Washer-Extractors
Cabinet Hardmount Mechanical Timer
Coin and OPL Models
CHM166C
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. F232134R5
June 2008
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Table of Contents................................................................................
1
Table of
Contents
Safety Information..............................................................................
Operator Safety.....................................................................................
2
Introduction.........................................................................................
Replacement Parts ................................................................................
6
7
Operation............................................................................................. 10
Control Panel ........................................................................................ 10
Operating Instructions .......................................................................... 10
Supply Dispenser.................................................................................. 12
Maintenance........................................................................................ 14
Daily ..................................................................................................... 14
End of Day ....................................................................................... 14
Quarterly............................................................................................... 17
Care of Stainless Steel .......................................................................... 18
© Copyright 2008, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
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Safety Information
Explaination of Safety Messages
Important Safety Instructions
Precautionary statements (“DANGER,” “WARNING”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer and those maintaining the
machine.
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
DANGER
1. Read all instructions before using the washer.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION Manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking-oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
WARNING
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas is
flammable; do not smoke or use an open flame
during this time.
CAUTION
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
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Safety Information
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
20. If the supply cord is damaged, it must be replaced
by a special cord or assembly available from the
manufacturer or its service agent.
8. Do not reach into the washer if the wash drum is
moving.
21. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
9. Do not install or store the washer where it will be
exposed to water and/or weather.
22. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
23. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
24. Always follow the fabric care instructions
supplied by the textile manufacturer.
connect the washer to the electrical power source.
13. Use washer only for its intended purpose,
washing textiles.
25. Never operate the washer with any guards and/or
panels removed.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
26. DO NOT operate the washer with missing or
broken parts.
27. DO NOT bypass any safety devices.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
28. Failure to install, maintain and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining or operating the washer.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc. or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.
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Safety Information
WARNING
CAUTION
This machine must be installed, adjusted,
and serviced by qualified electrical
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
SW025
WARNING
damage, and may void the warranty.
SW004
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
IMPORTANT: Ensure that the recommended
clearances for inspection and maintenance
are provided. Never allow the inspection and
maintenance space to be blocked.
the pipe can be touched.
SW014
WARNING
Safety Decals
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
damage.
W703
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer-authorized spare parts to avoid
safety hazards.
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Safety Information
Do not bypass any safety devices in the machine.
Operator Safety
WARNING
WARNING
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
SW012
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
damage.
SW039
1. Prior to operating the machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate the machine if any of
the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
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5
Introduction
Model Identification
Information in this manual is applicable to these
models:
HC18MC2
HC18MD2
HC18MDX
HC18MH2
HC18MN2
HC18MV2
HC18MX2
HC20MD2
HC20ML2
HC20MN2
HC20MX2
HC20MY2
HC25MC2
HC25MD2
HC25MDX
HC25MH2
HC25ML2
HC25MN2
HC25MV2
HC25MX2
HC25MY2
HC27MC2
HC27MD2
HC27MDX
HC27MH2
HC27MN2
HC27MV2
HC27MX2
HC30MD2
HC30ML2
HC30MN2
HC30MX2
HC30MY2
HC35MC2
HC35MD2
HC35MDX
HC35MH2
HC35MN2
HC35MV2
HC35MX2
HC40MD2
HC40ML2
HC40MN2
HC40MX2
HC40MY2
HC50MC2
HC50MD2
HC50MH2
HC50ML2
HC50MN2
HC50MV2
HC50MX2
HC50MY2
HC60MD2
HC60ML2
HC60MN2
HC60MX2
HC60MY2
HC80MC3
HC80MD2
HC80MD3
HC80MH3
HC80MN3
HC80MV3
NC18MD2
NC18MDX
NC18MX2
NC25MD2
NC25MDX
NC25MX2
NC27MD2
NC27MDX
NC27MX2
NC35MD2
NC35MDX
NC35MX2
NC50MD2
NC50MDX
NC50MX2
SC18MC2
SC18MC3
SC18MD2
SC18MD3
SC18MH2
SC18MH3
SC18MN2
SC18MN3
SC18MV2
SC18MV3
SC18MX2
SC20MD2
SC20ML2
SC20MN2
SC20MX2
SC20MY2
SC25MC2
SC25MD2
SC25MH2
SC25ML2
SC25MN2
SC25MV2
SC25MX2
SC25MY2
SC27MC2
SC27MD2
SC27MH2
SC27MN2
SC27MV2
SC27MX2
SC30MD2
SC30ML2
SC30MN2
SC30MX2
SC30MY2
SC35MC2
SC35MC3
SC35MD2
SC35MD3
SC35MH2
SC35MH3
SC35MN2
SC35MN3
SC35MV2
SC35MV3
SC35MX2
SC40MD2
SC40ML2
SC40MN2
SC40MX2
SC40MY2
SC50MC2
SC50MC3
SC50MD2
SC50MD3
SC50MH2
SC50MH3
SC50ML2
SC50MN2
SC50MN3
SC50MV2
SC50MV3
SC50MX2
SC50MY2
SC60MD2
SC60ML2
SC60MN2
SC60MX2
SC60MY2
SC80MC3
SC80MD3
SC80MH3
SC80MN3
SC80MV3
UC18MC2
UC18MC3
UC18MD2
UC18MD3
UC18MH2
UC18MH3
UC18MN2
UC18MN3
UC18MV2
UC18MV3
UC18MX2
UC20MD2
UC20ML2
UC20MN2
UC20MX2
UC25MC2
UC25MD2
UC25MH2
UC25MN2
UC25MV2
UC25MX2
UC27MC2
UC27MD2
UC27MN2
UC27MX2
UC30ML2
UC30MN2
UC30MX2
UC35MC2
UC35MC3
UC35MD2
UC35MD3
UC35MH2
UC35MH3
UC35MN2
UC35MN3
UC35MV2
UC35MV3
UC35MX2
UC40MN2
UC50MC2
UC50MC3
UC50MD2
UC50MD3
UC50MH2
UC50MH3
UC50MN2
UC50MN3
UC50MV2
UC50MV3
UC50MX2
UC60MN2
UC80MC3
UC80MD3
UC80MH3
UC80MN3
UC80MV3
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Introduction
Nameplate Location
Replacement Parts
The nameplate is located at the rear of the machine and
inside door. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance.
If literature or replacement parts are required,
contact the source from whom the machine was
purchased or contact Alliance Laundry Systems
at (920) 748-3950 for the name and address
of the nearest authorized parts distributor.
1
Customer Service
For technical assistance, call:
(920) 748-3121
Ripon, Wisconsin U.S.A.
CHM167R
1
Nameplate
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7
Introduction
Model Number Familiarization Guide
Sample Model Number: *C60MX20060001
Model Number Prefix
Washer-Extractor Capacity (pounds dry weight of laundry)
C
60
M
Type of Electrical Control
Actuation (X = Prep for coin)
X
Washer-Extractor Speed Capability (2 = 2 speed)
Electrical Characteristics
2
O
Design Series
U6
0001
Option Identification (varies from machine to machine)
* Denotes Brand
*C60MX2OU60001
00000000000
208 – 240
7
3
60
3
3
60
N/A
18
470
0
N/A
500000
EXAMPLE OF NAMEPLATE
CHM2028N
Figure 1
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Introduction
Card Reader
Communications
(Card Reader Models Only)
Central Pay System
The models are usually designated by the “Prep for
Card Reader” option. The control will accept
communications with a Card Reader in order to
perform vending transactions when a card is inserted
to pay for cycles. The Card Reader can also allow the
owner to program and collect audit information.
(Central Pay System Models Only)
The models are usually designated by the “Prep for
Central Pay” option. The control will accept
communications with the central pay system in order
to perform vending transactions to pay for cycles.
For detailed information on the Central Pay System
Communications, refer to the manufacturer.
For detailed information on the Card Reader
Communications, refer to the manufacturer.
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9
Operation
Control Panel
Operating Instructions
Figure 2 shows the control panel for mechanical timer-
1. Turn on the main power source (circuit breaker).
controlled machines.
For non-coin models: Turn on the On/Off switch
on the front panel to the On position. Refer to
The ON indicator light shows when a cycle is started
and will stay lit until cycle is complete.
2. Push button and turn handle clockwise to open.
1
2
CYCLE INDICATOR
WASH CYCLES
HOT
WARM
WARM
COLD
ON
HEAVILY
SOILED
PERM-
PRESS
NORMAL DELICATE
WASH KNITS
ADD BLEACH
WHEN LIT
4
3
B002R
1
2
3
4
ON Indicator Light
U001IE1B
Pushbutton Cycle Selector Switch
ADD BLEACH WHEN LIT Indicator Light
CYCLE INDICATOR Dial
Figure 3
For non-coin models: Press and hold the DOOR
UNLOCK button on the left side of the control
panel while performing the above step. Refer to
Figure 2
The ADD BLEACH WHEN LIT indicator light
indicates, when lit, appropriate time to add bleach.
The CYCLE INDICATOR dial displays current cycle
step.
The depressed pushbutton on the cycle selector switch
indicates currently selected cycle.
On
DOOR UNLOCK
Off
U135R
Figure 4
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Operation
3. Load to capacity whenever possible. DO NOT
NOTE: Underloading can cause out-of-balance
conditions that can shorten machine life.
CYCLE INDICATOR
WASH CYCLES
HOT
WARM WARM
COLD
ON
HEAVILY PERM- NOELICATE
SOILED PRESS WANITS
ADD BLEACH
WHEN LIT
U002IE1A
Figure 7
U003IE1A
6. At start of cycle, add liquid and/or powder
Figure 5
4. Close door and turn handle counterclockwise
a. Add detergent to container 1.
b. Add softener to container 3.
For non-coin models: Liquid supplies may be
injected directly into the supply dispenser by an
external chemical supply dispenser. Refer to
Installation and Programming Manuals.
WARNING
To avoid personal injury, recommended
inlet water temperature should be no
higher than 125° Fahrenheit (51° Celsius).
W709
U005IE1B
Figure 6
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Operation
7. If the machine is a coin operated unit, insert
required number of coins to start machine. Refer
10. Add bleach to container 2 when ADD BLEACH
8. If the machine is a card operated unit, insert and
remove card. Contact the card reader
manufacturer for details.
9. If the machine is interfaced with a central/remote
pay console, make payment and select the
machine. Contact the pay system manufacturer
for more details.
ON
3
1
ADD BLEACH
WHEN LIT
B158R
Figure 10
2
Supply Dispenser
B157R
A terminal strip in the input power junction box
provides control signals for an external chemical
supply system on OPL models.
1
2
3
Detergent
Bleach
Softener
Supply Signal Output Times (OPL models)
Figure 8
Output
Time
For non-coin models: Press the Start button.
1
2
Prewash Fill
When ADD BLEACH
WHEN LIT is illuminated
3
4
Rinse 3 Fill
On
Off
Start
DELICATE
KNITS
When ADD BLEACH
WHEN LIT is illuminated
ARM
COLD
Supply Dispenser Flush Times
Container
Time
U136R
1
2
3
Every Fill
Wash Fill
Rinse 3 Fill
Figure 9
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Operation
Mechanical Timer Cycles
Program Water Temperature
Step
Time (Min.)*
Water Level
Hot
Warm
Warm
Warm
Warm
Cold
Cold
Cold
Prewash
Drain
2
1
Warm
Warm
Cold
High
Supply 1
Wash
Cold
4
1
Drain
Hot
Cold
Cold
Warm
Cold
Cold
Warm
Cold
Cold
Cold
Cold
Cold
Extract
Supply 1
Supply 2
Rinse 1
Drain
0.5
Low
1.5
1
High
High
Extract
Supply1
Rinse 2
Drain
0.5
1.5
1
Cold
Cold
Cold
Cold
Extract
Supply 1
Rinse 3
Drain
0.5
1.5
1
Extract
Shakeout
Supply 1
Supply 3
4
Cold
Hot
Cold
Hot
Cold
Hot
Cold
Hot
High
0.5
* Cycle times are for the factory-preset jumper configuration. See Programming Manual for information.
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Maintenance
3. Check door interlock before starting operation:
WARNING
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
Sharp edges can cause personal injury.
Wear safety glasses and gloves, use
proper tools and provide lighting when
handling sheet metal parts.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
W366R1
c. Close and lock the door, and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
IMPORTANT: Replace all panels that are removed
to perform service and maintenance procedures.
Do not operate the machine with missing guards or
with broken or missing parts. Do not bypass any
safety devices.
If the door lock and interlock are not functioning
properly, call a service technician.
Daily
End of Day
1. Clean the door gasket of residual detergent and
all foreign matter.
IMPORTANT: Door lock should be checked daily
to ensure proper operation. Also check that all
safety and instruction labels are on the machine.
Any missing or illegible safety instructions labels
should be replaced immediately.
2. Clean between the door gasket and the door glass
with a damp cloth.
3. Clean automatic supply dispenser lid and general
area. Flush dispenser with clean water.
Beginning of Day
4. Clean the machine’s top, front and side panels
with mild detergent. Thoroughly rinse and dry all
surfaces after cleaning them.
1. Inspect water inlet valve hose connections on the
back of the machine for leaks.
2. Inspect steam hose connections for leaks (where
applicable).
5. Leave loading door open at the end of each day to
allow moisture to evaporate.
NOTE: Unload the machine promptly after each
completed cycle to prevent moisture buildup. Leave
loading door open after each completed cycle to
allow moisture to evaporate.
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Maintenance
c. For flat-pulley drive systems, verify allowable
distance of belt from edge of pulley. Refer to
Weekly
1. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gasket do not leak.
Flat-Pulley Alignment
Allowable
Model
c. Verify that the drain valve is operating and
that the drain system is free from obstruction.
If water does not leak out during the first wash
segment, the drain valve is closed and
functioning properly.
Distance from Edge
20
25
.09 in. (2 mm)
.09 in. (2 mm)
.09 in. (2 mm)
.09 in. (2 mm)
.38 in. (10 mm)
30
Monthly
40
NOTE: Disconnect power to the machine at its
source before performing the monthly maintenance
procedures.
50 – 60
Table 1
1. Use the following procedures to determine if
V-belt(s) require replacement or adjustment. Call
a qualified service technician in either case.
a. Check V-belt(s) for uneven wear and frayed
edges.
b. For groove-pulley drive systems, verify
alignment by placing a straightedge across
both pulley faces. The straightedge should
make contact with the pulleys in four places.
1
4
2
3
H040I
1
2
3
4
Motor
Motor Pulley
Straightedge
Basket Pulley
Figure 11
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Maintenance
1
2
H047I
1
2
Bearing Grease Fitting
Seal Grease Fitting
Figure 12
2. For 80 pound capacity models only, lubricate
bearings and seals each month OR after every
3. Remove back panel and check overflow hose and
drain hose for leaks.
4. Unlock the hinged lid and check the supply
dispenser hoses and hose connections.
a. Use a premium-grade lithium-based #2
grease. Never mix two types of grease, such
as petroleum and silicone.
5. Clean inlet hose filter screens:
a. Turn water off and allow valve to cool, if
necessary.
b. Pump the grease gun slowly, permitting only
the following number of strokes:
b. Unscrew inlet hose and remove filter screen.
● Bearing grease fitting, 2 strokes
● Seal grease fitting, 1 stroke
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
NOTE: Do not pump the grease gun until grease
comes out of the bearing housing. This can result in
overlubrication, causing damage to bearings and
seals.
6. Tighten motor mounting bolt locknuts and
bearing bolt locknuts. Check to see that the pin is
in place.
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Maintenance
7. Use compressed air to clean lint from motor.
8. Clean interior of machine, both basket and shell,
by wiping with a water-soaked sponge or cloth.
9. Use compressed air to clean all electrical
components of moisture and dust.
10. Verify the insulation is intact on all external wires
and that all connections are secure. If bare wire is
evident, call a service technician.
1
2
Quarterly
NOTE: Disconnect power to the machine at its
source before performing the quarterly
maintenance procedures.
1. Tighten door hinges and fasteners, if necessary.
I
2. Using a Teflon-based spray lube, lubricate the
door lock by applying the spray to the door lock
pin while turning the door handle.
H042I
1
2
Cap
Filter Element
3. Tighten anchor bolts, if necessary.
Figure 13
4. Verify that the drain motor shield is in place and
secure, if so equipped.
7. Check the bearing mounting bolts to make sure
specifications.
5. Check all painted surfaces for exposed metal.
(Matching paint is available from the
manufacturer.)
Machine
● If bare metal is showing, paint with primer or
Bearing
Torque
Capacity
18-25
27-60
80
solvent-based paint.
All
All
75 ft.-lbs.
105 ft.-lbs.
200 ft.-lbs.
97 ft.-lbs.
● If rust appears, remove it with sandpaper or by
chemical means and then paint with primer or
solvent-based paint.
Front
Rear
6. Clean customer-supplied steam filter, where
80
a. Turn off steam supply and allow time for the
valve to cool.
Table 2
b. Unscrew Cap.
c. Remove Element and clean.
d. Replace Element and Cap.
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Maintenance
●
●
Do not leave sanitizers or sterilizing solutions on
stainless steel equipment for prolonged periods
of time.
Care of Stainless Steel
●
Remove dirt and grease with detergent and water.
Thoroughly rinse and dry after washing.
When an external chemical supply is used, ensure
no siphoning of chemicals occurs when the
washer-extractor is not in use. Highly
concentrated chemicals can cause severe damage
to stainless steel and other components of the
machine. Damage of this kind is not covered by
the manufacturer’s warranty. Locate the pump
below the washer-extractor’s injection point to
prevent siphoning of chemicals into the machine.
●
Avoid contact with dissimilar metals to prevent
galvanic corrosion when salty or acidic solutions
are present.
●
●
Do not allow salty or acidic solutions to
evaporate and dry on stainless steel. Wipe clean
of any residues.
Rub in the direction of the polish lines or “grain”
of the stainless steel to avoid scratch marks when
using abrasive cleaners. Use stainless steel wool
or soft, non-metal bristle brushes. Do not use
ordinary steel wool or steel brushes.
●
If the stainless steel appears to be rusting, the
source of the rust may actually be an iron or steel
part not made of stainless steel, such as a nail or
screw. Tip: Paint all carbon steel parts with a
heavy protective coating. Stainless steel fasteners
should be used whenever possible.
●
Remove discoloration or heat tint from
overheating by scouring with a powder or by
employing special chemical solutions.
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