Agri Fab Spreader 45 02103 User Manual

OWNERS  
MANUAL  
Model No.  
45-02103  
125 LB. PUSH  
BROADCAST SPREADER  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
Assembly  
Operation  
Maintenance  
Repair Parts  
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PRINTED IN U.S.A.  
FORM NO. 49030 (REV. 4/7/08)  
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SHOWN FULL SIZE  
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NOT SHOWN FULL SIZE  
K
L
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KEY  
A
QTY.  
DESCRIPTION  
KEY  
J
QTY.  
DESCRIPTION  
2
5
2
1
9
6
4
4
1
Hex Bolt, 1/4-20 x 1-3/4" Long  
Hex Bolt, 1/4-20 x 1-1/2" Long  
Hex Bolt, 1/4-20 x 1" Long  
Carriage Bolt, 1/4-20 x 3/4" Long  
Nyock Nut, 1/4-20 Thd.  
Flat Washer, 5/16" SAE  
Nylon Washer  
1
1
2
2
1
1
1
2
1
Cotter Pin, 3/32" x 3/4" Long  
Flow Control Link  
Spacer Tube  
B
K
C
D
E
L
M
N
Hub Cap  
Grip  
F
O
P
Vinyl Cap  
G
H
I
Nylon Wing Nut  
Handle Grip  
Flat Washer, 5/8"  
Q
R
Cotter Pin, 5/32" x 2"  
Adjustable Stop  
3
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5. Place a wheel onto the end of the axle that has a cross  
hole. The long end of the hub goes to the inside. See  
figure 3.  
ASSEMBLY INSTRUCTIONS  
TOOLS REQUIRED FOR ASSEMBLY  
6. Assemble a 5/32" x 2" cotter pin through the hole in  
(1) Pliers  
the wheel hub and the axle. See figure 3.  
(1) Hammer  
(2) 7/16" Open or Boxed End Wrenches  
7. Place a 5/8" flat washer onto the axle and then lightly  
tap a hub cap onto the axle until it is snug against the  
washer and wheel hub. See figure 3.  
1. Removethespreader,theloosepartsandthehardware  
package from the carton. Lay out parts and hardware  
and identify using the illustrations on pages 2 and 3.  
2. With the spreader resting upside down on the top of  
the hopper, assemble a spacer and then a 5/8" flat  
washer onto each end of the axle. See figure 1.  
5/32" x 2"  
COTTER PIN  
HUB CAP  
AXLE  
SPACER  
CROSS  
HOLE  
5/8" FLAT  
WASHER  
FIGURE 3  
5/8" FLAT  
WASHER  
FIGURE 1  
3. Place a wheel onto the end of the axle that has no  
cross hole.The long end of the hub goes to the inside.  
See figure 2.  
4. Place a 5/8" flat washer onto the axle and then lightly  
tap a hub cap onto the axle until it is snug against the  
washer and wheel hub. See figure 2.  
8. Remove the nut from the middle bolt in the crossover  
tube. See figure 4.  
CROSSOVER  
TUBE  
NO CROSS HOLE  
WHEEL  
MIDDLE NUT  
5/8" FLAT  
WASHER  
SHAFT  
SUPPORT  
MIDDLE BOLT  
PLATE  
HUB CAP  
FIGURE 4  
FIGURE 2  
4
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IMPORTANT: Do Not asssemble handle tube to same  
13. Assemble the leg stand tube to the handle tube (long)  
using two 1/4" x 1-1/2" hex bolts. Secure tightly with  
two 1/4" nylock nuts. See figure 6.  
side of crossover tube as shaft support plate.  
9. Place the long handle tube onto the crossover tube  
on the side opposite from the shaft support plate.  
Fasten with the bolt, washer and nut removed in the  
previous step. See figures 4 and 5. Do not tighten  
at this time.  
14. Place a vinyl cap over the end of the leg stand tube.  
See figure 6.  
HANDLE TUBE (LONG)  
1/4" x 1-1/2"  
HEX BOLTS  
10. Assembletwohandlebracestotheinsideofthehopper  
frame, one on each side, using two 1/4" x 1-1/2" hex  
bolts and two 1/4" nylock nuts. See figure 5. Do not  
tighten at this time.  
1/4"  
NYLOCK  
NUTS  
11. Assemble the other end of the two handle braces to  
the long handle tube using a 1/4" x 1-1/2" hex bolt and  
1/4" nylock nut. Do not tighten at this time.See figure  
5.  
12. Tighten all nuts and bolts in same sequence as  
assembled in steps 9 through 11. See figure 5.  
HANDLE TUBE (LONG)  
LEG STAND TUBE  
VINYL CAP  
FIGURE 6  
HEX BOLT  
1/4" x 1-1/2"  
HITCH  
BRACE  
HEX BOLT  
1/4" x 1-1/2"  
15. Assemble the flow control link (end with small hole)  
to the flow control arm using a 1/4" x 1" hex bolt, a  
nylon washer and a 1/4" nylock nut as shown in figure  
7. Tighten carefully. The flow control link should not  
be loose but should pivot with no more than slight  
resistance.  
MIDDLE  
NUT  
1/4"  
NYLOCK  
NUT  
FLOW CONTROL  
LINK  
FLOW  
CONTROL  
ARM  
CROSSOVER  
TUBE  
MIDDLE  
BOLT  
1/4" x 1"  
HEX BOLT  
SHAFT  
SUPPORT  
PLATE  
1/4"  
NYLOCK  
NUT  
FIGURE 5  
SMALLEST  
HOLE  
NYLON  
WASHER  
FIGURE 7  
5
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16. Assemble the flow control arm to the flow control  
mounting bracket using a 1/4" x 1" hex bolt, two nylon  
washers and a 1/4" nylock nut as shown in figure 8.  
Tighten carefully. The flow control arm should be  
snug, but should pivot with no more than a slight  
resistance.  
19. Hook the free end of the flow control rod through the  
hole in the slide gate bracket located near the bottom  
of the hopper. See figure 10.  
SLIDE  
GATE  
17. Assemble the vinyl grip. See figure 8.  
BRACKET  
HOPPER  
VINYL GRIP  
FLOW CONTROL  
FLOW  
CONTROL  
ARM  
MOUNTING  
BRACKET  
FLOW  
CONTROL  
ROD  
FIGURE 10  
1/4" x 1"  
HEX BOLT  
1/4"  
NYLOCK  
NUT  
20. Assemble both the flow control mounting bracket and  
the short handle tube to the long handle tube.Use two  
1/4" x 1-3/4" hex bolts, four 5/16" flat washers and two  
1/4" nylock nuts as shown in figure 11. Do not tighten  
at this time.  
(2) NYLON  
WASHERS  
FIGURE 8  
21. Place a handle grip on each handle. See figure 11.  
18. Placea5/16"atwasherontotheendoftheowcontrol  
rod. Insert the end of the flow control rod through the  
slot in the flow control mounting bracket and through  
the hole in the flow control link. Secure with a 3/32" x  
3/4" cotter pin. See figure 9.  
FLOW CONTROL  
MOUNTING BRACKET  
HANDLE GRIP  
1/4" x 1-3/4"  
HEX BOLT  
3/32"  
COTTER  
PIN  
5/16" FLAT  
WASHER  
HANDLE  
TUBE  
(SHORT)  
1/4"  
NYLOCK  
NUT  
HANDLE  
TUBE  
(LONG)  
FLOW  
CONTROL  
ROD  
5/16"  
FLAT  
WASHERS  
SLOT  
FIGURE 11  
FLOW  
CONTROL  
LINK  
FIGURE 9  
6
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22. Place the adjustable stop into the "ON" end of the slot  
in the top of the flow control mounting bracket. Secure  
with the 1/4" x 3/4" carriage bolt, a nylon washer, a  
5/16" flat washer and the nylon wing nut. See figure  
12.  
23. Position the flow control mounting bracket (figure  
13).  
a. Push on flow control arm until it locks in "OFF"  
position.  
b. Slide flow control mounting bracket along tube until  
closure plate in bottom of hopper just closes.  
c. Snug the 1/4" lock nuts just enough to hold flow  
control mounting bracket in place.  
d. Set adjustable stop at "5". Pull flow control arm  
against stop. Verify that closure plate has opened  
about half way.  
e. If closure plate does not open half way, it may be  
closedtoofarat"OFF".Adjustpositionofowcontrol  
mountingbracketuntilclosureplatewillopenabout  
half way at "5" and still close when arm is locked  
in "OFF". Tighten 1/4" lock nuts.  
NYLON  
WING NUT  
5/16" FLAT  
WASHER  
NYLON  
WASHER  
ADJUSTABLE  
STOP  
OFF  
ON  
1/4" x 3/4"  
CARRIAGE BOLT  
FLOW  
CONTROL  
ARM  
OFF  
FIGURE 12  
ON  
1
2
3
4
5
6
7
8
9
1
0
AJDUSTABLE  
STOP  
SETTING "5"  
FIGURE 13  
24. Before operating the spreader, pre-lubricate per the  
lubrication instructions in the owner's manual.  
7
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APPLICATION DIAGRAM  
OPERATION  
HOW TO USEYOUR SPREADER  
SETTING THE FLOW CONTROL  
(Refer to figure 13 on page 7.)  
8' to  
10'  
1. Loosen the nylon wing nut, set the adjustable stop to  
the desired flow rate setting and retighten the wing nut.  
The higher the setting number, the wider the opening  
in the bottom of the hopper.  
2. Refer to the application chart on page 8 and to the  
instructions on the fertilizer bag to select the proper  
flow rate setting.  
3. Pull the flow control arm against the adjustable stop  
for the on position and toward the hopper for the off  
position.  
OVERLAP  
FIGURE 14  
USINGYOUR SPREADER  
We do not recommend the use of any powdered lawn  
chemicals, due to difficulty in obtaining a satisfactory or  
consistent broadcast pattern.  
1. Determine approximate square footage of area to be  
covered and estimate amount of material required.  
2. Beforellingthehoppermakesuretheowcontrolarm  
is in the off position and the closure plate is shut.  
3. Break up any lumpy fertilizer as you fill the hopper.  
4. Set the adjustable stop with the flow control arm still  
in the off position. Refer to the application chart on  
this page and to the instructions on the fertilizer bag  
to select the proper flow rate setting.  
5. The application chart is calculated for light to heavy  
application at a walking speed of 3 mph, or 100 ft.in 23  
seconds.Avariationinspeedwillrequireanadjustment  
of the flow rate to maintain the same coverage. The  
faster you walk, the wider the broadcast width.  
6. Always start the spreader in motion before opening  
the closure plate.  
IMPORTANT: Application rates shown in the chart are af-  
fectedbyhumidityandbythemoisturecontentofthematerial  
(granular and pellet). Some minor setting adjustments may  
be necessary to compensate for this condition.  
APPLICATION CHART  
MATERIAL  
TYPE  
FLOW SETTING  
SPREAD  
WIDTH  
FERTILIZER  
Powder  
3 - 5  
3 - 5  
3 - 5  
6 - 8  
3' - 4'  
8' - 10'  
10' - 12'  
6' - 8'  
Granular  
Pelleted  
7. Alwaysshuttheclosureplatebeforeturningorstopping  
the spreader.  
Organic  
8. If fertilizer is accidentally deposited too heavily in a  
small area, soak the area thoroughly with a garden  
hose or sprinkler to prevent burning of the lawn.  
9. Toinsureuniformcoverage,makeeachpasssothatthe  
broadcastpatternslightlyoverlapsthepatternfromthe  
previous pass as shown in figure 14.The approximate  
broadcast widths for different materials are shown in  
the application chart on this page.  
GRASS SEED  
Fine  
3 - 4  
4 - 5  
6 - 8  
6' - 7'  
8' - 9'  
Coarse  
ICE MELTER  
10' - 12'  
OPERATING SPEED - 3 MPH. (100 ft. in 23 seconds)  
10. Whenbroadcastingweedcontrolfertilizers, makesure  
the broadcast pattern does not hit evergreen trees,  
flowers or shrubs.  
11. Heavymoistureconditionsmayrequireacoveroverthe  
hopper to keep contents dry.The vinyl cover (available  
as an accessory) acts as a wind and moisture shield,  
but should not be used as a rain cover. Refer to the  
parts list on page 11.  
8
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MAINTENANCE  
STORAGE  
CHECK FOR LOOSE FASTENERS  
1. Rinse inside of hopper and exterior of spreader and  
dry off before storing.  
2. Store in a clean, dry area.  
1. Before each use make a thorough visual check of  
the spreader for any bolts and nuts which may have  
loosened. Retighten any loose bolts and nuts.  
CHECK FOR WORN OF DAMAGED PARTS  
2. Check for worn or damaged parts before each use.  
Repair or replace parts if necessary.  
SERVICE AND ADJUSTMENTS  
1. If the axle, slotted gear and sprocket assembly is  
disassembled, mark down the positions of the parts  
as they are removed. The drive wheel and sprocket  
positions in relation to the slotted gear determine  
which direction the spreader plate will spin. Be sure  
to reassemble them in their original positions. (Refer  
to figure 3 on page 4.) Use shim washers (Ref. no. 21  
on pages 10 and 11) as needed for minimum backlash.  
Add grease to gear and sprocket.  
CHECK TIRE INFLATION  
3. Check if tires are adequately inflated before each use.  
Do not inflate tires beyond maximum recommended  
pressure.  
CAUTION: DO NOT inflate tires beyond the  
maximum recommended pressure printed  
on side of tire.  
2. If the agitator hairpin becomes damaged or worn it can  
be replaced. Remove old agitator hairpin from hole in  
sprocket shaft and replace with new agitator hairpin.  
See figure 16.  
CLEANING  
4. Rinse inside of hopper and exterior of spreader and  
dry off before storing.  
LUBRICATE (See figure 15)  
5. Lightly apply automotive grease as needed to the  
SPROCKET  
SHAFT  
sprocket and gear.  
6. Oil the nylon bushings on the vertical sprocket shaft  
and on the axle at least once a year, or more often as  
needed.  
7. Oil right hand (idler) wheel at least once a year or more  
often as needed.  
AGITATOR  
HAIRPIN  
FIGURE 16  
OIL  
OIL  
GREASE  
FIGURE 15  
9
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REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02103  
52  
37  
14  
16  
48  
44  
37  
29  
32  
39  
40  
8
39  
9
11  
11  
29  
C
1
9
40  
45  
39  
32  
9
A
13  
9
31  
41  
47  
42  
9
5
C
B
7
40  
3
24  
28  
4
9
11  
6
25  
9
7
34  
46  
49  
33  
38  
7
7
32  
27  
26  
30  
10  
A
36  
7
9
35  
32  
E
18  
9
D
28  
29  
7
17  
9
19  
9
18  
D
15  
15  
21  
4
50  
43  
20  
B
20  
E
21  
21  
9
22  
23  
21  
35  
50  
23  
22  
21  
9
10  
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REPAIR PARTS LIST FOR BROADCAST SPREADER MODEL 45-02103  
REF.  
NO.  
PART  
NO.  
QTY. DESCRIPTION  
REF.  
NO.  
PART  
NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
44466  
C-9M5732  
62482  
48842  
23753  
23758  
43648  
24857  
47189  
48841  
43661  
44566  
44590  
40880  
44589  
25067  
44665  
48916  
44125  
R19212016  
741-0249  
48857  
25305  
04367  
43850  
44587  
1
2
1
1
1
1
9
1
Hopper  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
44285  
1509-69  
47063  
48934  
43088  
44468  
44514  
23525  
23780  
44482  
46055  
1543-69  
R19111116  
24858  
24855  
48888  
24856  
44101  
23533  
44950  
43848  
44481  
48499  
47141  
40825  
49030  
2
9
1
1
Bushing, Delrin 3/8" I.D.  
Pop Rivet (not shown)  
Ass'y, Guide Closure  
Tube, Frame  
Slide Gate Angle Bracket  
Slide Gate Bracket  
Bolt, Hex 1/4-20 x 1-1/2" Lg.*  
Flow Control Link  
Bolt, Hex 1/4-20 x 1-3/4" Lg.*  
Pin, Cotter 5/32" x 2"  
Hairpin, Agitator  
16 Washer, Flat 1/4" Std.  
1
1
2
1
2
1
Sprocket - 6 Tooth  
Rod, Flow Control  
Brace, Hitch  
Support, Shaft  
Grip, Handle  
22 Nut, Nyock 1/4-20 Thd. *  
1
3
1
1
2
1
1
2
1
4
5
2
2
1
1
1
1
Tube, Crossover  
Bolt, Hex 1/4-20 x 1" Lg.*  
Spring, Torsion  
Tube, Handle (Long)  
Wheel  
Tube, Handle (Short)  
Shaft, Axle  
Pin, Spring 5/32" Dia. x 1-1/4" Lg.  
Bushing, Axle Shaft  
Washer, Shim 5/8" I.D.  
Washer, Flat 5/8" I.D.  
Bearing, Flange  
Tube, Spacer  
Shaft, Sprocket  
Spreader Plate  
Pin, Spring 1/8" Dia. x 5/8" Lg.  
Tube, Leg Stand  
Pin, Spring 1/8" Dia. x 1" Lg.  
10 Washer, Nylon  
Washer, 5/16 SAE  
Stop, Adjustable  
Bracket, Flow Control Mount  
Gear  
Flow Control Arm  
Cotter Pin 3/32" x 3/4" Lg.*  
Plate, Closure  
Bolt, Carriage 1/4-20 x 3/4" Lg.  
Grip, Flow Control Arm  
Cap, Vinyl  
6
1
1
1
1
1
1
1
1
1
2
1
1
1
Hub Cap  
Nylon Wing Nut, 1/4-20  
Vinyl Hopper Cover (Optional)  
Owner's Manual  
*Purchase common hardware locally.  
the fastest way to purchase parts www.speedepart.com  
11  
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the fastest way to purchase parts www.speedepart.com  
REPAIR PARTS  
Agri-Fab, Inc.  
303 West Raymond  
Sullivan, IL. 61951  
217-728-8388  
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,  
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced  
or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any  
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or  
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United  
States Copyright Laws.  
© 1990 Agri-Fab, Inc.  
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