Washer-Extractors
Cabinet Hardmount
S, P, and V-Series Microcomputers
Coin and Non-Coin Models
CHM166C
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. F232137R4
September 2008
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Introduction.........................................................................................
2
Table of
Contents
Safety Information..............................................................................
Operator Safety.....................................................................................
4
Operation.............................................................................................
8
Operating Instructions .......................................................................... 14
Maintenance........................................................................................ 16
Daily ..................................................................................................... 16
End of Day ....................................................................................... 16
Quarterly............................................................................................... 20
Care of Stainless Steel .......................................................................... 22
© Copyright 2008, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
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Introduction
Model Identification
Information in this manual is applicable to these models:
HC18PC2
HC18SN2
HC18VC2
HC18VX2
HC20SN2
HC20VC2
HC20VX2
HC25PC2
HC25SN2
HC25VC2
HC25VX2
HC27SN2
HC27VC2
HC27VX2
HC30SN2
HC30VC2
HC30VX2
HC35PC2
HC35SN2
HC35VC2
HC35VNV
HC35VX2
HC40SN2
HC40VC2
HC40VX2
HC50PC2
HC50SN2
HC50VC2
HC50VNV
HC50VX2
HC60SN2
HC60VC2
HC60VN2
HC60VNF
HC60VX2
HC80PC3
HC80SN3
HC80VCV
HC80VNV
HC80VXV
NC18VC2
NC18VX2
NC25VC2
NC25VX2
NC27VC2
NC27VX2
NC35VC2
NC35VX2
NC80VCV
NC80VXV
SC18PC3
SC18SN2
SC18VN2
SC18VNV
SC20VN2
SC25SN2
SC27SN2
SC27VN2
SC27VNV
SC30VN2
SC35PC3
SC35SN2
SC35VN2
SC35VNV
SC40VN2
SC40VNV
SC50PC3
SC50SN2
SC50VN2
SC50VNV
SC35PC3
SC60PN2
SC60SN2
SC60VN2
SC60VNF
SC60VNV
SC80SN3
SC80VNV
SC125VNV
UC18PC2
UC18PC3
UC18PN2
UC18VN2
UC18VNV
UC20PN2
UC20VN2
UC25PC2
UC25PN2
UC27PN2
UC27VN2
UC27VNV
UC30PN2
UC30VN2
UC35PC2
UC35PC3
UC35PN2
UC35VN2
UC35VNV
UC40PN2
UC40VN2
UC40VNV
UC50PC2
UC50PC3
UC50PN2
UC50VN2
UC50VNV
UC60PN2
UC60SN2
UC60VN2
UC60VNF
UC60VNV
UC80PC2
UC80PC3
UC80PN3
UC80VNV
UC125VN
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Introduction
Nameplate Location
Replacement Parts
The nameplate is located at the rear of the machine and
inside door. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance.
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized
parts distributor.
Customer Service
1
For technical assistance, call the following number:
(920) 748-3121
Ripon, Wisconsin U.S.A.
CHM167R
1
Nameplate
Figure 1
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Safety Information
Explanation of Safety Messages
Important Safety Instructions
Precautionary statements (“DANGER,” “WARNING,”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer, and those maintaining the
machine.
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
DANGER
1. Read all instructions before using the washer.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
WARNING
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas is
flammable, do not smoke or use an open flame
during this time.
CAUTION
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
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Safety Information
9. Do not install or store the washer where it will be
exposed to water and/or weather.
20. If the supply cord is damaged, it must be replaced
by a special cord or assembly available from the
manufacturer or its service agent.
10. Do not tamper with the controls.
21. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
22. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
23. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
connect the washer to the electrical power source.
13. Use washer only for its intended purpose,
washing textiles.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
24. Always follow the fabric care instructions
supplied by the textile manufacturer.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
25. Never operate the washer with any guards and/or
panels removed.
26. DO NOT operate the washer with missing or
broken parts.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
27. DO NOT bypass any safety devices.
28. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
flammable chemicals, thinner, etc., or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.
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Safety Information
WARNING
CAUTION
This machine must be installed, adjusted,
and serviced by qualified electrical
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
SW025
WARNING
damage, and may void the warranty.
SW004
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
IMPORTANT: Ensure that the recommended
clearances for inspection and maintenance
are provided. Never allow the inspection and
maintenance space to be blocked.
the pipe can be touched.
SW014
WARNING
Safety Decals
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
damage.
W703
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer-authorized spare parts to avoid
safety hazards.
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Safety Information
Do not bypass any safety devices in the machine.
Operator Safety
WARNING
WARNING
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
SW012
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
damage.
SW039
1. Prior to operating the machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate the machine if any of
the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
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Operation
Control Panel
The Up
and Down
keys are used in cycle
selection. Press these keys to move among cycles from
smaller to greater, or greater to smaller.
Figure 2 shows the control panel for S, P and
V-computer machines.
The Start
The Stop
key is used to start a cycle.
3
2
key is not active in normal RUN
4
1
Mode. In RUN Mode it is used only for stopping test
cycle.
The LED display informs operator of various
functions throughout operation of machine. Refer to
tables on the following pages for displays and their
meanings. Indicator lights in LED display indicate
out-of-balance conditions and water levels. Refer to
5
6
Up
Down Start
Stop
8
7
B161R
1
2
3
4
5
6
7
8
Out-of-Balance Condition for VCV, VXV
High Water Level
Medium Water Level for V-Series
Low Water Level
LED Display
Keys for Standard OPL
Keys for Icon OPL
Keys for VC2, VCV, VX2, VXV
Figure 2
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Operation
Display Indications
what they mean. The operator should become familiar
with these computer displays.
Display Indications for S-Series – Non-Coin
Display
Meaning
Display
Meaning
S-05
Program identification code (ROM)
(this is an example only)
bFIL
Warm fill (both hot and cold)
HoLd
CY
Wait...power has just been turned on
Cycle (followed by two-digit number)
HFIL
Hot fill
LOLE
HILE
Low water level
High water level
Supply 1
CHEC/CYC* Test cycle selected
FAr
Degrees Fahrenheit
SUP1
SUP2
SUP3
SUP4
SUP5
SUP6
SUP7
STOP
SdLY
CEL
PrE
Degrees Celsius
Supply 2
Prewash segment (1st of 8 segments)
Wash segment (2nd of 8 segments)
First rinse (3rd of 8 segments)
Second rinse (4th of 8 segments)
Third rinse (5th of 8 segments)
Fourth rinse (6th of 8 segments)
Fifth rinse (7th of 8 segments)
Sixth rinse (8th of 8 segments)
Cold fill
Supply 3
UASH
FIL1
FIL2
FIL3
FIL4
FIL5
FIL6
CFIL
Supply 4
Supply 5 (supply 1 and 2)
Supply 6 (supply 2 and 3)
Supply 7 (supply 3 and 4)
Stop routine
Spin coast delay
Cycle and stop routine have ended
Door not properly closed
dOnE
dOOr
Reads “SPIn” for one second, then
“tInE” followed by time for spin
Temperature sensor failure or
temperature out of range
FILL/STOP*
Programmed water level not reached after 30
minutes
SPIn/tInE*
tSFL
FULL
The computer detects low water level or
higher when none should be present
* Display indications separated by a slash (/) represent an alternating display.
Table 1
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Operation
Display Indications
The following table lists the various displays and what
they mean. The operator should become familiar with
these computer displays.
Display Indications for P-Series – Coin
Display
Cn20
Meaning
Display
HILE
Meaning
Program identification code (ROM)
Wait...power has just been turned on
Cycle (followed by two-digit number)
Select cycle
High water level
Hold
CY
SLUC*
nobL
bL
Overflow fill
No Bleach selected
Bleach selected
PUSH
FILL
bLCH
StOP
SdLY*
donE
PrE
Fill step
nSUP
SUP
No supply selected
Supply selected
Add bleach
Stop routine
SUP1
SUP2
SUP3
PrO
Supply 1
Spin coast delay
Supply 2
Cycle and stop routine have ended
Prewash segment (1st of 6 segments)
Wash segment (2nd of 6 segments)
First rinse (3rd of 6 segments)
Second rinse (4th of 6 segments)
Third rinse (5th of 6 segments)
Fourth rinse (6th of 6 segments)
Cold fill
Supply 3
Programming Mode
Test mode selected
Run mode selected
Vend price disabled
Vend price enabled
Coin-blocking coil enabled
Supply 3 enabled
UASH
rin1
tESt
norN
FrEE
PAY
rin2
rin3
rin4
CoiL
S3
CFIL
bFIL
HFIL
LOLE
Warm fill (both hot and cold)
Hot fill
1AtS
4AtS
Coin/dEno**
dOOr
All 4 cycles share same vend price
Vend price may be set for individual cycles
Set value assigned each coin
Door not properly closed
Low water level
SPIn/tINE** Reads “SPIn” for one second, then
“tINE” followed by time for spin
* Machines shipped to France only.
** Display indications separated by a slash represent an alternating display.
Table 2
(
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Operation
Display Indications for V-Series – Coin
Meaning Display
Display
Meaning
FC 5
Program identification code (ROM)
(this is an example only)
HFIL
Hot fill
Lo
Low water level
HoLd
Wait...power has just been turned on
Medium water level
nEd
PAY/(price)* Pay (flashes alternately with start price if HI
“FLSH” SETUP option is enabled)
High water level
No supplies
SUP0
CYXX
tESt/CYC*
FAr
Cycle (followed by two-digit number)
Test cycle selected
SUP1
Supply 1
SUP2
Supply 2
Degrees Fahrenheit
SUP3
Supply 3
CEL
Degrees Celsius
SUP5
Supply 5 (supply 1 and 2)
Supply 6 (supply 2 and 3)
HEAt
noHt
Auxiliary heat enabled
Auxiliary heat disabled
SUP6
drAI/dISt*
Distribution (load balancing before extract)
(Variable-speed only)
drAI/For*
Drain step (low speed forward in test cycle)
Start amount – flashes briefly before
showing vend price in SETUP Mode
Strt/Ant*
SPIn/tInE*
Reads “SPIn” for one second, then “tInE”
followed by time for spin
SdLY
Spin coast delay
Con1/deno*
Con2/deno*
Coin 1 value – flashes briefly before
showing value of coin 1 in SETUP Mode
STOP
Stop routine
donE
Cycle and stop routine have ended
Low spin in test cycle (Variable-speed only)
High spin in test cycle (Variable-speed only)
Balance routine failed during test cycle
Door not properly closed
Coin 2 value – flashes briefly before
showing value of coin 2 in SETUP Mode
HI 1
HI 2
PrE
Prewash segment (1st of 8 segments)
Wash segment (2nd of 8 segments)
First fill (3rd of 8 segments)
Second fill (4th of 8 segments)
Third fill (5th of 8 segments)
Fourth fill (6th of 8 segments)
Fifth fill (7th of 8 segments)
Sixth fill (8th of 8 segments)
Auxiliary fill
bAL/FAIL*
SHUT/door*
CANt/OPEN*
UASH
FIL1
FIL2
FIL3
FIL4
FIL5
FIL6
AFIL
bFIL
CFIL
bLCH
1Pr
Computer cannot unlock door after five
attempts
FILL/STOP*
FULL
Programmed water level not reached after
30 minutes
The computer detects low water level or
higher when none should be present
dFLt
tSFL
Drive fault detected (Variable-speed only)
Warm fill (both hot and cold)
Cold fill
Temperature sensor failure or temperature
out of range
Add bleach (for supply 2 only)
One vend price – all cycles
16 vend prices – one per cycle
bAL?
SPC?
SPIN
rEv
Special factory balance SETUP Mode
Special factory Valve Flush Mode
Spin in test cycle (2 speed only)
Reverse wash speed in test cycle
16Pr
CHEC/CYC* Test cycle selected (same as tESt/CYC)
For
Wash speed forward in test cycle
“Free” cycle option
FrEE
* Display indications separated by a slash (/) represent an alternating display.
Table 3
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Operation
Display Indications for V-Series – Non-Coin
Display
Meaning
Display
Meaning
FP 1
Program identification code (ROM)
(this is an example only)
Medium water level
nEd
HI
High water level
HoLd
CY
Wait...power has just been turned on
Cycle (followed by two-digit number)
Test cycle selected
SUP1
SUP2
SUP3
SUP4
SUP5
SUP6
SUP7
SLo/For
SLo/rEv
Supply 1
Supply 2
tESt/CYC*
FAr
Supply 3
Degrees Fahrenheit
Supply 4
CEL
Degrees Celsius
Supply 5 (Setup option)
Supply 6 (supply 1 and 5)
Supply 7 (supply 3 and 4)
Gentle wash speed, forward direction
Gentle wash speed, reverse direction
Normal wash speed, forward direction
Normal wash speed, reverse direction
Drain enabled
HEAt
noHt
tFIL
Auxiliary heat enabled
Auxiliary heat disabled
Temperature-controlled fill enabled
Temperature-controlled fill disabled
Automatic cool-down enabled
Automatic cool-down disabled
Agitation 1 selected (90% agitation)
Agitation 2 selected (33% agitation)
Agitation 3 selected (10% agitation)
Agitation 4 selected (6.7% agitation)
Agitation speed normal
ntFL
CooL
noCL
Ag 1
Ag 2
Ag 3
Ag 4
AgSn
AgSL
norn/For
norn/rEv
drAI
nodr
dISt
Drain disabled
Distribution (load balancing before extract)
Reads “SPIn” for one second, then
“tInE” followed by time for spin
Lowest of three spins
SPIn/tInE*
Agitation speed low
SPn1
Pump output enabled (future use only)
Pump output disabled (future use only)
Prewash segment (1st of 11 segments)
Wash segment (2nd of 11 segments)
First fill (3rd of 11 segments)
Second fill (4th of 11 segments)
Third fill (5th of 11 segments)
Fourth fill (6th of 11 segments)
Fifth fill (7th of 11 segments)
Sixth fill (8th of 11 segments)
Seventh fill (9th of 11 segments)
Eighth fill (10th of 11 segments)
Ninth fill (11th of 11 segments)
Cold fill
SPn2
Middle of three spins
PUnP
SPn3
Highest of three spins
Stop routine
nPnP
PrE
STOP
SdLY
dOnE
dFLt
UASH
FIL1
FIL2
FIL3
FIL4
FIL5
FIL6
FIL7
FIL8
FIL9
CFIL
bFIL
HFIL
AFIL
Lo
Spin coast delay
Cycle and stop routine have ended
Drive fault detected
dOOr
bAL/FAIL*
Door not properly closed
Balancing routine failed during test cycle
after 10 attempts to balance load
FILL/STOP*
FULL
Programmed water level not reached after 30
minutes
The computer detects low water level or
higher when none should be present
rotA
Computer detects possible rotation of motor
when there should be none
Warm fill (both hot and cold)
Hot fill
tSFL
Temperature sensor failure or temperature
out of range
Auxiliary fill (Setup option)
Low water level
* Display indications separated by a slash (/) represent a flashing display.
Table 4
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12
Operation
Display Indications for V-Series – Non-Coin
Display
Meaning
Display
Meaning
F23n
Program identification code (ROM)
(this is an example only)
FIL6
Sixth fill (8th of 11 segments)
Seventh fill (9th of 11 segments)
Eighth fill (10th of 11 segments)
Ninth fill (11th of 11 segments)
Cold fill
FIL7
FIL8
FIL9
CFIL
bFIL
HFIL
AFIL
Lo
HoLd
CY
Wait...power has just been turned on
Cycle (followed by two-digit number)
Test cycle selected
tESt/CYC*
FAr
Degrees Fahrenheit
Warm fill (both hot and cold)
Hot fill
CEL
Degrees Celsius
HEAt
noHt
Auxiliary heat enabled
Auxiliary fill (Setup option)
Low water level
Auxiliary heat disabled
tFIL
Temperature-controlled fill enabled
Medium water level
nEd
ntFL
CooL
noCL
Ag 1
Ag 2
Ag 3
Ag 4
Temperature-controlled fill disabled
Automatic cool-down enabled
HI
High water level
Supply 1
SUP1
SUP2
SUP3
SUP4
SUP5
SUP6
SUP7
Automatic cool-down disabled
Supply 2
Agitation 1 selected (90% agitation)
Agitation 2 selected (33% agitation)
Agitation 3 selected (10% agitation)
Agitation 4 selected (6.7% agitation)
Pump output enabled (future use only)
Supply 3
Supply 4
Supply 5 (or Setup option)
Supply 6 (supply 1 and 5)
Supply 7 (supply 3 and 4)
PUnP
Pump output disabled (future use only)
For
Wash speed, forward direction
nPnP
PrE
Prewash segment (1st of 11 segments)
Wash segment (2nd of 11 segments)
First fill (3rd of 11 segments)
rEv
Wash speed, reverse direction
Drain enabled
UASH
FIL1
FIL2
FIL3
FIL4
FIL5
FULL
drAI
nodr
Drain disabled
Second fill (4th of 11 segments)
Third fill (5th of 11 segments)
Fourth fill (6th of 11 segments)
Fifth fill (7th of 11 segments)
STOP
SdLY
dOnE
dOOr
Stop routine
Spin coast delay
Cycle and stop routine have ended
Door not properly closed
The computer detects low water level or FILL/STOP*
higher when none should be present
Programmed water level not reached after 30
minutes
tSFL
Temperature sensor failure or
SPIn/tInE*
Reads “SPIn” for one second, then “tInE”
followed by time for spin
temperature out of range
* Display indications separated by a slash (/) represent a flashing display.
Table 5
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Operation
3. Load to capacity whenever possible. DO NOT
Operating Instructions
1. Turn on main power source (circuit breaker).
For non-coin models: Turn on the On/Off switch
on the front panel to the On position. Refer to
2. Push button and turn handle clockwise to open.
U003I
Figure 5
4. Close door and turn handle counterclockwise
U001I
Figure 3
For non-coin models: Press and hold the DOOR
UNLOCK button on the left side of the control
panel while performing the above step. Refer to
U005I
Figure 6
On
DOOR UNLOCK
Off
U135R
Figure 4
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Operation
5. Add liquid and/or powder supplies to supply
7. For coin models: Insert required number of coins
a. Add detergent to container 1.
b. Add softener to container 3.
8. For non-coin models: Press the Start key.
For non-coin models: Liquid supplies may be
injected directly into the supply dispenser by an
external chemical supply dispenser. Refer to
Installation and Programming Manuals.
6. Press the Up or Down key to select wash cycle.
CYCLE SELECTION
WARNING
To avoid personal injury, recommended
inlet water temperature should be no
UP
DOWN
START
STOP
higher than 125° Fahrenheit (51° Celsius).
W709
U137R
1
3
Figure 8
9. When applicable, add bleach to container 2
when the display reads “bLCH”. Refer to
2
B157R
1
2
3
Detergent
Bleach
Softener
CYCLE SELECTION
Figure 7
UP
DOWN
START
STOP
CHM2221N
Figure 9
NOTE: To stop a cycle at any time, press the Stop
(non-coin models only) key.
NOTE: To display the temperature of the water
while a cycle is running, press the Up key. To
display the number of the cycle in progress, press
the Start key.
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15
Maintenance
End of Day
WARNING
1. Clean the door gasket of residual detergent and
all foreign matter.
Sharp edges can cause personal injury.
Wear safety glasses and gloves, use
proper tools and provide lighting when
handling sheet metal parts.
2. Clean between the door gasket and the door glass
with a damp cloth.
3. Clean automatic supply dispenser lid and general
area. Flush dispenser with clean water.
W366R1
IMPORTANT: Replace all panels that are removed
to perform service and maintenance procedures.
Do not operate the machine with missing guards or
with broken or missing parts. Do not bypass any
safety devices.
4. Clean the machine’s top, front and side panels
with mild detergent. Rinse with clean water.
5. Leave loading door open at the end of each day to
allow moisture to evaporate.
NOTE: Unload the machine promptly after each
completed cycle to prevent moisture buildup. Leave
loading door open after each completed cycle to
allow moisture to evaporate.
Daily
IMPORTANT: Door lock should be checked daily
to ensure proper operation. Also check that all
safety and instruction labels are on the machine.
Any missing or illegible safety instructions labels
should be replaced immediately.
Beginning of Day
1. Inspect water inlet valve hose connections on the
back of the machine for leaks.
2. Inspect steam hose connections for leaks (where
applicable).
3. Check door interlock before starting operation:
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
c. Close and lock the door, and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning
properly, call a service technician.
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Maintenance
Weekly
Monthly
1. For variable-speed models only, clean the AC
drive box filter(s) weekly or more frequently as
needed:
NOTE: Disconnect power to the machine at its
source before performing the monthly maintenance
procedures.
NOTE: If fan filter service indicator light is on, fan
filter must be cleaned immediately to prevent
possible damage. Thermostat automatically resets
after drive compartment cools down. LED will then
extinguish after cycle run.
1. Use the following procedures to determine if
V-belt(s) require replacement or adjustment. Call
a qualified service technician in either case.
a. Check V-belt(s) for uneven wear and frayed
edges.
NOTE: If filter indicator is ignored, repeated resets
might shorten life of drive. Clean filter regularly to
avoid indicator prompt.
b. For groove-pulley drive systems, verify
alignment by placing a straightedge across
both pulley faces. The straightedge should
make contact with the pulleys in four places.
a. Open the top cover.
b. Grasp the filter handle and pull straight up to
remove filter.
c. Wash the filter with warm water and allow
filter to air-dry. As an alternative, the filter
may be vacuumed clean.
1
IMPORTANT: The control module cover and fan
filter must be in place for the fan to properly cool
the AC inverter drive. Failure to observe this
warning will void the warranty and could lead to
expensive AC inverter drive repair.
4
2
3
2. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gasket do not leak.
H040I
1
2
3
4
Motor
c. Verify that the drain valve is operating and
that the drain system is free from obstruction.
If water does not leak out during the first wash
segment, the drain valve is closed and
functioning properly.
Motor Pulley
Straightedge
Basket Pulley
Figure 10
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Maintenance
c. For flat-pulley drive systems, verify allowable
NOTE: Hoses and other natural rubber parts
deteriorate after extended use. Hoses may develop
cracks, blisters or material wear from the
temperature and constant high pressure they are
subjected to.
distance of belt from edge of pulley as shown
Flat-Pulley Alignment
2. Check all hoses for any visible signs of
deterioration. Any hose showing signs of
deterioration listed above should be replaced
immediately.
Allowable
Model
Distance from Edge
18 – 40
50 – 60
.09 in. (2 mm)
.38 in. (10 mm)
NOTE: All hoses should be replaced every five
years.
Table 6
d. For variable-speed models only, verify that
V-belts are properly tensioned by applying a
set force to the belt and measuring the
deflection to determine the belt tension. Refer
ranges. Belt tension measurements should be
taken as close to the center of the belt span as
1
2
H039I
1
2
Deflection
Span Length
Figure 11
Belt Tension Testing for Variable-Speed Models
Force
Min – Max
Model
Belt
Belt Span
Deflection Range
35, 40
50, 60
80
Motor-Basket
Motor-Basket
Motor-Basket
16.9 in. (428 mm)
16.8 in. (426 mm)
22.1 in. (561 mm)
.31 – .34 in. (7.9 – 8.7 mm)
.28 – .31 in. (7.1 – 7.9 mm)
.47 – .5in. (11.9 – 12.7 mm)
6.1 – 7.4 lbs. (27 – 33 N)
6.1 – 7.4 lbs. (27 – 33 N)
4.9 – 7.3 lbs. (21.8 – 31.5 N)
Table 7
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Maintenance
1
2
H047I
1
2
Bearing Grease Fitting
Seal Grease Fitting
Figure 12
3. For 80 pound capacity models only, lubricate
bearings and seals each month OR after every
b. Pump the grease gun slowly, permitting only
the following number of strokes:
● Bearing grease fitting, two strokes
● Seal grease fitting, one stroke
a. Use a premium-grade lithium-based #2
grease. Never mix two types of grease, such
as petroleum and silicone.
NOTE: Do not pump the grease gun until grease
comes out of the bearing housing. This can result in
overlubrication, causing damage to bearings and
seals.
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19
Maintenance
4. Remove back panel, and check overflow hose
and drain hose for leaks.
Quarterly
NOTE: Disconnect power to the machine at its
source before performing the quarterly
maintenance procedures.
5. Unlock the hinged lid, and check the supply
dispenser hoses and hose connections.
6. Clean inlet hose filter screens:
1. Tighten door hinges and fasteners, if necessary.
a. Turn water off and allow valve to cool, if
necessary.
2. Using a Teflon-based spray lube, lubricate the
door lock by applying the spray to the door lock
pin while turning the door handle.
b. Unscrew inlet hose and remove filter screen.
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
3. Tighten anchor bolts, if necessary.
4. Verify that the drain motor shield is in place and
secure.
7. Tighten motor mounting bolt locknuts and
bearing bolt locknuts, if necessary.
5. Check all painted surfaces for exposed metal.
(Matching paint is available from the
manufacturer.)
8. Use compressed air to clean lint from motor.
9. Clean interior of machine, both basket and shell,
by wiping with a water-soaked sponge or cloth.
● If bare metal is showing, paint with primer or
solvent-based paint.
10. Use compressed air to ensure that all electrical
components are free of moisture and dust.
● If rust appears, remove it with sandpaper or by
chemical means and paint with primer or
solvent-based paint.
11. Verify the insulation is intact on all external wires
and that all connections are secure. If bare wire is
evident, call a service technician.
12. For variable-speed models only, clean AC drive
cooling fan blades monthly (more often if
required by the condition of the air).
a. Open the top cover and remove the control
module cover.
b. Gently wipe the fan blades clean with a dry
cloth.
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Maintenance
6. Clean customer-supplied steam filter, where
7. For variable speed and F-speed models only,
measure the out-of-balance switch gap setting
and adjust it as needed. The switch gap settings
are listed in the Installation manual, which is
supplied with the machine.
a. Turn off steam supply and allow time for the
valve to cool.
b. Unscrew Cap.
8. Check the bearing mounting bolts to make sure
specifications.
c. Remove Element and clean.
d. Replace Element and Cap.
Machine
Capacity
Bearing
Torque
18-25
27-60
80
All
All
75 ft.-lbs.
105 ft.-lbs.
200 ft.-lbs.
97 ft.-lbs.
500 ft.-lbs.
140 ft.-lbs.
Front
Rear
Front
Rear
80
1
125
125
2
Table 8
I
H042I
1
2
Cap
Filter Element
Figure 13
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Maintenance
●
●
Do not leave sterilizing solutions on stainless
steel equipment for prolonged periods of time.
Care of Stainless Steel
●
Remove dirt and grease with detergent and water.
Thoroughly rinse and dry after washing.
When an external chemical supply is used, ensure
no siphoning of chemicals occurs when the
washer-extractor is not in use. Highly
concentrated chemicals can cause severe damage
to stainless steel and other components with the
machine. Damage of this kind is not covered by
the manufacturer’s warranty. Locate the pump
below the washer-extractor’s injection point to
prevent siphoning of chemicals into the machine.
●
Avoid contact with dissimilar metals to prevent
galvanic corrosion when salty or acidic solutions
are present.
●
●
Do not allow salty or acidic solutions to
evaporate and dry on stainless steel. Wipe clean
of any residues.
Rub in the direction of the polish lines or “grain”
of the stainless steel to avoid scratch marks when
using abrasive cleaners. Use stainless steel wool
or soft, non-metal bristle brushes. Do not use
ordinary steel wool or steel brushes.
●
If the stainless steel appears to be rusting, the
source of the rust may actually be an iron or steel
part not made of stainless steel, such as a nail or
screw. Tip: Paint all carbon steel parts with a
heavy protective coating. Stainless steel fasteners
should be used whenever possible.
●
Remove discoloration or heat tint from
overheating by scouring with a powder or by
employing special chemical solutions.
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