American Standard Refrigerator TRACER CH532 User Manual

TRACER CH532  
Chiller controller  
User guide  
CG-SVU01B-E4  
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Contents  
Foreword  
2
2
Warranty  
Reception  
2
General information  
TRACER CH532 Presentation  
Hardware architecture  
Starting/stopping the unit  
Menus  
2
4
5
9
10  
11  
12  
15  
17  
22  
25  
32  
32  
32  
Display menu: “Data display”  
Customer settings menu: “Settings”  
Clock Setting menu: “Clock”  
Unit configuration menu: “Configuration”  
Alarms  
®
LonTalk option  
Safety recommendations  
Maintenance contract  
Training  
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TRACER CH532 Presentation  
Important note:This document  
describes all the functions available  
onTRACER CH532 with software  
version 2.0 and explains how to  
program it.  
Certain parameters must only be  
modified by qualified personnel.  
Before changing any parameter,  
always check that the change does  
not affect the good and safe  
operation of the equipment.  
Operation must always stay in the  
catalogued limits.  
Built-in control terminal features:  
An LCD display (1), 4 lines x 20  
characters with back lighting  
6 buttons (2) to (7)  
Figure 1 -TRACER CH532 user interface  
1
2
3
4
Prg  
Esc  
7
5
6
2.  
7
Alarm button:  
Validation button  
Used for displaying or manually  
resetting the alarms.The red LED  
lights up , when at least one alarm  
has been detected.  
Allows to move from line to line in  
the currently displayed screen and to  
confirm the set data.  
Prg  
3.  
Program button:  
Allows the various operating  
parameters to be set (safety  
parameters, thresholds).  
Esc  
4.  
Escape button:  
Allows the return to default display  
5.6.  
Downward and Upward  
arrows  
Allows management of currently  
displayed screen and setting of  
values of control parameters  
4
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Hardware architecture  
Figure 2 -TRACER CH532 inputs and  
outputs  
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Hardware architecture  
Table 1 -TRACER CH532 General description  
Item  
Description  
1
2
24 V Power supply (G+,GO-)  
Yellow LED (Power on)  
Red LED (Alarm)  
3
Fuse (2A , 5x20)  
4
5
6
Universal Analog inputs: NTC,0/1V,0/10V,0/20mA, 4/20mA)  
Passive Analog Inputs (NTC,PT1000 , ON/OFF)  
Analog Outputs (0/10V)  
7
8
9
Digital Inputs (24Vac / Vdc)  
Digital Inputs (230Vac or 24Vac / Vdc)  
Relays digital output  
10  
11  
User interface  
Communication interface  
6
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Hardware architecture  
Table 2 - Inputs and output summary list  
TRACER CH532 Medium  
Single circuit units  
B3: NTC  
TRACER CH532 Large  
Dual circuit units  
B3: NTC  
AI: Leaving water temperature sensor  
AI: Entering water temperature sensor  
AI: Ambient temperature sensor  
AI: Suction pressure circuit 1 - LP1 transducer  
AI: Suction pressure circuit 2 - LP2 transducer  
AI: Discharge pressure circuit 1 - HP1 transducer  
AI: Discharge pressure circuit 2 - HP2 transducer  
AI: External water setpoint reset (option)  
AI: Unused  
B4: NTC  
B5: NTC  
B1: 4..20mA  
B4: NTC  
B5: NTC l  
B1: 4..20mA  
B6: 4..20mA  
B2: 4..20mA  
B7: 4..20mA  
B8: 0..10V-0..20mA  
B9, B10  
B2: 4..20mA  
B8: 0..10V-0..20mA  
B6, B7  
DI: Compressor C circuit 1 fault  
DI: Compressor C circuit 2 fault  
DI: Compressor A circuit 1 fault  
DI: Compressor B circuit 1 fault  
DI: Compressor A circuit 2 fault  
DI: Compressor B circuit 2 fault  
DI: High pressure Cut-out circuit 1 - HP1 switch  
DI: High pressure Cut-out circuit 2 - HP2 switch  
DI: Auxiliary set point On/Off  
DI: Fans circuit 1 fault  
ID1: 24Vac  
ID1: 24Vac  
ID17: 24Vac  
ID3: 24Vac  
ID4: 24Vac  
ID11: 24Vac  
ID12: 24Vac  
ID14H: 230Vac  
ID15H: 230Vac  
ID8: 24Vac  
ID3: 24Vac  
ID4: 24Vac  
ID14H: 230Vac  
ID8: 24Vac  
ID5: 24Vac  
ID5: 24Vac  
DI: Fans circuit 2 fault  
ID18: 24Vac  
DI: Circuit 1 On/Off (or Unit On/Off CH 532 medium)  
DI: Circuit 2 On/Off  
DI: Water flow control input  
ID13H: 230Vac  
ID13H: 230Vac  
ID16H: 230Vac  
ID2: 24Vac  
ID2: 24Vac  
ID9: 24Vac  
DI: Water pump 1 fault  
ID9: 24Vac  
DI: Water pump 2 fault  
DI: Faults external reset  
ID10: 24Vac  
ID6: 24Vac  
ID10: 24Vac  
ID6: 24Vac  
DI: Cooling/Heating mode switch  
DI: Unused  
ID7: 24Vac  
ID11, ID12  
ID7: 24Vac  
-
DO: Compressor A circuit 1 output  
DO: Compressors B and C circuit 1 output  
DO: Compressor A circuit 2 output  
DO: Compressors B and C circuit 2 output  
DO: Fan 1 output Wye (Y) contactor - circuit 1  
DO: Fan 1 output Delta (D) contactor - circuit 1  
DO: Fan 2 output circuit 1  
NO7: NO-230Vac  
NO8: NO-230Vac  
NO7: NO-230Vac  
NO8: NO-230Vac  
NO13: NO-230Vac  
NO14: NO-230Vac  
NO3: NO-230Vac  
NO4: NO-230Vac  
NO5: NO-230Vac  
NO6: NO-230Vac  
NO15: NO-230Vac  
NO16: NO-230Vac  
NO17: NO-230Vac  
NO18: NO-230Vac  
NO1: NO-230Vac  
NO2: NO-230Vac  
NC12: NO-230Vac  
NO9: NO-230Vac  
NO11: NO-230Vac  
NO10: NO-230Vac  
-
NO3: NO-230Vac  
NO4: NO-230Vac  
NO5: NO-230Vac  
NO6: NO-230Vac  
DO: Fan 3 output circuit 1  
DO: Fan 1 output Wye (Y) contactor - circuit 2  
DO: Fan 1 output Delta (D) contactor - circuit 2  
DO: Fan 2 output circuit 2  
DO: Fan 3 output circuit 2  
DO: Water pump 1  
DO: Water pump 2  
DO: Antifreeze heater  
DO: Circuit 1 fault  
DO: Circuit 2 fault  
DO: Unit status or additional heating demand  
DO: Unused  
AO: Speed inverter - fan circuit 1 - HP1 output  
AO: Speed inverter - fan circuit 2 - HP2 output  
AO: 4-way valve circuit 1  
NO1: NO-230Vac  
NO2: NO-230Vac  
NC12: NO-230Vac  
NO9: NO-230Vac  
NO10: NO-230Vac  
NO11, NO13  
Y1: 0..10V  
Y1: 0..10V  
Y2: 0..10V  
Y3: 0..10V + CONVONOFF  
Y4  
Y3: 0..10V + CONVONOFF  
AO: Unused  
Y4  
AO: 4-way valve circuit 2  
AO: Unused  
Y5: 0..10V + CONVONOFF  
Y6  
AO: Unused  
Y2  
Y2  
Legend:  
AI: Analog Input  
DI: Digital Input  
AO: Analog Output  
DO: Digital Output  
CONVONOFF: ON/OFF converter  
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Hardware architecture  
TRACER CH532 offers customer the  
possibility to use inputs or outputs  
in order to:  
- use an external water setpoint  
reset using an analog input  
(refer to figure 3)  
- use an auxiliary setpoint  
- connect a remote on/off of the unit  
or a circuit  
- reset faults  
- connect a remote Cooling/Heating  
switch  
- return a circuit fault  
Note: External water setpoint  
Based on a external signal input, it  
will be possible to offset the active  
setpoint from 0°C to 20°C.This  
function can be used in conjunction  
with the automatic setpoint reset  
function.  
Figure 3  
5
4
1
Ambient  
2
temperature  
3
1. Leaving water temperature setpoint  
2. Minimum value  
3. Maximum value  
4. Reset = 20°C  
5. Active setpoint  
Table 3: Customer Inputs and output summary list  
TRACER CH532 Medium  
Single circuit units  
TRACER CH532 Large  
Dual circuit units  
AI  
DI  
DI  
External water setpoint reset (option)  
Auxiliary setpoint On/Off  
Circuit 1 On/Off (or Unit On/Off  
for single circuit units)  
Circuit 2 On/Off  
Faults external reset  
Cooling/Heating mode switch  
Circuit 1 fault  
B8: 0..10V-0..20mA  
ID8: 24Vac  
ID13H: 230Vac  
DI  
DI  
DI  
DO  
DO  
DO  
-
-
ID16H: 230Vac  
ID6: 24Vac  
ID7: 24Vac  
NO9: NO-230Vac  
NO11: NO-230Vac  
Circuit 2 fault  
Unit status or additional  
heating demand  
NO10: NO-230Vac  
Legend:  
AI: Analog Input  
DI: Digital Input  
DO: Digital Output  
8
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Starting/stopping the unit  
Once the unit is powered on (main  
disconnect switch closed) TRACER  
CH532 returns to the following  
display:  
Note: In case of power failure unit  
will restart in the state (operating  
mode, setpoints…) it was in before  
the power failure and default screen  
will be displayed.  
TRACER CH532  
01/05/04  
V2.0  
00:00  
20.0°C  
WaterTemp  
OFF BY KEYB.  
Line 2 gives current date and time  
Line 3 gives current leaving water  
temperature  
Line 4 gives the unit status:  
OFF BY KEYB = Local stop  
UNIT ON = Unit running  
Esc  
Pressing  
from any screen will  
return to this screen.  
1. Starting the unit:  
1. Press  
2.Following screen will be displayed:  
Status Unit  
OFF BY KEYB.  
Switch on unit ?  
N
3.Press  
4.Press  
or  
to change from  
“N” to “Y”  
5.Press . Following screen will  
be displayed:  
TRACER CH532  
01/05/04  
WaterTemp  
UNIT ON  
V2.0  
00:00  
20.0°C  
2.Stopping the unit  
Esc  
1. Press  
to exit from any menu  
and return to default display.  
2.Press  
for 3 seconds unit will  
stop, and following screen will be  
displayed:  
Unit Switched Off  
Esc  
3. Press  
display  
to return to default  
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Menus  
TRACER CH532 allows the user to  
access 4 menus to display or adjust  
operation parameters:  
Accessing the menus  
From any screen displayed, press  
Esc  
, TRACER CH532 will then  
display the following screen:  
• “Data display” menu -This menu  
allows the user to visualize all  
operation parameters:  
- Water and air temperatures  
- Refrigerant pressures  
Data Display  
Settings  
Clock  
Configuration  
- Saturated refrigerant  
temperatures  
- Compressors status  
1.  
or  
allow the cursor to  
- Compressor running hours  
- Number of compressors starts  
- Unit operating mode  
move from line to line thus  
selecting one of the 4 menus.  
- Compressors failures counters  
Note:The selection is displayed in  
capital characters  
2. Once one line is selected,  
• “Settings” menu -This menu is  
password protected. It allows  
access to the settings of:  
- Setpoints  
press  
to validate the choice.  
- Offset of cooling and heating  
setpoints  
- Unit operation validation  
- Customer inputs and outputs  
Esc  
3. Pressing  
will exit the menu  
selection mode and return to  
default display.  
• “Clock” menu -This menu is  
password protected. It allows  
access to the settings of:  
- Day of the week, hour, date  
- Daily or weekly program  
- Hourly zone program  
• “Configuration” menu -This menu  
is password protected. It allows to  
adjust or change:  
- Unit definition  
- Compressors timers  
- High pressure control  
- Dead band, antifreeze and heater  
setpoints  
- Type of sensors and transducers  
- Operation protections  
- Cooling mode limitations  
- Defrost parameters  
- Compressor alarms  
10  
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Display menu: “Data display”  
From the menu screen, select “Data  
Display” then press  
3. Refrigerant saturated temperatures  
6. Number of compressors starts  
SatTemp CDS1  
SatTemp CDS2  
SatTemp EVP1  
SatTemp EVP2  
00.0°C  
00.0°C  
00.0°C  
00.0°C  
Cmp A1  
000000 Starts  
000000 Starts  
000000 Starts  
000000 Starts  
Pressing  
or  
will allow  
Cmp B1 C1  
Cmp A2  
navigation from screen 1 to 8 as  
shown hereafter:  
Cmp B2 C2  
The menu is looped making it  
possible to scroll from the first item  
in the menu to the last item.  
SatTemp CDS1 = Condensing  
temperature circuit 1  
SatTemp CDS2 = Condensing  
temperature circuit 2 (dual circuit  
units only)  
Starts indicates the number of  
compressor starts since first start-up.  
7. Operating mode  
SatTemp EVP1 = Evaporating  
temperature circuit 1  
SatTemp EVP2 = Evaporating  
temperature circuit 2 (dual circuit  
units only)  
Lvg WatTemp  
Ret WatTemp  
AmbTemp  
08.0°C  
12.0°C  
28.0°C  
07.0°C  
Mode  
Stp  
Ckt1  
Ckt2  
Cooling  
07.0°C  
Enable  
Enable  
Local  
Active StP  
1. Water and air temperatures  
Lvg WatTemp = Leaving water  
temperature  
Ret WatTemp = Entering water  
temperature  
AmbTemp = Ambient air  
temperature  
Active StP = Active water setpoint  
Legend for screens 4,5 and 6:  
Cmp A1 = Compressor A/circuit 1  
Cmp B1/C1 = Compressor B and  
C/circuit 1  
Cmp A2 = Compressor A/circuit 2  
(dual circuit units only)  
Mode = Running mode  
- Cooling = Cold water production  
- Heating = Hot water production  
(Reversible chillers only)  
Stp  
Local  
07.0°C  
- Stp = Current setpoint  
- Local = Source of Setpoint  
Local = Cooling or heating  
setpoint defined locally  
Extern = Auxiliary setpoint  
or operating mode by  
external contact  
Cmp B2/C2 = Compressor B and  
C/circuit 2 (dual circuit units only)  
Cmp A1  
Cmp B1 C1  
Cmp A2  
Off  
Off  
Off  
Off  
HP ckt1  
HP ckt2  
LP ckt1  
LP ckt2  
00.0 bar  
00.0 bar  
00.0 bar  
00.0 bar  
Auto = setpoint by the  
automatic reset or the  
daily/weekly program  
Remote = Setpoint by  
supervisor  
Cmp B2 C2  
4. Compressors status  
Possible Status:  
2. Refrigerant pressures  
HP ckt1 = Condensing Pressure  
circuit 1  
HP ckt2 = Condensing Pressure  
circuit 2 (dual circuit units only)  
LP ckt1 = Evaporating Pressure  
circuit 1  
LP ckt2 = Evaporating Pressure  
circuit 2 (dual circuit units only)  
Off = Compressor stopped  
On = Compressor running  
Rec.On = Compressor will start after  
anti-short cycle  
Rec.Off = Compressor will stop after  
anti-short cycle  
Ckt1/Ckt 2 = Operational circuits  
- Enable = Circuit is operational  
- Disable = Circuit is not  
operational  
8. Compressors failures counters  
Nb of CMP faults  
Cpt A1:0  
Cpt B1:0  
Cpt C1:0  
Cmp A1  
Cmp B1 C1  
Cmp A2  
000000 Hrs  
000000 Hrs  
000000 Hrs  
000000 Hrs  
Cpt A 2:0  
Cpt B 2:0  
Cpt C 2:0  
Cmp B2 C2  
5. Compressors running time  
Hrs indicates the number of full  
hours compressor has been working  
since its first start.  
This menu indicates the number of  
compressors failure regardless of  
the history.  
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Customer settings menu:  
“Settings”  
From the menu screen, select  
Settings” then press  
Cooling Stp = Cold water setpoint  
(-12 to 20°C - factory setting: 7°C)  
Heating Stp = Hot water setpoint  
(20 to 60°C - factory setting: 45°C)  
Aux Wat Stp = Auxiliary setpoint  
(-12 to 60°C - factory setting: 10°C)  
Aux Wat = Auxiliary setpoint from  
external source:  
2.1 Cooling mode setpoint reset  
To access one of the parameters  
.
Following screen will appear:  
displayed, press  
value using  
and change  
or  
. Confirm the  
User password  
0000  
value by pressing  
Enable = Auxiliary setpoint validated  
Disable = Auxiliary setpoint non-  
validated  
Cold water reset  
Start Point  
End Point  
N
20.0°C  
30.0°C  
10.0°C  
Enter password:”0000” (factory-set)  
Reset Delta  
. Automatic cooling and heating  
mode setpoints reset  
Press  
first field of password. Pressing  
or will change the value from 0  
and cursor will move to  
Cold Water Reset: Ambient  
temperature based cold water  
setpoint offset  
TRACER CH532 offers the possibility  
to offset cold and/or hot water  
setpoints according to ambient air  
temperature.  
The automatic setpoint reset  
program will allow you to change  
the water temperature setpoint  
(cooling and heating mode) with the  
ambient temperature.This function  
can be used in conjunction with the  
external setpoint reset function.  
Y = Enabled  
to 9999. Keeping pressure on  
will move the numbers fast.  
or  
N = Disabled (factory setting)  
Start Point: Starting point (-15 to 50°C  
- factory setting: 20°C)  
End Point: Ending point (-15 to 60°C  
- factory setting: 30°C)  
Press  
to confirm password.  
Reset Delta: Reset amplitude (-15 to  
15°C - factory setting: 10°C)  
Pressing  
will allow  
Figure 4  
navigation from screen 1 to 5 as  
shown hereafter:  
3. Heating mode setpoint reset  
(Reversible chillers only)  
To access one of the parameters  
1. Setpoints  
displayed, press  
value using  
and change  
5
4
Cooling Stp  
Heating Stp  
Aux Wat Stp  
Aux Wat  
07.0°C  
45.0°C  
10.0°C  
or  
. Confirm the  
1
value by pressing  
Disable  
Ambient  
temperature  
Hot water reset  
Start Point  
End Point  
N
20.0°C  
30.0°C  
10.0°C  
2
3
To access one of the parameters  
displayed, press  
value using  
and change  
1. Leaving water temperature setpoint  
2. Starting point  
Reset Delta  
or  
. Confirm the  
3. Ending point  
4. Reset delta  
5. Active set point  
Hot Water Reset: Ambient  
temperature based hot water  
setpoint offset  
Y = Enabled  
N = Disabled (Factory setting)  
Start Point: Starting point  
(-15 to 50°C - factory setting: 20°C)  
End Point: Ending point  
value by pressing  
Below the reset starting point, the  
water temperature setpoint will be  
the normal setting. Between the  
starting and ending point the  
setpoint will vary proportionally with  
the ambient temperature. After the  
ending point, the setpoint will stay  
at its maximum or minimum value.  
Cooling StP  
Heating StP  
Aux Wat StP  
Aux Wat  
07.0°C  
45.0°C  
10.0°C  
Disable  
(-15 to 60°C - factory setting: 30°C)  
Reset Delta: Reset amplitude  
(-15 to 15°C - factory setting: 10°C)  
12  
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Customer settings menu:  
“Settings”  
4. Operating mode  
Comp seq: Compressor sequencing  
1-2: fix order  
To access one of the parameters  
Single circuit  
Start order  
Stop order  
Dual circuit  
A1,B1  
B1, A1  
A1, A2, B1, B2  
B2, B1, A2, A1  
displayed, press  
value using  
and change  
2-1: fix order  
Single circuit  
Start order  
Stop order  
Dual circuit  
B1,A1  
A1, B1  
or  
. Confirm the  
A2, A1, B2, B1  
B1, B2, A1, A2  
value by pressing  
Rotation  
Single circuit  
Start order  
Stop order  
Dual circuit  
A1,B1  
A1,B1  
A1, A2, B1, B2  
A1, A2, B1, B2  
Mode  
Comp seq  
Ckt1  
Cooling  
Auto  
Enable  
Enable  
Auto (default factory setting)  
Ana. Input External setpoint reset  
Y = Enabled  
The Auto sequence intend to have  
equivalent numbers of starts and  
stops and an equivalent number of  
compressor working hours.The  
compressor start order will prioritize  
the compressors which have the  
least number of working hours.  
Ckt1/2: Circuit 1/2 operation  
Enable: circuit operational  
Disable: circuit non-  
operational  
Note: It is possible to disable both  
circuit 1 and 2. Water pump will be  
kept in operation  
Ckt2  
N = Disabled  
PumpTimer:Time between unit stop  
(by keyboard or external contact)  
and stop of the pump  
Mode: Operating mode  
Cooling: Cold water  
production (default factory  
setting)  
Heating: Hot water  
production (Reversible  
(1 to 10 min - factory setting = 1 min)  
6. Customer outputs configuration  
chillers only)  
Extern: (external control)  
Note: When switching from cooling  
to heating mode or from heating to  
cooling mode, unit will stop for 15 s  
before restarting.  
To allow chiller waterflow rate  
adjustment disable circuit 1 and 2,  
then start the unit.  
Alarm Out:  
State Out:  
PumpTimer:  
MR only  
Unit state  
01 min  
5. Customer Inputs and Outputs  
Default I/O: (NO9 / NO11)  
This output will be used to give an  
information about the circuit status:  
A configuration parameter will allow  
to choose between the following  
three indications concerning this  
circuit:  
To access one of the parameters  
displayed, press  
value using  
and change  
or  
. Confirm the  
value by pressing  
ALL: All alarms (manual and  
automatic reset)  
ALL But LA: All alarms but  
without Low Ambient alarm  
MR only: Manual reset  
Analog Input  
Ana. Input  
0..10V  
Disable  
alarms only (factory setting)  
Status output: (NO10)  
Analog Input: Signal type  
0..10V (factory setting)  
0..1V  
Add Heat: indicate an  
additionnal heat demand  
Unit State Send data telling  
that at least one  
compressor is ON  
(factory setting)  
0..20mA  
4..20mA  
Note: the total amplitude  
corresponds to reset delta of +20°C  
between 0%(0V,OA or 4 mA) and  
100% (10V,1V, or 20 mA)  
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Customer settings menu:  
“Settings”  
7. Remote Mode  
To access one of the parameters  
displayed, press  
value using  
and change  
or  
. Confirm the  
value by pressing  
Chiller control Mode:  
Local  
Remote  
Local: Setpoints are entered on the  
module. Orders sent from the BMS  
are not taken into account.  
Remote: Orders sent from the BMS  
are taken into account.  
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Clock Setting menu: “Clock”  
From the menu screen, select  
Clock” then press  
2. ON/OFF program type  
When enabled, this program will  
control the unit operation (On/Off).  
This program will allow the user to:  
- Make a choice between the daily  
and/or the weekly operation  
- Define the operational days and  
hours  
- Define the operating setpoints for  
each mode (cooling and heating)  
The operating mode selected by the  
operator or by the external control  
will be taken into account.  
.
Following screen will appear:  
User password  
0000  
Enter default password:”0000”  
(factory set)  
Example:  
Press  
first field of password. Pressing  
or will increment the value from  
and cursor will move to  
Time  
00:00  
02:00  
04:00  
06:00  
08:00  
10:00  
12:00  
14:00  
16:00  
18:00  
20:00  
22:00  
Monday  
Tuesday  
Wednesday  
Thursday  
Friday  
Saturday  
Example  
Operation enable  
ƒ
ƒ
from Monday to Friday  
from 8:00 to 18:00  
0 to 9999. Keeping pressure on  
or  
will move the numbers fast.  
to confirm password.  
Press  
To access one of the parameters  
Pressing  
navigation from screen 1 to 3 as  
shown hereafter:  
or  
will allow  
displayed, press  
value using  
and change  
. Confirm the  
or  
value by pressing  
1. Clock setting  
To access one of the 4 parameters  
displayed, press and change value  
Program  
On/Off Unit  
using  
or  
. Confirm the value  
Weekly  
Daily  
N
N
by pressing  
Mon: Weekday  
Weekly: Weekly program  
Y: Enabled  
Clock  
N: Disabled (factory setting)  
Daily: Daily program  
Mon  
00:00  
00/00/00  
Hour  
Date  
Y: Enabled  
N: Disabled (factory setting)  
Mon: Monday (factory setting)  
Tue:Tuesday  
Wed: Wednesday  
Thu:Thursday  
Fri: Friday  
Sat: Saturday  
Sun: Sunday  
Hour:Time (hours/minutes)  
Date: Date setting (day/month/year)  
CG-SV01B-E4  
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Clock Setting menu: “Clock”  
2.1 Weekly program  
To validate hourly zone program,  
To access one of the parameters  
press  
or  
pressing  
and change value using  
. Confirm the value by  
displayed, press  
value using  
and change  
or  
. Confirm the  
value pressing  
Program  
Hourly zone  
Program  
Weekly  
Start  
Stop  
Mon  
Fri  
Disable  
Start: Starting day  
Stop: Ending day  
Disable: No program  
Enable: Program used  
2.2 Daily program  
3.1 Defining Zones  
To access one of the parameters  
To access one of the parameters  
displayed, press  
value using  
and change  
displayed, press  
value using  
and change  
or  
. Confirm the  
or  
. Confirm the  
value by pressing  
value by pressing  
Program  
Daily  
Zone #1  
Start  
Cooling Stp  
Heating Stp  
00:00  
07.0°C  
45.0°C  
Start  
Stop  
00:00  
00:00  
Start: Start time  
Stop: Stop time  
Start: BeginningTime  
Cooling StP: Cooling mode setpoint  
(-20 to 20°C - factory setting: 7°C)  
Heating StP: Heating mode setpoint  
- Reversible chillers only (20 to 60°C  
factory setting: 45°C)  
3. Hourly Zone  
The Daily/weekly program will allow  
you to define the cooling mode and  
heating mode setpoints. It will be  
possible to define within a day, four  
operating zones with different  
setpoint as follows:  
Press  
or  
to reach zones 2,3  
and 4. Proceed the same way as  
above for programming parameters.  
Example:  
Time  
07:00  
08:00  
09:00  
10:00  
11:00  
12:00  
13:00  
14:00  
15:00  
16:00  
17:00  
18:00  
Std setpoint  
Zone 1  
Zone 2  
Zone 3  
Zone 4  
Setpoint  
Std Stp  
Stp 1  
Stp 2  
Operating  
hours  
8:00-18:00  
Starting at  
10:00  
Starting at  
11:00  
Stp 3  
Stp 4  
Starting at  
13:00  
Starting at  
16:00  
Note:The automatic or external  
setpoint compensation or the  
external setpoint will change the  
standard setpoint only but will not  
affect the setpoints defined for the  
hourly zones 1, 2, 3 or 4.  
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Unit configuration menu:  
“Configuration”  
From the menu screen, select  
Configuration” then press  
Following screen will appear:  
.
Figure 5 - Single pump operation  
Note: figures 5 to 8, Unit Off means  
that the unit is stopped by keyboard  
or by an external contact  
User password  
0000  
On  
Enter default password:”0000”  
(factory-set)  
Press  
first field of password. Pressing  
or will increment the value from  
0 to 9999. Keeping pressure on  
and cursor will move to  
On  
Pump  
Off  
t
or  
will move the numbers fast.  
to confirm password.  
Figure 6 - Dual pump operation  
Press  
On  
Pressing  
navigation from screen 1 to 11 as  
shown hereafter:  
or  
will allow  
Unit  
Off  
1. Unit definition  
On  
To access one of the 4 parameters  
Pump 1  
Off  
displayed, press  
value using  
and change  
On  
or  
. Confirm the  
Pump 2  
Off  
value by pressing  
t
Unit type:  
Refrg  
Fans/ckt  
Water pump  
Chiller  
R407C  
3
When twin pumps are used, a pump  
switch will occur at each start and  
also in case of fault on the pump in  
operation.  
Single  
UnitType: Unit type  
Chiller: Cooling only  
Figure 7 - Single pump protection  
Heat pump: Reversible chiller  
Refrg: Refrigerant R407C, R134a,  
R410A or R22  
Fans/ckt: Number of fans per circuit:  
1, 2, or 3  
Pump  
protection-  
input  
Unit stopped  
(manual reset)  
Note: Setting number of fans at 0,  
will stop all the fans, but will allow  
the compressors to run before being  
stopped by HP switch.  
Pump  
protection-  
output  
Water Pump: Water pump type  
Single: Single pump control  
Dual: Dual pump control  
Note: Pump operation  
The water pumps can be single or  
dual. A timer is used to delay the  
pump shut down in normal  
operating conditions.The timer is  
reset at each unit start.  
CG-SV01B-E4  
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Unit configuration menu:  
“Configuration”  
Figure 8 - Dual pump protection  
Pump 1  
Pump protection input  
Pump 2  
Fault reset  
Pump 1  
Operation Enable/Disable  
Pump 2  
Message 46*  
Message 46*  
Message 47*  
Pump 1  
Pump control outputs  
Pump 2  
Unit stopped  
(manual reset)  
* refer to “alarms” section for  
meaning of message  
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Unit configuration menu:  
“Configuration”  
2. Compressors timers  
To access one of the parameters  
4. Control dead bands  
To access one of the parameters  
displayed, press  
value using  
and change  
displayed, press  
value using  
and change  
or  
. Confirm the  
or  
. Confirm the  
value by pressing  
value by pressing  
ACC 1st Start  
ACC On-On  
Min On-On  
Min Off-Off  
2 min  
5 min  
060 s  
015 s  
Dead band Cmp  
03.0°C  
Antifreeze  
Heater  
02.0°C  
03.0°C  
ACC 1st Start: Short cycle  
compressor at first start (0 to 60 min  
- factory setting: 2min)  
ACC On-On: Short cycle between 2  
starts of the same compressor (2 to  
10 min - factory: 5 min)  
Min On-On: Minimum time to add  
compressor (5 to 240 s - factory  
setting: 60s)  
Min Off-Off: Minimum time to  
remove compressor (1 to 120 s  
factory setting 15s)  
Dead band Cmp: Compressors  
regulation dead band around water  
temperature (0.4 to 8.0°C - factory  
setting: 3.0°C)  
AntiFreeze: Cold water temperature  
limit (-15 to 10°C - factory setting:  
2°C)  
Heater: Evaporator heater setpoint  
according to ambient air  
temperature (0 to 10°C - factory  
setting: 3°C)  
5. Winter Freeze Protection  
3. HP Control  
To access one of the parameters  
CW High Limit  
Pmp Cycle OFF  
WinFreezeProtPmp  
Ctrl Pump Required  
15°C  
10 min  
Yes  
displayed, press  
value using  
and change  
or  
. Confirm the  
value pressing  
Chilled water high limit: (15 to 25°C:  
factory setting 15°C)  
Water pump cycle OFF: (5 to 15 min:  
factory setting 10min)  
Winter Freeeze protection with  
pump:  
Fan control  
Fan Ctrl Stp  
Dead band Fan  
1Speed  
15.0 b  
06.0 b  
No ² Heater or Ethylene  
Glycol Required  
Yes ² Ctrl Pump Required  
Fan Control: Fan type:  
1 speed: 1 Speed fan  
2 speed: 2 Speed fan  
Invert: Inverter  
Fan Ctrl StP: Fan control setpoint  
(10 to 30 bar - factory setting: 15 bar)  
Dead band Fan: Fans regulation  
dead band (2 to 8 bar - factory  
setting: 5 bar)  
CG-SV01B-E4  
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Unit configuration menu:  
“Configuration”  
6. Sensors and transducers  
8. Analog Output (for speed inverter)  
To access one of the parameters  
Note:This screen is displayed only if  
“Invert” has been selected in the HP  
control menu (refer to §3)  
displayed, press  
value using  
and change  
To access one of the parameters  
or  
. Confirm the  
displayed, press  
value using  
and change  
value by pressing  
or  
. Confirm the  
Temp probe  
Press probe  
Min Press  
NTC  
4..20mA  
0.0bar  
value by pressing  
Analog output  
Max Press  
30.0bar  
Low  
High  
OV  
10V  
08.0 bar  
16.0 bar  
Temp probe: Sensor type:  
NTC (factory setting)  
PT100  
Press probe: Pressure transducer:  
0..10V  
Low  
to 10 bar - factory setting: 8 bar)  
High 10V: Maximum fan speed  
(11 to 40 bar - factory setting: 16 bar)  
0V: Minimum fan speed (0  
0..1V  
0..20mA  
4..20mA (factory setting)  
Min Press: Pressure at 0V, 0mA or  
4 mA (-1.0 to 0.0 bar - factory  
setting: 0.0 bar)  
Max Press: Pressure at 10V, 1V or  
20 mA (16 to 50 bar - factory  
setting: 30bar)  
7. Operation limits  
To access one of the parameters  
displayed, press  
value using  
and change  
or  
. Confirm the  
value by pressing  
LP (SatTemp)  
Timer LP  
-4°C  
60 s  
HP Cool Stp  
HP Heat Stp  
28.0 bar  
28.0 bar  
LP (SatTemp): Low evaporating  
pressure limit (-25 to 0°C - factory  
setting: -4°C)  
Timer LP: Low pressure fault timer  
after compressor start (0 to 300 s -  
factory setting: 60s)  
HP Cool StP: High pressure limit in  
cooling mode (15 to 40 bar - factory  
setting: 28 bar)  
HP Heat StP: High pressure limit in  
heating mode (15 to 40 bar - factory  
setting: 28 bar)  
20  
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Unit configuration menu:  
“Configuration”  
9. Operating limits (cooling)  
Low Amb Cooling  
11. Defrost cycle termination  
To access one of the parameters  
12. Compressor alarm  
To access one of the parameters  
On  
displayed, press  
value using  
and change  
displayed, press  
value using  
and change  
Low Amb Limit  
CW High Limit  
CW High Limit  
-10.0°C  
On  
15.0°C  
or  
. Confirm the  
or  
. Confirm the  
value by pressing  
value by pressing  
Term Stp  
20.0 bar  
12 s  
7 min  
25 min  
Compressor alarm  
Low ambient temperature  
limitation:  
Drying time  
Max Defrost  
Min cycle  
00000 h  
N
Default parameters?  
On: (factory setting) Low  
ambiant limited  
Off: Low ambient  
temperature not limited  
Low ambient limit: -20 to 20°C:  
factory setting -10°C  
Chilled water high limitation:  
On: High water temperature  
limited (factory setting)  
Off: High water temperature  
not limited  
Term StP: Defrost termination  
setpoint (10 to 30bar - factory  
setting: 20 bar)  
Drying time: Drying time (5 to 30  
seconds - factory setting: 12s)  
Max Defrost: Maximum defrost time  
(5 to 30 minutes - factory setting:  
7 min)  
Compressor alarm: Operating hours  
for a warning (0 to 999000 hours by  
1000 hours)  
Setting compressor alarm at  
000000 h will disable the  
function.  
Note:Total operating hours =  
compressor running hours + 3 x  
compressor starts  
Default parameters?: Set the default  
parameters  
Chilled water high limit: 10 to 20 °C:  
Factory setting 15°C  
Min cycle: Minimum time between  
defrost cycle (15 to 60min - factory  
setting: 25 min)  
10. Defrost demand setpoint  
Y: Reset all parameters  
N: Keep all parameters  
Note: Dual circuits have two  
independent refrigerant circuits.  
Defrost cycle will only occur on the  
circuit that needs it.The other circuit  
will continue its normal operation if  
required.  
Low Amb Heat  
StP MinTemp  
Defrost Max  
-10.0°C  
10.0°C  
12.0°C  
22.0°C  
Note: When resetting, all parameters  
programmed on site will be  
definitively lost. Only factory default  
set parameters will be kept. Full  
configuration of the unit will have to  
be checked.  
StP MaxTemp  
Low ambient heating: -20 to 20°C,  
factory setting -10°C  
Setpoint at minimum ambient: 1 to  
30°C, (factory setting 10°C)  
Maximum ambient: -20 to 20°C:  
(factory setting 12°C)  
Setpoint at maximum ambient: 1 to  
30°C, (factory setting 22°C)  
CG-SV01B-E4  
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Alarms  
1. Alarms display and Resetting  
2. Alarms history  
200 events can be recorded by  
TRACER CH532. Each record will  
give the fault description, the reset  
type, the order and the day and time  
of occurrence.  
A fault on a unit will be shown  
through the user interface or  
through 2 digital outputs, one for  
each refrigerant circuit.  
Maintaining  
will access to the last event  
recorded.  
for 5 seconds give  
The alarms are divided into 3  
categories:  
- Warning. Shows that something is  
wrong on the unit but unit can be  
kept in operation. A message is  
displayed on the user interface  
screen.These messages are not  
recorded in the history list.  
Then using  
to view the complete history. (refer  
to table 5 for possible messages)  
allows the user  
- Fault with automatic reset: when  
the cause of the fault disappears,  
the fault is cancelled and unit  
operation will return to normal.  
The messages displayed on the  
user interface screen disappear  
but are recorded in the history list  
of faults.The fault is relayed  
through the digital output if I/O  
parameter is set to show a circuit  
fault.  
- Fault with manual reset: when the  
cause of the fault disappears, a  
manual reset is required to restart  
the unit.The messages displayed  
on the user interface screen  
disappear and are recorded in the  
history list of faults.The fault is  
relayed through the digital output  
if I/O parameter is set to show a  
circuit fault.  
Should an alarm occur,  
lit in red.  
will be  
Pressing  
once will display the  
alarm message (refer to table 4 for  
possible messages)  
When alarm message is displayed  
press  
to reset the default if  
necessary.  
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Alarms  
Table 4 - Status, warnings and alarm messages  
No Message  
ResetType  
Unit status  
Unit On  
Description  
1
2
3
4
5
6
7
8
9
No Alarm  
-
-
-
-
-
-
-
-
-
See unit status on Main display  
Circuit 1 Off by Digital Input (Dual circuit units)  
Circuit 2 Off by Digital Input (Dual circuit units)  
Circuit 1 Disable by Settings (via keyboard)  
Circuit 2 Disable by Settings (via keyboard)  
Circuit 1 Disable by Supervision  
Circuit 2 Disable by Supervision  
Unit Off by Program (Hourly, Weekly)  
Unit Off by Operator (via keyboard)  
Circuit 1 under defrosting  
Ext. Ckt1 Stop  
Ext. Ckt2 Stop  
User Ckt1 Stop  
User Ckt2 Stop  
Remote Ckt1 Stop  
Remote Ckt2 Stop  
Clock Unit Stop  
Operator Stop  
Circuit 1 Off  
Circuit 2 Off  
Circuit 1 Off  
Circuit 2 Off  
Circuit 1 Off  
Circuit 2 Off  
Unit Off  
Unit Off  
Unit On  
10 Ckt1 Defrost  
-
11 Ckt2 Defrost  
-
Unit On  
Circuit 2 under defrosting  
12 Warning Comp.1 Maintenance  
13 Warning Comp.2 Maintenance  
14 Warning Comp.3 Maintenance  
15 Warning Comp.4 Maintenance  
16 Alarm Air Sensor  
Manual  
Manual  
Manual  
Manual  
Auto  
Manual  
Manual  
Auto  
Auto  
Auto  
Auto  
Auto/Manual  
Unit On  
Unit On  
Unit On  
Unit On  
Compressor running hours above the threshold defined in unit  
configuration.Each compressor start is equal to 3 running hours.  
Unit Off  
Defective Air sensor -  
17 Alarm Ckt 1 Fault  
18 Alarm Ckt 2 Fault  
Circuit 1 Off  
Circuit 2 Off  
Unit On  
Unit On  
Unit On  
Simultaneous manual reset faults CMP A1 and (B1 or C1)  
Simultaneous manual reset faults CMP A2 and (B2 or C2)  
Compressor B1C1 Off for high HP ckt1  
Compressor B1C1 Off for Hot water or low LP ckt1  
Compressor B2C2 Off for high HP ckt2  
Compressor B2C2 Off for Hot water or low LP ckt2  
Manu if CMP A1 failure > 35 min or 6 failures within  
3 hours 30 min  
19 Alarm Ckt1 HP Limit  
20 Alarm Ckt1 Limiting  
21 Alarm Ckt2 HP Limit  
22 Alarm Ckt2 Limiting  
23 Alarm Comp. A1 Fault  
Unit On  
CMP A1 Off  
24 Alarm Comp. B1 Fault  
25 Alarm Comp. C1 Fault  
26 Alarm Comp. A2 Fault  
27 Alarm Comp. B2 Fault  
28 Alarm Comp. C2 Fault  
Auto/Manual  
Auto/Manual  
Auto/Manual  
Auto/Manual  
Auto/Manual  
CMP B1 Off  
CMP C1 Off  
CMP A2 Off  
CMP B2 Off  
CMP C2 Off  
Manu if CMP B1 failure > 35 min or 6 failures within  
3 hours 30 min  
Manu if CMP C1 failure > 35 min or 6 failures within  
3 hours 30 min  
Manu if CMP A2 failure > 35 min or 6 failures within  
3 hours 30 min  
Manu if CMP B2 failure > 35 min or 6 failures within  
3 hours 30 min  
Manu if CMP C2 failure > 35 min or 6 failures within  
3 hours 30 min  
29 Alarm Ext. Setpoint Signal  
30 Alarm Fan Protection 1  
31 Alarm Fan Protection 2  
32 Alarm HP Ckt1 Fault  
33 Alarm HP Ckt2 Fault  
34 Alarm HP Sensor Ckt1  
35 Alarm HP Sensor Ckt2  
36 Alarm Low Ambient  
37 Alarm Low WaterTemp  
38 Alarm LP Ckt1 Fault  
39 Alarm LP Ckt2 Fault  
40 Alarm LP Sensor Ckt1  
41 Alarm LP Sensor Ckt2  
42 Alarm Unit Fault  
Auto  
Auto  
Auto  
Manual  
Manual  
Auto  
Auto  
Auto  
Manual  
Auto/Manual  
Auto/Manual  
Auto  
Auto  
Manual  
Auto  
Auto  
Auto  
Unit Off  
Unit On  
Unit On  
Circuit 1 Off  
Circuit 2 Off  
Circuit 1 Off  
Circuit 2 Off  
Unit Off  
Defective device or bad device configuration  
Defective fan on the circuit 1  
Defective fan on the circuit 2  
High Pressure Cut-Out circuit 1  
High Pressure Cut-Out circuit 2  
Defective pressure sensor HP1  
Defective pressure sensor HP2  
Ambient temperature too low for unit operation  
LWT < antifreeze or INT (antifreeze-EWT)<=10°Cxsecond  
Suction pressure too low on circuit 1  
Suction pressure too low on circuit 2  
Defective pressure sensor LP1  
Unit Off  
Circuit 1 Off  
Circuit 2 Off  
Circuit 1 Off  
Circuit 2 Off  
Unit Off  
Unit Off  
Unit On  
Unit Off  
Unit On  
Defective pressure sensor LP2  
All the compressors are defectives  
No water flow. Reset by unit Off/On when pump Off  
Defective Return water sensor  
Defective Leaving water sensor  
Defective water pump 1  
43 Alarm Water Flow (**)  
44 Alarm Water In Sensor  
45 Alarm Water Out Sensor  
46 Alarm Water Pump1  
47 Alarm Water Pump2  
Manual  
Manual  
Unit On  
Defective water pump 2  
(**) When the unit is shut down after a waterflow alarm for more than 1 minute, it is necessary to switch the unit Off and On again to reset the fault.The  
fault will automatically reset if the water pump is still running.  
CG-SV01B-E4  
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Alarms  
Table 5 - History events record  
No Message  
No History  
Air Sensor  
ResetType  
Auto  
Auto  
Unit status  
Unit On  
Unit Off  
Description  
No alarm was recorded  
Faulty sensor, out of range -30..+80°C  
(short circuit or open circuit)  
Faulty sensor, out of range -30..+80°C  
(short circuit or open circuit)  
Faulty sensor, out of range -30..+80°C  
(short circuit or open circuit)  
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA  
following configuration  
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA  
following configuration  
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA  
following configuration  
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA  
following configuration  
Water In Sensor  
Water Out Sensor  
Lp Sensor Ckt1  
Hp Sensor Ckt1  
Lp Sensor Ckt2  
Hp Sensor Ckt2  
Auto  
Auto  
Auto  
Auto  
Auto  
Auto  
Unit On  
Unit Off  
Circuit 1 Off  
Circuit 2 Off  
Circuit 1 Off  
Circuit 2 Off  
Fan Protection 1  
Fan Protection 2  
Lp Ckt1 fault  
Auto  
Auto  
Auto or Manual  
Unit On  
Unit On  
Circuit 1 Off  
A fan on the circuit 1 is faulty  
A fan on the circuit 2 is faulty  
Lp circuit 2 is below the setpoint. Manual reset after 3 faults  
within 1 hour  
Lp Ckt2 fault  
Auto or Manual  
Circuit 2 Off  
Lp circuit 1 is below the setpoint. Manual reset after 3 faults  
within 1 hour  
Low WaterTemp  
Comp. A1 Fault  
Manual  
Auto or Manual  
Unit Off  
CMP A1 Off  
LWT < antifreeze or INT (antifreeze-EWT)<=10°Cxsecond  
Manual reset if CMP A1 failure > 35 min or 6 failures within  
3 hours 30 min  
Manual reset if CMP B1 failure > 35 min or 6 failures within  
3 hours 30 min  
Manual reset if CMP C1 failure > 35 min or 6 failures within  
3 hours 30 min  
Manual reset if CMP A2 failure > 35 min or 6 failures within  
3 hours 30 min  
Manual reset if CMP B2 failure > 35 min or 6 failures within  
3 hours 30 min  
Comp. B1 Fault  
Comp. C1 Fault  
Comp. A2 Fault  
Comp. B2 Fault  
Comp. C2 Fault  
Auto or Manual  
Auto or Manual  
Auto or Manual  
Auto or Manual  
Auto or Manual  
CMP B1 Off  
CMP C1 Off  
CMP A2 Off  
CMP B2 Off  
CMP C2 Off  
Manual reset if CMP C2 failure > 35 min or 6 failures within  
3 hours 30 min  
Hp Ckt1 Fault  
Hp Ckt2 Fault  
Ckt1 Fault  
Ckt2 Fault  
Unit Fault  
Manual  
Manual  
Manual  
Manual  
Manual  
Auto  
Circuit 1 Off  
Circuit 2 Off  
Circuit 1 Off  
Circuit 2 Off  
Unit Off  
High pressure switch Cut-Out circuit 1  
High pressure switch Cut-Out circuit 2  
Simultaneous faults compressor A1 and (B1 or C1)  
Simultaneous faults compressor A2 and (B2 or C2)  
Simultaneous faults on all the compressors  
Faulty sensor, out of range 0..10V, 0..1V,0..20mA or 4..20mA  
following configuration  
Ext Setpoint Signal  
Unit Off  
Low Ambient  
Water Pump 1  
Water Pump 2  
Water Flow  
Auto  
Manual  
Manual  
Auto  
Unit Off  
Unit On  
Unit On  
Unit Off  
Air temperature below the setpoint while unit On  
Fault on water pump #1  
Fault on water pump #2  
Loss of water flow for more than 4 sec when the system is On.  
Pump restarts by a manual unit Off and On  
Defrost Ckt1  
Defrost Ckt2  
Auto  
Auto  
Unit On  
Unit On  
Defrost on circuit 1  
Defrost on circuit 2  
24  
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®
LonTalk option  
Description  
The Lon interface uses an Echelon  
FTT-10 transceiver, which is  
approved to be used on theTP/FT-10  
channel.  
This channel is characterized by the  
following main features:  
• It consists of up to 60 nodes on a  
single network segment  
• Data rate : 78 125 kbps  
• Maximum distance : 1400 meters  
• Recommended topology : daisy  
chain with double end terminator  
(105 ohms)  
For futher details, refer to the official  
®
documentation LonWorks FTT-10A  
free topology transeiver users guide  
®
and to the official LonWorks  
®
guidelines LonMark layer 1-6  
interoperability guidelines version  
3.0.  
These documents and additional  
information are available on the  
Figure 9  
GND  
A B  
2
3
4
5
1
1. Connection to theTracer CH532  
2.Terminal block to the LonWorks  
network (GND,A,B)  
To activate the service pin, simply  
short circuit the two pins for a  
moment using the tip of a  
®
3.Service pin  
4.Green status LED  
5.Red service LED  
screwdriver or similar tool.The  
service pin is available only in the  
node installation phase. When the  
pin is activated, the node sends a  
broadcast message in the  
®
LonWorks containing the necessary  
information in order to be  
identified.  
CG-SV01B-E4  
25  
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®
LonTalk option  
LED meaning and function  
Green Status LED  
LED status  
LED is OFF continuously.  
Meaning/Function  
• Normal condition  
• Broken hardware  
• No power  
LED is ON.  
·
• Broken hardware  
• During the activation of the service pin  
The node is Applicationless  
LED blinks 1second then always OFF  
LED blinks ½ second ON then always OFF  
LED flashes once every second  
• When receiving a WINK command from the network (1)  
• Normal operation (usually after a reset)  
The node card is not configured  
The node card is in continuous reset  
(1) By sending a request, you can request the controllers green status LED to blink (“wink”), a notification that the controller received the signal and is  
communicating.  
Red Service LED  
LED status  
Meaning/Function  
LED is ON for 20 seconds when power is applied to the controller  
LED is OFF continuously  
The controller is in a reset phase  
The controller is operating normally  
• Broken hardware  
LED is ON during 2 seconds then always OFF  
LED is ON continuously  
• When power is applied to the controller  
• After a reset  
The controller is not working properly  
• Broken hardware  
• Problems of connection with the CH532 module  
Object details  
Figure 10  
Chiller Controller 8040  
Mandatory network variables  
nvoOnOff  
snvt_switch  
nviChillerEnable  
snvt_switch  
nv1  
nv2  
nv3  
nv4  
nvoActiveSetpt  
snvt_temp_p  
nviCoolSetpt  
snvt_temp_p  
Optional network variables  
nv11  
nvoLvgCHWTTemp  
snvt_temp_p  
nviMode  
Snvt_hvac_mode  
nv7  
nv8  
nviHeatSetpt  
snvt_temp_p  
nvoEntCHWTTemp  
snvt_temp_p  
nv12  
nvoEntCndWTemp  
snvt_temp_p  
nv13  
nv15  
nv16  
nvoAlarmDescr  
snvt_str_asc  
nvoChillerStat  
snvt_chlr_status  
Note: BAS intergrators requiring .xif file need to contact their local sales  
representative.  
Other optional network variables are not supported.  
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LonTalk option  
Nv1  
0=off  
1=on  
nv2 range -12.2°C 48.8°C  
nv3  
0=chiller off  
1=chiller on  
nv4 range -40°C 93°C  
nv7  
1=heat mode  
3=cooling mode  
nv8 range 10°C 93°C  
nv11 range -40°C 118°C  
nv12 range -40°C 118°C  
nv13 range -40°C 118°C  
nv15  
manual reset alarm  
auto reset alarm  
informational warning  
circuit 1 fans fault  
circuit 2 fans fault  
compressor A1 fault  
compressor B1 fault  
compressor C1 fault  
compressor A2 fault  
compressor B2 fault  
compressor C2 fault  
pump 1 fault  
pump 2 fault  
nv16 chlr_off=0, chlr_run=2  
HVAC_HEAT=1, HVAC_COOL=3  
Chiller state 0=No alarm, 1=In alarm  
Run _enable 0=Chiller not allowed to start, 1=Chiller can start  
Local 0=Values can be changed remotely, 1=Values cannot be changed remotely  
Limited (Not used)  
CHW_flow 0=No water flow, 1=Water flow detected  
CONDW_flow (Not used)  
All other bits unused  
Configuration properties  
nc73  
nc52  
nc4  
ChillerEnable (m)  
inSendTime (m)  
MaxSendTime (m)  
CoolSetpt (m)  
Mode (o)  
nc7  
nc74  
nc78  
nc48  
HeatSetpt (o)  
Heartbeat (o)  
(m) = mandatory  
(o) = optional  
CG-SV01B-E4  
27  
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®
LonTalk option  
Cable characteristics  
Level 4 cable may be used withTP/FT-10 channels.The level 4 cable specification used by Echelon and as originally  
defined by the National Electrical Manufacturers Association (NEMA) differs from the Category 4 specification  
proposed by the Electronic Industries Association /Telecommunication Industries Association (EIA /TIA).  
The following specifications can be used by cable suppliers to identify a compliant Level 4 cable.  
2
Specifications apply to shield or unshielded 22AWG (0.65mm ) cable  
D-C resistance (ohms/1000 feet at 20°C) maximum for a  
single copper conductor regardless of whether it is solid  
18.0  
5
or stranded and is or is not metal coated  
D-C resistance unbalance (percent) maximum  
Mutual capacitance of a pair (pF/foot) maximum  
17  
Pair to ground capacitance unbalance (pF/1000 feet) maximum  
1000  
Characteristic impedance (ohms)  
772 kHz  
1.0 MHz  
4.0 MHz  
8.0 MHz  
10.0 MHz  
16.0 MHz  
20.0 MHz  
102+/- 15%  
100 +/- 15%  
100 +/- 15%  
100 +/- 15%  
100 +/- 15%  
100 +/- 15%  
100 +/- 15%  
Attenuation (dB/1000 feet at 20°C) maximum  
772 kHz  
1.0 MHz  
4.0 MHz  
8.0 MHz  
10.0 MHz  
16.0 MHz  
20.0 MHz  
4.5  
5.5  
11  
15  
17  
22  
24  
Worst pair to pair near end crosstalk (dB) minimum. Values are shown for information only.The minimum NEXT  
coupling loss for any pair combination at room temperature is to be greater than the value determined using the  
formula NEXT (F MHz)>NEXT (0.772)-15log10(F MHz / 0.772) for all frequencies in the range of 0.772 MHz for a length  
of 1000 feet.  
772 kHz  
1.0 MHz  
4.0 MHz  
8.0 MHz  
10.0 MHz  
16.0 MHz  
20.0 MHz  
58  
56  
47  
42  
41  
38  
36  
2
For theTP/FT-10 channel operating in a bus topology , the maximum bus length of level 4 22AWG (0.65 mm ) cabling is  
1400 meters with a maximum stub length of 3 meters.  
It is recommended to use shielded cable if high amplitude modulation noise exist or transient protection is required.  
28  
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Notes  
CG-SV01B-E4  
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Safety recommendations  
Maintenance contract  
Training  
To avoid accidents and damage, the  
following recommendations should  
be observed during maintenance  
and service visits:  
It is strongly recommended that you  
sign a maintenance contract with  
your local Service Agency.This  
contract provides regular  
The equipment described in this  
manual is the result of many years  
of research and continuous  
development.To assist you in  
obtaining the best use of it and  
maintaining it in perfect operating  
condition over a long period of time,  
the manufacturer has at your  
disposal a refrigeration and air  
conditioning service school.The  
principal aim of this is to give  
operators and technicians a better  
knowledge of the equipment they  
are using, or that is under their  
charge. Emphasis is particularly  
given to the importance of periodic  
checks on the unit operating  
1. The maximum allowable  
pressures for system leak testing  
on low and high pressure side are  
given in the chapter “Installation.  
Always provide a pressure  
regulator.  
2. Disconnect the main supply  
before any servicing on the unit.  
3. Service work on the refrigeration  
system and the electrical system  
should be carried out only by  
qualified and experienced  
maintenance of your installation by  
a specialist in our equipment.  
Regular maintenance ensures that  
any malfunction is detected and  
corrected in good time and  
minimizes the possibility that  
serious damage will occur. Finally,  
regular maintenance ensures the  
maximum operating life of your  
equipment. We would remind you  
that failure to respect these  
installation and maintenance  
instructions may result in immediate  
cancellation of the warranty.  
personnel.  
parameters as well as on preventive  
maintenance, which reduces the cost  
of owning the unit by avoiding  
serious and costly breakdown.  
The manufacturer has a policy of continuous  
product improvement, and reserves the right  
to alter any details of the products at any time  
without notice.  
This publication is a general guide to install,  
use and properly maintain our products.The  
information given may be different from the  
specification for a particular country or for a  
specific order. In this event, please refer to  
your nearest office.  
For additional information, contact:  
Distributor/Installer stamp  
Literature Order Number  
Date  
CG-SVU01B-E4  
0304  
Supersedes  
CG-SVU01A-E4-0902  
Europe  
Stocking Location  
Trane has a policy of continuous product and product data improvement and reserves the right to  
change design and specifications without notice. Only qualified technicians should perform the  
installation and servicing of equipment referred to in this publication.  
American Standard Europe BVBA  
Registered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium  
For more information contactyour local district  
office or e-mail us at [email protected]  
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