PRODUCT SUPPORT MANUAL
RCL-100D //
Remote Control Searchlight System
Model No.: RCL-100D
Product No.: 1930.3, 1931.3
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ACR Electronics, Inc., // 5757 Ravenswood Road // Fort Lauderdale // FL // 33312-6645
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RCL-100D, 12/24V
REMOTE CONTROL SEARCHLIGHT SYSTEM
SEARCHLIGHT
Figure 1 - Remote Control Searchlight System
SECTION 1 - FOREWORD
Congratulations and thank you for purchasing the ACR RCL-100D
Searchlight. The combination of computer aided design, high quality
raw materials, and quality-controlled manufacturing produce a
superior product. The Test Facility at ACR can reproduce some of the
harshest environmental conditions known to man. This assures that
the products we produce can stand up to the tough marine
environment. With proper care and maintenance your searchlight will
be in service for years to come.
ACR is proud to be ISO 9001 certified, the International Standard for
Quality.
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SECTION 2 - GENERAL
The RCL-100D was specially designed for mariners who require a
high intensity remote controlled searchlight that can stand up to the
tough marine environment.
The RCL-100D Searchlight System contains a narrow beam
searchlight that produces 200,000 peak candle power by combining
two 55W halogen lamps with our unique optical quality parabolic
reflectors.
All functions of the Searchlight can be electrically operated by remote
control from the pilot area of the vessel using the URP-102 Point
Pad™, URC-102 Master Controller, and interconnect cable supplied
with the RCL-100D. Searchlights equipped with the URC-102 Master
Controller now have ACR's unique XRCiZ™ feature. The XRCiZ™
feature routinely operates all moving parts in the Searchlight to keep
the motors and drive mechanism freely running.
SECTION 3 - SEARCHLIGHT
The sleek design and modern construction of the Searchlight body
makes it attractive for recreational and commercial vessels. The
Searchlight is totally enclosed and is made of rugged aluminum alloy.
It is gasketed and finished to be resistant to the weather.
Mounting
Make sure the area is clean and dry. The Searchlight can be mounted
where desired, using appropriate length 3/16" diameter, stainless
steel fasteners. Four (4) nylon shoulder washers are supplied with the
RCL-100D Searchlight. The nylon washers prevent a galvanic
reaction between the mounting hardware and the base of the
Searchlight. Be sure these washers have been inserted in the base
mounting holes and that the mounting base gasket is securely in
place before bolting down. Silicone grease should be applied to the
bottom of the gasket to help in waterproofing the unit. When
mounting, be sure that the Searchlight is able to rotate 360° without
hitting any obstructions. For the drilling hole pattern, refer to the
Searchlight Mounting Template, supplied in the Mounting Templates.
CAUTION: Do not mount the searchlight upside down. Moisture
will not be able to drain from the inverted light head assembly.
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NOTE: The Searchlight should be left uncovered if the XRCiZ feature
is enabled.
SECTION 4 - REMOTE CONTROL SYSTEM
The Remote Control System consists of the URC-102 Master
Controller and the URP-102 Point Pad™. This system is compatible
with 12 VDC and 24 VDC systems without modification. The Remote
Control System may be used with 12 V or 24 V Searchlights, ONLY
THE LAMPS IN THE LIGHT HEAD ASSEMBLY MUST BE
CHANGED TO MATCH THE VOLTAGE RATING.
SECTION 5 - URP-102 POINT PAD™
Case Options
The URP-102 Point Pad™ is supplied as a surface mount unit (see
Figure 4). A flush mount option is provided (see Figure 5). To switch
mounting options, unscrew the six (6) screws on the unit’s back plate
and remove the front cover. Fit the Point Pad™ with the flush mount
cover, replace the back plate, and screw the unit back together.
Mounting
Both the surface mount and flush mount options require access to the
backside of the mounting location. Make sure there are no
obstructions behind the area where the switch is to be located (e.g.
bulkheads, wires, plumbing, or hardware). Check in advance that the
coax cable from the Master Controller can be routed to this location.
Generally, the Point Pad™ should be mounted in a protected area.
Install the surface mount Point Pad™ by drilling 3 holes in the
dashboard location using the Point Pad™ Surface Mount Template
supplied in the Mounting Templates. Mount the Point Pad™ to the
dashboard using the gasket, washers, and nuts supplied. Use a
sealant around the bolt holes to protect from moisture intrusion.
When the flush mount option is selected, cut a rectangular hole in the
dashboard location using the Point Pad™ Flush Mount Template
supplied in the Mounting Templates. Use the gasket, washers, nuts,
and the two U-Clamps provided to secure the Point Pad™. Use a
sealant around the cut out to protect from moisture intrusion.
Connecting to the Master Controller
The Point Pad™ communicates with the Master Controller via
standard television type RG-59 coaxial cable. The connectors are
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standard "F" type television connectors. The connector on the back of
the Point Pad™ is located in the center of the panel for ease of
installation. After the coax cable has been routed and the “F”
connectors attached to the coax cable, simply screw the “F”
connectors to the Master Controller and the Point Pad™. The cable
and connectors are available either through ACR Electronics, your
local Radio Shack or other sources of electronic hardware.
Additional Point Pads™ (up to three (3) Pads) may be used with one
(1) Master Controller. A standard "T" connector or RG-59 television
type "splitter" is used for each additional Point Pad (see Figure 2).
Limit the total length of all coax cable used to 300 feet.
The URP-102 Point Pad™ is backwards compatible with all RCL-
100/50 Searchlights and with the URC-101 Master Controller.
NOTE: The URP-102 Point Pad™ is not recommended for use with
the first generation URC-100 Master Controllers.
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URC-102
Master
URC-102
Master
Controller Unit
Controller Unit
RG-59 Coaxial Cable
RG-59 Coaxial Cable
Fuse
Fuse
“T” Conn.
or Splitter
URP-102
Point Pad
RG-59 Coaxial Cable
Power
Source
Power
Source
URP-102
Point Pad
RG-59 Coaxial Cable
URP-102
Point Pad
Single Point Pad
Multiple Point Pads
Figure 2 - Point Pad™ Connection Block Diagram
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Figure 3 - URP-102 Point Pad™ Functions
URP-102 Point Pad Functions
Press the ON/OFF button to turn the lights ON or OFF.
Press the SPEED button to toggle between High and Low rotation
speeds.
Press the Right or Left Arrows to rotate the Searchlight in that
direction.
Press the Up or Down Arrows to raise or lower the Searchlight-
beam.
To activate the XRCiZ™ feature, press and hold the ON/OFF
button for greater than 5 seconds. The green LED indicates XRCiZ™
feature is enabled.
To deactivate the XRCiZ™ feature, Press and hold the ON/OFF
button for greater than 5 seconds. The red LED indicates XRCiZ™
feature is disabled.
An LED blinking red / green indicates that the XRCiZ™ feature is
now “exercising” the Searchlight.
NOTE: XRCiZ™ feature is only available when paired with a URC-
102 Master Controller.
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Figure 4 - URP-102 Point Pad™ Surface Mount Case
Figure 5 - URP-102 Point Pad™ Flush Mount Case
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Figure 6 - URP-102 Point Pad™
Surface Mount Case with gasket and Flush Mount Case with
gasket
SECTION 6 - URC-102 MASTER CONTROLLER
Mounting
The Master Controller can be mounted in any position near the
Searchlight that is protected from the weather. Check in advance that
the coax cable from the Point Pad™ and the wiring harness from the
Searchlight can be routed to this location. Mount the Master controller
with the wires and coax facing down. Use an appropriate fastener for
your mounting location. Use a sealant in fastener holes to prevent
moisture intrusion.
General Wiring Scheme
The RCL-100 has a unique wiring scheme. Special attention must be
paid to the following chart. The Master Controller is supplied with an
in-line fuse-holder on the Orange power lead. Use only 15 amp fuses
in this fuse-holder. See Figure 9 for the Master Controller wiring
diagram.
WARNING: Failure to follow this arrangement may damage
components.
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Master
Searchlight
Power Source
Lead
Function
Controller Wire Cable Wire
Orange
+12 VDC or +24
VDC**
Power
Blue
Ground
Ground
Lamp Power
Lamp Ground
Up
Yellow
Green
Red
Yellow
Green
Red
White
Black
Brown
White
Black
Brown
Down
Right
Left
Table 1
WARNING: This wire MUST be fused with a 15 amp fuse in the
Master Controller's in-line fuse-holder.
Wiring to Searchlight
The RCL-100 Searchlight is supplied with a 15 foot integral wire
harness. This wire harness is cut to this length specifically to allow for
a voltage drop. Shortening the harness will decrease the life of the
bulbs. Any extra length of wire harness should be loosely coiled in a
convenient place. For best performance, the controller should be
attached to the end of the 15' Searchlight wire harness. If you must
lengthen the wire harness, use heavy duty wire to minimize the
voltage drop. This is especially important for the YELLOW lamp
power and GREEN lamp ground wires.
Following the wiring scheme shown in Table 1 use the supplied butt
connectors to connect the Master Controller to the Searchlight.
Wiring to Point Pad™
The RG-59 Coax cable is supplied without the “F” connectors
attached for ease of routing. After the coax has been routed, strip the
insulation and crimp the “F” connectors in place. Screw the “F”
connectors to the Master Controller and the Point Pad™.
Wiring to Power Supply
The power source must be a fused 12 VDC, 10-amp supply or 24
VDC, 5-amp supply. Following the wiring scheme in Table 1, use the
supplied butt connectors to connect the Master Controller to the
Power Source. Refer to Table 2 for proper wire size for connection of
the input power lines.
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NOTE: As per the wiring scheme, the ORANGE wire is connected to
the Positive terminal and the BLUE wire is connected to the Negative
terminal of the power source.
CAUTION: Observe polarities when attaching wires!
Maximum Cable Length
Wire Size
#8 AWG
12v System
25 ft.
24v System
100 ft.
#10 AWG
#12 AWG
15 ft.
10 ft.
60 ft.
40 ft.
Table 2
Function
The URC-102 Master Controller is designed to perform up to six
different duties on searchlights, winches, and other electrical devices.
The Master Controller provides optimum voltage to ensure brightest
performance and long lamp life, regardless of boat system voltage
fluctuations. The Master Controller is compatible with devices
requiring 12 VDC or 24 VDC operation.
The URC-102 Master Controller has the unique XRCiZ™ feature. The
XRCiZ™ feature routinely operates all moving parts in the Searchlight
to keep the motors and drive mechanism freely running. Once
activated, and every 30 days thereafter, the XRCiZ™ feature wakes
up and operates the Searchlight. The Searchlight will rotate 360 in
both directions and the parabolic reflectors will move to the full up and
down positions. This feature keeps the Searchlight in peak working
order when not in service for long periods of time.
To activate the XRCiZ™ feature, press and hold the Point Pad™
ON/OFF button for greater than 5 seconds. The green LED on the
URC-102 Point Pad™ indicates that the XRCiZ™ feature is enabled.
While enabled, The XRCiZ™ feature can be started outside of its 30-
day cycle by pressing and holding the Speed button on the Point
Pad™ for greater than 5 seconds.
While the XRCiZ™ feature is operating the Searchlight, pressing any
Point Pad™ button will stop the current cycle and leave the
Searchlight to follow any additional commands.
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To deactivate the XRCiZ™ feature, press and hold the Point Pad™
ON/OFF button for greater than 5 seconds. The Red LED on the
URC-102 Point Pad™ indicates that the XRCiZ™ feature is disabled.
NOTE: LED feedback is not available when using RCL-100 or URC-
101 Point Pads™.
NOTE: The Searchlight should not be covered while the XRCiZ™
feature is enabled.
The URC-102 Master Controller provides optimum voltage to ensure
the brightest searchlight performance and long bulb life. Also to
extend lamp life, the Master Controller has a timed lamp power up
feature. The searchlight lamps reach full intensity within 2 seconds.
The URC-102 Master Controller has a searchlight motor timeout
feature. If a Point Pad™ rotation switch (right or left) is continuously
engaged for more than 50 seconds, the Master Controller will
interrupt the operation until the Point Pad™ switch is disengaged.
This feature will save the searchlight motor from burnout due to
accidental activation. The elevation motor has similar features which
will timeout in approximately 20 seconds.
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Power Source Fuse
12 VDC or
24 VDC
Spotlight
Master Controller
in-line 15 amp fuse
Ground
Blue
Orange
Yellow
Green
Red
Lamp Power
Lamp Ground
Spot Up
White
Brown
Black
Spot Down
Spot Left
Master
Spot Right
75 ohm TV Coaxial Cable
“T” Connector or Optional
75 Ohm Splitter for Multiple
RCL-100 Point Pads
Other RCL-100 Point Pads
75 ohm TV Coaxial Cable
RCL-100
Point Pad
Note: Wiring must be in accordance with this diagram. Improper wiring will damage components.
Figure 7 - URC-102 Master Controller Wiring Diagram
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Figure 8 - URC-102 Master Controller
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APPENDIX A - RCL-100D SPECIFICATIONS (with
URC-102 Controller)
Specification
12V Unit
4in (10.16cm) X
2.75in (6.99cm)
12- 16 VDC
10
24V Unit
4in (10.16cm) X
2.75in (6.99cm)
24- 31 VDC
5
Mirror diameter
Rated voltage (Volt)
Rated current (A)
55W halogen
Lamp X 2
70W halogen
Lamp X2
Applicable lamp
(base –G6.35)
JCD12V-55WDX
(base –G6.35)
JDC24V-55WDX
Peak beam candle
power (candela)
Beam spread
(degrees)
200,000
160,000
Horizontal 7°,
Horizontal 7°,
Vertical 5°
Vertical 5°
Elevation angle
(degrees)
Up 9°, Down 17°
360°
Up 9°, Down 17°
360°
Turning angle
(degrees)
4° per second
Fast 28° per second,
Slow 15° per second
7.15lbs (3.24 kg)
15ft (4.57M)
6° per second
Fast 28° per second,
Slow 15° per second
7.15lbs (3.24 kg)
15ft (4.57M)
Elevation speed
Turning speed
Weight
Interconnect cable
*All specifications are nominal values
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APPENDIX B - USER REPLACEABLE PARTS
ACR/RCL-100D
Figure 9 - Searchlight User Replaceable Parts
Item
Number
ACR Part
Number
Description
Quantity
1
2
3A
3B
3C
4
5
6
7
8A
Front Glass
Front Frame
Window Weather Strip
Screw M4x18
Washer M408
Gasket of front frame
10 cm reflector
1
1
1
2
2
1
2
1
1
2
HRMK 1300
HRMK 2101
HRMK 1201
HRMK 1600
HRMK 9301
HRMK 2200
HRMK 1301
HRMK 2102
HRMK 2202
6001
Protection Cover
O-Ring #594
55W quartz halogen bulb (12V)
6003
8B
55W quartz halogen bulb (24V)
2
A1-05-0660-24
9
10
11
Shoulder Washer
Base Housing
Head Housing
4
1
1
HRMK 2103
HRMK 2100
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APPENDIX C - BULB REPLACEMENT PROCEDURE
Two 55W, quartz-halogen bulbs are provided with your RCL-100D. If
they should need replacement, they can be ordered through an ACR
dealer or through ACR Electronics. The part numbers are P/N 6001 for
12V units and P/N 6003 for 24V units.
CAUTION: Failure to follow replacement instructions carefully can
result in damage to bulb and/or light. All part sales are final.
To replace the lamps:
1. Disconnect unit from power source and allow bulbs to cool.
2. Remove two screws holding the front flange and glass in place.
3. To remove the old lamp bulbs, grasp base of the lamp and pull
straight out.
WARNING: Do not touch glass parabolic reflector with fingers or
tools!
4. Install the new lamp bulb using a soft clean cloth to avoid touching
the bulb with your fingers. Insert the lamp bulb pins into socket and
press firmly in place.
CAUTION: If the lamp bulbs or reflectors are accidentally touched,
carefully clean with a soft rag and alcohol (isopropanol) before
continuing.
5. Replace the front flange and glass and install the two retaining
screws. Be sure the neoprene gasket is securely in place.
6. Reconnect the unit to the power source.
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APPENDIX D - PRODUCT COMPONENTS
Product No. 1930.3 - RCL-100D 12 V Searchlight Installation Kit
includes:
Description
Searchlight, RCL-100D, 12 V
Kit, Nylon Washers (4)
Quantity
ACR Part Number
A3-06-1106-3
A3-06-1940
1
1
Connector, “F”
2
15ft
1
A1-03-0220
A2-07-0002-6
A3-06-2231
A1-03-0222
A3-06-2230
Cable, Coaxial
Master Controller, URC-102
Connector, "In-Line"
8
Point Pad™, URP-102 with
1
Surface Mount Case
Case, Flush Mount
Gasket, Surface Mount
Gasket, Flush Mount
U Clamp
1
1
1
2
2
A1-18-1875-2
A1-25-0140-1
A1-25-0140-2
A1-17-1366
Nuts, Nylon-lock
A1-05-0776
Washers
Warranty Card
2
1
A1-05-0777
A1-20-1019
Product Support Manual
Mounting Templates
1
1
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Product No. 1931.3 - RCL-100D 24 V Searchlight Installation Kit
includes:
Description
Searchlight, RCL-100D, 24 V
Kit, Nylon Washers (4)
Quantity
ACR Part Number
A3-06-1106-4
A3-06-1940
1
1
Connector, “F”
2
15ft
1
A1-03-0220
A2-07-0002-6
A3-06-2231
A1-03-0222
A3-06-2230
Cable, Coaxial
Master Controller, URC-102
Connector, "In-Line"
8
Point Pad™, URP-102 with
1
Surface Mount Case
Case, Flush Mount
Gasket, Surface Mount
Gasket, Flush Mount
U Clamp
1
1
1
2
2
A1-18-1875-2
A1-25-0140-1
A1-25-0140-2
A1-17-1366
Nuts, Nylon-lock
A1-05-0776
Washers
Warranty Card
2
1
A1-05-0777
A1-20-1019
Product Support Manual
Mounting Templates
1
1
Y1-03-0138
Y1-03-0138-1
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APPENDIX E - ACCESSORY COMPONENTS
Product No. 1927.3 - URC-102 Master Controller Installation Kit
includes:
Description
Quantity
ACR Part Number
Master Controller, URC-102
1
A3-06-2231
Connector, "In-Line"
8
1
A1-03-0222
Y1-06-0178
Instruction
Controller
Sheet,
Master
Product No. 1928.3 - URP-102 Point Pad™ Installation Kit includes:
Description
Point Pad™, URP-102 with
Surface Mount Case
Quantity
ACR Part Number
A3-06-2230
1
Case, Flush Mount
1
1
1
2
2
2
1
1
1
1
A1-18-1875-2
A1-25-0140-1
A1-25-0140-2
A1-17-1366
A1-05-0776
A1-05-0777
A1-18-1871
A1-18-1892
Y1-06-0179
Y1-03-0138-1
Gasket, Surface Mount
Gasket, Flush Mount
U Clamp
Nuts, Nylon-lock
Washers
Adapter Plate, Flush mount
Adapter Plate, Surface mount
Instruction Sheet, Point Pad™
Mounting Templates
Product No. 1929.1 - Wiring Kit RCL-50 / 100 series searchlights
includes:
Description
Connector, “F”
Cable, Coaxial
Quantity
ACR Part Number
A1-03-0220
2
15ft
A2-07-0002-6
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Product No. 9282.3 – URP-102 Point Pad™ Secondary Station
Installation Kit includes:
Description
Quantity
ACR Part Number
Point Pad™, URP-102 with
Surface Mount case
1
A3-06-2230
Case, Flush Mount
Gasket, Surface Mount
Gasket, Flush Mount
U Clamp
1
1
A1-18-1875-2
A1-25-0140-1
A1-25-0140-2
A1-17-1366
A1-05-0776
A1-05-0777
A1-18-1871
A1-18-1892
A1-03-0235
A1-05-0614
A2-07-0002-6
A1-03-0220
Y1-06-0179
Y1-03-0138-1
1
2
Nuts, Nylon-lock
2
Washers
2
Adapter Plate, Flush mount
Adapter Plate, Surface mount
Splitter, 2-Way Signal
Screw, #6
1
1
1
2
Cable, Coaxial
15ft
4
Connector, "F"
Instruction Sheet, Point Pad™
Mounting Templates
1
1
Product No. 9283.3 – Remote Control Installation Kit Includes:
Description
Quantity
ACR Part Number
Master Controller, URC-102
1
A3-06-2231
Connector, "In-Line"
8
1
A1-03-0222
A3-06-2230
Point Pad™, URP-102 with
Surface Mount Case
Case, Flush Mount
Gasket, Surface Mount
Gasket, Flush Mount
U Clamp
1
1
A1-18-1875-2
A1-25-0140-1
A1-25-0140-2
A1-17-1366
A1-05-0776
A1-05-0777
A1-18-1871
A1-18-1892
A2-07-0002-6
A1-03-0220
Y1-06-0178
1
2
Nuts, Nylon-lock
2
Washers
2
Adapter Plate, Flush mount
Adapter Plate, Surface mount
Cable, Coaxial
1
1
15ft
2
Connector, "F"
Instruction
Controller
Sheet,
Master
1
Instruction Sheet, Point Pad™
1
1
Y1-06-0179
Y1-03-0138
Mounting Templates
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APPENDIX F - WARRANTY, NOTICES
Limited Warranty
This product is warranted against factory defects in material and workmanship
for a period of 1 (one) year* from date of purchase or receipt as a gift. During
the warranty period ACR Electronics, Inc. will repair or, at its option, replace the
unit at no cost to you for labor, materials and return transportation from ACR.
For further assistance, please contact our Technical Service Department at ACR
Electronics, Inc., 5757 Ravenswood Road, Fort Lauderdale, FL 33312-6645.
981-3333.
This warranty does not apply if the product has been damaged by accident or
misuse, or as a result of service or modification performed by an unauthorized
factory. Except as otherwise expressly stated in the previous paragraph, THE
COMPANY MAKES NO REPRESENTATION OR WARRANTY OF ANY KIND,
EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO
THIS PRODUCT. The Company shall not be liable for consequential or special
return the attached card within 10 days.
*Five years for the following products: EPIRB, PLB, S-VDR, SSAS.
Notices
ACR Electronics diligently works to provide a high quality Product Support
Manual, however, despite best efforts, information is subject to change without
notice, and omissions and inaccuracies are possible. ACR cannot accept liability
for manual contents. To ensure that you have the most recent version of the
©2008 by ACR Electronics, Inc. All rights reserved. Reproduction in whole or in
part is permitted only with permission of ACR Electronics, Inc. Ongoing product
improvements may change product specifications without notice.
Trademarks or registered trademarks are the property of their respective
owners.
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EC DECLARATION OF CONFORMITY
ACR Electronics, Inc. hereby declares that the following product is in conformity with
Directive 2004/108/EC of the European Parliament and of the Council of 15 December
2004 on Electromagnetic Compatibility (EMC Directive). In accordance with the Directive,
the product will be marked with the CE conformity marking as follows:
Product:
Searchlight
Model: RCL-100D
Regulations and
Standards:
EN 60945:2002: Emissions
CISPR 16-1:1999 (Conducted Emissions)
CISPR 16-1:1999 (Radiated Emissions)
EN60945: 2002: Immunity:
IEC 61000-4-2: 1995 (Electrostatic Discharge)
IEC 61000-4-3: 1995 (Radiated Immunity)
IEC 61000-4-4: 1995 (Immunity to Fast Transients)
IEC 61000-4-6: 1995 (Conducted Immunity, Power and I/O Leads)
IEC 61000-4-11: 1994 (Voltage Dips and Interrupts)
Manufacturer:
ACR Electronics Inc.
5757 Ravenswood Road
Fort Lauderdale, FL 33312
USA
Signed on behalf of ACR Electronics Inc.
Signed: __________________________________________
Name: Thomas J. Pack
Date:
November 11, 2010
Title: Director, New Product Development
Document RCL-100D-004
This Declaration complies with
ISO/IEC 17050-1:2004
ACR Electronics, Inc. is registered by NQA to ISO 9001:2008
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