free: 1-800-927-6887  
Outside the U.S., call 864-963-3471  
Protect Children  
Keep children away from this equipment. Children may not  
understand that this equipment is dangerous for them and others.  
NEVER allow children to play near or operate your equipment.  
Keep Safety Labels Clean and in Good  
Condition  
Do not remove or cover any safety labels on your equipment. Keep  
all safety labels clean and in good condition. Replace any damaged  
or missing safety labels. Refer to the Safety Labels section for  
illustration and location of safety labels on this unit.  
If you need a new safety label, obtain the number of the specific  
label illustrated on page 8, then contact:  
BKI  
Technical Services Department  
P.O. Box 80400  
Simpsonville, S.C. 29680-0400  
Or call toll free: 1-800-927-6887  
Outside the U.S., call 864-963-3471  
6
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Automatic Lift Fryer  
Introduction  
Be Prepared for Emergencies  
Be prepared for fires, injuries, or other emergencies.  
Keep a first aid kit and a fire extinguisher near the equipment. You  
must use a 40-pound Type BC fire extinguisher and keep it within  
25 feet of your equipment.  
Keep emergency numbers for doctors, ambulance services,  
hospitals, and the fire department near your telephone.  
Know your responsibilities as an Employer  
Make certain your employees know how to operate the  
equipment.  
Make certain your employees are aware of the safety  
precautions on the equipment and in this manual.  
Make certain that you have thoroughly trained your employees  
about operating the equipment safely.  
Make certain the equipment is in proper working condition. If you  
make unauthorized modifications to the equipment, you will  
reduce the function and safety of the equipment.  
7
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Automatic Lift Fryer  
Introduction  
Safety Labels  
8
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Automatic Lift Fryer  
Installation  
Installation  
Serious injury, equipment damage or death could result if attempting to install  
this fryer yourself. Ensure that an authorized BKI service agent installs the fryer.  
Unpacking and Handling  
It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and  
crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is  
found, note this on the bill of lading (all copies) prior to signing.  
If damage is found when the equipment is opened, immediately call the delivering truck line and follow up  
the call with a written report indicating concealed damage to your shipment. Ask for an immediate  
inspection of your concealed damage item. Packaging material MUST be retained to show the inspector  
from the truck line.  
Assembly and Mounting  
1. Remove all packing materials from the interior and exterior of the fryer.  
Risk of electric shock – Fryer must be secured to building structure. Follow  
restraining device instructions for proper installation.  
2. Install an ANSI Z83.11/CGA 1.8 compliant restraining device (such as BKI part number FT0279)  
per the instructions below:  
Mount the wall attachment according the restraining device manufacturer instructions.  
Attach the spring-loaded hook on the restraining device to the eye-bolt mounted to the fryer  
then attach the other spring-loaded hook to the wall attachment.  
3. Lock the casters so the fryer does not move. Every time the fryer is used, make sure the casters  
are locked so the fryer cannot move.  
4. Clean the fryer pot before filling with shortening.  
5. Place the DRAIN handle in the CLOSED position.  
Wiring  
Electrocution, equipment failure or property damage could result if an unlicensed  
electrician performs the electrical installation. Ensure that a licensed electrician  
perform the electrical installation in accordance with local codes, or in the  
absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.  
This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all  
applicable local, state, and federal codes. For specific electrical requirements and connections refer to the  
wiring diagram attached to the unit or provided in the Service Manual.  
9
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Automatic Lift Fryer  
Installation  
Initial Test and Adjustment  
1. Fill pot with shortening to about one inch below the mark.  
Risk of fire exists if the oil level drops below the minimum oil level. The level of oil  
within the pot must not fall below 5mm of the maximum oil level.  
Use of oil/shortening older than the manufacturers recommendations for life of  
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers  
guidelines for lifecycle of oil/shortening.  
Overfilling the fryer pot with shortening could lead to serious injury. Ensure that  
the fryer pot is filled with shortening only to the fill mark when shortening is hot.  
Do not use any shortening other than what is specified in this manual and do not  
overfill the fryer pot.  
The fryer has a maximum temperature setting of 375º F/190º C (for ALF and  
ALF-F) or 390º F/200º C (for ALF-FC). Do not use oil/shortening with a flashpoint  
less than 554º F (290º C)  
Use only high-quality shortening that has low moisture content, a high smoke  
point and no additives.  
2. Place the FILTER/OFF/FRY switch to the FRY position. The shortening should begin to heat and  
begin to reach the fill mark inside the pot. Add more shortening as required to reach the fill mark.  
Refer to the troubleshooting section if this does not occur.  
10  
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Automatic Lift Fryer  
Operation  
Operation  
Controls and Indicators  
Refer to the figure and table below for an explanation of the fryer’s controls and indicators.  
11  
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Automatic Lift Fryer  
Operation  
Item #  
Description  
Function  
1
2
Computer  
Used to set and activate product programs.  
Momentary Basket  
Switch  
UP – Momentarily pushing the switch to this position causes the  
lift mechanism to rise. This is enabled only when the  
FILTER/OFF/FRY switch is in the FRY position.  
DOWN – Momentarily pushing the switch to this position causes  
the lift mechanism to lower. This is enabled only when the  
FILTER/OFF/FRY switch is in the FRY position.  
3
Rocker Switch  
FILTER – When placed in this position, power is applied to the  
motor and shortening is pumped into the pot directly or thru the fill  
hose.  
OFF – When placed in this position, power is removed from the  
pump motor, heating elements and lift mechanism.  
FRY – When placed in this position, power is supplied to the  
control panel, heating elements and lift mechanism.  
4
5
Thermostat Knob  
Thermostat Light  
Used to set the temperature of the shortening.  
Illuminates until the set temperature of the shortening has been  
reached.  
6
Digital Timer  
LED indicator  
The digital timer consists of an LED, display, beeper and 8  
buttons described below:  
Prior to the start of a timing cycle the LED will be OFF. When  
running a timing cycle the LED will flash. At the end of a timing  
cycle the LED will turn ON steady. When idle the LED is off.  
TIME SELECT (2  
arrow buttons)  
Two arrow buttons on the front panel are used to set the time.  
Hold the UP ARROW button down to increase the time. The  
longer the button is held down, the faster the rate at which the  
time will increase. The DOWN ARROW button is used in the  
same manner as the UP ARROW button except it will cause the  
time to decrease. The time is increased or decreased in 30-  
second increments.  
START/STOP  
button  
Starting the Timer - Pressing this button while the timer is not  
active will cause the timer to begin counting down the time on the  
display.  
Stopping the Timer - Pressing this button while the timer is  
active will stop the timer from counting down and display the  
remaining time. Time cannot be changed with the TIME SELECT  
buttons at this point. If this button is pressed again the timer will  
continue counting down from the point it was stopped.  
Resetting the Timer - Pressing and holding this button for longer  
than two (2) seconds will reset the timer and the display will return  
to the original starting time. At this point, time can be changed  
using the TIME SELECT buttons or the preset buttons.  
Canceling The STIR OIL Function - Pressing this button cancels  
the STIR OIL function while it is active.  
12  
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Automatic Lift Fryer  
Operation  
Item #  
Description  
Function  
ALARM button  
This button allows the user to set an elapsed time at which the  
internal alarm will sound during a cycle. The time is set by  
pressing and holding the ALARM button while using the UP and  
DOWN arrows to change the time. The controller will limit the  
alarm time to be less than the currently programmed interval cycle  
time. The default alarm time is 0:00 which disables it. The ALARM  
time is saved on power down in the same manner as the last  
interval time. When a time cycle is running and the alarm time has  
elapsed the internal alarm will sound for 10 seconds. For  
example, a cycle time 10:00 and alarm time of 2:00 would cause  
the alarm to sound for 10 seconds once the controller has counted  
down from 10:00 to 8:00. This button is used to cancel the STIR  
OIL alarm. This button is also used to reconfigure the STIR OIL  
Function.  
A, B, C, D preset  
buttons  
These buttons are used to save and recall preset cycle and alarm  
times, saving operator time and minimizing error when changing  
interval cycle times and alarm times. To save the current interval  
and alarm times into one of the preset locations, press and hold  
the A, B, C, or D preset button for 2 seconds and the controller will  
double chirp to indicate the times have been saved. To recall any  
preset time, press and quickly release the appropriate button and  
the time values are loaded and displayed. These buttons are also  
used to reconfigure the STIR OIL function.  
Beeper  
Display  
A beeper sounds when the timer counts down to 0. Pressing the  
START/STOP button stops the beeper and resets the timer  
causing the display to return to the original starting time. At this  
point, time can be changed using the TIME SELECT buttons or  
the preset buttons. The beeper will also sound for 10 seconds if  
the alarm time has elapsed during a timing cycle. When the STIR  
OIL function begins the beeper will sound until the ALARM or  
START/STOP button is pressed.  
Used to display the time. It also displays the words “STIR” then  
“OIL” in .5 second intervals until the ALARM or START/STOP  
button is pressed.  
7
8
High Limit Reset  
Switch  
Located under the control panel. If the heating elements inside the  
pot reach an unsafe temperature, power is automatically removed  
from the control panel and elements. Pressing this switch returns  
power to the control panel and elements.  
Drain Lever  
DRAIN OPEN – When placed in this position, the drain valve  
opens and shortening in the pot drains into the vat. Also power is  
removed from the control panel and elements.  
DRAIN CLOSED – When placed in this position, the drain valve is  
closed to prevent shortening from draining from the pot.  
9
Fill Lever  
FILL THRU POT – When placed in this position, shortening can  
be pumped automatically from the vat to the pot if the rocker  
switch is in the FILTER position.  
FILL THRU HOSE – When placed in this position, shortening can  
be pumped from the vat to the pot via a connected hose if the  
rocker switch is in the FILTER position.  
10  
11  
Rinse Hose Connector Used to connect the Rinse hose for cleaning and refilling the pot.  
Pump Motor Reset  
Switch  
If the motor overheats while filtering, it will automatically shut off.  
Wait 15 minutes to allow motor to cool before pressing this switch.  
13  
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Automatic Lift Fryer  
Operation  
Care of the Shortening  
To extend the life of your shortening, for the best possible flavor in your products, and for economy and  
efficiency of operation, we urge you to follow these recommendations:  
1. Use only high-quality frying shortening without additives, of low moisture content and with a high  
smoke point.  
2. Press excess moisture from products before breading. The more moisture released in the  
shortening, the quicker it will break down.  
3. Filter at least once a day or once every three loads during frequent cooking.  
4. Clean any residue or crust formations from the sides and bottom of the pot each time you filter  
the shortening.  
5. Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON  
THE POT WALL.  
6. DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use. If you  
expect an elapsed time of one hour or more between cooking, press the “0” button on the ALF-FC  
model. On the ALF-F, set the thermostat to 150º F.  
7. Shortening changes are determined by the quantity and type of food prepared. Excessive boiling  
and foaming are definite signs of shortening breakdown.  
8. After you have finished frying for the day, filter the shortening and replace the filter pad. Also,  
thoroughly clean the pot of sediment and crumbs and empty the condensate pan.  
ALF-F Operation  
Start-Up  
1. Make sure the main drain valve is closed.  
2. Fill pot with shortening to about one inch below the fill mark.  
Risk of fire exists if the oil level drops below the minimum oil level. The level of oil  
within the pot must not fall below 5mm of the maximum oil level.  
Use of oil/shortening older than the manufacturers recommendations for life of  
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers  
guidelines for lifecycle of oil/shortening.  
Overfilling the fryer pot with shortening could lead to serious injury. Ensure that  
the fryer pot is filled with shortening only to the fill mark when shortening is hot.  
Do not use any shortening other than what is specified in this manual and do not  
overfill the fryer pot.  
The fryer has a maximum temperature setting of 375º F/190º C (for ALF and  
ALF-F) or 390º F/200º C (for ALF-FC). Do not use oil/shortening with a flashpoint  
less than 554º F (290º C)  
Use only high-quality shortening that has low moisture content, a high smoke  
point and no additives.  
14  
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Automatic Lift Fryer  
Operation  
3. The digital timer has a STIR OIL function that operates in one of four reconfigurable modes. If the  
timer needs to be reconfigured, follow step a. If the timer does not need to be reconfigured, follow  
step b.  
a. Press and hold the ALARM button and at the same time place the FILTER/OFF/FRY switch  
in the FRY position. The display will show the word “STIR” until the ALARM button is  
released. When the button is release the display will show the current configuration mode. To  
change this mode select the timer key that represents the mode you want. Refer to the table  
below:  
KEY DISPLAY  
MODE DESCRIPTION  
New or unchanged timer. Alarm sounds at the end of the internal 6  
minute countdown.  
Defeats the STIR OIL function. Timer operates as if it had no STIR OIL  
function.  
A
B
-AL-  
-OFF  
C
D
PrES  
LiFT  
STIR OIL function for all Pressure Fryers.  
STIR OIL function for all Autolift Fryers.  
The display will now show the selected mode. Proceed to step c.  
b. Once the fryer is filled with shortening, place the FILTER/OFF/FRY switch in the FRY  
position.  
c. Unless the STIR OIL function is operating in the –OFF mode, the digital timer activates a  
STIR OIL function and begins an internal six minute countdown (not displayed). At the end of  
the internal countdown, the display shows the words “STIR” then “OIL” in .5 second intervals  
and the alarm sounds. Depress the ALARM button and stir the shortening freely while it is  
heating.  
IMPORTANT! Before the first cooking operation each day, stir the shortening freely while it is  
heating to provide a balanced shortening temperature for excellent results with the first  
cooking. Failure to do this can result in a crusty skin on the product surface with an  
undercooked product internally. In addition, in some cases, failure to stir the shortening while  
it is initially heating may cause the HI-LIMIT safety device to disable the power due to a false  
overtemperature condition.  
4. Set the thermostat to the desired cook temperature. The temperature light will go on. When the  
temperature is reached, the light will go off. The light will continue to cycle on and off as the fryer  
maintains the set temperature.  
5. Raise the basket to the top position by depressing the basket switch to the UP position.  
6. Press and hold the TIME SELECT arrow buttons on the digital timer until the desired cook time is  
displayed or recall a preset time by quickly pressing the appropriate preset button.  
7. The shortening will heat and begin to reach the fill mark inside the pot. Add more shortening as  
required to reach the fill mark.  
15  
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Automatic Lift Fryer  
Operation  
Cooking  
1. Ensure that the Start-Up procedures have been performed.  
2. When frying chicken, lower the basket into the shortening by depressing the basket switch to the  
DOWN position.  
Hot shortening may splash out of the pot causing severe injury when dropping  
chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening  
splashes.  
3. Carefully drop the chicken in the shortening one piece at a time starting with thighs and  
drumsticks. The fryer is designed to accommodate 32 pieces of chicken.  
4. Activate the timer by pressing the START/STOP button on the digital timer. The timer will begin  
the count down.  
5. At the end of the frying cycle, the digital timer beeper will sound and the basket will automatically  
rise to its top position. Press the START/STOP button on the digital timer.  
6. Allow the basket to drain.  
Failure to use the insulated mitts will result in injury. Always use the insulated  
mitts when handling the hot fry basket.  
7. Remove basket from the lift and empty carefully.  
8. Return the basket to the lift.  
9. Remember to filter the shortening at least every third frying cycle load. Refer to the procedure in  
this manual. Also filter the shortening and clean the fryer at the end of each day. If you do not  
plan to use the fryer for an hour or more, turn the thermostat down to 150°.  
10. When you have finished frying for the day, turn the FILTER/OFF/FRY switch to the OFF position.  
16  
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Automatic Lift Fryer  
Operation  
ALF-FC Operation  
System Programming  
Use the following figure and table to set options that apply to each product programs.  
Figure 1. System Programming Sequence  
17  
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Automatic Lift Fryer  
Operation  
Table 1. System Programming Procedure  
STEP  
ACTION  
Press the FILTER/OFF/FRY  
DISPLAY  
COMMENTS  
1
LOW  
switch to FRY.  
2
3
4
Press PROG on the keypad.  
Input 1712 and ENTER.  
Press ENTER.  
PROGRAM CODE  
PROGRAM SYSTEM  
PROGRAM DEGREES This command allows you  
to choose the temperature  
scale option you want to  
use. The display will show  
either show °F or °C.  
°F  
5
6
Press TOGGLE/CLEAR until the  
desired option is displayed.  
PROGRAM DEGREES X refers to the  
temperature scale you  
have chosen.  
X
Press ENTER.  
PROGRAM APL TYPE This command allows you  
ELECTRIC to choose the appliance  
type you are using. The  
display may show  
ELECTRIC, GAS OR ALF.  
7
8
Press TOGGLE/CLEAR until the  
desired option is displayed.  
PROGRAM APL TYPE X refers to the appliance  
X
type you have chosen.  
Press ENTER.  
PROGRAM MELTCYCL This command allows you  
YES to set the melt cycle  
option. This is normally set  
to yes if you are using  
solid shortening. The  
display will show either  
YES or NO.  
9
Press TOGGLE/CLEAR until the  
desired option is displayed.  
PROGRAM MELTCYCL X refers to the melt cycle  
X
option chosen.  
10  
Press ENTER.  
PROGRAM GLBLFLTR This command allows you  
0
to specify the total number  
of fry cycles to complete  
among all product  
programs before a  
message is displayed  
reminding you to filter the  
shortening (filter lockout).  
11  
Press TOGGLE/CLEAR and  
input the number of fry cycles  
you want to complete among all  
product programs before  
PROGRAM GLBLFLTR X refers to the number of  
X
program cycles you want  
to complete among all  
product programs before  
filtering the shortening.  
enabling filter lockout.  
12  
13  
Press ENTER.  
PROGRAM SYSTEM  
LOW  
Press PROG to exit the  
programming mode.  
18  
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Automatic Lift Fryer  
Operation  
Product Programming  
Use the following figure and table to set a maximum of eight product programs. The product programs  
must be set before cooking can begin.  
Figure 2. Product Programming Sequence  
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Automatic Lift Fryer  
Operation  
Table 2. Product Programming Procedure  
STEP  
ACTION  
Press the FILTER/OFF/FRY  
DISPLAY  
COMMENTS  
1
LOW  
switch to FRY.  
2
3
4
Press PROG on the keypad.  
Input 1724 and press ENTER.  
PROGRAM CODE  
PROGRAM PRODUCT #  
Select the program product  
number (1-8).  
PROGRAM PRODUCT X X refers to the program  
number you selected.  
5
Press ENTER.  
PROGRAM TIME1 This command allows you  
00:00 to specify the cooking time  
for this stage. The time  
displayed may be a  
previously programmed  
value.  
6
7
Press TOGGLE/CLEAR and  
input the number of minutes you  
want to cook.  
PROGRAM TIME1 XX:XX refers to the  
XX:XX number of minutes you  
input.  
Press ENTER.  
PROGRAM TEMP1 This command allows you  
to specify the cooking  
temperature for this stage.  
The temperature displayed  
may be a previously  
000 °F  
programmed temperature.  
The temperature scale  
may also display °C  
depending on the system  
option that is set.  
8
9
Press TOGGLE/CLEAR and  
input the cooking temperature for  
product to be cooked.  
PROGRAM TEMP1 XXX refers to the cooking  
temperature you input.  
XXX °F  
Press ENTER.  
PROGRAM TEMPCOM1 This command enables  
FLEX TIME you to select whether or  
not time is allowed for the  
fryer to recover from  
temperature loss while  
cooking during this stage.  
The FLEX TIME option will  
allow the fryer to recover  
from temperature loss.  
10  
11  
Press TOGGLE/CLEAR until the  
desired option is displayed.  
PROGRAM TEMPCOM1 X refers to the  
X
temperature compensation  
option selected.  
Press ENTER.  
PROGRAM VALVE1 This command allows you  
CLOSED to specify whether the  
solenoid valve will be open  
or closed during this  
stage.  
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Automatic Lift Fryer  
Operation  
STEP  
ACTION  
DISPLAY  
COMMENTS  
12  
Press TOGGLE/CLEAR until the  
desired option is displayed.  
PROGRAM VALVE1 X refers to the solenoid  
X
valve option selected.  
OPEN is used for Models  
ALF and BLF Automatic  
Lift fryers. If your program  
requires the solenoid valve  
to be closed while  
cooking, choose the  
CLOSED option.  
13  
14  
Repeat steps 5-12 when  
programming stages 2, 3, 4 and  
5 for Electric and Gas appliance  
types.  
The time and temperature  
of each stage has to be  
less than the preceding  
stage.  
Repeat steps 5-10 when  
programming stages 2, 3, 4 and  
5 for an ALF appliance type.  
Press ENTER.  
PROGRAM PREALARM This command allows you  
00:00 to specify the number of  
minutes before the end of  
the cooking time (for each  
stage) until the alarm  
sound The prealarm value  
displayed may be a  
previously programmed  
value.  
15  
16  
Press TOGGLE/CLEAR and  
input the prealarm minutes.  
PROGRAM PREALARM XX:XX refers to the  
XX:XX prealarm minutes you  
input.  
Press ENTER.  
PROGRAM FILTER This command allows you  
0
to specify the number of  
fry cycles you want to  
complete for this program  
before a message is  
displayed reminding you to  
filter the shortening (filter  
lockout). The filter value  
displayed may be a  
previously programmed  
value.  
17  
Press TOGGLE/CLEAR and  
input the number of fry cycles  
you want to complete before  
enabling filter lockout.  
PROGRAM FILTER X refers to the number of  
X
program cycles you want  
to complete before filtering  
the shortening.  
18  
19  
Press ENTER.  
PROGRAM PRODUCT #  
If you wish to input more  
programs, proceed by pressing  
the next program number and  
follow steps 5 through 18 or  
press PROG to exit the  
programming mode.  
21  
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Automatic Lift Fryer  
Operation  
Start-Up  
1. Make sure the main drain valve is closed.  
2. Fill pot with shortening to about one inch below the mark.  
Risk of fire exists if the oil level drops below the minimum oil level. The level of oil  
within the pot must not fall below 5mm of the maximum oil level.  
Use of oil/shortening older than the manufacturers recommendations for life of  
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers  
guidelines for lifecycle of oil/shortening.  
Overfilling the fryer pot with shortening could lead to serious injury. Ensure that  
the fryer pot is filled with shortening only to the fill mark when shortening is hot.  
Do not use any shortening other than what is specified in this manual and do not  
overfill the fryer pot.  
The fryer has a maximum temperature setting of 375º F/190º C (for ALF and  
ALF-F) or 390º F/200º C (for ALF-FC). Do not use oil/shortening with a flashpoint  
less than 554º F (290º C)  
Use only high-quality shortening that has low moisture content, a high smoke  
point and no additives.  
3. Place the FILTER/OFF/FRY switch to the FRY position. The question “Is the Fry Pot filled – If yes  
press ENTER” will appear on the computer display. The shortening will heat and begin to reach  
the fill mark inside the pot.  
4. Add more shortening as required to reach the fill mark. Once the oil reaches the fill mark, press  
the ENTER button. The computer will display “STIR OIL” and automatically enter the STIR OIL  
mode. In this mode the computer will heat the oil to 255°F and hold that temperature.  
5. Stir the oil freely while it is heating. Press the 0 button when finished stirring the oil.  
IMPORTANT! Before the first cooking operation each day, stir the shortening freely while it is  
heating to provide a balanced shortening temperature for excellent results with the first cooking.  
Failure to do this can result in a crusty skin on the product surface with an undercooked product  
internally. In addition, in some cases, failure to stir the shortening while it is initially heating may  
cause the HI-LIMIT safety device to disable the power due to a false overtemperature condition.  
Cooking  
1. Ensure that the Start-Up procedures have been performed.  
2. Press the desired program number on the keypad. The computer will still display "LOW". The  
fryer will begin to heat to the temperature that has been factory preset. When "READY" appears  
on the display, the fryer is up to the desired temperature and the product can be loaded.  
3. When frying chicken, lower the basket into the shortening by depressing the basket switch to the  
DOWN position.  
Hot shortening may splash out of the pot causing severe injury when dropping  
chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening  
splashes.  
22  
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Automatic Lift Fryer  
Operation  
4. Carefully drop the chicken in the shortening one piece at a time starting with thighs and  
drumsticks. The fryer is designed to accommodate 32 pieces of chicken.  
5. Press the desired program number a second time. The red light above the program number will  
flash and the computer will display “COOK”. This will start a countdown in minutes and seconds  
until the end of the cycle.  
6. At the end of the cooking cycle, the computer will display "DONE" and signal with a series of  
audible "beeps". The basket will automatically rise out of the pot. Press the selected number once  
again to stop the cook cycle.  
7. Allow the basket to drain.  
Failure to use the insulated mitts will result in injury. Always use the insulated  
mitts when handling the hot fry basket.  
8. Remove basket from the lift and empty carefully.  
9. Return the basket to the lift.  
10. Remember to filter the shortening at least every third frying cycle load. Refer to the procedure in  
this manual. Also filter the shortening and clean the fryer at the end of each day.  
11. Press the 0 button. Idle 255°F will display. This will automatically hold the shortening at a cooler  
temperature.  
12. To escape the idle mode, press the 0 button again and the fryer will heat to its original  
temperature.  
13. When you have finished frying for the day, turn the FILTER/OFF/FRY switch to the OFF position.  
23  
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Automatic Lift Fryer  
Maintenance  
Maintenance  
Failure to comply with the maintenance below could result in a serious accident.  
Your fryer will need periodic maintenance and servicing. We strongly suggest  
that you use only a service company that is authorized by BKI to do this work.  
Scheduled Maintenance  
Use the following table to help manage scheduled maintenance activities.  
FREQUENCY  
PERFORMED BY  
PART  
Filter Pad  
ACTIVITY  
Daily  
User  
Replace filter pad. Refer to the  
procedure in this manual.  
User  
User  
Filter system  
Fryer Pot  
Filter the shortening using the  
procedure in this manual.  
Weekly  
Perform the boil-out procedure  
in this manual.  
Every 6 Months  
Authorized BKI  
service agent  
Connections,  
Fittings  
Check for leakage while oil is  
pumping.  
24  
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Automatic Lift Fryer  
Maintenance  
Filtering Procedure  
Breaded foods require frequent filtering. An excess amount of breading left in the fryer pot will reduce the  
life of the shortening. We recommend the shortening be filtered after every three frying cycle loads. If the  
shortening starts to show signs of foaming or has a bad taste, do not use it. The fryer pot should be  
cleaned before refilling with new shortening. Best results for filtering are obtained while the shortening is  
hot. You should filter at the end of every business day.  
Always wear appropriate personal protection equipment during the filtering  
process to guard against possible injury from hot oil.  
1. Set the FILTER/OFF/FRY switch to OFF.  
2. Make certain that the filter pad is clean and not torn.  
IMPORTANT: Make certain the vat cover is properly positioned underneath the drain valve.  
Also make certain the filter vat and filter screen is under the main drain valve before starting  
the filtering process.  
3. Move the DRAIN handle slowly to the OPEN position so that the shortening starts to flow  
evenly. This is to prevent excessive splashing of hot shortening.  
4. When the pot is empty, place the DRAIN handle in the CLOSED position.  
To refill the pot automatically, use the steps below:  
Place the FILL handle to the THRU POT position.  
Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump  
into the pot.  
Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached  
or until air starts bubbling through the shortening.  
As soon as air is seen in the shortening, first place the FILL handle to the THRU HOSE  
position then position the FILTER/OFF/FRY switch to OFF to prevent shortening  
degradation and prevent the filter pump and lines from filling up with shortening.  
Add new shortening if the fill mark has not been reached.  
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Automatic Lift Fryer  
To refill the pot through the rinse hose, use the steps below:  
Maintenance  
Make certain that the rinse hose is connected to rinse hose connector.  
Holding the hose by the handle, place hose nozzle inside the pot.  
Position the FILL lever in the THRU HOSE position.  
Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump  
into the pot.  
Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached  
or until air starts bubbling through the shortening.  
As soon as air is seen in the shortening, position the FILTER/OFF/FRY switch to OFF to  
prevent shortening degradation.  
Add new shortening if the fill mark has not been reached.  
Boil-Out Procedure  
Boil-outs remove microscopic particles of carbon that build up on the walls of the fryer pot. To avoid  
eventual carbon build-up, off flavors, and shortening breakdown, boil-outs should be done once a week  
on each fryer following these procedures.  
Always wear appropriate personal protection equipment during the boil-out  
process to guard against possible injury from hot cleaning solution.  
1. Position the FILTER/OFF/FRY switch to OFF.  
2. Drain the clean shortening into an adequate storage container. (Allow the shortening to cool to  
room temperature before attempting storage.)  
3. CLOSE the drain and fill the fryer pot with HOT water to the shortening level fill mark. Do not  
overfill by allowing the water level higher than the fill mark.  
4. Add ½ cup (4 ounces) of BKI cleaner.  
5. Wash down the inside of the pot with the pot brush to loosen the sediment.  
6. Set the temperature of the solution as follows:  
ALF-F – Place the FILTER/OFF/FRY switch to the FRY position. Press the START/STOP  
button on the digital timer to cancel the STIR OIL function unless the STIR OIL function is  
operating in the –OFF mode. Set the thermostat to a temperature of 190º F.  
ALF-FC – Position the FILTER/OFF/FRY switch to ON. Press PROG (program), type 1733,  
and press ENTER. The fryer pot will heat to a temperature of 190º F during the CLEAN cycle  
to allow the CLEAN function to be performed. NOTE: The fryer pot must be below 255º F to  
enter the CLEAN mode.  
7. Bring the cleaning solution to a rolling boil and maintain the boil for 5 minutes.  
8. Place the FILTER/OFF/FRY switch to OFF.  
9. Scrub the inside of the fryer pot again.  
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Automatic Lift Fryer  
Maintenance  
10. Before draining the cleaning solution, remove the filter bag, screen and pipe connections from  
the filter vat. This must be done before draining the cleaning solution. NEVER pump water or  
detergent through the filter system.  
11. After 15 minutes, slowly open the drain valve. Drain the solution into the filter vat and discard.  
12. Rinse the pot with hot water, using the pot brush to remove remaining sediment, drain and  
discard.  
13. Close the drain and refill the fryer pot with hot water to the proper level.  
14. Add approximately 4 to 6 ounces of distilled (white) vinegar to develop a neutralizing solution. Stir  
the solution briefly. Leave in the pot for three to five minutes and discard. NOTE: Foaming of  
shortening after boil-outs is caused by failure to follow proper neutralizing procedures.  
15. Repeat steps 12 through 14 as needed to remove all traces of cleaning solution.  
16. Rinse the pot again with Cool water, drain and discard.  
Damage to the fryer could result if the fryer pot is not completely dry before filling  
with shortening. Refill the fryer pot with shortening ONLY when it is completely  
dry.  
17. Dry the fryer pot and filter vat COMPLETELY.  
18. Close the main drain and fill with new shortening to the proper level.  
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Automatic Lift Fryer  
Maintenance  
Filter Pad Replacement  
The filter pad must be replaced daily. If the shortening has a milky color when it is pumped into the pot,  
the filter pad should be replaced immediately.  
If the filter pad is not properly closed, breading crumbs will get through the pad  
opening and clog the pump. Ensure that the filter pad is properly closed upon  
replacement.  
1. Place the filter screen inside the filter pad.  
2. Fold the end of the pad and seal with the bag clip.  
28  
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Automatic Lift Fryer  
Troubleshooting  
Refer to the table below for troubleshooting information.  
Problem  
Cause  
Possible Solution  
Shortening Heating Too  
Slowly  
Low voltage or improper  
voltage  
Bad thermostat or loose  
wires  
Weak heating elements or  
heating elements breaking  
down  
Contact an authorized BKI service  
agent for corrective action.  
Contact an authorized BKI service  
agent for corrective action.  
Contact an authorized BKI service  
agent for corrective action.  
Coil on contactor is bad  
Contact an authorized BKI service  
agent for corrective action.  
Breading build-up on heating Clean heating elements. If problems  
elements  
persist, contact an authorized BKI  
service agent for corrective action.  
Press the reset button on end of pump  
and hi-limit reset button under control  
panel. If problems persist, contact an  
authorized BKI service agent for  
corrective action.  
Filter System Not Working  
Uncertain  
Connections not tight  
Filter valve not open  
Tighten the connections. If problems  
persist, contact an authorized BKI  
service agent for corrective action.  
Contact an authorized BKI service  
agent for corrective action.  
Filter paper on screen  
clogged with crumbs  
Change filter paper. If problems  
persist, contact an authorized BKI  
service agent for corrective action.  
Check for clogged pump. If problems  
persist, contact an authorized BKI  
service agent for corrective action.  
Contact an authorized BKI service  
agent for corrective action.  
Motor hums, but does not  
pump  
Motor and pump coupling  
worn  
No power to control panel  
Make sure drain valve is completely  
closed. If problems persist, contact an  
authorized BKI service agent for  
corrective action.  
Computer Hangs  
Computer malfunction.  
Press and hold the Toggle/Clear  
button while moving the  
FRY/OFF/FILTER switch from FRY to  
OFF and back to FRY. If problems  
persist, contact an authorized BKI  
service agent for corrective action.  
29  
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Automatic Lift Fryer  
Replacement Parts  
Replacement Parts  
Use the information in this section to identify replacement parts. To order replacement parts, call your  
local BKI sales and service representative. Before calling, please note the serial number, model number  
and voltage on the rating tag affixed to the unit.  
Assemblies  
Description  
Assembly #  
SB1999S  
SB1289  
N/A  
Figure #  
Figure 3  
Figure 4  
Figure 5  
Figure 6  
Table #  
Table 3  
Table 4  
Table 5  
Table 6  
DRAIN VALVE & PLUGS  
DOOR ASSEMBLY  
DRAIN/MOTOR/PIPING ASSEMBLY  
CONTROL PANEL ALF-F (1/3 Phase)  
CONTROL PANEL ALF-F (3 Phase)  
AN15210700  
AN15210600  
CONTROL PANEL ALF-FC (1/3 Phase)  
CONTROL PANEL ALF-FC (3 Phase)  
AN15210900  
AN15210800  
Figure 7  
Table 7  
OIL VAT ASSEMBLY  
AN86202800  
Figure 8  
Figure 9  
Table 8  
Table 9  
QUICK DISCONNECT ASSEMBLY  
AB86200700  
SB1997S  
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Automatic Lift Fryer  
Replacement Parts  
Figure 3. Drain Valve & Plugs (SB1999S)  
Table 3. Drain Valve & Plugs (SB1999S) Parts  
ITEM #  
PART #  
MB19101000  
FT0243  
QTY  
1
2
DESCRIPTION  
DRAIN VALVE REPLACEMENT  
PLUG, 3/8" SQ HEAD PIPE  
1
2
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Automatic Lift Fryer  
Replacement Parts  
Figure 4. Door Assembly (SB1289)  
Table 4. Door Assembly (SB1289) Parts  
ITEM #  
1
2
PART #  
F0083  
H0010  
QTY  
2
1
DESCRIPTION  
THREAD INSERT 10-24 STEEL  
HINGE, LH PIN HALF  
3
4
5
6
7
8
9
10  
11  
12  
13  
N0165  
N0175  
N0176  
N0527  
1
1
1
1
1
3
1
6
DECAL, NOTICE LOST MANUAL  
DECAL, SLIPPING ADMONITIONS  
DECAL, INSTR & SAFETY MANUAL  
DECAL, SAFETY INSTR FRYERS  
HANDLE, PULL SS P60-1010  
RIVET, 1/8 X 1/4 CS PLT POP  
DOOR MAGNET WELD, ALF  
SCREW, 10 X 1/2 PHIL TRUSS HD  
SCREW, 10-24 X 3/8 SHOULDER  
DOOR, LPF CORNERS WELDED  
HINGE, RH PIN HALF  
P0022  
RIV172  
SB1290  
SCR008  
SCR075  
WLPFA096  
H0009  
2
1
1
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Automatic Lift Fryer  
Replacement Parts  
Figure 5. Drain/Motor/Piping Assembly  
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Automatic Lift Fryer  
Replacement Parts  
Table 5. Drain/Motor/Piping Assembly Parts  
ITEM #  
1
PART #  
D0060  
QTY  
1
1
2
1
1
1
3
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
2
1
1
3
1
1
1
1
1
1
1
DESCRIPTION  
VALVE, DRAIN SS BALL&PLT.CAR.STEM  
ELL, STREET 3/8 90 DEG BLACK  
NIPPLE, 3/8 NPT X 1 1/2 SCH 40  
BALL VALVE ASSY, FRYERS  
TEE, 1/2 X 1/2 X 3/8 BLK  
CONNECTOR, MALE 10FBU-S NKL PLTD  
COUPLING, 5/8 45¦ FLARE TO  
DRAIN VALVE BRACKET, FRYERS  
TUBING, 29" 1/2" ID  
2
3
4
5
6
7
8
9
FT0044  
FT0412  
SB1314  
FT0538  
FT0507  
FT0536  
FT0543  
TU0206  
TU0205  
P0070  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
TUBING, 12" 1/2" ID  
PUMP ONLY FOR HAIGHT MOTOR  
PIN, COTTER HAIRPIN #213  
PIN, CLEVIS 3/16 X 1-1/4  
PIN, CLEVIS 3/16 X 1 3/4  
SPACER, ALUM .5 X .125  
F0254  
F0255  
F0253  
SP0014  
SP0034  
NUT253  
FT0022  
LZ0130  
S0054  
LPFFA093  
N0277  
SCR194  
H0214  
SPACER, DRAIN VALVE BRKT FRYERS  
NUT, 6-32 S/S 18-8 NYLON  
PLUG, HOLE 3/8" LONG PRONG  
SWITCH, ACT. COVER FKMA247  
SWITCH, MICRO BZ-2RW822-A2  
HANDLE PLATE LPF-F #48  
DECAL, HANDLE PLATE ALF LPF  
SCREW, 6-32 X 1 SL RD HD MS  
HANDLE, DRAIN VALVE LPF  
COVER, DRAIN HANDLE RED  
SCREW, 8 X 1/2 PHIL PAN HEAD  
ACTIVATOR ROD, FILL LPF-F #48  
COVER, FILL HANDLE BLACK  
PLUG, F-H4F4-7-7 QUIK DISCONN  
BUSHING, BLK HEX REDUCING  
TUBE, VALVE TO COUPLING  
ELL, STREET 1/2 90 DEG BLACK  
MOTOR, LEESON LESS CORD/PUMP  
C0672  
SCR006  
LPFFA092  
C0668  
P0081  
B0851  
ALFFA039  
FT0132  
M0053  
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Automatic Lift Fryer  
Replacement Parts  
Figure 6. Control Panel ALF-F  
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Automatic Lift Fryer  
Replacement Parts  
Table 6. Control Panel ALF-F Parts  
DESCRIPTION  
ITEM #  
PART #  
QTY  
1
1
1
4
3
1
1
1
2
2
1
2
1
1
1
1
1
2
3
4
K0040  
T0075  
PL0004  
R0134  
R0134  
R0150  
R0148  
LPFA172  
F0097  
FH0001  
T0036  
R0131  
TI0032  
S0104  
S0127  
SB0197  
N0424  
KNOB, S/S STRAT T0075  
THERMOSTAT, SOLID STATE FRYER  
PILOT LIGHT, ROUND 250V  
RELAY, MERCURY MDI 60NO220A (AN15210700)  
RELAY, MERCURY MDI 60NO220A (AN15210600)  
RELAY, 4 POLE 208-240 60 HZ (AN15210700)  
RELAY, 3POLE 50A 208/240V FKM (AN15210600)  
RELAY SUPPORT PANEL ALF LPF48  
FUSE, 15A 300V SC15 TIME DELAY  
FUSE HOLDER, 15A 300V HPF-EE  
THERMOSTAT, HI LIMIT 540 DEG  
RELAY. PLUG IN 3PDT 240V COIL  
TIMER, 230V DIGITAL 4 BUTTON  
SWITCH, RKR DPDT 15A 250V LAMP  
SWITCH, ROCKER 2P, 3 POS  
CTL PNL WELD ALF-F  
5
6
7
8
9
10  
11  
12  
13  
14  
15  
1
DECAL, CONTROL PANEL ALF LOGO  
36  
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Replacement Parts  
Figure 7. Control Panel ALF-FC  
37  
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Replacement Parts  
Table 7. Control Panel ALF-FC Parts  
ITEM #  
1
2
PART #  
QTY  
DESCRIPTION  
CONTROLLER, VFD LESS HARNESS  
CP0039  
R0134  
R0134  
R0150  
R0148  
SB1277  
F0097  
1
4
3
1
1
1
2
2
1
1
2
2
1
1
1
1
RELAY, MERCURY MDI 60NO220A (AN15210900)  
RELAY, MERCURY MDI 60NO220A (AN15210800)  
RELAY, 4 POLE 208-240 60 HZ (AN15210900)  
RELAY, 3 POLE 42CF35AG (AN15210800)  
CTL PNL WELD ALF-FC  
FUSE, 15A 300V SC15 TIME DELAY  
FUSE HOLDER, 15A 300V HPF-EE  
THERMOSTAT, HI LIMIT 540 DEG  
TRANSFORMER ASSY 240V  
3
4
5
6
7
8
FH0001  
T0036  
W0054  
R0044  
R0131  
S0104  
S0127  
LPFA172  
N0407  
9
RELAY, X-40, SGL FRYER  
10  
11  
12  
13  
14  
RELAY. PLUG IN 3PDT 240V COIL  
SWITCH, RKR DPDT 15A 250V LAMP  
SWITCH, ROCKER 2P, 3 POS  
RELAY SUPPORT PANEL ALF LPF48  
DECAL, CONTROL PANEL ALFFC LOG  
38  
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Replacement Parts  
Figure 8. Oil Vat Assembly (AN86202800)  
39  
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Replacement Parts  
Table 8. Oil Vat Assembly (AN86202800) Parts  
ITEM #  
1
2
3
4
5
PART #  
SB1991  
O0013  
WB86202700  
SB7659  
QTY  
1
1
1
1
DESCRIPTION  
QUIK DISCONNECT BRACKET WELDMENT  
O-RING, FLUOROCARBON V680-70  
FILTER TUBING/DISCONN ALF LGF LPF  
FILTER SCREEN FITTING SPOTWELD  
FILTER SCREEN, TOP  
FS0003  
1
6
7
FS0002  
FS0001  
1
1
FILTER SCREEN, INTERCEPTOR  
FILTER SCREEN, BOTTOM  
8
9
10  
11  
12  
FC0004  
1
1
1
1
NUT SCREEN RETAINING LPF-F &  
FILTER VAT WELD ALF LPF LGF  
COVER, FILTER VAT LPF ALF  
DECAL, VAT COVER SAFETY WARN  
S/S CRUMB BASKET WELD  
WB32112600  
FB86202502  
N0395  
SB2306  
1
40  
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Replacement Parts  
Figure 9. Quick Disconnect Assembly  
Table 9. Quick Disconnect Assembly Parts  
ITEM #  
PART #  
QTY  
DESCRIPTION  
AB86200700  
B0996  
FT0429  
FT0500  
FT0536  
O0013  
1
2
3
4
5
6
7
8
1
1
1
1
2
1
1
2
BALL, 11/16" STEEL BEARING  
QUICK DISCONNECT, PUMP SIDE  
QUICK DISCONNECT, VAT SIDE  
COUPLING, 5/8 45¦ FLARE TO  
O-RING, FLUOROCARBON V680-70  
O-RING, PARKER #2-124 LARGE  
SPRING, FOR QUICK DISCONNECT  
SCREW, #10 24X3/8" WASHERED  
O0014  
S0138  
SCR453  
SB1997S  
B0996  
FT0429  
FT0500  
O0013  
1
2
3
5
6
7
1
1
1
2
1
1
BALL, 11/16" STEEL BEARING  
QUICK DISCONNECT, PUMP SIDE  
QUICK DISCONNECT, VAT SIDE  
O-RING, FLUOROCARBON V680-70  
O-RING, PARKER #2-124 LARGE  
SPRING, FOR QUICK DISCONNECT  
O0014  
S0138  
Components  
Description  
Component #  
Figure #  
Item #  
CALROD, 208V 4500W LPF (W)  
CALROD, 240V 4500W LPF (W)  
C0292  
C0294  
Figure 10  
1
CASTER, 2470-DIK-075-R05/22  
CASTER, 2477-DIK-075-R05/22  
FILTER BAG CLIP FKM-F  
C0409  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
Figure 10  
2
3
C0410  
ST0015  
SB1938  
SB7656  
WA16015600  
WB15200300  
M0084  
4
PROBE ASSEMBLY KIT, COMPUTER  
THERMISTER PROBE/FTGS ASSEMBLY  
COLLAR/LIFT ADJ WELD BLF  
5
6
7
BASKET LIFT ARM LINEAR ACTUATOR WELD  
MOTOR, BALL DRIVE ACTUATOR  
CAPACITOR, 7.5 MFD 370 VAC  
HINGE, SLIP WING RH  
8
9
CP0102  
H0051  
10  
11  
12  
HINGE, SLIP WING LH  
H0052  
41  
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Replacement Parts  
Figure 10. Components  
1
2
3
4
5
6
7
8
9
10  
11  
12  
42  
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Automatic Lift Fryer  
Replacement Parts  
Accessories  
Description  
Accessory #  
B0115B  
H0151  
B0075  
B0063  
B0049  
SB2332  
G0089  
FI0007  
B0113  
Figure #  
Item #  
BASKET, ALF USES LIFT HANDLE - option  
HANDLE, TEE STYLE LIFT  
BRUSH, DRAIN (LONG WHITE)  
BRUSH, L TIPPED 40152  
BRUSH, POT SCRUBBER, WHITE  
FILTER HOSE, FEMALE SOCKET - option  
GLOVE, NEOPRENE  
FILTER, LPF-F 13.5 X 20.5  
BASKET, ALF BAIL HANDLE  
FILTER VAT DOLLY ALF-F- option  
RESTRAINT  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 11  
Figure 12  
1
2
3
4
5
6
7
8
9
10  
11  
AB15201100  
FT0279  
SB1293  
STORAGE COVER- option  
Table 10  
Figure 11. Accessories  
1
2
3
6
9
4
5
7
8
10  
11  
43  
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Replacement Parts  
Figure 12. Storage Cover Assembly (Optional)  
Table 10. Storage Cover Assembly Parts  
ITEM #  
PART #  
QTY  
DESCRIPTION  
HANGER, FRY POT COVER  
SCREW, 10-24 X 3/8 SLTD TRUSS  
DECAL, BLF COVER CAUTION  
KNOB, LARGE COVER, #3200  
COVER, STORAGE ALF  
DECAL, CAUTION HOT SURFACES  
SCREW, 8 X 3/4 PHIL TRUSS HD  
SCREW, 8 X 1/2 PHIL TRUSS HD  
1
2
3
4
5
6
7
8
ALFA123  
SCR136  
N0358  
K0044  
ALFA122  
N0162  
1
1
1
1
1
1
2
1
SCR007  
SCR005  
44  
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Wiring Diagrams  
Wiring Diagrams  
Refer to the table below to find the wiring diagram associated with your unit.  
Wiring Diagram  
Diagram #  
Figure #  
Page #  
46  
ALF-F 208V/240V, 3 Phase  
ALF-F 208V/240V, 1/3 Phase  
ALF-FC 208V/240V, 1/3 Phase  
ALF-FC 208V/240V, 3 Phase  
SB15291100  
SB15291200  
SB15290400  
SB15290200  
Figure 13  
Figure 14  
Figure 15  
Figure 16  
47  
48  
51  
45  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 13. ALF-F 208V 3 Phase or ALF-F 240V 3 Phase  
M
46  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 14. ALF-F 208V/240V, 1/3 Phase  
M
47  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 15. ALF-FC 208V 1/3 Phase or ALF-FC 240V 1/3 Phase (Sheet 1 of 3)  
48  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 15. ALF-FC 208V 1/3 Phase or ALF-FC 240V 1/3 Phase (Sheet 2 of 3)  
49  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 15. ALF-FC 208V 1/3 Phase or ALF-FC 240V 1/3 Phase (Sheet 3 of 3)  
50  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 16. ALF-FC 208V/240V/3 Phase (sheet 1 of 3)  
51  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 16. ALF-FC 208V/240V/3 Phase (sheet 2 of 3)  
52  
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Automatic Lift Fryer  
Wiring Diagrams  
Figure 16. ALF-FC 208V/240V/3 Phase (sheet 3 of 3)  
53  
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Automatic Lift Fryer  
Notes  
Notes  
54  
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55  
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56  
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57  
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P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA  
Made and printed in the U.S.A  
LI0228/0808  
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