Alliance Laundry Systems Washer HC18PC2 User Manual

Washer-Extractors  
Cabinet Hardmount  
S, P, and V-Series Microcomputers  
Coin and Non-Coin Models  
CHM166C  
Keep These Instructions for Future Reference.  
(If this machine changes ownership, this manual must accompany machine.)  
Part No. F232137R4  
September 2008  
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Introduction.........................................................................................  
2
Table of  
Contents  
Safety Information..............................................................................  
4
Operation.............................................................................................  
8
Maintenance........................................................................................ 16  
© Copyright 2008, Alliance Laundry Systems LLC  
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any  
means without the expressed written consent of the publisher.  
F232137  
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Introduction  
Model Identification  
Information in this manual is applicable to these models:  
HC18PC2  
HC18SN2  
HC18VC2  
HC18VX2  
HC20SN2  
HC20VC2  
HC20VX2  
HC25PC2  
HC25SN2  
HC25VC2  
HC25VX2  
HC27SN2  
HC27VC2  
HC27VX2  
HC30SN2  
HC30VC2  
HC30VX2  
HC35PC2  
HC35SN2  
HC35VC2  
HC35VNV  
HC35VX2  
HC40SN2  
HC40VC2  
HC40VX2  
HC50PC2  
HC50SN2  
HC50VC2  
HC50VNV  
HC50VX2  
HC60SN2  
HC60VC2  
HC60VN2  
HC60VNF  
HC60VX2  
HC80PC3  
HC80SN3  
HC80VCV  
HC80VNV  
HC80VXV  
NC18VC2  
NC18VX2  
NC25VC2  
NC25VX2  
NC27VC2  
NC27VX2  
NC35VC2  
NC35VX2  
NC80VCV  
NC80VXV  
SC18PC3  
SC18SN2  
SC18VN2  
SC18VNV  
SC20VN2  
SC25SN2  
SC27SN2  
SC27VN2  
SC27VNV  
SC30VN2  
SC35PC3  
SC35SN2  
SC35VN2  
SC35VNV  
SC40VN2  
SC40VNV  
SC50PC3  
SC50SN2  
SC50VN2  
SC50VNV  
SC35PC3  
SC60PN2  
SC60SN2  
SC60VN2  
SC60VNF  
SC60VNV  
SC80SN3  
SC80VNV  
SC125VNV  
UC18PC2  
UC18PC3  
UC18PN2  
UC18VN2  
UC18VNV  
UC20PN2  
UC20VN2  
UC25PC2  
UC25PN2  
UC27PN2  
UC27VN2  
UC27VNV  
UC30PN2  
UC30VN2  
UC35PC2  
UC35PC3  
UC35PN2  
UC35VN2  
UC35VNV  
UC40PN2  
UC40VN2  
UC40VNV  
UC50PC2  
UC50PC3  
UC50PN2  
UC50VN2  
UC50VNV  
UC60PN2  
UC60SN2  
UC60VN2  
UC60VNF  
UC60VNV  
UC80PC2  
UC80PC3  
UC80PN3  
UC80VNV  
UC125VN  
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Introduction  
Nameplate Location  
Replacement Parts  
The nameplate is located at the rear of the machine and  
inside door. Always provide the machine’s serial  
number and model number when ordering parts or  
when seeking technical assistance.  
If literature or replacement parts are required, contact  
the source from whom the machine was purchased or  
contact Alliance Laundry Systems at (920) 748-3950  
for the name and address of the nearest authorized  
parts distributor.  
Customer Service  
1
For technical assistance, call the following number:  
(920) 748-3121  
Ripon, Wisconsin U.S.A.  
CHM167R  
1
Nameplate  
Figure 1  
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Safety Information  
Explanation of Safety Messages  
Important Safety Instructions  
Precautionary statements (“DANGER,” “WARNING,”  
and “CAUTION”), followed by specific instructions,  
are found in this manual and on machine decals. These  
precautions are intended for the personal safety of the  
operator, user, servicer, and those maintaining the  
machine.  
WARNING  
To reduce the risk of fire, electric shock,  
serious injury or death to persons when  
using your washer, follow these basic  
precautions:  
W023  
DANGER  
1. Read all instructions before using the washer.  
DANGER indicates the presence of a  
hazard that will cause severe personal  
injury, death, or substantial property  
damage if the danger is ignored.  
2. Refer to the GROUNDING INSTRUCTIONS in  
the INSTALLATION manual for the proper  
grounding of the washer.  
3. Do not wash textiles that have been previously  
cleaned in, washed in, soaked in, or spotted with  
gasoline, kerosene, waxes, cooking oils, dry-  
cleaning solvents, or other flammable or  
explosive substances as they give off vapors that  
could ignite or explode.  
WARNING  
WARNING indicates the presence of a  
hazard that can cause severe personal  
injury, death, or substantial property  
damage if the warning is ignored.  
4. Do not add gasoline, dry-cleaning solvents, or  
other flammable or explosive substances to the  
wash water. These substances give off vapors that  
could ignite or explode.  
5. Under certain conditions, hydrogen gas may be  
produced in a hot water system that has not been  
used for two weeks or more. HYDROGEN GAS  
IS EXPLOSIVE. If the hot water system has not  
been used for such a period, before using a  
washing machine or combination washer-dryer,  
turn on all hot water faucets and let the water  
flow from each for several minutes. This will  
release any accumulated hydrogen gas. The gas is  
flammable, do not smoke or use an open flame  
during this time.  
CAUTION  
CAUTION indicates the presence of a  
hazard that will or can cause minor  
personal injury or property damage if the  
caution is ignored.  
Additional precautionary statements (“IMPORTANT”  
and “NOTE”) are followed by specific instructions.  
IMPORTANT: The word “IMPORTANT” is used  
to inform the reader of specific procedures where  
minor machine damage will occur if the procedure  
is not followed.  
6. Do not allow children to play on or in the washer.  
Close supervision of children is necessary when  
the washer is used near children. This is a safety  
rule for all appliances.  
NOTE: The word “NOTE” is used to communicate  
installation, operation, maintenance or servicing  
information that is important but not hazard  
related.  
7. Before the washer is removed from service or  
discarded, remove the door to the washing  
compartment.  
8. Do not reach into the washer if the wash drum is  
moving.  
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Safety Information  
9. Do not install or store the washer where it will be  
exposed to water and/or weather.  
20. If the supply cord is damaged, it must be replaced  
by a special cord or assembly available from the  
manufacturer or its service agent.  
10. Do not tamper with the controls.  
21. Be sure water connections have a shut-off valve  
and that fill hose connections are tight. CLOSE  
the shut-off valves at the end of each wash day.  
11. Do not repair or replace any part of the washer, or  
attempt any servicing unless specifically  
recommended in the user-maintenance  
instructions or in published user-repair  
instructions that the user understands and has the  
skills to carry out.  
22. Loading door MUST BE CLOSED any time the  
washer is to fill, tumble or spin. DO NOT bypass  
the loading door switch by permitting the washer  
to operate with the loading door open.  
12. To reduce the risk of an electric shock or fire, DO  
NOT use an extension cord or an adapter to  
23. Always read and follow manufacturer’s  
instructions on packages of laundry and cleaning  
aids. Heed all warnings or precautions. To reduce  
the risk of poisoning or chemical burns, keep  
them out of the reach of children at all times  
(preferably in a locked cabinet).  
connect the washer to the electrical power source.  
13. Use washer only for its intended purpose,  
washing textiles.  
14. Never wash machine parts or automotive parts in  
the machine. This could result in serious damage  
to the basket.  
24. Always follow the fabric care instructions  
supplied by the textile manufacturer.  
15. ALWAYS disconnect the washer from electrical  
supply before attempting any service. Disconnect  
the power cord by grasping the plug, not the cord.  
25. Never operate the washer with any guards and/or  
panels removed.  
26. DO NOT operate the washer with missing or  
broken parts.  
16. Install the washer according to the  
INSTALLATION INSTRUCTIONS. All  
connections for water, drain, electrical power and  
grounding must comply with local codes and be  
made by licensed personnel when required.  
27. DO NOT bypass any safety devices.  
28. Failure to install, maintain, and/or operate this  
washer according to the manufacturer’s  
17. To reduce the risk of fire, textiles which have  
traces of any flammable substances such as  
vegetable oil, cooking oil, machine oil,  
instructions may result in conditions which can  
produce bodily injury and/or property damage.  
NOTE: The WARNINGS and IMPORTANT  
SAFETY INSTRUCTIONS appearing in this  
manual are not meant to cover all possible  
conditions and situations that may occur. Common  
sense, caution and care must be exercised when  
installing, maintaining, or operating the washer.  
flammable chemicals, thinner, etc., or anything  
containing wax or chemicals such as in mops and  
cleaning cloths, must not be put into the washer.  
These flammable substances may cause the  
fabric to catch on fire by itself.  
18. Do not use fabric softeners or products to  
eliminate static unless recommended by the  
manufacturer of the fabric softener or product.  
Any problems or conditions not understood should be  
reported to the dealer, distributor, service agent or the  
manufacturer.  
19. Keep washer in good condition. Bumping or  
dropping the washer can damage safety features.  
If this occurs, have washer checked by a qualified  
service person.  
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Safety Information  
WARNING  
CAUTION  
This machine must be installed, adjusted,  
and serviced by qualified electrical  
Be careful around the open door,  
particularly when loading from a level  
below the door. Impact with door edges  
can cause personal injury.  
maintenance personnel familiar with the  
construction and operation of this type of  
machinery. They must also be familiar  
with the potential hazards involved.  
Failure to observe this warning may result  
in personal injury and/or equipment  
SW025  
WARNING  
damage, and may void the warranty.  
SW004  
Never touch internal or external steam  
pipes, connections, or components.  
These surfaces can be extremely hot and  
will cause severe burns. The steam must  
be turned off and the pipe, connections,  
and components allowed to cool before  
IMPORTANT: Ensure that the recommended  
clearances for inspection and maintenance  
are provided. Never allow the inspection and  
maintenance space to be blocked.  
the pipe can be touched.  
SW014  
WARNING  
Safety Decals  
Install the machine on a level floor of  
sufficient strength. Failure to do so may  
result in conditions which can produce  
serious injury, death and/or property  
Safety decals appear at crucial locations on the  
machine. Failure to maintain legible safety decals  
could result in injury to the operator or service  
technician.  
damage.  
W703  
To provide personal safety and keep the machine in  
proper working order, follow all maintenance and  
safety procedures presented in this manual. If  
questions regarding safety arise, contact the  
manufacturer immediately.  
Use manufacturer-authorized spare parts to avoid  
safety hazards.  
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Safety Information  
Do not bypass any safety devices in the machine.  
Operator Safety  
WARNING  
WARNING  
NEVER insert hands or objects into  
basket until it has completely stopped.  
Doing so could result in serious injury.  
Never operate the machine with a  
bypassed or disconnected balance  
system. Operating the machine with  
severe out-of-balance loads could result  
in personal injury and serious equipment  
SW012  
To ensure the safety of machine operators, the  
following maintenance checks must be performed  
daily:  
damage.  
SW039  
1. Prior to operating the machine, verify that all  
warning signs are present and legible. Missing or  
illegible signs must be replaced immediately.  
Make certain that spares are available.  
2. Check door interlock before starting operation of  
the machine:  
a. Attempt to start the machine with the door  
open. The machine should not start with the  
door open.  
b. Close the door without locking it and attempt  
to start the machine. The machine should not  
start with the door unlocked.  
c. Close and lock the door and start a cycle.  
Attempt to open the door while the cycle is in  
progress. The door should not open.  
If the door lock and interlock are not functioning  
properly, call a service technician.  
3. Do not attempt to operate the machine if any of  
the following conditions are present:  
a. The door does not remain securely locked  
during the entire cycle.  
b. Excessively high water level is evident.  
c. Machine is not connected to a properly  
grounded circuit.  
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Operation  
Control Panel  
The Up  
and Down  
keys are used in cycle  
selection. Press these keys to move among cycles from  
smaller to greater, or greater to smaller.  
Figure 2 shows the control panel for S, P and  
V-computer machines.  
The Start  
The Stop  
key is used to start a cycle.  
3
2
key is not active in normal RUN  
4
1
Mode. In RUN Mode it is used only for stopping test  
cycle.  
The LED display informs operator of various  
functions throughout operation of machine. Refer to  
tables on the following pages for displays and their  
meanings. Indicator lights in LED display indicate  
out-of-balance conditions and water levels. Refer to  
5
6
Up  
Down Start  
Stop  
8
7
B161R  
1
2
3
4
5
6
7
8
Out-of-Balance Condition for VCV, VXV  
High Water Level  
Medium Water Level for V-Series  
Low Water Level  
LED Display  
Keys for Standard OPL  
Keys for Icon OPL  
Keys for VC2, VCV, VX2, VXV  
Figure 2  
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Operation  
Display Indications  
Table 1 through Table 5 list the various displays and  
what they mean. The operator should become familiar  
with these computer displays.  
Display Indications for S-Series – Non-Coin  
Display  
Meaning  
Display  
Meaning  
S-05  
Program identification code (ROM)  
(this is an example only)  
bFIL  
Warm fill (both hot and cold)  
HoLd  
CY  
Wait...power has just been turned on  
Cycle (followed by two-digit number)  
HFIL  
Hot fill  
LOLE  
HILE  
Low water level  
High water level  
Supply 1  
CHEC/CYC* Test cycle selected  
FAr  
Degrees Fahrenheit  
SUP1  
SUP2  
SUP3  
SUP4  
SUP5  
SUP6  
SUP7  
STOP  
SdLY  
CEL  
PrE  
Degrees Celsius  
Supply 2  
Prewash segment (1st of 8 segments)  
Wash segment (2nd of 8 segments)  
First rinse (3rd of 8 segments)  
Second rinse (4th of 8 segments)  
Third rinse (5th of 8 segments)  
Fourth rinse (6th of 8 segments)  
Fifth rinse (7th of 8 segments)  
Sixth rinse (8th of 8 segments)  
Cold fill  
Supply 3  
UASH  
FIL1  
FIL2  
FIL3  
FIL4  
FIL5  
FIL6  
CFIL  
Supply 4  
Supply 5 (supply 1 and 2)  
Supply 6 (supply 2 and 3)  
Supply 7 (supply 3 and 4)  
Stop routine  
Spin coast delay  
Cycle and stop routine have ended  
Door not properly closed  
dOnE  
dOOr  
Reads “SPIn” for one second, then  
“tInE” followed by time for spin  
Temperature sensor failure or  
temperature out of range  
FILL/STOP*  
Programmed water level not reached after 30  
minutes  
SPIn/tInE*  
tSFL  
FULL  
The computer detects low water level or  
higher when none should be present  
* Display indications separated by a slash (/) represent an alternating display.  
Table 1  
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Operation  
Display Indications  
The following table lists the various displays and what  
they mean. The operator should become familiar with  
these computer displays.  
Display Indications for P-Series – Coin  
Display  
Cn20  
Meaning  
Display  
HILE  
Meaning  
Program identification code (ROM)  
Wait...power has just been turned on  
Cycle (followed by two-digit number)  
Select cycle  
High water level  
Hold  
CY  
SLUC*  
nobL  
bL  
Overflow fill  
No Bleach selected  
Bleach selected  
PUSH  
FILL  
bLCH  
StOP  
SdLY*  
donE  
PrE  
Fill step  
nSUP  
SUP  
No supply selected  
Supply selected  
Add bleach  
Stop routine  
SUP1  
SUP2  
SUP3  
PrO  
Supply 1  
Spin coast delay  
Supply 2  
Cycle and stop routine have ended  
Prewash segment (1st of 6 segments)  
Wash segment (2nd of 6 segments)  
First rinse (3rd of 6 segments)  
Second rinse (4th of 6 segments)  
Third rinse (5th of 6 segments)  
Fourth rinse (6th of 6 segments)  
Cold fill  
Supply 3  
Programming Mode  
Test mode selected  
Run mode selected  
Vend price disabled  
Vend price enabled  
Coin-blocking coil enabled  
Supply 3 enabled  
UASH  
rin1  
tESt  
norN  
FrEE  
PAY  
rin2  
rin3  
rin4  
CoiL  
S3  
CFIL  
bFIL  
HFIL  
LOLE  
Warm fill (both hot and cold)  
Hot fill  
1AtS  
4AtS  
Coin/dEno**  
dOOr  
All 4 cycles share same vend price  
Vend price may be set for individual cycles  
Set value assigned each coin  
Door not properly closed  
Low water level  
SPIn/tINE** Reads “SPIn” for one second, then  
“tINE” followed by time for spin  
* Machines shipped to France only.  
** Display indications separated by a slash represent an alternating display.  
Table 2  
(
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10  
Operation  
Display Indications for V-Series – Coin  
Meaning Display  
Display  
Meaning  
FC 5  
Program identification code (ROM)  
(this is an example only)  
HFIL  
Hot fill  
Lo  
Low water level  
HoLd  
Wait...power has just been turned on  
Medium water level  
nEd  
PAY/(price)* Pay (flashes alternately with start price if HI  
“FLSH” SETUP option is enabled)  
High water level  
No supplies  
SUP0  
CYXX  
tESt/CYC*  
FAr  
Cycle (followed by two-digit number)  
Test cycle selected  
SUP1  
Supply 1  
SUP2  
Supply 2  
Degrees Fahrenheit  
SUP3  
Supply 3  
CEL  
Degrees Celsius  
SUP5  
Supply 5 (supply 1 and 2)  
Supply 6 (supply 2 and 3)  
HEAt  
noHt  
Auxiliary heat enabled  
Auxiliary heat disabled  
SUP6  
drAI/dISt*  
Distribution (load balancing before extract)  
(Variable-speed only)  
drAI/For*  
Drain step (low speed forward in test cycle)  
Start amount – flashes briefly before  
showing vend price in SETUP Mode  
Strt/Ant*  
SPIn/tInE*  
Reads “SPIn” for one second, then “tInE”  
followed by time for spin  
SdLY  
Spin coast delay  
Con1/deno*  
Con2/deno*  
Coin 1 value – flashes briefly before  
showing value of coin 1 in SETUP Mode  
STOP  
Stop routine  
donE  
Cycle and stop routine have ended  
Low spin in test cycle (Variable-speed only)  
High spin in test cycle (Variable-speed only)  
Balance routine failed during test cycle  
Door not properly closed  
Coin 2 value – flashes briefly before  
showing value of coin 2 in SETUP Mode  
HI 1  
HI 2  
PrE  
Prewash segment (1st of 8 segments)  
Wash segment (2nd of 8 segments)  
First fill (3rd of 8 segments)  
Second fill (4th of 8 segments)  
Third fill (5th of 8 segments)  
Fourth fill (6th of 8 segments)  
Fifth fill (7th of 8 segments)  
Sixth fill (8th of 8 segments)  
Auxiliary fill  
bAL/FAIL*  
SHUT/door*  
CANt/OPEN*  
UASH  
FIL1  
FIL2  
FIL3  
FIL4  
FIL5  
FIL6  
AFIL  
bFIL  
CFIL  
bLCH  
1Pr  
Computer cannot unlock door after five  
attempts  
FILL/STOP*  
FULL  
Programmed water level not reached after  
30 minutes  
The computer detects low water level or  
higher when none should be present  
dFLt  
tSFL  
Drive fault detected (Variable-speed only)  
Warm fill (both hot and cold)  
Cold fill  
Temperature sensor failure or temperature  
out of range  
Add bleach (for supply 2 only)  
One vend price – all cycles  
16 vend prices – one per cycle  
bAL?  
SPC?  
SPIN  
rEv  
Special factory balance SETUP Mode  
Special factory Valve Flush Mode  
Spin in test cycle (2 speed only)  
Reverse wash speed in test cycle  
16Pr  
CHEC/CYC* Test cycle selected (same as tESt/CYC)  
For  
Wash speed forward in test cycle  
“Free” cycle option  
FrEE  
* Display indications separated by a slash (/) represent an alternating display.  
Table 3  
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11  
Operation  
Display Indications for V-Series – Non-Coin  
Display  
Meaning  
Display  
Meaning  
FP 1  
Program identification code (ROM)  
(this is an example only)  
Medium water level  
nEd  
HI  
High water level  
HoLd  
CY  
Wait...power has just been turned on  
Cycle (followed by two-digit number)  
Test cycle selected  
SUP1  
SUP2  
SUP3  
SUP4  
SUP5  
SUP6  
SUP7  
SLo/For  
SLo/rEv  
Supply 1  
Supply 2  
tESt/CYC*  
FAr  
Supply 3  
Degrees Fahrenheit  
Supply 4  
CEL  
Degrees Celsius  
Supply 5 (Setup option)  
Supply 6 (supply 1 and 5)  
Supply 7 (supply 3 and 4)  
Gentle wash speed, forward direction  
Gentle wash speed, reverse direction  
Normal wash speed, forward direction  
Normal wash speed, reverse direction  
Drain enabled  
HEAt  
noHt  
tFIL  
Auxiliary heat enabled  
Auxiliary heat disabled  
Temperature-controlled fill enabled  
Temperature-controlled fill disabled  
Automatic cool-down enabled  
Automatic cool-down disabled  
Agitation 1 selected (90% agitation)  
Agitation 2 selected (33% agitation)  
Agitation 3 selected (10% agitation)  
Agitation 4 selected (6.7% agitation)  
Agitation speed normal  
ntFL  
CooL  
noCL  
Ag 1  
Ag 2  
Ag 3  
Ag 4  
AgSn  
AgSL  
norn/For  
norn/rEv  
drAI  
nodr  
dISt  
Drain disabled  
Distribution (load balancing before extract)  
Reads “SPIn” for one second, then  
“tInE” followed by time for spin  
Lowest of three spins  
SPIn/tInE*  
Agitation speed low  
SPn1  
Pump output enabled (future use only)  
Pump output disabled (future use only)  
Prewash segment (1st of 11 segments)  
Wash segment (2nd of 11 segments)  
First fill (3rd of 11 segments)  
Second fill (4th of 11 segments)  
Third fill (5th of 11 segments)  
Fourth fill (6th of 11 segments)  
Fifth fill (7th of 11 segments)  
Sixth fill (8th of 11 segments)  
Seventh fill (9th of 11 segments)  
Eighth fill (10th of 11 segments)  
Ninth fill (11th of 11 segments)  
Cold fill  
SPn2  
Middle of three spins  
PUnP  
SPn3  
Highest of three spins  
Stop routine  
nPnP  
PrE  
STOP  
SdLY  
dOnE  
dFLt  
UASH  
FIL1  
FIL2  
FIL3  
FIL4  
FIL5  
FIL6  
FIL7  
FIL8  
FIL9  
CFIL  
bFIL  
HFIL  
AFIL  
Lo  
Spin coast delay  
Cycle and stop routine have ended  
Drive fault detected  
dOOr  
bAL/FAIL*  
Door not properly closed  
Balancing routine failed during test cycle  
after 10 attempts to balance load  
FILL/STOP*  
FULL  
Programmed water level not reached after 30  
minutes  
The computer detects low water level or  
higher when none should be present  
rotA  
Computer detects possible rotation of motor  
when there should be none  
Warm fill (both hot and cold)  
Hot fill  
tSFL  
Temperature sensor failure or temperature  
out of range  
Auxiliary fill (Setup option)  
Low water level  
* Display indications separated by a slash (/) represent a flashing display.  
Table 4  
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12  
Operation  
Display Indications for V-Series – Non-Coin  
Display  
Meaning  
Display  
Meaning  
F23n  
Program identification code (ROM)  
(this is an example only)  
FIL6  
Sixth fill (8th of 11 segments)  
Seventh fill (9th of 11 segments)  
Eighth fill (10th of 11 segments)  
Ninth fill (11th of 11 segments)  
Cold fill  
FIL7  
FIL8  
FIL9  
CFIL  
bFIL  
HFIL  
AFIL  
Lo  
HoLd  
CY  
Wait...power has just been turned on  
Cycle (followed by two-digit number)  
Test cycle selected  
tESt/CYC*  
FAr  
Degrees Fahrenheit  
Warm fill (both hot and cold)  
Hot fill  
CEL  
Degrees Celsius  
HEAt  
noHt  
Auxiliary heat enabled  
Auxiliary fill (Setup option)  
Low water level  
Auxiliary heat disabled  
tFIL  
Temperature-controlled fill enabled  
Medium water level  
nEd  
ntFL  
CooL  
noCL  
Ag 1  
Ag 2  
Ag 3  
Ag 4  
Temperature-controlled fill disabled  
Automatic cool-down enabled  
HI  
High water level  
Supply 1  
SUP1  
SUP2  
SUP3  
SUP4  
SUP5  
SUP6  
SUP7  
Automatic cool-down disabled  
Supply 2  
Agitation 1 selected (90% agitation)  
Agitation 2 selected (33% agitation)  
Agitation 3 selected (10% agitation)  
Agitation 4 selected (6.7% agitation)  
Pump output enabled (future use only)  
Supply 3  
Supply 4  
Supply 5 (or Setup option)  
Supply 6 (supply 1 and 5)  
Supply 7 (supply 3 and 4)  
PUnP  
Pump output disabled (future use only)  
For  
Wash speed, forward direction  
nPnP  
PrE  
Prewash segment (1st of 11 segments)  
Wash segment (2nd of 11 segments)  
First fill (3rd of 11 segments)  
rEv  
Wash speed, reverse direction  
Drain enabled  
UASH  
FIL1  
FIL2  
FIL3  
FIL4  
FIL5  
FULL  
drAI  
nodr  
Drain disabled  
Second fill (4th of 11 segments)  
Third fill (5th of 11 segments)  
Fourth fill (6th of 11 segments)  
Fifth fill (7th of 11 segments)  
STOP  
SdLY  
dOnE  
dOOr  
Stop routine  
Spin coast delay  
Cycle and stop routine have ended  
Door not properly closed  
The computer detects low water level or FILL/STOP*  
higher when none should be present  
Programmed water level not reached after 30  
minutes  
tSFL  
Temperature sensor failure or  
SPIn/tInE*  
Reads “SPIn” for one second, then “tInE”  
followed by time for spin  
temperature out of range  
* Display indications separated by a slash (/) represent a flashing display.  
Table 5  
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13  
 
Operation  
3. Load to capacity whenever possible. DO NOT  
Operating Instructions  
1. Turn on main power source (circuit breaker).  
OVERLOAD. Refer to Figure 5.  
For non-coin models: Turn on the On/Off switch  
on the front panel to the On position. Refer to  
2. Push button and turn handle clockwise to open.  
Refer to Figure 3.  
U003I  
Figure 5  
4. Close door and turn handle counterclockwise  
until button pops out. Refer to Figure 6.  
U001I  
Figure 3  
For non-coin models: Press and hold the DOOR  
UNLOCK button on the left side of the control  
panel while performing the above step. Refer to  
U005I  
Figure 6  
On  
DOOR UNLOCK  
Off  
U135R  
Figure 4  
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14  
         
Operation  
5. Add liquid and/or powder supplies to supply  
7. For coin models: Insert required number of coins  
to start machines. Refer to Figure 7.  
dispenser. Refer to Figure 7.  
a. Add detergent to container 1.  
b. Add softener to container 3.  
8. For non-coin models: Press the Start key.  
Refer to Figure 8.  
For non-coin models: Liquid supplies may be  
injected directly into the supply dispenser by an  
external chemical supply dispenser. Refer to  
Installation and Programming Manuals.  
6. Press the Up or Down key to select wash cycle.  
Press the Start key. Refer to Figure 8.  
CYCLE SELECTION  
WARNING  
To avoid personal injury, recommended  
inlet water temperature should be no  
UP  
DOWN  
START  
STOP  
higher than 125° Fahrenheit (51° Celsius).  
W709  
U137R  
1
3
Figure 8  
9. When applicable, add bleach to container 2  
when the display reads “bLCH”. Refer to  
2
B157R  
1
2
3
Detergent  
Bleach  
Softener  
CYCLE SELECTION  
Figure 7  
UP  
DOWN  
START  
STOP  
CHM2221N  
Figure 9  
NOTE: To stop a cycle at any time, press the Stop  
(non-coin models only) key.  
NOTE: To display the temperature of the water  
while a cycle is running, press the Up key. To  
display the number of the cycle in progress, press  
the Start key.  
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Maintenance  
End of Day  
WARNING  
1. Clean the door gasket of residual detergent and  
all foreign matter.  
Sharp edges can cause personal injury.  
Wear safety glasses and gloves, use  
proper tools and provide lighting when  
handling sheet metal parts.  
2. Clean between the door gasket and the door glass  
with a damp cloth.  
3. Clean automatic supply dispenser lid and general  
area. Flush dispenser with clean water.  
W366R1  
IMPORTANT: Replace all panels that are removed  
to perform service and maintenance procedures.  
Do not operate the machine with missing guards or  
with broken or missing parts. Do not bypass any  
safety devices.  
4. Clean the machine’s top, front and side panels  
with mild detergent. Rinse with clean water.  
5. Leave loading door open at the end of each day to  
allow moisture to evaporate.  
NOTE: Unload the machine promptly after each  
completed cycle to prevent moisture buildup. Leave  
loading door open after each completed cycle to  
allow moisture to evaporate.  
Daily  
IMPORTANT: Door lock should be checked daily  
to ensure proper operation. Also check that all  
safety and instruction labels are on the machine.  
Any missing or illegible safety instructions labels  
should be replaced immediately.  
Beginning of Day  
1. Inspect water inlet valve hose connections on the  
back of the machine for leaks.  
2. Inspect steam hose connections for leaks (where  
applicable).  
3. Check door interlock before starting operation:  
a. Attempt to start the machine with the door  
open. The machine should not start with the  
door open.  
b. Close the door without locking it and attempt  
to start the machine. The machine should not  
start with the door unlocked.  
c. Close and lock the door, and start a cycle.  
Attempt to open the door while the cycle is in  
progress. The door should not open.  
If the door lock and interlock are not functioning  
properly, call a service technician.  
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16  
       
Maintenance  
Weekly  
Monthly  
1. For variable-speed models only, clean the AC  
drive box filter(s) weekly or more frequently as  
needed:  
NOTE: Disconnect power to the machine at its  
source before performing the monthly maintenance  
procedures.  
NOTE: If fan filter service indicator light is on, fan  
filter must be cleaned immediately to prevent  
possible damage. Thermostat automatically resets  
after drive compartment cools down. LED will then  
extinguish after cycle run.  
1. Use the following procedures to determine if  
V-belt(s) require replacement or adjustment. Call  
a qualified service technician in either case.  
a. Check V-belt(s) for uneven wear and frayed  
edges.  
NOTE: If filter indicator is ignored, repeated resets  
might shorten life of drive. Clean filter regularly to  
avoid indicator prompt.  
b. For groove-pulley drive systems, verify  
alignment by placing a straightedge across  
both pulley faces. The straightedge should  
make contact with the pulleys in four places.  
Refer to Figure 10.  
a. Open the top cover.  
b. Grasp the filter handle and pull straight up to  
remove filter.  
c. Wash the filter with warm water and allow  
filter to air-dry. As an alternative, the filter  
may be vacuumed clean.  
1
IMPORTANT: The control module cover and fan  
filter must be in place for the fan to properly cool  
the AC inverter drive. Failure to observe this  
warning will void the warranty and could lead to  
expensive AC inverter drive repair.  
4
2
3
2. Check the machine for leaks.  
a. Start an unloaded cycle to fill the machine.  
b. Verify that door and door gasket do not leak.  
H040I  
1
2
3
4
Motor  
c. Verify that the drain valve is operating and  
that the drain system is free from obstruction.  
If water does not leak out during the first wash  
segment, the drain valve is closed and  
functioning properly.  
Motor Pulley  
Straightedge  
Basket Pulley  
Figure 10  
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Maintenance  
c. For flat-pulley drive systems, verify allowable  
NOTE: Hoses and other natural rubber parts  
deteriorate after extended use. Hoses may develop  
cracks, blisters or material wear from the  
temperature and constant high pressure they are  
subjected to.  
distance of belt from edge of pulley as shown  
in Table 6 below:  
Flat-Pulley Alignment  
2. Check all hoses for any visible signs of  
deterioration. Any hose showing signs of  
deterioration listed above should be replaced  
immediately.  
Allowable  
Model  
Distance from Edge  
18 – 40  
50 – 60  
.09 in. (2 mm)  
.38 in. (10 mm)  
NOTE: All hoses should be replaced every five  
years.  
Table 6  
d. For variable-speed models only, verify that  
V-belts are properly tensioned by applying a  
set force to the belt and measuring the  
deflection to determine the belt tension. Refer  
to Table 7 for the acceptable belt tension  
ranges. Belt tension measurements should be  
taken as close to the center of the belt span as  
possible. Refer to Figure 11.  
1
2
H039I  
1
2
Deflection  
Span Length  
Figure 11  
Belt Tension Testing for Variable-Speed Models  
Force  
Min – Max  
Model  
Belt  
Belt Span  
Deflection Range  
35, 40  
50, 60  
80  
Motor-Basket  
Motor-Basket  
Motor-Basket  
16.9 in. (428 mm)  
16.8 in. (426 mm)  
22.1 in. (561 mm)  
.31 – .34 in. (7.9 – 8.7 mm)  
.28 – .31 in. (7.1 – 7.9 mm)  
.47 – .5in. (11.9 – 12.7 mm)  
6.1 – 7.4 lbs. (27 – 33 N)  
6.1 – 7.4 lbs. (27 – 33 N)  
4.9 – 7.3 lbs. (21.8 – 31.5 N)  
Table 7  
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Maintenance  
1
2
H047I  
1
2
Bearing Grease Fitting  
Seal Grease Fitting  
Figure 12  
3. For 80 pound capacity models only, lubricate  
bearings and seals each month OR after every  
200 hours of operation. Refer to Figure 12.  
b. Pump the grease gun slowly, permitting only  
the following number of strokes:  
Bearing grease fitting, two strokes  
Seal grease fitting, one stroke  
a. Use a premium-grade lithium-based #2  
grease. Never mix two types of grease, such  
as petroleum and silicone.  
NOTE: Do not pump the grease gun until grease  
comes out of the bearing housing. This can result in  
overlubrication, causing damage to bearings and  
seals.  
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19  
 
Maintenance  
4. Remove back panel, and check overflow hose  
and drain hose for leaks.  
Quarterly  
NOTE: Disconnect power to the machine at its  
source before performing the quarterly  
maintenance procedures.  
5. Unlock the hinged lid, and check the supply  
dispenser hoses and hose connections.  
6. Clean inlet hose filter screens:  
1. Tighten door hinges and fasteners, if necessary.  
a. Turn water off and allow valve to cool, if  
necessary.  
2. Using a Teflon-based spray lube, lubricate the  
door lock by applying the spray to the door lock  
pin while turning the door handle.  
b. Unscrew inlet hose and remove filter screen.  
c. Clean with soapy water and reinstall. Replace  
if worn or damaged.  
3. Tighten anchor bolts, if necessary.  
4. Verify that the drain motor shield is in place and  
secure.  
7. Tighten motor mounting bolt locknuts and  
bearing bolt locknuts, if necessary.  
5. Check all painted surfaces for exposed metal.  
(Matching paint is available from the  
manufacturer.)  
8. Use compressed air to clean lint from motor.  
9. Clean interior of machine, both basket and shell,  
by wiping with a water-soaked sponge or cloth.  
If bare metal is showing, paint with primer or  
solvent-based paint.  
10. Use compressed air to ensure that all electrical  
components are free of moisture and dust.  
If rust appears, remove it with sandpaper or by  
chemical means and paint with primer or  
solvent-based paint.  
11. Verify the insulation is intact on all external wires  
and that all connections are secure. If bare wire is  
evident, call a service technician.  
12. For variable-speed models only, clean AC drive  
cooling fan blades monthly (more often if  
required by the condition of the air).  
a. Open the top cover and remove the control  
module cover.  
b. Gently wipe the fan blades clean with a dry  
cloth.  
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20  
 
Maintenance  
6. Clean customer-supplied steam filter, where  
7. For variable speed and F-speed models only,  
applicable. Refer to Figure 13.  
measure the out-of-balance switch gap setting  
and adjust it as needed. The switch gap settings  
are listed in the Installation manual, which is  
supplied with the machine.  
a. Turn off steam supply and allow time for the  
valve to cool.  
b. Unscrew Cap.  
8. Check the bearing mounting bolts to make sure  
they are torqued properly. Refer to Table 8 for  
specifications.  
c. Remove Element and clean.  
d. Replace Element and Cap.  
Machine  
Capacity  
Bearing  
Torque  
18-25  
27-60  
80  
All  
All  
75 ft.-lbs.  
105 ft.-lbs.  
200 ft.-lbs.  
97 ft.-lbs.  
500 ft.-lbs.  
140 ft.-lbs.  
Front  
Rear  
Front  
Rear  
80  
1
125  
125  
2
Table 8  
I  
H042I  
1
2
Cap  
Filter Element  
Figure 13  
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Maintenance  
Do not leave sterilizing solutions on stainless  
steel equipment for prolonged periods of time.  
Care of Stainless Steel  
Remove dirt and grease with detergent and water.  
Thoroughly rinse and dry after washing.  
When an external chemical supply is used, ensure  
no siphoning of chemicals occurs when the  
washer-extractor is not in use. Highly  
concentrated chemicals can cause severe damage  
to stainless steel and other components with the  
machine. Damage of this kind is not covered by  
the manufacturer’s warranty. Locate the pump  
below the washer-extractor’s injection point to  
prevent siphoning of chemicals into the machine.  
Avoid contact with dissimilar metals to prevent  
galvanic corrosion when salty or acidic solutions  
are present.  
Do not allow salty or acidic solutions to  
evaporate and dry on stainless steel. Wipe clean  
of any residues.  
Rub in the direction of the polish lines or “grain”  
of the stainless steel to avoid scratch marks when  
using abrasive cleaners. Use stainless steel wool  
or soft, non-metal bristle brushes. Do not use  
ordinary steel wool or steel brushes.  
If the stainless steel appears to be rusting, the  
source of the rust may actually be an iron or steel  
part not made of stainless steel, such as a nail or  
screw. Tip: Paint all carbon steel parts with a  
heavy protective coating. Stainless steel fasteners  
should be used whenever possible.  
Remove discoloration or heat tint from  
overheating by scouring with a powder or by  
employing special chemical solutions.  
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