ACDelco Pressure Washer PN 09301 A User Manual

Pressure Washers  
and Accessories  
KING BRUTE  
( PN 09301 A )  
Operators Manual  
and Parts Lists  
Rev1 11-07  
Delco Pressure Washers LIT-KING-DEL  
Manual  
Page 1  
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LIMITED WARRANTY (cont)  
Parts / Components  
High Pressure Pumps  
Warranty Period and Details  
Five (5) year limited manufactuer warranty on pump  
workmanship and defects in material.  
Lifetime on forged brass manifold.  
Warranty does not apply to failures on other pump parts due  
to:  
Freight damage  
Freeze damage  
Damage caused by parts or accessories not obtained  
from / or approved by Delco  
Normal wear of moving parts or components affected  
by moving parts.  
Engines  
Covered by engine manufacturer warranty. See engine manual.  
One (1) year from date of first start up.  
Electric Motors (if applicable)  
Burners (hot water machines)  
One (1) year from date of first start up.  
Hot Water Burner Coil  
(hot water machines)  
Five (5) years from date of first start up.  
Warranty only covers workmanship or defects of material.  
Warranty does not apply to:  
Freeze Damage  
Over Pressure burst damage caused by improper  
maintenance of safety devices.  
Frame  
One (1) year from date of first start up.  
Accessories  
Ninety (90) days. Includes tips, guns, wands,  
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IMPORTANT SAFETY PRECAUTIONS  
IMPORTANT:  
Please read the following instructions before installing and operating this equipment.  
DANGER  
THIS EQUIPMENT CAN BE HAZARDOUS TO OPERATOR SAFETY AND ONLY AUTHORIZED  
PERSONNEL WHO HAVE READ AND UNDERSTAND THE INSTALLATION AND OPERATION  
MANUAL SHOULD  
BE PERMITTED TO OPERATE THIS EQUIPMENT. DO NOT LEAVE WAND UNATTENDED  
WHILE EQUIPMENT IS RUNNING.  
Failure to follow all cautionary warnings and procedures may result in serious or fatal injury and/or  
property damage including, but not limited to: fire, severe burns, concussion from explosion,  
electrocution, scalding, penetration by pressurized water, chemical reaction, asphyxiation, cuts,  
contusions, laceration, and loss of body parts and/or life.  
DO’S  
1. ALWAYS WEAR SAFETY GLASSES, GOGGLES or FULL FACE SHIELD; GLOVES, and when  
spraying acids WEAR RAIN GEAR. NEVER RUN ACIDS THROUGH THE PUMP ON THIS  
EQUIPMENT.  
2. USE ONLY THE SAME SIZE NOZZLE SUPPLIED WITH THIS EQUIPMENT.  
3. CHECK YOUR BATTERY FOR WATER LEVELS AND MAINTAIN A GOOD CHARGE.  
4. USE ¾" (inch) x 50' (foot) GARDEN HOSE FOR WATER SUPPLY-.  
5. USE A CLEAN FUEL CAN FOR REFUELING UNIT.  
6. USE CLEAN DIESEL FUEL OR KEROSENE. NO ADDITIVES. Fill fuel tank each evening. This  
will help minimize condensation in fuel tank, and prolong fuel pump life.  
7. Always follow chemical manufacturer’s recommendations in use of chemicals with this  
equipment. Immediately after using chemical solutions through this equipment, flush thoroughly  
with clear water.  
8. Disconnect all electrical power before performing any maintenance on this equipment.  
9. Make sure positive is always positive and negative is always negative to keep from shorting out.  
10. When storing this equipment in freezing weather conditions, this equipment must be drained  
thoroughly; and the plumbing system charged with a 50% solution of permanent type antifreeze.  
Antifreeze should be used when the equipment is not in service for prolonged periods or is being  
transported in freezing weather. NOTE: Antifreeze must be flushed out of equipment thoroughly  
before any cleaning project begins. Failure to do so could result in damage to paint or chemical  
attack on painted surfaces.  
11. Use a water softener on your water system if it is high in mineral content (HARDNESS). Failure  
to do so will result in lime build-up in plumbing systems.  
12. Use only manufacturer approved components when replacing parts on this equipment. Failure  
to do so may create operating conditions that are hazardous to personal health, safety, and will  
void the warranty.  
13. Use only recommended oil in pump.  
Manual  
Page 4  
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14. Always cool down coil.  
DO NOT’S  
DO NOT - UNDER ANY CIRCUMSTANCES - POINT THE HIGH PRESSURE NOZZLE AT  
YOURSELF, OTHER PEOPLE, OR ANIMALS!  
1. DO NOT use an undersized discharge nozzle.  
2. DO NOT disconnect the pressure hoses or wand while the equipment is HOT, PRESSURIZED or  
RUNNING.  
3. DO NOT operate this equipment without sufficient water supply to the pump.  
4. DO NOT operate this equipment without proper ventilation or in a closed space.  
5. DO NOT use any type of fuel other than # 2 diesel, kerosene or # 1 home heating oil.  
6. DO NOT leave wand unattended while equipment is running.  
7. DO NOT point the stream of water from nozzle toward any person or animal (including the  
operator).  
8. DO NOT touch exhaust stack, metal wand and hose on HOT WATER UNIT. THEY GET VERY  
HOT!  
9. DO NOT obstruct the exhaust stack.  
10. DO NOT run engine or burner within 25 feet of flammable materials or dust.  
11. DO NOT use this equipment around or near explosive environment of any kind. (Gas, paint,  
solvents, etc.)  
12. DO NOT screw the pop-off valve all the way in to prevent leaking or dripping.  
13. DO NOT adjust the unloader-regulator valve (on trigger control units) to a pressure in excess of  
200 PSI of equipments motor or pump rating.  
14. DO NOT secure trigger gun in the open position (ON). Operate ONLY with your hand during  
operation to prevent injury.  
15. DO NOT allow air into the water system through soap valve or loose fittings.  
16. DO NOT operate the machine if the water pressure drops or is low.  
17. DO NOT continue to operate this machine if burner fails to shut off when trigger is released  
(closed).  
18. DO NOT continue to operate this machine if burner fails to light.  
19. DO NOT smoke or operate this machine while filling or emptying fuel tank(s), or  
connecting/disconnecting tanks and fittings.  
20. DO NOT operate this machine if coil becomes clogged or soothed.  
21. DO NOT alter machine from manufacturer’s design.  
22. DO NOT attempt to pull beyond normal length.  
23. DO NOT attempt to service this machine without first disconnecting the electrical service. Failure  
to do so may cause severe or fatal electrical shock.  
24. DO NOT BY-PASS ANY SAFETY DEVICE ON THIS MACHINE!  
Manual  
Page 5  
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INSTALLATION  
1. LOCATION  
Avoid operating units in small areas or near exhaust fans. Adequate oxygen is needed for combustion  
or dangerous carbon monoxide will result. Stationary units should be installed in accordance with local  
plumbing and heating codes.  
2. FUEL SUPPLY  
Oil Fired Units: Fill fuel tank with clean kerosene, No. 1 home heating fuel, or diesel fuel (without  
anti-gel additives.)  
3. VENTING THE UNITS -  
If the unit is to be used in an enclosed area it must be vented out.  
The Draft Regulator (on oil-fired units) and chimney must be  
same size as the stack on the cleaner unit. Poor draft will cause  
the unit to soot-up and not operate efficiently. When installing  
the machine so the stack will be as straight as possible,  
protruding through the roof at a sufficient height to eliminate  
down-draft and to comply with local codes.  
Always disconnect the battery when servicing your cleaner.  
Manual  
Page 6  
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OPERATING THE MACHINE  
PRE-OPERATING INSTRUCTIONS  
1. Connect the swivel end of the discharge hose to the cleaning gun.  
2. Attach the hose to the machine outlet.  
3. Check the fuel level in the fuel tank. Add fuel if required. It is best to keep fuel tank full during  
nonworking conditions.  
4. Attach an ordinary garden hose to the float tank inlet. Turn on the water supply and let the float  
tank fill.  
5. Place the end of the soap line into your soap solution container.  
OPERATING INSTRUCTIONS  
NOTE: On initial start up, or if machine has not been operated for several days, it is advisable to  
remove the nozzle from the cleaning gun and flush out any foreign material. Open the water supply.  
Turn on the engine and let the unit run until clear water flows through the cleaning gun.  
1. Turn on the water supply.  
2. Add fuel if required. Check oil levels in pump and engine before starting.  
3. Install the nozzle tip into the cleaning gun.  
4. Close the soap valve. (turn fully clockwise)  
5. Securely hold the cleaning gun and turn the switch to position 1(pump).  
6. The recommended method of cleaning is:  
A. Wet entire surface and remove the loose dirt with water only,  
B. Turn on the soap by opening the soap valve (turn the handle counterclockwise). NOTE: The  
operating pressure of the machine will drop to nearly zero until the soap line is primed.  
C. Cover the entire surface to be cleaned with soap/water solution by applying from the bottom  
up. Allow the soap to stay on surface four to five minutes.  
D. Close the soap valve and wash at high pressure with water only from the top down.  
NOTE: Soap will flush from the coil and discharge hose within a minute or two of operation.  
E. For hot water washing, turn the switch to position 2 (burner). CAUTION: If there is a sudden loss  
of pressure while washing with hot water, turn the burner off immediately and attempt to locate  
the problem while running cold water only. Failure to turn the burner off could cause excessive  
temperature and pressure build-up in the heating coil.  
Manual  
Page 7  
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SHUT DOWN INSTRUCTIONS  
1. If the burner is on turn control switch to position 1(pump).  
2. Run water through the pump until cool water flows from the cleaning gun. Failure to do this could  
result in increased coil scaling.  
3. Turn the control switch to off.  
4. Turn off the water supply.  
5. If the machine will be exposed to freezing temperatures, see winterizing procedure.  
THINGS TO CHECK DAILY  
1. Check oil level in pump.  
2. Fill fuel tank at the end of each day’s use to prevent condensation build-up in fuel system.  
3. Fill soap container.  
4. Check oil level in engine.  
THINGS TO CHECK WEEKLY  
1. Check and clean water float tank and pump inlet screen.  
2. Check all hoses for leaks and damage. Repair or replace as needed.  
3. Check pressure nozzle for wear. Replace if needed.  
4. Check all nuts and bolts. Tighten as needed (DO NOT OVER TIGHTEN.)  
5. Check all water connections for leaks. Tighten if loose.  
6. Check belts and pulleys for wear and tightness. (DO NOT CHECK WHILE MACHINE IS  
RUNNING.)  
Manual  
Page 8  
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MAINTENANCE OF COMPONENTS  
PUMPS  
1. Refer to pump section in this manual for your model of equipment.  
2. Change pump oil after the first 25 hours of use.  
hours or 3 months, whichever comes first.  
Subsequent changes should be every 250  
A. Disconnect power supply.  
B. Remove drain plug on pump and drain oil.  
C. If the oil has water in it, it is important to flush out the pump with oil before refilling  
pump with the proper oil.  
3. Refilling: Replace drain plug and fill slowly to the dot in the center of sight glass, or the proper  
level on dip stick. Do not over fill.  
4. Use high quality 30 wt. non-detergent oil.  
OIL BURNERS  
1. BLOWER FAN: Clean blower fan in burner housing once a year or as often as needed. Dirt and  
deposits will reduce air delivery and affect combustion.  
2. FUEL NOZZLE: Keep tip free of surface deposits wiping with a clean, solvent saturated, cloth rag.  
The nozzle should be changed once a year for maximum heating and emission control.  
3. FUEL FILTER: Clean or replace every 400 hours or 3 months, whichever comes first (or as  
needed). This will help prolong fuel pump life and burner efficiency.  
DESCRIPTION  
Racor Water Separator  
4. FUEL TANK: Drain one pint of fuel from bottom of fuel tank every 50 hours of use or every two  
weeks, whichever comes first. Check for water or contaminates in fuel. If any are present, drain  
and flush fuel tank then refill with clean fuel. This will prolong fuel pump life and burner efficiency.  
5. ELECTRODES: Clean off carbon deposits on electrodes. To adjust electrodes refer to figure and  
these instructions:  
A. TO REMOVE THE GUN ASSEMBLY: Disconnect the oil  
line at the burner fan housing. Remove gun holding nut  
on outside of housing. Loosen transformer hold-down  
screw and swing open transformer on hinges. Gun  
assembly can now be removed by turning 1/4 turn and  
lifting out and pulling down through this opening.  
B. SPACING OF ELECTRODES: The electrodes should be  
spaced 1/8 inch apart, 5/16 inch above the top of fuel  
nozzle and 1/4 inch from the center of fuel nozzle tip, to the electrodes.  
Manual  
Page 9  
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6. FUEL PUMP: To bleed air out of fuel pump, open air bleed valve on side of fuel pump. Turn  
machine and burner ON. When fuel looks clear (NOT FOAMING), close air bleeding valve. Air is out  
of fuel lines and fuel pump.  
A. To check fuel pressure, plumb a 200 PSI gauge into the port marked gauge. DO NOT USE  
BLEED VALVE PORT TO CHECK FUEL PUMP PRESSURE.  
B. To adjust fuel pressure, insert a small flat screwdriver into pressure regulator slot and turn  
clockwise to increase pressure and counter clockwise to decrease pressure. One full turn is about  
10 PSI. Use a pressure gauge. normal operating pressure is 140 PSI. DO NOT EXCEED 150  
PSI.  
C. Service the fuel pump once every 50 hours or 3 months by cleaning the fuel strainer screen.  
A clogged strainer or fuel filter will cause fuel pump starvation and dry the fuel pump up.  
The ONLY lubrication the fuel pump has is the fuel that runs through it. KEEP IT CLEAN for  
longer fuel pump life.  
WINTERIZING  
1. Shut off and disconnect the water supply.  
2. Drain float tank.  
3. Install antifreeze kit (available through local dealer.)  
4. Remove nozzle from wand, and insert pick up hose and soap line into a bucket of 50% solution of  
antifreeze. Pump antifreeze through machine. Open and close trigger gun a few times to  
winterize unloader system. When antifreeze flows from the wand, shut the pump off. Disconnect  
antifreeze kit.  
NOTE: BEFORE attempting to wash ANY painted surface, pump anti-freeze out of machine into a  
clean bucket and save for next use.  
Manual  
Page 10  
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DE-SOOTING COIL  
Poor grades of fuel oil or inadequate combustion air will cause heavy soot build up on the outside  
surface of the heating coil. This will insulate the coil and restrict air flow through the coil, further  
aggravating the soot build up.  
To clean off soot, add Red Devil Soot Remover, using manufactures mixing instructions, or remove coil  
and clean thoroughly, or Call a Factory Authorized DELCO Dealer.  
DE-LIMING OR DE-SCALING OF COIL  
In hard water areas, or when using the wrong kind of soap, lime build-up inside the coil pipe will occur.  
Lime build-up will decrease the water temperature, water flow may eventually plug the coil.  
It is recommended that a low pressure auxiliary pump be used if de-liming or de-scaling is needed.  
To install low pressure auxiliary pump.  
1. Disconnect high pressure hose that goes between high pressure pump and coil inlet.  
2. Connect about four feet of hose with screen to suction side of a low pressure auxiliary pump.  
3. Connect a discharge hose between the low pressure auxiliary pump discharge side and the inlet.  
4. Disconnect high pressure discharge hose from coil outlet.  
5. Connect another 5-6 feet of hose to the coil outlet and run to a 5 gallon bucket.  
6. Stick low pressure auxiliary pump suction hose w/screen into 5 gallon bucket.  
7. Mix 2 gallons of water with 1 container of Coil Doctor.  
8. Turn on pump and circulate the acid mixture through the coil system for about 40 minutes or until  
discharge solution stops foaming.  
After cleaning, remove low pressure auxiliary pump assembly and connect all plumbing. Remove  
pressure tip from end of wand. Turn on pressure washer and run clean water through machine for  
about 5 minutes. This flushes out the coil and neutralizes any remaining acid. Replace pressure tip.  
OR, call your Factory Authorized DELCO® Distributor.  
WARNING :  
COIL DOCTOR IS ACID AND IS HARMFUL TO SKIN AND EYES.  
ALWAYS FOLLOW MANUFACTURERS LABEL DIRECTIONS.  
Manual  
Page 11  
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DIAGNOSIS AND MAINTENANCE  
PROBLEM  
Low Pressure  
PROBABLE CAUSE  
SOLUTION  
Worn nozzle  
Replace nozzle of proper size.  
Belt slippage.  
Tighten or replace; use correct belt.  
Air leak in inlet plumbing.  
Use PTFE liquid or tape.  
Pressure gauge inoperative or not  
registering accurately.  
Check pressure with new gauge and replace as needed.  
Relief valve stuck partially plugged or  
improperly adjusted.  
Clean and reset relief valve to system pressure and correct by-  
pass. Check supply tank for contamination.  
Worn seat or valves.  
Clean or replace with valve kit.  
Inlet suction strainer clogged or improperly  
sized.  
Use adequate size for inlet pump connection and fluid being  
pumped. Clean frequently.  
Worn seals. Abrasives in pumped fluid,  
severe cavitation; inadequate water  
supply, stressful inlet conditions.  
Install and maintain proper filter, check line size and flow available  
to pump. Install a C.A.T.  
Fouled or dirty inlet or discharge valves.  
Worn inlet or discharge valves.  
Clean inlet and discharge valve assemblies.  
Replace with valve kit.  
Leaky discharge hose.  
Replace hose. Check connections.  
Pulsation, pump runs  
extremely rough, pressure  
low.  
Faulty Pulsation Dampener  
Check precharge (should be 30-50%) of system pressure or  
replace as needed.  
Restricted inlet or air entering inlet  
plumbing.  
Check filters and clean as needed. Check fittings and use PTFE  
liquid or tape for air tight connection.  
Stuck inlet or discharge valve  
Worn seals  
Clean or replace valve. Check supply tank for contamination.  
Replace with seal kit, check inlet pressure and system  
temperature, use Thermo Valve in by- inlet pressure regulator in  
inlet line.  
Water leakage from under  
the manifold  
Oil leak between crankcase  
and pumping section *Slight  
leakage.  
Worn crankcase seals  
Replace crankcase seals  
Oil leaking in area of  
crankshaft  
Excessive play in the end of  
the crankshaft.  
Worn crankshaft seal Bad bearing  
Worn bearing  
Replace damaged seals. Replace bearing.  
Replace bearing.  
Water in crankcase inside of  
the crankcase  
Humid air condensing into water  
Change oil every 3 months or 500 hours intervals using premium  
grade 10W30 Non-detergent hydraulic oil, (other approved oil  
every month or 200 hours.)  
Leaking of crankcase seals or seals  
installed backward  
Replace seals. Follow proper installation procedure. Contact Cat  
Pumps supplier for crankcase servicing.  
Oil leaking at the rear  
portion of the crankcase  
Loud knocking noise in  
pump  
Damaged or improperly installed oil gauge, Replace oil gauge, crankcase cover or drain plug o-ring. Thread in  
crankcase cover, or drain plug o-ring  
oil gauge and drain plug hand tight to avoid extruding o-ring.  
Pulley loose on crankshaft  
Check key and tighten screw  
Worn bearing, connecting rod or  
crankshaft.  
Consult Cat Pumps supplier for crankcase servicing.  
Stressful inlet conditions.  
Install C.A.T.  
Frequent or premature  
failure of the packing  
Cracked or scored plungers Abrasive  
material in the fluid being pumped Check  
supply tank for contamination.  
Excessive pressure and/or temperature of  
fluid being pumped.  
Replace plungers Install proper filtration on pump inlet plumbing.  
Check pressure and fluid inlet temperature; be sure they are within  
specified range.  
Over pressure of inlet or discharge  
Reduce pressure per specifications.  
Running pump dry.  
DO NOT RUN PUMP WITHOUT WATER!  
Strong surging at the inlet  
and low pressure at the  
discharge side.  
Foreign particles in the inlet or discharge  
valve or worn inlet or discharge valves.  
Check for smooth surfaces on inlet and discharge valve seats.  
Replace with kit if pitted or worn. Check supply tank for  
contamination, Install and regularly clean filter. Do not pump  
abrasive fluids.  
Manual  
Page 12  
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Notes:  
Manual  
Page 13  
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PUM0015  
17  
16  
10  
14  
11  
15  
28  
27  
71  
12  
13  
18  
24  
20  
19  
72  
73 74  
2
21  
22  
1
3
9
23  
25  
4
33  
8
7
6
5
27  
30  
31  
32  
27  
69  
4
28  
3
1
40  
28  
41  
67  
42  
35  
36  
34  
44  
2
37  
38  
70  
57  
Repair Kits  
16  
21  
(3)  
(3)  
32  
(3)  
23  
30  
(3)  
7(3)  
42  
10  
24  
(3)  
25  
(3)  
4(6)  
33  
(3)  
22  
(3)  
3(6)  
6(3)  
Valve Kit # PPA1554  
Qty 6 of each part  
included per kit  
Support Ring Kit #PPA 1558  
Qty 3 of each part  
included per kit  
Piston Kit # PPA1555  
Qty 3 of each part  
included per kit  
Water Seal Kit #PPA 1556  
Qty 3 of each part  
included per kit  
Oil Seal Kit #PPA 1557  
Includes 3 of part #30  
Pos  
Part #  
Description  
Qty  
Pos  
Part #  
Description  
Qty  
31  
32  
33  
34  
35  
36  
37  
38  
40  
41  
42  
44  
53  
57  
60  
61  
67  
69  
70  
71  
72  
73  
74  
PPA1531 PistonGuide15mm  
PPA1532 O-Ring  
PPA1533 Gasket15mm  
PPA1534 Plug:1/2”  
3
3
3
1
1
1
8
8
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
PPA1501 O-Ring  
PPA1502 TBD  
PPA1504 ValveAssembly  
PPA1505 O-Ring  
PPA1506 Plug  
PPA1507 SupportRing15  
PPA1508 Gasket15mm  
6
6
6
6
1
3
3
PPA1535 O-Ring  
PPA1536 PumpHeadBrass  
PPA1537 Lockwasher  
PPA1538 Screw  
PPA1539 Bearing  
PPA1540 SnapRing  
PPA1541 OilSeal  
PPA1542 Screw8X20  
PPA1543 TBD  
PPA1544 HeadCompleteXM15mm  
PPA1545 ShaftHollow  
PPA1546 TBD  
PPA1509 PistonGuide15mm 3  
9
PPA1510 PumpBody  
PPA1511 BearingCap  
PPA1512 Circlip52mm  
PPA1513 SnapRing  
PPA1514 Bearing  
PPA1515 OilCap/Dipstick  
PPA1516 PistonPin  
PPA1517 Gasket  
1
1
1
1
1
1
3
1
6
1
3
3
3
3
3
3
3
3
3
4
3
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
28  
29  
30  
PPA1547 SetScrew  
PPA1518 Screw  
PPA1548 ShaftHollow  
PPA1549 Flange/Gasoline(F25)  
PPA1550 OilSightGlass  
PPA1551 SnapRing  
PPA1552 DiffuserSiteGlass  
PPA1553 O-Ring  
PPA1519 CrankcaseCover  
PPA1520 ConnectingRod  
PPA1521 GuidingPiston  
PPA1522 O-Ring  
PPA1523 Washer  
PPA1524 Piston15mmXm  
PPA1525 Washer  
PPA1526 Nut  
PPA1527 O-Ring  
PPA1528 Plug  
PPA1529 Screw  
PPA1554 Valve Kit  
PPA1555 Piston Kit  
PPA1556 Water Seal Kit  
PPA1557 Oils Seal Kit  
PPA1558 Support Ring Kit  
PPA1559 Pump Oil  
PPA1530 OilSeal  
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PPA0015 Unloader  
1
2
3
11  
12  
4
5
13  
14  
15  
16  
18  
17  
6
20  
19  
7
8
21  
22  
23  
9
24  
10  
Repair Kits  
14  
11  
15  
16  
18  
19  
12  
(2)  
12  
14  
15  
(2)  
(1)  
(1)  
18  
20  
23  
(1)  
(1)  
(1)  
13  
O-Rings  
Kit PPA1587  
Unloader  
Kit PPA1586  
Qty  
Pos  
Part #  
Description  
1
2
3
4
5
6
7
8
PPA1560  
PPA1561  
PPA1562  
PPA1563  
PPA1564  
PPA1565  
PPA1567  
PPA1568  
PPA1569  
PPA1570  
PPA1572  
PPA1573  
PPA1574  
PPA1575  
PPA1576  
PPA1577  
PPA1578  
PPA1579  
PPA1580  
PPA1581  
PPA1582  
PPA1583  
PPA1584  
PPA1585  
PPA1586  
PPA1587  
Cap  
Screw  
Nut  
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KnobUnloader  
AdjustmentBarrel  
RollPin  
SpringGuide  
UpperPlate  
Spring  
Lower Plate  
Piston  
O-Ring  
PistonGuide  
O-Ring  
O-Ring  
ByPassJet  
Seat  
O-Ring  
Valve Housing  
O-Ring  
Jet  
Spring  
O-Ring  
ThreaderAdapter  
Unloader Kit  
O-Rings Kit  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
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BURNER (Beckett 12V) COMPONENT LOCATOR & PARTS LIST  
Ref.No. Part No.  
Qty.  
1
Description  
Air Shutter  
Air Band  
Escutcheon Plate  
Gasket, Square Plate  
Air Tube Flange Assembly  
Flange Gasket  
1
2
29601A  
29602A  
29603A  
29604A  
29605A  
193871  
45027A  
962139  
29606A  
29609A  
197216  
962219  
193107  
29612A  
48415A**  
29641A  
47000A  
51454A  
962626  
NI  
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
3
4
5
6
7
8
9
Motor  
Mounting Screws 1/4" - 20NC x 5/8  
Blower Wheel (R.W.B. only)  
Coupling  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
Fuel Unit  
Mounting Screws 1/4" - 20 NC x 7/8"  
Pump Nozzle Port Fitting  
Connector Tube Assembly  
Ignition Transformer Assembly with Interrupted Ignition  
Nozzle Line Electrode Asm.  
Oil Valve  
Brushes, Replaceable Motor  
Mounting Screws 10 - 24NC x 5/16  
Transformer Gasket  
1
2
1
Manual  
Page 16  
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ELECTRICAL SCHEMATIC (12VDC)  
Manual  
Page 17  
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GUNVALVE AND HOSE ASSEMBLY COMPONENT LOCATOR  
Manual  
Page 18  
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GUNVALVE AND HOSE ASSEMBLY COMPONENT LOCATOR  
PARTS LIST  
Ref. No.  
Qty.  
1
1
1
1
Part No.  
QC-251-22  
QC-250-51  
GE-600-36  
GC-590-40  
QC-381-22  
192278  
Description  
O-Ring / O-Anillo  
Female Socket, ¼ / Ancla Hembra, ¼  
Extension Tube, 3 ft / Tubo de Extensión, 3 ft  
Spray Gun / Pistola Aerografica  
O-Ring / O-Anillo  
1
2
3
4
5
2
1
6
Quick Coupling Socket, 3/8 / Manguito de Acomplamiento Rápido, 3/8  
7
8
9
1
1
1
DH-477-50  
QC-380-43  
192276  
Hose, 3/8 x 50 ft, 3000 PSI / Tubo Flexible, 3/8 x 50 ft, 3000 psi  
Female Plug, 3/8 / Tapón Hembra, 3/8  
Male Socket, 3/8 / Ancla Macho, 3/8  
10  
11  
12  
1
1
1
DH-166-50  
197055  
DH-499-50HP  
Hose, 3/8 x 50 ft, 4000 PSI / Tubo Flexible, 3/8 x 50 ft, 4000 psi  
Male Plug, 3/8 / Tapón Macho, 3/8  
Hose Assembly / Ensamblaje de Tubo Flexible  
Manual  
Page 19  
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GC 590-40 GUNVALVE COMPONENT LOCATOR  
Manual  
Page 20  
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GC 590-40 GUNVALVE COMPONENT LOCATOR PARTS  
LIST  
Ref.  
No.  
1
2
3
4
5
6*  
8*  
Qty.  
Part No.  
Description  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
7
1
1
GC-765-14  
8001660  
GC-765-75  
GC-764-44  
8002258  
Housing (Right) / Carcasa (Derecho)  
Housing (Left) / Carcasa (Izquierdo)  
Trigger / Gatillo  
Pin / Pasador  
Valve Body / Cuerpo de la Valvula  
Trigger Cam / Leva de Gatillo  
O-Ring / Empaque-O  
Control Bolt / Tornillo de Control  
Trigger Lock / Cerrojo del Gatillo  
Cap / Funda - Tapa  
Valve Spring / Muelle de Válvula  
Valve Ball / Válvula de Bola  
Valve Seat / Asiento de la Válvula  
O-Ring / Empaque-O  
Self-Tapping Screw / Tornillo de Rosca Cortante  
Spring / Muelle  
GC-765-22  
GC-764-20  
GC-764-18  
8001661  
GC-764-41  
GC-764-38  
GC-764-36  
GC-764-32  
GC-764-30  
GC-765-16  
GC-765-30  
GC-765-53  
8000650  
9*  
10  
11  
12*  
13*  
14*  
15*  
16  
17*  
18  
19*  
Discharge Tube Assembly / Ensamblaje de Tubo de Descarga  
Inlet Tube / Tubo de Entrada  
20*  
21  
22  
1
1
1
8000168  
GC-764-50  
GC-765-54  
Inlet Fitting / Conexión de Admisión  
Pin / Pasador  
Inlet Tube Assembly Includes: *19 & *20  
Ensamblage de Tubo de Entrada  
23  
1
RK-775-75  
Gunvalve Repair Kit Includes: *6, *8, *9, *12 - *15 & *17  
Conjunto de Reparacion de Pistola Aerografica  
Manual  
Page 21  
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1111 E. Lake Francis Dr. • Siloam Springs, AR 72761 • 1-800-BUY-DELCO  
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