INSTALLATION INSTRUCTIONS
®
Champion 4
Model 2004 Normal Height Elongated One PieceToilet
Model 2034 Right Height® Elongated One PieceToilet
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read
these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE: Pictures may not exactly define contour of china and components.
NOTE: BACK-TO-BACK INSTALLATION
Depending upon your plumbing and venting conditions, the flow from
the Champion in a back-to-back installation may create a vacuum on
the system and draw water from the opposing bowl. The National
Standards Plumbing Code prohibits the use of a cross fitting for
drainage as throw over is possible. The code does approve a
directional "Y" style fitting with proper venting to direct the water
downward and away from the other toilet.
Recommended fitting type for back-to-back installations.
RECOMMENDED TOOLS AND MATERIALS
Regular Screwdriver
Wax Ring/Gasket
Adjustable Wrench
Putty Knife
Closet Bolts
Sealant
Hacksaw
Carpenters Level
Tape Measure
Flexible Supply Tube
1
2
REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.
b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!
c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.
d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE: Mounting surface must be clean and level before new toilet is installed!
ROUGHING-IN DIMENSIONS:
NOTE: Distance from wall to closet flange centerline must be as listed below:
FINISHED WALL
FINISHED WALL
29-3/4
29-3/4
Model 2004
(756mm)
(756mm)
Model 2034
1-3/4 (44mm)
1-3/4 (44mm)
C/L OF SEAT
POST HOLES
5-1/2 (140mm)
CENTERS
C/L OF SEAT
POST HOLES
5-1/2 (140mm)
CENTERS
16-3/4
16-3/4
(425mm)
8
8
(425mm)
(203mm)
(203mm)
18-1/2
(470mm)
18-1/2
(470mm)
1
1
(25mm)
(25mm)
17-3/4
17-3/4
SUPPLY
SUPPLY
AS
(451mm)
(451mm)
29-1/2
(749mm)
AS
28-1/8
(714mm)
REQ'D
REQ'D
16-1/2
(419mm)
15
(381mm)
3-3/4
(95mm)
4
7
7
(102mm)
(178mm)
(178mm)
1-1/4
1-1/4
1/2
1/2
4-1/2
4-1/2
*
*
FINISHED
FLOOR
(32mm)
FINISHED
FLOOR
(32mm)
(13mm)
(13mm)
(114mm)
(114mm)
10-3/4
(273mm)
13-1/2
(343mm)
10-3/4
(273mm)
12
13-1/2
(343mm)
10-3/4
(273mm)
10-3/4
(273mm)
12
(305mm)
C/L OF OUTLET
C/L OF OUTLET
(305mm)
3
4
5
CLOSET
FLANGE
NUT
TAPERED
WASHER
A
CLOSET
BOLTS
CLOSET
BOLT
FLANGE
SEALANT
WAX RING
INSTALL WAX SEAL
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet
flange so bolts project through mounting holes.
b. Loosely install retainer washers and nuts. Side of
washers marked "THIS SIDE UP" must face up!
INSTALL CLOSET BOLTS
Install closet bolts in flange
channel, turn 90°, and slide into
place 6" (152mm) apart and
parallel to wall.
Invert toilet on floor (cushion to prevent
damage), and install wax ring evenly
around waste flange (horn), with tapered
end of ring facing toilet. Apply a thin
bead of sealant around toilet base.
Pr o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .
A S A m e r i c a , I n c . 2 011
730865-100 Rev. M
©
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11
11a
REFILL TUBE REPLACEMENT:
TROUBLE SHOOTING FLUSH VALVE SEAL LEAKS :
Lift piston up by pulling up on the lift chain, inspect seal for visible
distortion and presence of debris on sealing surface with finger.
SEAL REPLACEMENT:
Locate bottom portion of
hose clip to vent tube at
location as shown.
1. Turn off water supply and flush toilet to empty tank.
2. Disconnect Chain from Trip Lever by removing Hair Pin Cotter
and Clevis Pin.
3. Partially lift and support piston bottom with one hand.
4. Remove thumbscrew by turning counter-clockwise.
5. Remove piston top and gasket.
6. Replace gasket with new gasket.
7. Reverse procedure, turn thumbscrew until 2 clicks are felt.
THUMBSCREW
HAIR PIN
COTTER
PISTON TOP
GASKET
PISTON BOTTOM
F
NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.
12
CARE AND CLEANING
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth.
Do not use in-tank cleaners. These products can seriously damage fittings in the tank.
This damage can cause leakage and property damage.
WARNING:
!
American Standard shall not be responsible or liable for any damage caused by the use of in-tank cleaners.
TROUBLESHOOTING
13
IF FILL VALVE SHUTS OFF BUT CONTINUES TO
LEAK SLOWLY, repeat Step 13.
IF FILL VALVE TURNS OFF AND ON DURING
PERIODS OF NON-USE, it is a signal you are
wasting water because:
LIFT ARM
FIRST
• The end of the refill tube is inserted into overflow
pipe, below water level in tank. Attach refill tube to
overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty
or misaligned.
IF FILL VALVE WON'T TURN ON OR SHUT OFF
or REFILL OF TANK WATER IS SLOW after
valve has been in use for some time, Fluidmaster
Model 242 Replacement Seal may be needed.
IMPORTANT: Always clear
sand and rust from system.
• While holding a
• Replace TOP by engaging
lugs and rotating 1/8 turn
clockwise. MAKE CERTAIN
TIP IS TURNED TO THE
LOCKED POSITION. VALVE
MAY NOT TURN ON IF TOP
IS NOT FULLY TURNED TO
THE LOCKED POSITION.
container over the
uncapped VALVE to
prevent splashing, turn
water supply on and
off a few times. Leave
water supply off.
•
Make sure water supply is off.
Remove valve TOP by lifting
arm and rotating top and arm
1/8 turn counterclockwise,
pressing down slightly on cap.
more solutions to toilet problems.
For troubleshooting information please contact:
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster
shall not be responsible or liable for any damages caused by products used with Fluidmaster valves
that were not manufactured by Fluidmaster, Inc.
30800 Rancho Viejo Road
San Juan Capistrano, CA 92675
(949) 728-2000 (800) 631-2011
© 2001 Fluidmaster, Inc.
® Registered trademark of Fluidmaster, Inc.
730865-100 Rev. M
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REPAIR PARTS LIST
Repair parts are determined by toilet tank number which can be found marked inside tank.
NOTE: "XXX" represents color or trim finish options. Specify when ordering.
PART NO.
DESCRIPTION
738772-XXX0A
735105-XXX0A
5325.010.XXX
7381125-400.0070A
7301111-0070A
3280.040-0070A
738826-0070A
738570-1020A
738985-0070A
738963-XXX0A
738126-XXX0A
5260.012.XXX
7301134-XXX0A
034783-XXX0A
072989-0070A
Champion®4 Trip Lever Assembly
Champion®4 Chinaware Tank Cover
Champion®4 Seat
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Champion®4 Water Control Assembly
Champion®4 Valve Seal Kit
Champion®4 Flush Valve Assembly
Champion®4 Adapter Assembly - Kit #247
Champion®4 PVC Refill Tube
Champion®4 Clevis Pin Assembly
Traditional Trip Lever Assembly
Traditional Chinaware Tank Cover
Traditional Seat
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Traditional Bolt Cap Kit
Bolt Cap Kit - #128
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Refill Tube Clip
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TROUBLESHOOTING GUIDE
POSSIBLE CAUSE
PROBLEM
CORRECTIVE ACTION
a. Open valve and allow water to fill tank.
Does not flush
a. Water supply valve closed.
b. Supply line blocked.
b. Shut off water supply, disconnect supply line and inspect all
gaskets and washers. Reassemble. Also, see Fluidmaster
maintenance. (see Step 13)
c. Flush valve chain too loose or disconnected.
d. Sand or debris lodged in water control.
a. Bowl water level too low.
c. Readjust chain length as required.
d. Shut off water supply. Remove cap and clean as per Step 13.
Poor or sluggish flush
a. Check that refill tube is connected to water control and
inserted into tank overflow without being kinked or damaged.
(see Step 11a)
b. Supply valve partly closed.
b. Open supply valve fully. Be sure that proper supply tube size
is used.
c. Partially clogged trapway and/or drain pipe and/or vent.
d. Supply pressure too low.
c. Remove obstruction. Consult a plumber if necessary.
d. Normal supply pressure must be at least 20 psi.
e. Readjust chain length as needed. Review Step 9b.
a. Review Step 8 of installation procedure.
e. Flush valve chain too tight, holding flush valve open.
a. Poor supply line connection.
Toilet leaks
b. Poor bowl to tank/floor connection.
b. Review Step 4 through 6 of installation procedure.
Toilet does not shut off
a. Flush valve seal leaking or deformed.
a. Clean debris from seal surface. Replace flush valve seal as
needed. (see Step 11)
b. Sand or debris lodged in water control.
b. Shut off water supply. Remove cap and clean as per Step 13.
730865-100 Rev. M
- 4 -
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