American Dish Service Dishwasher 5 CD LF RF User Manual

EFFECTIVE: MAY 2008  
American Dish Service  
ADS LOW TEMPERATURE DISHWASHER  
MODEL: 5-CD LF/RF  
900 Blake Street  
Edwardsville, Kansas 66111  
(913)422-3700  
PARTS MANUAL  
C 5/08  
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029-0090/030-0090  
Model: 5-CD LF/RF  
American Dish Service  
Ref.  
No.  
1
No.  
Part No.  
061-2100  
061-2200  
064-2800  
066-1700  
066-1800  
063-2200  
063-2300  
051-9001  
065-2100  
062-1800  
062-1900  
067-1400  
067-1500  
Req.  
Description  
1
Cabinet Assembly, 5-CD LF  
Cabinet Assembly, 5-CD RF  
2
3
1
1
Control System Assembly, 5-CD LF/RF  
Drain System Assembly, 5-CD LF  
Drain System Assembly, 5-CD RF  
Recirculating Pump Assembly, 5-CD LF  
Recirculating Pump Assembly, 5-CD RF  
Scrap Trap Weldment, 5-CD LF/RF  
Fresh Water Plumbing Assembly, 5-CD LF/RF  
Spray System Assembly, 5-CD LF  
Spray System Assembly, 5-CD RF  
Door Actuator Assembly, 5-CD LF  
Door Actuator Assembly, 5-CD RF  
4
1
5
6
7
1
1
2
8
1
3
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061-2100/061-2200  
CABINET ASSEMBLY LF/RF  
5-CD  
American Dish Service  
4
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061-2100/061-2200  
Cabinet Assembly LF/RF  
5-CD  
American Dish Service  
Ref.  
No.  
1
No.  
Req.  
Part No.  
085-6415  
085-6416  
085-6417  
085-6418  
087-6116  
085-6419  
085-6420  
083-6108  
087-6124  
087-6114  
087-6118  
085-6421  
085-6422  
098-2507  
098-2404  
098-1423  
099-1003  
089-9055  
089-9100  
086-6419  
089-9056  
086-6685  
087-6389  
Description  
Frame, LF  
Frame, RF  
Pan, LF  
Pan, RF  
Door  
1
2
1
3
4
4A  
5
6
7
1
1
Hood, LF  
Hood, RF  
Doorstrip, Clear  
Door, Front  
Door Guide  
Door Guide, Front Corner  
Tray Track Assembly, LF  
Tray Track Assembly, RF  
Locknut, ¼-20, SS  
Washer, ¼”, SS  
Bolt, ¼-20 x ½”, HH, SS  
Bullet Foot  
Scrap Trap  
Scrap Trap Lid  
4
1
2
1
1
8
9
9A  
10  
11  
12  
13  
14  
15  
16  
17  
N/S  
N/S  
40  
40  
40  
4
1
1
1
1
1
Chemical Bracket, Top Mount  
Scrap Trap Tray  
Bracket, 5CD Tray Track Support  
Front Guide, 5CD Tray Track  
1
5
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062-1800/062-1900  
Spray System Assembly LF/RF  
5-CD  
American Dish Service  
6
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062-1800/062-1900  
Spray System Assembly LF/RF  
5-CD  
American Dish Service  
Ref.  
No.  
1
1A  
2
No.  
Req.  
Part No.  
085-6628  
085-6626  
098-1583  
099-1028  
098-1426  
098-2507  
081-6214  
081-6210  
087-6233  
087-6234  
081-6501  
098-1426  
084-6211  
085-6633  
085-6632  
085-6631  
085-6630  
093-1040  
089-6201  
098-2404  
093-1041  
098-1445  
Description  
Upper Spray Base, SS, Thumbscrew Type  
2
Opt. Upper Spray Base, SS, Bayonet Type  
12  
Thumb Screws 5/16-18 x 5/8” SS  
2A  
3
Opt. Bayonet Fitting  
8
16  
4
Bolt, ¼-20 x ¾” HH SS  
4
Locknut, ¼-20 SS  
5
Spray Arm Assembly  
6
4
Spray Arm Bearing Assembly, Cleanable  
Upper Arm Supply Tube (Manifold)  
Upper Arm Supply Tube (Manifold) LF, LH  
Clamp Assembly, Inside Manifold (Incl. Bolts & Nuts)  
Bolt, ¼-20 x ¾” HH SS  
7
1
7A  
8
1
4
9
8
10  
11  
11A  
11B  
11C  
12  
13  
14  
15  
16  
8
Spray Arm End Plug, SS  
Lower Spray Base, SS, Thumbscrew Type, RH  
Lower Spray Base, SS, Thumbscrew Type, LH  
1
1
Opt. Lower Spray Base, SS, Bayonet Type, RH  
Opt. Lower Spray Base, SS, Bayonet Type, LH  
2
2
8
4
8
Kit, Discharge Tube  
Gasket, Spray Base  
Washer, ¼”, SS  
Plastic Sleeve, Inside Manifold Tube  
Bolt, ¼-20 x 1” HH SS  
7
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063-2200/063-2300  
Recirculating Pump Assembly LF/RF  
5-CD  
American Dish Service  
8
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063-2200/063-2300  
Recirculating Pump Assembly  
LF/RF 5-CD  
American Dish Service  
Ref.  
No.  
1
2
3
4
5
6
7
8
No.  
Req.  
Part No.  
091-1001  
082-6301  
092-2001  
082-6305  
089-6303  
082-6302  
085-6325  
092-1144  
092-1002  
092-1145  
098-1507  
098-1510  
098-2503  
098-1607  
085-6321  
093-1039  
085-6326  
085-6327  
098-1426  
085-6408  
098-2404  
098-1434  
098-2507  
088-1012  
Description  
Motor  
Rear Housing  
Seal Assembly  
Impeller, 7-vane  
Gasket, Pump  
Front Housing (Pump Cover)  
Discharge Pipe ‘T’ Weldment  
Pipe Plug, 3/8”, SS  
1
1
1
1
1
1
1
1
1
1
2
2
4
4
1
2
1
9
Petcock 1/8”  
Pipe Plug, 1/8”, SS  
10  
11  
N/S  
12  
13  
14  
15  
16  
16A  
17  
18  
19  
20  
21  
Rep.  
Bolt, HH, SS, 5/16-18 x 7/8  
Bolt, 5/16-18 x 1 ¼”, HH, SS  
Washer, Copper 5/16  
Bolt, 3/8-16 x 7/8” HH SS  
Pump Pipe, Suction  
Kit, Suction Tube  
Suction Tube, LF  
Suction Tube, RF  
Bolt, ¼-20 x ¾”, HH, SS  
Motor Plate  
Washer, ¼”, SS  
Bolt, ¼-20 x 2”, HH, SS  
Locknut, ¼-20, SS  
Pump assembly Through Impeller  
(Needs Gasket 089-6303)  
2
1
6
1
3
0
9
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063-0800  
Control System Assembly  
5-CD  
American Dish Service  
10  
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063-0800  
Control System Assembly  
5-CD  
American Dish Service  
Ref.  
No.  
1
2
3
4
5
6
7
8
No.  
Req.  
Part No.  
081-6421  
086-6678  
086-6676  
086-6317  
098-1204  
098-2201  
098-2404  
064-0010  
083-6404  
083-6405  
083-6406  
083-6408  
083-6409  
083-6410  
083-6407  
089-9223  
089-9226  
089-9237  
091-3001  
091-3002  
091-3083  
091-3008  
091-3009  
091-3049  
091-3051  
091-4019  
091-5028  
091-7006  
Description  
Control Box Weldment  
Control Box Hinge  
Safety Latch  
Shelf Handle  
Screw, 8-32 x ½” RH, Slotted  
Locknut, 8-32, Hex  
Washer, ¼”, SS  
Chemical Pump Assembly, External  
Chemical Discharge Tube, Red 5’  
Chemical Discharge Tube, Green 5’  
Chemical Discharge Tube, Blue 5’  
Chemical Suction Tube, Red 8’  
Chemical Suction Tube, Green 8’  
Chemical Suction Tube, Blue 8’  
Tube Stiffener  
Decal, Prime  
Decal, Timer Cam  
Decal, Start-Fill  
Switch, Black Fill  
Switch, Red Start  
Contactor  
Master Switch  
Prime Switch  
Counter, Electric  
Timer, 90 Sec. 7 Cam  
Plastic Plug  
Wiring Harness  
Red Light, Indicator  
1
4
1
1
13  
9
1
3
1
1
1
1
1
1
3
3
1
1
1
1
1
2
3
1
1
1
1
1
9
9
9
10  
10  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
11  
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063-0800  
Control System Assembly  
5-CD  
American Dish Service  
12  
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063-0800  
Control System Assembly  
5-CD  
American Dish Service  
Ref.  
No.  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
No.  
Req.  
Part No.  
092-1008  
092-1029  
092-1030  
098-1606  
091-3060  
091-4016  
091-4004  
091-5156  
091-4141  
091-3059  
086-6419  
098-1414  
091-4015  
093-1043  
087-6434  
096-1002  
089-9204  
089-9277  
091-3003  
089-0001  
089-0050  
098-9011  
089-9202  
089-9210  
089-9227  
089-9257  
091-4142  
091-4017  
091-5213  
091-5220  
091-5223  
091-5224  
091-5226  
Description  
1
1
1
3
1
1
1
1
5
1
1
2
3
3
1
1
1
1
1
1
1
6
1
1
1
1
3
1
2
6
1
1
8
½” Close Nipple  
½” x 3/8” Reducer, Brass  
Fitting, 3/8” Comp x ½” FPT 90°  
Tube Clamp  
Toggle Switch  
Junction Box  
Cover, Junction Box  
Conduit, ½”, 240”  
Conduit, Fitting ½” ST  
Relay, Auto Start  
Chemical Discharge Bracket, 5-CD  
Screw, ¼-20 x ½”, TH, SS  
Grommet, Chemical Feeder Assembly  
Hose Barb 3/16”  
Control Box Cover  
Control Box Lock and Key  
Outside Sump Cleaning Instruction  
NSF Sticker  
Relay, Instant Start  
Nameplate  
NSF UL Plate  
Pop Rivets  
Wiring Diagram  
Decal, Connect to Power Supply  
41  
42  
OPT.  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
Adjust Cam Decal  
Decal, Deliming, Caution  
Conduit, Elbow, ½” 90°  
Grommet, Large  
Red Butt Connector  
Cable Tie, Medium  
Molex Housing, Male  
Male Molex Pin  
Tabs, Master Switch  
13  
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063-0800  
Control System Assembly  
5-CD  
American Dish Service  
14  
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063-0800  
Control System Assembly  
5-CD  
American Dish Service  
Ref.  
No.  
No.  
Req.  
Part No.  
091-5247  
091-6157  
098-1102  
098-1104  
098-1205  
098-1211  
098-1418  
098-1420  
098-2001  
098-2101  
098-2202  
098-2507  
098-9020  
292-1006  
098-2507  
091-3011  
091-4002  
091-9103  
091-5156  
Description  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
1
8
4
4
8
4
1
1
4
4
8
1
1
2
5
1
1
1
1
Spade Connector, Female  
Flag Connector and Cover  
Screw, 6-32 x ¼”, RH, SS  
Screw, 6-32 x ½”, RH, SS  
Screw, 8-32 x 5/8”, RH, SS  
Screw, 4-40 x ¼”, RH, SS  
Bolt, ¼-20 x 1”, TH, SS  
Screw, ¼-20 x 1 ¼”, TH  
Locknut, 4-40  
Nut, 6-32, SS, Hex  
Nut, 8-32, SS, Hex  
Locknut, ¼-20  
Plastic Plug, 7/8”  
Locknut, ½” FPT, Brass  
Locknut, ¼”  
Sock, Relay  
Grommet  
Relay Cap  
Conduit, ½”, 240”  
15  
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064-0010  
Chemical Pump Assembly  
5-CD  
American Dish Service  
16  
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064-0010  
Chemical Pump Assembly  
5-CD  
American Dish Service  
Ref.  
No.  
1
2
No.  
Req.  
Part No.  
091-1002  
083-6703  
067-6702  
083-6704  
083-6705  
083-6706  
098-1322  
087-6700  
083-6707  
098-1606  
091-5222  
091-5221  
098-1305  
098-1204  
098-1321  
091-5224  
091-5223  
092-1146  
Description  
1
1
1
1
2
2
1
1
1
2
0
0
2
3
1
2
2
2
Gear Motor  
Pump Housing, 3D  
Rotor Assembly, 3D  
Rotor, 3D, Chem. Pump  
Roller, 3D, Chem. Pump  
Pin, 3D, Chem. Pump  
Set Screw, 10-32 x ¼”  
Squeeze Tube  
Cover, 3D, Chem. Pump  
Tube Clip, Chem. Pump Squeeze Tubes  
Molex Female Pin  
Molex Cover, Female Housing  
Screw, RH, 10-32 x 1 ½”  
Screw, RH, SS, 8-32 x ½”  
Screw, RH, SS, 10-32 x 1 ¾”  
Molex Male Pin  
3
3A  
3B  
3C  
3D  
4
5
6
7
8
9
10  
11  
12  
13  
14  
Cover, Housing, Male Molex  
Hose Barb, ¼” x 3/16”  
(Connects Squeeze Tube to ¼” Chem. Tubing)  
17  
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065-0100  
Fresh Water Plumbing Assembly  
5-CD  
American Dish Service  
4
8
7
6
3
2
5
1
11  
13  
14  
12  
9
10  
18  
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065-0100  
Fresh Water Plumbing Assembly  
5-CD  
American Dish Service  
Ref.  
No.  
No.  
Req.  
Part No.  
385-6121  
092-3119  
092-1147  
089-7001  
092-1074  
092-9006  
092-5055  
092-1073  
389-6603  
098-1426  
098-9027  
086-6647  
098-2507  
098-2404  
092-9008  
385-6124  
092-5020  
092-5026  
092-5017  
Description  
1
1
1
1
1
2
1
1
2
1
4
1
1
6
8
Air Gap Weldment, 5-AG-S  
Fresh Water Supply Tube, 5-AG-S  
Fitting, ¾” MPT x 5/8” Comp. 90 Deg. Elbow  
Solenoid Valve, ¾”  
2
3
4
5
Fitting, ¾” Street Elbow, 90°  
Y-Line Strainer, ¾”  
Shut-Off Valve, ¾”  
Nipple, ¾” Close  
Gasket, Air Gap  
Bolt, ¼-20 x ¾”, HH, SS  
U-Bolt, ¼-20, SS  
Bracket, Plumbing, 5-AG-S  
Locknut, ¼-20, SS  
6
7
8
9
10  
11  
12  
13  
14  
N/S  
N/S  
Rep  
Rep  
Rep  
Washer, ¼”, SS  
Rep. Screen (Replacement), ¾”  
1
0
0
0
Air Gap Flanged Outlet Elbow Weldment, 5-AG-S  
Solenoid Valve Repair Kit (Replacement), ¾  
Solenoid Valve Body (Replacement), ¾  
Solenoid Valve Coil (Replacement)  
19  
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066-1700/066-1800  
Drain System Assembly LF/RF  
5-CD  
American Dish Service  
20  
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066-1700/066-1800  
Drain System Assembly LF/RF  
5-CD  
American Dish Service  
Ref.  
No.  
1
2
2A  
3
4
No.  
Req.  
Part No.  
092-1030  
086-6734  
086-6735  
085-6620  
085-6622  
085-6634  
098-2404  
098-1423  
098-2507  
091-4005  
098-1413  
091-2001  
098-2201  
098-1205  
086-6607  
098-3001  
086-6605  
086-6606  
085-6617  
085-6635  
089-6610  
098-2201  
098-1205  
084-6622  
098-2301  
098-1311  
081-6601  
084-6608  
083-6601  
085-6602  
089-6601  
098-1423  
085-6204  
299-1005  
Description  
2
1
Conduit Fitting, ¼”, 90 Deg.  
Conduit, 3/8” O.D., LF  
Conduit, 3/8” O.D., RF  
Solenoid Base, Outside Sump  
Solenoid Base Plate  
Solenoid Base Weldment, RF  
Washer, ¼”, SS  
Bolt, HH, SS, ¼-20 x ½”  
Locknut, SS, ¼-20  
Grommet, Plastic, ½”  
Bolt, ¼-20 x 3/8”, TH, SS  
Solenoid  
Locknut, 8-32, SS  
Screw, RH, SS, 8-32 x 5/8”  
1-1/16 Slotted Washer (Large)  
Spring, Drain Solenoid, Outside Sump  
Link, Drain Solenoid, Outside Sump  
1-5/16 Slotted Washer (Small)  
Solenoid Cover, LF  
Solenoid Cover, RF  
Chain, Drain, Make From 098-9001  
Locknut, 8-32, SS  
Screw, RH, SS, 8-32 x 5/8  
Chain Cover, Make From 093-1012  
Locknut, SS, 10-32  
Screw, RH, SS, 10-32 x 1 3/8  
Drain Plug Assembly, 1 ½”, Outside Sump  
Drain Tube (Replacement Part)  
Drain Ball (Replacement Part), 1 ½”  
Sump Screen  
1
1
4A  
5
10  
4
4
1
2
1
1
1
1
1
1
1
1
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
17A  
18  
19  
20  
21  
22  
23  
24  
Rep  
Rep  
25  
26  
27  
28  
29  
1
1
1
1
5
1
1
0
0
1
1
6
1
1
Sump Gasket  
Bolt, HH, SS, ¼-20 x ½  
Sump Assembly With Tail Piece  
Temperature Gauge  
21  
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066-1700/066-1800  
Drain System Assembly LF/RF  
5-CD  
American Dish Service  
22  
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066-1700/066-1800  
Drain System Assembly LF/RF  
5-CD  
American Dish Service  
Ref.  
No.  
No.  
Req.  
Part No.  
089-6602  
086-6601  
085-6199  
098-1508  
092-1029  
091-4144  
085-6160  
098-9028  
098-2404  
098-2507  
086-6615  
092-1091  
092-1124  
Description  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
N/S  
40  
N/S  
2
1
1
6
1
1
1
1
1
1
1
1
1
Drain Elbow Gasket  
Drain Seat, 1 ½”  
Drain Elbow Weldment  
Bolt, 5/16-18 x 5/8”, HH, SS  
Reducer Bushing, ½” x 3/8”  
Conduit Locknut  
Drain Screen Secondary (To Protect The Pump)  
Washer, Rubber Reinforced  
Washer, ¼”, SS  
Locknut, ¼-20, SS  
Water Fin, Outside Sump  
Fitting, 3/8” Comp x 3/8” MPT  
Locknut, 3/8” MPT  
23  
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067-1400/067-1500  
Door Actuator Assembly LF/RF  
5-CD  
American Dish Service  
24  
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067-1400/067-1500  
Door Actuator Assembly LF/RF  
5-CD  
American Dish Service  
Ref.  
No.  
No.  
Req.  
Part No.  
085-6701  
098-4002  
098-1510  
098-2502  
385-6119  
085-6184  
098-1423  
098-2404  
098-2507  
085-6706  
098-1434  
098-2404  
084-6703  
086-6701  
098-1432  
084-6702  
086-6728  
098-2405  
098-3003  
086-6731  
098-1581  
098-2502  
092-1086  
086-6729  
084-6241  
086-6732  
098-2708  
084-6242  
098-2501  
098-1517  
086-6733  
098-2511  
098-2705  
098-1445  
Description  
1
2
2
2
2
2
1
2
4
4
4
1
2
6
4
2
2
2
1
4
2
2
2
2
2
1
1
2
2
1
2
2
1
1
4
2
Spring Extension  
Bushing, Bronze  
3
Bolt, 5/16 x 1 ¼”, HH, SS  
Nut, 5/16-18, HH, SS  
Arm Support Bracket, LH  
Arm Support Bracket, RH  
Bolt, ¼-20 x ½”, HH, SS  
Washer, ¼”, SS  
4
5
N/S  
6
7
8
Locknut, ¼-20, SS  
9
Door Operating Arm (Lever Arm)  
Bolt, ¼-20 x 2”, HH, SS  
Washer, ¼”, SS  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
N/S  
N/S  
30  
31  
Bushing (Dowel 3/8”)  
Door Stop  
Bolt, ¼-20 x 1 ¾”, HH, SS  
Spacer, Door  
Door Link, Long  
Cap Locknut, ¼-20, SS  
Door Spring, 8 ½” Long  
Spring Extension, Secondary  
Eye Bolt, 5/16-18 x 6”  
Nut, 5/16-18, HH, SS  
Lever Arm End Cap, 1”  
Door Link, Bent  
Door Slide Rod  
Bracket, Door Slide Rod  
Locknut, 3/8-16 Nylon, SS  
Door Slide  
Locknut, 5/16-18, SS  
Bolt, 5/16-18 x ¾” Lg. TH, SS  
Door Stop (Front Door), 5-CD  
Washer, 5/16” I.D. 1” O.D., SS  
Washer, 7/16” I.D. x 1” O.D., SS  
Bolt, ¼-20 x 1”, HH, SS  
25  
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American Dish Service  
Manufacturer of low and high temperature  
Commercial Dishwashers and Glasswashers  
900 Blake Street  
Edwardsville, Kansas 66111  
Ph:(913) 422-3700  
Fax:(913) 422-6630  
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