ACCO Brands Range GBC 2064WF 1 User Manual

GBC 2064WF-1  
Operation Manual  
GB  
I
Operating Instructions  
Istruzioni per l'Uso  
Bedienungsanleitungen  
Gebruiksaanwijzing  
Mode d'Emploi  
D
NL  
F
E Instrucciones de Operación  
Part Number: ???-???  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
TABLE OF CONTENTS  
Operation Manual  
Page  
No.  
1
Page  
No.  
15  
Description  
Description  
Cover  
LCD Error Screens  
Legal Disclaimer  
Table of Contents  
Important Safety Instructions  
Important Safeguards  
2
3
4
4
Sequence of Operations  
Operating Instructions  
16  
17  
Film Loading and Threading  
Load a Roll of Film  
Webbing Thermal Film using  
Threading Card  
Webbing PSA Film / Mount Adhesive  
Using Threading Card  
Start Laminating  
Method for Tacking new Film to  
Existing Film  
To Unweb The Laminator  
Clearing a Film Jam (Wrap– Up)  
17  
17  
Warranty  
Specifications  
Pre- Installation  
Installation  
Control Panel  
LCD Display  
Master Dial  
Top Temp  
Bottom Temp  
Speed  
5
6
7
7
8
8
8
8
8
8
8
8
8
8
8
8
18  
19  
20  
21  
22  
22  
Cooling  
Measure  
Reset  
Stop  
Rear  
Forward  
Applications  
23  
23  
23  
23  
24  
24  
24  
25  
Tips for Pre-Coating Boards  
Tips for Mounting Pre-Coated Boards  
Tips for Single Sided Lamination  
Tips for Creating a Decal  
Tips for Mounting a Decal  
Thermal Encapsulation  
Rear Control  
Stop  
9
9
9
9
AccuShield  
Rear  
Forward  
26  
Speed/Temperature Control  
Features Guide  
10  
10  
10  
10  
10  
10  
10  
11  
11  
11  
11  
11  
11  
11  
12  
12  
12  
12  
12  
13  
13  
13  
14  
14  
14  
14  
26  
26  
26  
27  
27  
The Art of Lamination  
Basic Rules  
Film Tension  
Heat  
Emergency-Stop Buttons  
Media Table  
Infeed Idler  
Pressure Plate  
Output  
Safety Interlock Switch  
Pressure Plate Release Lever  
Rear Media Table  
Table Interlock Switch  
Optical Safety System  
Main Rollers  
Pull Rollers  
Rewind Tubes  
Upper Tension Idler  
Lower Tension Idler  
Unwind Brake Tensioner  
Supply Shaft  
26  
29  
30  
Maintenance  
Trouble Shooting Guide  
Service Agreement  
Core Chucks  
Cooling Fan Bridge  
Nip Pressure Adjustment  
Main Roller Lift Handle  
On/Off Switch &Fuses  
Main Power Cord  
Foot Switch  
Pull Roll Clutch  
IR Sensor  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
IMPORTANT SAFETY INSTRUCTIONS  
IMPORTANT SAFEGUARDS  
YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS  
IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL  
AND ON THE PRODUCT, YOU WILL FIND IMPORTANT  
SAFETY MESSAGES REGARDING THE PRODUCT. READ  
THESE MESSAGES CAREFULLY. READ ALL OF THE  
INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR  
LATER USE.  
WARNING: TO GUARD AGAINST INJURY THE  
FOLLOWING SAFETY PRECAUTIONS MUST BE  
OBSERVED IN INSTALLATION AND USE OF  
THE LAMINATOR.  
General:  
Keep hands, long hair, loose clothing, and articles such as  
necklaces or ties away from the front of the heat and pull  
rollers to avoid entanglement and entrapment.  
THE SAFETY ALERT SYMBOL PRECEDES  
EACH  
INSTRUCTION  
SAFETY  
MESSAGE  
THE  
IN  
SYMBOL  
THIS  
The heat rollers can reach temperatures over 300˚F (150°C).  
Avoid contact with the heat rollers during operation or shortly  
after power has been removed from the laminator.  
MANUAL.  
INDICATES A POTENTIAL PERSONAL SAFETY  
HAZARD TO YOU OR OTHERS. THE  
FOLLOWING WARNINGS ARE FOUND UPON  
THIS PRODUCT.  
Keep hands and fingers away from the path of the sharp film  
cutter blade located at the film exit.  
ADVERTENCIA  
Attention  
Avertissement  
Do not use the laminator for other than its intended purpose.  
Riesgo de choque  
eléctrico  
No abra:  
Adentro no hay  
piezas reparables  
por el usuario.  
Mantenimiento  
solamente por  
personal calificado  
Risque de  
Electrical shock  
hazard.  
Do not open.  
No user serviceable  
parts inside.  
Refer servicing to  
qualified service  
personnel.  
Secousseélectrique.  
Ne pas ouvrir.  
Pas de pièces  
réparables par  
l'utilisateur.  
Avoid moving the Laminator on uneven floor surfaces. Never  
tilt the laminator.  
Entretien  
Do not defeat or remove electrical and mechanical safety  
equipment such as interlocks, shields and guards.  
seulement par  
personnel qualifié.  
Do not insert objects unsuitable for laminating or expose the  
equipment to liquids.  
THIS SAFETY MESSAGE MEANS THAT YOU COULD BE  
SERIOUSLY HURT OR KILLED IF YOU OPEN THE  
PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS  
VOLTAGE.  
Electrical:  
The Laminator should be connected only to a source of power  
as indicated in these instructions and on the serial plate located  
on the rear of the laminator. Contact an electrician should the  
attachment plug provided with the Laminator not match the  
receptacles at your location.  
ADVERTENCIA  
Attention  
ROULEAUX  
CHAUDS.  
POINT DE  
Avertissement  
HOT ROLLS.  
RODILLOS  
CALIENTES.  
PUNTO DE  
PINCHAMIENTO. PINCEMENT.  
Mantener manos y Tenir mains et  
PINCH POINT.  
Keep hands and  
clothing away.  
ropa a distancia.  
vêtements à  
l'écart.  
THIS SAFETY MESSAGE MEANS THAT YOU COULD BE  
BURNED AND YOUR FINGERS COULD BE TRAPPED  
AND CRUSHED IN THE HOT ROLLERS. CLOTHING,  
JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE  
ROLLERS AND PULL YOU INTO THEM.  
WARNING:  
THE RECEPTACLE MUST BE  
LOCATED NEAR THE EQUIPMENT AND EASILY  
ACCESSIBLE.  
ADVERTENCIA  
Attention  
LAME  
Avertissement  
Do not operate the Laminator with a damaged power supply  
cord or attachment plug, upon occurrence of a malfunction, or  
after the laminator has been damaged. Contact GBC’s  
Technical Service Department or your dealer/distributor for  
assistance.  
NAVAJA FILOSA.  
SHARP BLADE.  
COUPANTE.  
Mantener manos y  
dedos a distancia.  
Keep hands and  
clothing away.  
Tenir mains et  
doigts à l'écart.  
THIS SAFETY MESSAGE MEANS THAT YOU COULD  
CUT YOURSELF IF YOU ARE NOT CAREFUL.  
Service:  
WARNING: THIS SAFETY ALERT SYMBOL  
PRECEDES EACH SAFETY MESSAGE IN THIS  
Perform only the routine maintenance procedures referred to in  
these instructions  
INSTRUCTION  
INDICATES A POTENTAL PERSONAL SAFETY  
HAZARD TO YOU OR OTHERS.  
MANUAL.  
THE  
SYMBOL  
WARNING: DO NOT ATTEMPT TO SERVICE OR  
REPAIR THE LAMINATOR  
WARNING: DO NOT ATTEMPT TO SERVICE OR  
REPAIR THE 3064 WF LAMINATOR.  
WARNING:  
DO  
NOT  
CONNECT  
THE  
Disconnect the plug from the receptacle and contact GBC’s  
Technical Department or your dealer/distributor when one or  
more of the following has occurred.  
LAMINATOR TO AN ELECTRICAL SUPPLY OR  
ATTEMPT TO OPERATE THE LAMINATOR  
UNTIL YOU HAVE COMPLETELY READ THESE  
INSTRUCTIONS.  
INSTRUCTIONS IN A CONVENIENT LOCATION  
FOR FUTURE REFERENCE.  
MAINTAIN  
THESE  
The power supply cord or attachment plug is damaged.  
Liquid has been spilled into the laminator.  
The laminator is malfunctioning after being mishandled.  
The laminator does not operate as described in these  
instructions.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
WARRANTY  
Operation Manual  
Limited 90- Day Warranty  
GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free  
from defects in workmanship and material under normal use and service. GBC’s obligation under this limited warranty is limited to  
replacement or repair, at GBC’s option, of any part found defective by GBC without charge for material or labor.  
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. WARRANTIES OF  
MERCHANTABILITY OR FITNESS FOR  
A
PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. ANY  
REPRESENTATIONS OR PROMISES INCONSISTENT WITH, OR IN ADDITION TO, THIS LIMITED WARRANTY ARE  
UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC. IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL,  
INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER OR NOT FORESEEABLE.  
This limited warranty shall be void if the laminator has been misused; mishandled; damaged by negligence, by accident, during shipment, or  
due to exposure to extreme conditions; repaired, altered, moved, or installed by anyone other than GBC or its authorized agents; or if  
incompatible film was used. GBC’s obligation under this limited warranty does not include routine maintenance, cleaning, adjustment, normal  
cosmetic or mechanical wear, or freight charges.  
Without limiting the generality of the previous paragraph, GBC’s obligation under this limited warranty does not include:  
1. Damage caused to the rollers by knives, razors, or other sharp tools: by any foreign objects falling into the working area of the laminator; or  
by cleaning the laminator with solutions or materials that harm its surfaces;  
2. Damage caused by adhesives; nor  
3. Damage caused by lifting, tilting or attempting to position the laminator other than rolling it on its castors across even surfaces.  
FOR EUROPEAN UNION RESIDENTS ONLY: This guarantee does not affect the legal rights which consumers have under applicable  
national legislation governing the sale of consumer goods.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
SPECIFICATIONS  
Operating Speed  
Up to 18 fpm (5.5 mpm) MAX  
300°F (149°C)  
Maximum Temperature  
Maximum Mounting  
Thickness  
Main Roller-1 in. (25.4 mm) Max.  
Pull Roller-1/2 in. (12.5mm) Working gap. 1 in. total opening gap.  
64 in. (162.5 cm)  
Maximum Film Width  
Dimensions (W x D x  
H)  
Unit alone: (Uncrated)  
82.5in x 41in x 54in  
(209cm x 104cm x 137cm)  
Depth of 2064WF-1 is 44in (112 cm) with tables in up position.  
Weight  
Unit alone: 1500 lb (680 Kg).  
Shipping: 1700 lb (771 Kg).  
Electrical Requirements  
Refer to the serial plate located on the rear of the laminator for the specific electrical rating  
applicable to the unit.  
220V, 40Amps, 60 HZ. Single Phase. 8500Watts  
380VAC, 13Amps, 50HZ. 3 Phase, 8500 Watts  
US Models-  
CE Models-  
FCC NOTE  
FCC Class A Notice - Notification pour les Etats-Unis  
Note: This equipment has been tested and found to comply with the limits for a Class A digital  
device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable  
protection against harmful interference when the equipment is operated in a commercial  
environment. This equipment generates, uses, and can radiated radio frequency energy and, if  
not installed and used in accordance with the instruction manual, may cause harmful interference  
to radio communications. Operation of this equipment in a residential area is likely to cause  
harmful interference in which case the user will be required to correct the interference at their  
own expense.  
Canada Class A Notice - Avis Canada, Class A  
This Class A digital apparatus complies with Canadian ICES-003.  
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.  
Modifications  
Any modifications made to this device that are not approved by General Binding Corporation  
may void the authority granted to the user by the FCC and/or by Industry Canada to operate this  
equipment.  
Toutes modifications apportées à ce dispositif et non approuvées par General Binding  
Corporation annuleront le droit accordé à l'utilisateur par le FCC et/ou par Industrie Canada de  
faire fonctionner cet équipement.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
PRE-INSTALLATION  
Before a 2064WF-1 Laminator can be installed, ensure  
the following requirements are met:  
1. Are doorways and hallways wide enough for  
the laminator to be moved to the installation  
site?  
2. Is there ample room for the laminator?  
A work area must be established that allows  
for operation in both the front and rear of  
the laminator and provides space for  
efficient material flow.  
3. Is the environment appropriate for the  
laminator?  
The laminator requires a clean, dust and  
vapor free environment to operate properly.  
Avoid locating the laminator near sources  
of heat or cold. Avoid locating the  
laminator in the direct path of forced,  
heated or cooled air.  
CAUTION: Air flow can cause uneven  
heating / cooling of the rollers and result in  
poor output quality.  
4. Have you contacted a certified electrician to  
wire the receptacle and ensure that adequate  
power is being supplied, having the  
appropriate capacity, over current protection  
and safety lockouts available?  
GBC 2064WF-1 WF Requires:  
220V at 60Hz with 40 amps single phase.  
Nema 6-50 P 50 A 250V Receptacle  
This Machine is supplied with a Nema 6-50 male  
plug.  
INSTALLATION  
1. Shipping damage should be brought to the immediate attention of the delivering carrier.  
2. With assistance, carefully roll the laminator into position over flat and even surfaces.  
3. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation  
of laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull  
rollers, resulting in a “jammed” condition.  
4. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced,  
heated or cooled air.  
5. Once the laminator has been properly positioned, lock the castors in place. Locking the castors prevent the  
machine from rolling during set up, operation or servicing.  
6. Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other  
equipment to the same branch circuit to which the laminator is connected, as this may result in nuisance tripping  
of circuit breakers or blowing fuses.  
Note:  
Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rolls.  
Lay a level on top of the main and pull rolls. Then, check level from main roll to pull roll on right and left side of  
the roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.  
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GBC 2064WF-1  
Operation Manual  
CONTROL GUIDE  
GAP: As the rollers are lifted, the GAP is  
measured digitally. The value is shown as a  
percentage. No GAP equals 000%, completely in  
the up positions equals 100%.  
1
Set Temp.  
Current Temp.  
PRS: PRS refers to the amount of downward  
pressure being applied to the Main Rollers. The  
value is shown as a percentage. FIGURE 5  
shows the PRS is set for 30%. No Pressure will  
equal 000%, maximum pressure will read 100%.  
TOP: 140*F  
TOP: 145*F  
GAP: 000%  
TOP: 150*F  
BOT: 150*F  
MODE: FWRD  
SPEED: 08ft  
PRS: 030%  
2. Master Dial:  
Increases (+) or decreases (-) the numeric  
value for the selected setting when turned.  
3. Top Temp:  
When pressed, permits increasing or  
3
8
Reset  
2
Top Temp  
decreasing of the top set temperature by  
turning the MASTER DIAL and is indicated  
on the control panel display. Range is 32°F-  
300°F.  
MASTER DIAL  
4
7
Meas.  
Bottom Temp  
4. Bottom Temp:  
5
Speed  
6
Cooling  
When pressed, permits increasing or  
decreasing of the bottom set temperature by  
turning the MASTER DIAL and is indicated  
on the control panel display. Range is 32°F-  
300°F.  
9
10  
11  
Rear  
Forward  
Stop  
5. Speed:  
FIGURE 1  
When pressed, permits increasing or  
decreasing of speed by turning the MASTER  
DIAL and is indicated on the control panel  
display. Range is 1-15.  
A. Power ON/OFF (I/O):  
Located at the back left of the machine applies power to  
the laminator. The control panel display will illuminate  
when position marked “I” is pushed. The Off position,  
marked “O” removes power from the laminator.  
6. Cooling:  
When pressed, turns on the cooling fans.  
When pressed again, turns off the cooling fans.  
7. Measure:  
When pressed, allows the operator to view the  
amount of linear feet that the machine has run.  
B. Control Panel (FIGURE 1)  
1. Main display Read out:  
8. Reset:  
Illuminates when the laminator is plugged in and  
POWER ON/OFF is in the on, (I), position.  
Displays settings for the top heater, bottom  
heater, speed, job mode, and ready/wait.  
When pressed, permits the operator to rest the  
linear feet counter.  
9. Stop:  
10. Rear:  
When pressed, the rollers will stop rotating.  
TOP: Refers to the Top Main Rollers  
temperatures setting and Current Temperature.  
When pressed, the rollers will allow the  
operator to run the machine in reverse or the  
rear.  
BOT: Refers to the Bottom Main Rollers  
temperatures setting and Current Temperature.  
MODE: Displays the Direction the rollers are set  
to... In FIGURE 5, the MODE is shown in the  
FWRD” position.  
11. Forward:  
When pressed, the rollers will allow the  
operator to run the machine in forward mode  
or from the front.  
SPEED: Speed is displayed in Feet per Minute or  
ft/mn. FIGURE 5 Displays the Speed set at 8ft.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
REAR CONTROL  
A. Stop Button:  
While running the machine from the Rear, by  
pressing the “STOP” button, the rollers will  
stop.  
B. Rear Button:  
By pressing the “Rear” button, the machine will  
work going to the rear of the machine.  
C. Forward Button:  
By pressing the “Forward” button, the machine  
will work going to the front of the machine.  
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GBC 2064WF-1  
Operation Manual  
FEATURES GUIDE  
Refer to the following pages for detailed information on the above Features  
FEATURES GUIDE (DETAILED DESCRIPTION)  
FIGURE 1  
EMERGENCY STOP BUTTONS:  
(Fig. 1– Item A)  
Four Emergency Stops buttons are available  
on the Laminator on the top four corners of  
the Laminator.  
To engage Emergency -stop button, press any  
emergency -stop safety push button to stop  
the roller movement  
To disengage turn the push button clockwise  
after the emergency condition has been  
resolved  
A
FIGURE 2  
Front Media Table:  
The Media Table (Fig.2A) is used to position  
items for Lamination. There are two media  
tables on the machine one on the front & one  
on the rear of the Laminator. The Front  
Media table incorporates an Idler on the  
leading edge of the table.  
Infeed Idler:  
The Infeed Idler (Fig.2C) is used for roll to  
roll applications during lamination.  
Pressure Plate:  
The Pressure Plate (Fig. 2B) helps to keep  
images flat and assists when feeding images.  
FIGURE 3  
Safety Interlock Switch:  
On both the Front Media & Rear Media  
tables, the Safety Interlock Switch (Fig.3A)  
will not allow the Laminator to operate at full  
speed unless the tables are properly installed.  
Pressure Plate Release Lever:  
The Pressure Plate Release Lever (Fig.3B)  
will allow the operator to remove the Pressure  
plate by pulling the lever out, releasing the  
locking pin, and remove the Pressure Plate.  
Note:  
The Laminator will operate only when the  
Media Table and Media Table Latch are  
Properly Installed  
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GBC 2064WF-1  
Operation Manual  
FIGURE 4  
Rear Media Table:  
The Rear Media Table (Fig.4A) is used to  
position items for Lamination. There are two  
media tables on the machine one on the front &  
one on the rear of the Laminator.  
Table Safety Interlock Switch:  
The Table Safety Interlock Switch (Fig.4B)  
ensures that the table is properly placed and  
secure. The Safety Interlock Switch will not  
allow the Laminator to operate at full speed unless  
the tables are properly installed.  
FIGURE 5  
Optical Safety System:  
The Optical Safety System (Fig. 5A&6A) utilizes  
2 optical beams located at the Main Roll Nip as  
well as the Pull Roll Nip. Once the Optical Eye is  
blocked, the machine will instantly stop unless the  
operator is using the Foot Switch. While using the  
Foot Switch and the Optical Eye is blocked, the  
machine will only operate at a fixed speed of  
3ft/mn. Please refer to the Sequence of Operation.  
Main Rollers:  
The 2 Main Rollers (Fig.5 B&C) are used to  
apply Heat and Pressure to films being used.  
Silicone rubber coated steel tubes heat the  
laminating film and compresses the heated film to  
the items being laminated. Heat is provided by an  
internal heating element.  
FIGURE 6  
Pull Rollers:  
The Pull Rollers (Fig.6 B&C) located at the back  
of the laminator are motor driven and the lower  
roller is clutched. They simultaneously pull the  
film and image.  
Rewind Tubes:  
FIGURE 7  
The Rewind Tubes (Fig.7A) are used to rewind  
release liners or finished Medias.  
Upper Tension Idler: (Fig.7B)  
The Upper Tension Idler Guides the upper  
lamination onto the Top Main Roller insuring a  
constant amount of wrap on the Top Main Roller.  
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GBC 2064WF-1  
Operation Manual  
FIGURE 8  
Lower Tension Idler: (Fig.8A&9A)  
The Lower Tension Idler Guides the lower  
lamination onto the Bottom Main Roller insuring a  
constant amount of wrap on the Bottom Main  
Roller.  
Unwind Brake Tensioner:  
The Unwind Brake Tensioner (Fig.8B) is used to  
adjust the amount of brake that is being applied to  
the film or media.  
Supply Shaft:  
The Supply Shaft (Fig.8C&9A) is used to hold  
film to be used, and to apply brake tension.  
FIGURE 9  
Core Chuck:  
Bi-Directional Core Chucks (Fig.8D) grip the  
Medias supply tube. Our patented roller core  
chuck will allow the operator the ability to add or  
remove film with ease.  
FIGURE 10  
Unwind Brake Tensioner:  
The Unwind Brake Tensioner (Fig.10A) is used  
to adjust the amount of brake that is being applied  
to the film or media.  
FIGURE 11  
Cooling Fan Bridge: (Fig.11A)  
There are 3 internal Cooling Fans. The fans can  
be used to cool down media while it passes  
through the Main Rollers and into the Pull Rollers.  
Rewind Tubes:  
The Rewind Tubes (Fig.11B) are used to rewind  
release liners or finished Medias.  
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GBC 2064WF-1  
Operation Manual  
FIGURE 12  
Nip Pressure Adjustment:  
The Nip pressure adjustment allows the operator to  
adjust the downward pressure of the pull rolls and  
main rolls.  
Pull Roll Lift Handle: (Fig. 12)  
Select the setting from the pre-set values and lock  
latch into the appropriate slot.  
-Open  
-1 Inch  
-3/4 Inch  
-1/2 Inch  
-3/8 Inch  
-3/16 Inch  
-1/16 Inch  
-Low Pressure  
-High Pressure  
FIGURE 13  
Heated Main Roll Lift Handle: (Fig.13)  
Turn handle clockwise to lower main roll & adjust  
the Nip Pressure.  
On Off Switch: (Fig. 14) to apply Main Power to  
the Laminator, Press the switch to the “ON”  
Position. To disconnect Main Power to the  
Laminator, press the switch to the “OFF” position.  
FIGURE 14  
Fuses: (Fig. 14)  
There are 4 fuses. Each one is labeled to describe  
each fuses function.  
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GBC 2064WF-1  
Operation Manual  
FIGURE 15  
Main Power Cord: (Fig. 15A)  
The Main Power Cord Plugs into the Main Power  
Supply. See Power Requirements in the Specs  
part of the manual for required Voltage and  
Amperage.  
Foot Switch: (Fig.15B)  
The Foot Switch allows the operator to run the  
machine hands free. When the PICO System is  
not blocked, the Foot Switch will activate the  
Main Rollers, and the machine will run at the set  
speed on the Main Control Panel. The Speed can  
be adjusted by selecting the Speed button and  
using the Main Dial to increase or decrease speed  
while unit is running.  
A
B
Pull Roll Clutch Adjustment Knob:  
(Fig. 16A)  
FIGURE 16  
The Pull Roll Clutch provides tension on the  
laminated film between the main rolls and pull  
rolls as the material is cooling.  
FIGURE 17  
IR Sensor:  
The IR Sensor (Fig. 16A) reads the temperature of  
the Rollers. The Top IR Sensor is shown in Fig.  
17. The Lower IR Sensor is located under the  
Lower Heat Roller and reads the temperature of  
the Lower Heat Roller  
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GBC 2064WF-1  
Operation Manual  
LCD ERROR SCREENS  
Set Temp.  
TOP:150*F  
Current Temp.  
TOP:098*F  
FIGURE 1:  
ESW SW PRESSED!!! -Indicates that an  
Emergency Stop is activated. Locate the  
Emergency Stop and release it. This will return  
the machine to normal operating condition.  
BOT:150*F  
BOT:098*F  
GAP:000%  
MODE:FWRD  
ESW SW PRESSED!!!  
FIGURE 1.  
FIGURE 2.  
FIGURE 3.  
FIGURE 2:  
SAFETY INTERLOCKED!!! -Indicates that a  
Table Inter lock is not positioned correctly. Locate  
the Table Inter-locks and verify that they are  
activating the Micro-Switch. Once the Table  
Inter-Lock is positioned correctly the machine will  
return to normal operating condition.  
FIGURE 3:  
TOP HTR ERR!!! -Indicates that the Top  
Temperature has exceeded the set point drastically.  
Verify that the IR Sensors are not blocked. If they  
are blocked by film or media, remove the film or  
media…press and hold the Master Dial on the  
Control Panel. The machine will return to normal  
operating condition.  
FIGURE 4:  
BOT HTR ERR!!! -Indicates that the Bottom  
Temperature has exceeded the set point drastically.  
Verify that the IR Sensors are not blocked. If they  
are blocked by film or media, remove the film or  
media…press and hold the Master Dial on the  
Control Panel. The machine will return to normal  
operating condition.  
FIGURE 4.  
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GBC 2064WF-1  
Operation Manual  
SEQUENCE OF OPERATIONS  
Diagram #1  
GBC U.S 2064WF-1  
Effect of Fiber Optics on sequence of operation  
Modes  
Situation 1  
Situation 2  
Situation 3  
Machine Run Mode  
Normal operation  
(No Interruption to any  
safety circuitry & Fiber  
optic beam)  
Interrupted optic beam  
or opened any safety  
circuitry.  
Optic beam cleared + all safety  
circuitries are closed  
High speed.  
Control panel:  
Forward Speed: Zero to  
Max.  
Press “Run” push button  
to switch over from foot  
switch to the control  
panel.  
Machine stops Instantly.  
Use foot pedal to override  
@ 3f/m.  
Machine will remain stationary until  
run switch is pressed.  
Push RUN button switch to run machine  
again (Normal operation) mode.  
Foot switch:  
Forward Speed: Zero to  
Max.  
Note: Press foot pedal  
to change mode and  
take over from control  
panel at preset speed.  
Machine Runs @  
3f/m.  
(Automatic override from  
high to low voltage)  
Machine still remains at low voltage  
speed of 3f/m.  
Steps required to run at (various speed):  
The operator will have two choices,  
Forward Mode  
Press push button  
forward switch  
Choice A:  
1. Release foot pedal to stop machine.  
2. Press foot pedal again to start  
machine at original preset control panel  
knob speed (pot).  
Choice B:  
1. Press and hold “Run” push button  
switch on the control panel while foot is  
still on pedal.  
2. Release foot pedal.  
3. Adjust speed using “speed knob”  
Reverse speed: Zero to  
Max.  
Machine stops Instantly.  
Use Foot pedal to  
Machine must not run. It will remain  
stationary.  
Press “Run” push button  
to switch over from Foot  
switch to the Control  
panel.  
override @ 3f/m.  
Push RUN button switch to run machine  
again at Normal operation mode.  
Reverse speed: Zero to  
Max.  
Note: Press foot pedal  
to change mode and  
take over from control  
panel.  
Machine Runs @ 3f/m.  
(Automatic override from  
high to low voltage)  
Machine still remains at low voltage  
speed of 3f/m.  
Steps required to run at (various speed):  
The operator will have two choices,  
Reverse Mode  
Press Reverse  
Push button switch.  
Choice A:  
1. Release foot pedal to stop machine.  
2. Press foot pedal again to start  
machine at original preset control panel  
knob speed (pot).  
Choice B:  
1. Press and hold “Run” push button  
switch on the control panel while foot is  
still on pedal.  
2. Release foot pedal.  
3. Adjust speed using “speed knob”  
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GBC 2064WF-1  
Operation Manual  
OPERATING INSTRUCTIONS  
Film Loading & Threading  
The top and bottom rolls of laminating film must be  
of the same width and be present simultaneously. A  
Small amount of adhesive will “squeeze out” during  
Lamination. Hardened adhesive deposits can damage  
the heat rollers.  
CAUTION:  
Adhesive will deposit on the rollers if:  
Only one roll is used.  
Different widths of rolls are loaded together.  
Either roll is loaded adhesive side against a heat  
roller.  
Polyester surface  
One or both rolls of film are allowed to run  
completely off its core.  
The adhesive side of the film is on the inner side of  
the web (Fig. 17A & B). The shiny side of clear film  
must contact the heat rollers. The dull side of the  
film contains the adhesive. Use extreme caution  
when loading delustered (matte) film as both sides  
appear dull.  
Always change the top and bottom supply rolls at the  
same time. Near the end of each roll of GBC  
laminating film is a label stating “Warning-End of  
Roll”. The appearance of this label on either the top  
or bottom roll requires that new rolls of film be  
installed as soon as the item presently being  
laminated completely exits the rear of the laminator.  
Polyester surface  
FIGURE 17  
Do not introduce any additional items into the  
laminator when the warning label is visible.  
To load a roll of film: (Fig. 18)  
1. Pull the swing out shaft clevis pin up.  
2. Swing shaft outward.  
1
4
3. Slide the roll of film onto the film shaft ensuring  
Adhesive side is out.  
5
2
4. Push the film shaft back into the film shaft  
Support saddle.  
5. Push the clevis pin down.  
6. Center the roll of film.  
6
=
3
FIGURE 18  
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GBC 2064WF-1  
Operation Manual  
Webbing Thermal Film Using Threading Card  
THERMAL  
LAMINATE  
CAUTION: The laminator rollers will be hot and  
can burn you. For pressure sensitive film (PSA),  
refer to the section titled  
WEBBING: USING FILM THREADING CARD  
FOR PSA FILM.  
1. Turn the Main Power ON  
/OFF  
to On.  
2. Set top and bottom temperature with regards to the  
film type used.  
3. Ensure no brake tension is applied to the film shafts.  
FIGURE 19  
4. Pull the top roll film down under the upper idler bar  
and allow to drape over the top heat roller (Fig. 19)  
5. Pull the lower film behind the lower idler bar, Lower  
the table Pull Film up towards the film draped over  
the top heat roller and adhere the Lower Film to the  
upper Film (Fig. 20).  
THERMAL  
LAMINATE  
6. Pivot the table back to its feeding position while  
ensuring the threading card is on top of the feed table  
(Fig. 21).  
7. Use a threading card to push the two materials into  
the heat roller nip.  
8. Lower the main roller to initial contact with the  
threading card.  
9. Ensure forward is selected for Motor direction and  
Press the Foot Switch  
THERMAL  
LAMINATE  
10.From the rear of the machine, guide the web over the  
chill idler, if installed, and through the pull rollers.  
FIGURE 20  
11.Once the web has entered the pull roller nip, lower  
the pull roller nip. Adjust unwind film tension; use as  
little tension as possible to get smooth output.  
12.Once the threading card has completely exited the  
pull rollers, press the stop (  
) button.  
THERMAL  
LAMINATE  
13.Now refer to the section entitled START  
LAMINATING.  
THERMAL  
LAMINATE  
FIGURE 21  
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GBC 2064WF-1  
Operation Manual  
Webbing PSA Film/Mount Adhesive Using  
Threading Card  
The laminator should be cool to the touch before  
Proceeding.  
1. Turn the Power ON  
/OFF  
to On  
2. Load the rolls of film as illustrated in (Fig. 22).  
Ensure no brake tension is applied to the film  
shafts.  
3. Pull the top roll of film down under the idler bar  
and up to the upper front rewind tube.  
4. Place one piece of masking tape in the center of  
the film and secure to the rewind tube.  
5. Make two full wraps around the rewind tube,  
and then score the laminate without cutting the  
release liner. Pull the laminate down allowing it  
to drape over the upper roller (Fig. 22).  
FIGURE 22  
6. Pull the mount adhesive up towards the film  
draped over the upper heat roller (Fig. 23).  
REWIND TUBE  
PSA  
Film  
7. Stick the mount adhesive to the exposed  
adhesive of the upper role.  
8. Insert the table back to its feeding position  
while ensuring the threading card is on top of  
the feed table (Fig. 24).  
9. Use a threading card to push the two materials  
through the heat roller nip  
Mount  
Adhesive  
10.Lower the main heated roller to bring the main  
roller into initial contact with the threading card.  
Ensure front is selected and press the foot  
switch.  
11.From the rear of the machine, guide the web  
over the chill idler, if installed, and through the  
pull rollers. Once the web has entered the pull  
roller nip, close the pull roller nip –  
FIGURE 23  
12.Press the stop ( ) button when the threading  
card has completely exited the pull rollers and  
adjusts the film web tension using as little  
tension as possible.  
PSA  
Film  
13.Now refer to the section titled START  
LAMINATING.  
CHILLED ROLLER  
HEAT ROLLER  
Mount  
Adhesive  
FIGURE 24  
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GBC 2064WF-1  
Operation Manual  
Start Laminating  
1. At this point you should have your laminator  
webbed with the appropriate material for your  
application.  
2. The feed table should be in the normal operating  
position.  
3. Close the main and Pull roll nips. Rollers should  
be closed.  
4. Speed is set to 3 or less and front () motor  
direction is selected.  
5. Press the start ( ) button.  
6. Set main roller pressure between 40% – 60% for  
laminating by turning the main roll lift handle.  
FIGURE 25  
CAUTION: If using PSA film, an air pocket may  
form between the main rollers and pull rollers.  
Raise the pull rollers to allow the air Pocket to  
pass.  
7. Make any necessary film brake tension  
adjustments, pull/main roller pressure, and  
clutch and/ or rewind brake tension adjustments.  
8. Position the item to be laminated on the feed  
table.  
9. Align the leading edge of the item parallel to the  
heat roller nip (Fig. 25).  
10.Use both hands to force the image outward and  
slowly push inward toward the nip of the heat  
rollers (Fig. 26).  
CAUTION: Avoid forcing the image into the  
main roller nip as this action will cause the  
corners of the leading edge to buckle and create a  
wave.  
FIGURE 26  
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GBC 2064WF-1  
Operation Manual  
Method for Tacking New Film to Existing Film  
(1)  
The following describes a method for loading film  
whereby the existing film present on the heat  
rollers may be used in place of the threading card  
to draw the new film through the laminator. The  
adhesive of the existing film must be tacky or  
liquefied. Leading edges of the new film will be  
overlapped onto the tacky adhesive of the old film.  
The existing film and the new film will be pulled  
through the laminator together.  
(2)  
(2)  
CAUTION: Do not cut yourself  
A
.......a PSA film or mount adhesive  
CAUTION: Be careful not to cut any of the  
rollers!  
FIGURE 27  
1. Cut (1) remaining top film web between the  
idler bar and heat roller. Cut (2) the film web  
between the lower film supply and the idler  
bar (FIGURE 27).  
CAUTION: Be careful not to cut any of the  
rollers!  
2. Remove the feed table.  
3. Do not allow the adhesive side of the film to  
contact the heat or pull rollers. Liquefied or  
tacky adhesive deposited on heat rollers will  
require the rollers to be cleaned per the section  
tilted.  
4. Replace both the top and bottom rolls of film  
with new rolls. Ensure the adhesive side is  
facing out.  
B
.......a PSA film or mount adhesive  
FIGURE 28  
5. Pull the film around the idler bars, with the  
exception of PSA mounting adhesives without  
a release liner.  
6. Tack the new film to the existing film on the  
heat rollers. For PSA film, attach the release  
liner to the rewind tube  
7. Use the footswitch to advance the film into the  
heat roller nip.  
8. Observe the film being pulled through the  
laminator to assure that the remaining existing  
film and the new films are advancing  
concurrently. Any separation between the  
films will require stopping the motor  
immediately and the situation corrected.  
9. Press STOP ( ) once the newly threaded film  
has completely exited the pull rollers.  
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GBC 2064WF-1  
Operation Manual  
To unweb the laminator  
(2)  
Unweb the laminator if you are changing film  
widths, cleaning the rollers or have finished using  
the machine for the day.  
(1)  
CAUTION: Do not cut yourself  
(3)  
1. Using a slitter, cut (1) the output from the web  
(Fig. 28).  
(2)  
2. Cut (2) remaining top film web between the  
idler bar and heat roller. PSA film cut the  
release liner too.  
.......a PSA film or mount adhesive  
3. Cut (3) the film web between the lower film  
supply and the idler bar (Fig. 28).  
FIGURE 28  
CAUTION: Be careful not to cut any of the  
rollers!  
4. Remove the feed table.  
5. Gap the main rollers and pull rollers.  
PULL WEB  
6. Carefully grab hold of the web (top and bottom  
film), from the back operating position and pull  
towards you (Fig. 29).  
7. Do not allow the adhesive side of the film to  
contact the heat or pull rollers.  
Clearing a Film Jam (Wrap-up)  
Film jams (wrap-ups) may occur if the film is loaded  
backwards or if the area at which film exits the  
equipment is blocked. The film, when jammed,  
wraps around the heat rollers or pulls rollers during  
webbing if webbing, if a Thread Card is not used.  
FIGURE 29  
To clear a jam:  
1. Immediately stop the laminator by pressing  
STOP ( ).  
2. Set motor direction to rear.  
3. Use the footswitch to reverse the web until the  
wrap up is clear.  
4. Raise the main roller and pull rollers.  
5. Manually guide the web from the main rollers  
and pull rollers.  
6. Once the film jam has been cleared, lower the  
main roller and pull rollers.  
7. Refer to the section titled START  
LAMINATING.  
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GBC 2064WF-1  
Operation Manual  
APPLICATIONS  
Tips for Pre Coating Boards  
MOUNT  
ADHESIVE  
1. Load the laminator as illustrated in (Fig. 30).  
Remove chill idler.  
LEADER BOARD  
TRAILOR BOARD  
2. The width of the roll should not exceed the  
width of the board by more than 1/2 in. (1.3  
cm).  
3. Use a leader board to set the main roller and  
pull roller pressure prior to webbing.  
BOARDS  
4. Use a leader board to start the run and a trailer  
board to finish the run.  
5. Using the pull rollers will allow you to leave  
gaps between boards.  
6. If not using the pull rollers, have the boards  
nearby to butt end to end during feeding.  
FIGURE 30  
Tips for Mounting Pre Coated Boards  
1. Use a leader board to set the main roller  
pressure prior to mounting the image.  
IMAGE  
2. Ensure the chill idler is removed and the rear  
slitter is to one side.  
RELEASE LINER  
3. Do not stop once you have started the mounting  
process through the machine. (Fig. 31)  
PRE-COATED BOARD  
Note: This application can also be performed from  
the rear operating position. Reference Fig. 34 for  
Illustration.  
Tips for Single Sided lamination  
FIGURE 31  
1. Load the laminator as illustrated in Fig. 32.  
2. Use kraft paper for one-sided lamination When  
ever the items to be laminated are narrower than  
the film you are using.  
MOUNT  
ADHESIVE  
RELEASE LINER FROM PSA FILM  
3. If not using kraft paper, use a scrap piece to  
finish the run or you will have adhesive on your  
rollers.  
OUTPUT  
IMAGE  
4. For high volume runs, use Kraft paper and the  
lower rear rewind for roll to roll operation.  
5. Running the web over the chill idler may  
improve the Flatness of the output.  
ROLL TO ROLL OPTION  
KRAFT  
PAPER  
OPTION  
6. A little heat,125 degree F (52 degree C),may  
help eliminate silvering effects associated with  
PSA films.  
FIGURE 32  
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GBC 2064WF-1  
Operation Manual  
Tips for Creating a Decal  
THERMAL  
OR PSA  
FILM  
RELEASE LINER FROM PSA FILM  
1. Load the laminator as illustrated in Fig. 33.  
2. The over laminate may be PSA or thermal type.  
OUTPUT  
3. If using thermal type, pay attention to the Poly-  
in/Poly-out rule.  
IMAGE  
4. Run a test material prior to running the actual  
image to ensure flat output.  
MOUNT  
ADHESIVE  
5. Use minimal brake tension to achieve quality  
output.  
ROLL TO ROLL OPTION  
6. Do not web the PSA mount adhesive around the  
lower web idler.  
FIGURE 33  
Tips for mounting a Decal  
1. Use a leader board to set the pull roller pressure  
Prior to mounting the image.  
2. The image should not exceed the width of the  
board by more than 1 in. (2.54 cm) per side.  
DECAL  
RELEASE LINER  
BOARD  
3. Tack about 1 in. (2.54 cm) of the leading edge  
of the decal to the leading edge of the board.  
4. When tacking the leading edge, start in the  
center and work to the sides.  
5. Use a board that exceeds the size of the decal if  
inexperienced in the mounting application.  
Note: This application can also be performed from  
the front operating position. Reference Fig. 31 for  
Illustration.  
FIGURE 34  
Tips for Thermal Encapsulation  
THERMAL  
FILM  
1. Load the laminator as illustrated in Fig. 35  
Poly-in film is used for illustration purpose.  
IMAGE  
2. Refer to section entitled FILM LOADING &  
THREADING for Poly-out film.  
OUTPUT  
3. Always use two rolls of film the same width.  
4. Use minimal brake tension to achieve flat  
output.  
5. Increase speed gradually to maintain the  
activating temperature required for the laminate  
you are using.  
ROLL TO ROLL OPTION  
THERMAL  
FILM  
6. Length and width of image, ink coverage and  
paper type may affect the temperature and speed  
recommended in the SPEED/ TEMPERATURE  
GUIDE.  
FIGURE 35  
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GBC 2064WF-1  
Operation Manual  
Tips for AccuShield  
THERMAL  
FILM  
IMAGE  
1. Load the laminator as illustrated in Fig. 36.  
OPTIONAL  
SEPERATOR BAR  
2. You must have the Separator bar option to  
accurately run this material. See your Sales Rep  
for ordering the Separator Bar.  
OUTPUT  
3. Set Top Temp to 280*F(135*C) and a speed  
setting no greater than 4.  
4. Liner rewind tension will be greater than normal  
operating standard  
ROLL TO ROLL OPTION  
5. To prevent some adhesive adhering to the rollers,  
you may choose to use a roll of craft paper for a  
Carrier.  
KRAFT  
PAPER  
OPTION  
Use the blank space below and blank diagrams to  
FIGURE 36  
Note your tips and web paths for your Special  
applications.  
TIPS FOR CUSTOM APPLICATION #1 (Fig. 37)  
1.  
2.  
3.  
4.  
TIPS FOR CUSTOM APPLICATION #2 (Fig. 38)  
CUSTOM WEB PATH #1  
1.  
2.  
3.  
4.  
5.  
FIGURE 37  
CUSTOM WEB PATH #2  
FIGURE 38  
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GBC 2064WF-1  
Operation Manual  
SPEED / TEMPERATURE CONTROL  
This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials  
change.  
Factors that may affect the speed and temperature parameters;  
1. Image length  
2. Image width and ink coverage.  
3. Ink coverage  
4. Paper type  
5. Laminate thickness  
6. Operating environment  
7. Condition of the rollers  
8. Line voltage (effects heaters)  
9. Using cooling features.  
You may have to adjust temperature or speed depending on stock finish, thickness *Turn heat off when not in use.  
THE ART OF LAMINATION  
BASIC RULES  
Do not attempt to laminate abrasive or metal Objects such as staples, paper clips and glitter, as they may damage  
the heat or pull rollers.  
Do not force items into the nip area of the heat rollers. An item that is not easily drawn into the laminator by the  
heat rollers is probably too thick to laminate.  
Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers.  
Do not stop the laminator before an item has completely exited the pull rollers. Even a momentary stop will cause  
a mark (heat line) on the laminated item.  
Good, consistent lamination is a result of combining proper heat, tension and dwell time. Dwell time is controlled by the  
speed of the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers.  
As a general rule, thicker items and film need to run at slower speeds because they extract more heat from the rollers at a  
quicker rate. Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper  
lamination of thick items. Thinner items, such as standard copier paper (20 lb. bond) and tissue paper, extract less heat from  
the rollers and can be run at faster speeds.  
FILM TENSION  
Proper film tension, known as brake tension, is the minimum amount required to eliminate wrinkles in the finished item. The  
film should be taut. A properly adjusted roll of film should not require excessive force to turn by hand.  
Film tension should be enough to introduce a minor amount of drag as the film unrolls. Insufficient tension causes wrinkles,  
while too much tension causes stretching (necking). Uneven tension between the top and bottom rolls creates curl. Too  
much upper tension creates upward curl while too much bottom tension causes downward curl.  
Adjustment of the pull roller clutch may be necessary if after adjusting unwind and rewind brake tensions do not improve  
your output quality.  
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GBC 2064WF-1  
Operation Manual  
Heat  
The “READY” indicator may extinguish if the speed  
is set too fast for the material being laminated. Either  
lower the speed setting or press STOP ( ) and wait  
until the “READY” indicator illuminates. Operation  
of the laminator for more than thirty minutes at a  
time may necessitate a lower speed setting. It is  
recommended that, during periods of long runs, the  
items being laminated are alternated between thick  
and thin. Do not combine thick and thin items at the  
same time, as this will result in a poor edge seal  
around the thinner material. If you are unsure that the  
laminator is set at the proper speed for the item to be  
laminated, run a test piece (scrap) of the same or  
similar material through the Laminator. This  
procedure is recommended because rotating the heat  
roller prior to lamination will more evenly distribute  
the heat.  
- A -  
- B -  
FIGURE 39  
Make speed adjustments if necessary.  
Output  
1. “D” waves in the image (Fig. 39 A).  
Check paper tension.  
Paper may be damp or not dry.  
2. “D” waves in the laminate (Fig. 39 B).  
Check main roller pressure.  
Check pull roller pressure.  
- A -  
- B -  
3. Straight waves in output (Fig. 40 A).  
FIGURE 40  
Check operational settings for materials  
being used.  
Check clutch tension.  
4. Indent waves in output after pull rollers  
Insufficient cooling time.  
Output was handled prior to cooling.  
Use cooling feature if not on.  
Machine was stopped on print.  
5. Angled waves in the output  
Main air Supply setting  
Check main Roller Pressure.  
Check main roller pressure.  
Check pull roller pressure.  
Check for Paper Tension.  
- A -  
- B -  
FIGURE 41  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
MAINTENANCE  
Caring For The GBC 2064WF-1 Laminator  
GBC offers Cleaning kits as well as Extended Maintenance Agreements.  
Contact your local GBC Service Representative or your dealer/distributor for additional information. The only maintenance required by the  
operator is to periodically clean the heat rollers and schedule semi annual maintenance checks. The following procedure will help keep the  
heat rollers free of adhesive that has been deposited along the edge of the laminating film. Proper alignment of the rolls of film reduces the  
amount of “squeeze out”.  
WARNING: Do not attempt to laminate adhesives marked “Flammable”.  
Do not laminate glitter and/ or metallic items. Damage to the rollers may result.  
WARNING: Do not apply any cleaning fluids or solvents to the rollers. Some solvents and fluids could ignite on heated  
rollers.  
WARNING: Never clean rollers with sharp or pointed objects.  
Hardened adhesive deposits on the rollers can cause damage to the rollers. Rotate the rollers at the lowest  
speed setting on the control panel.  
CAUTION: THE FOLLOWING PROCEDURE IS PERFORMED WHILE THE LAMINATOR IS HOT. USE  
EXTREME CAUTION.  
1.  
Remove the film from the laminator following the Procedure outlined in steps 1 through 6 of the section entitled TO UNWEB  
THE LAMINATOR.  
2.  
3.  
4.  
5.  
Preheat the laminator until the “READY” indicator illuminates.  
Tilt the feed table.  
Rub the top and bottom heat rollers with a 3M™ Scotch-Brite™ pad. DO NOT USE METAL SCOURING PADS!  
Use the footswitch to rotate the lower heat/ pull roller to an unclean portion. The upper heat/ pull rollers are free spinning.  
Continue this process until the complete surfaces of both rollers are clean.  
6.  
Refer to the beginning of the section entitled OPERATING INSTRUCTIONS to web your laminator.  
NOTE: Do not use metal scouring pads to clean the rollers.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
TROUBLE SHOOTING GUIDE  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
The control panel display does not  
Laminator not connected to  
Insert attachment plug into  
receptacle  
illuminate when POWER ON/OFF electrical supply  
is in the ON, marked “I”, position  
Blown out fuse.  
Check fuses.  
Heat rollers do not turn when I  
Feed table not properly installed.  
Tilt feed table and properly replace  
it.  
Press the RUN ( ) button.  
Pull E-Stop button  
Pull out on the E-STOP push  
button.  
Heat rollers only turn if I use the  
“Footswitch”.  
Photo eye is blocked.  
Disengage the footswitch mode.  
Clear nip area.  
Laminated items exhibit curling.  
Tension between the top and  
bottom film. Roll is unequal.  
Tension on top or bottom roll of  
film is too film is too loose.  
Bottom film roll may be  
Adjust tension per section FILM  
TENSION.  
Adjust tension per section FILM  
TENSION.  
Make sure bottom roll of film is  
around idler bar and that is the  
normal operation position.  
Release heat and pull roller  
pressure, align the rolls of film.  
Adhesive (matte) side of laminate  
film may be against the heat rollers.  
Unweb and reload the film  
properly.  
improperly loaded.  
Adhesive deposited on heat rollers. Top and bottom film webs not  
aligned  
Laminate improperly loaded.  
Unsatisfactory adhesion of  
laminate.  
Speed setting too fast for type of  
material being laminated  
Insufficient heat  
Lower speed setting.  
Wait for “READY” indicator to  
appear in the control panel display.  
Adhesive side of film must be  
facing away from the heat rollers.  
Bottom roll of film not threaded  
behind the idle bar.  
Laminate improperly loaded  
Heat rollers require cleaning.  
Laminated item unsuitable for  
adhesion.  
Clean heat rollers per procedure in  
section CARING FOR THE GBC  
2064WF-1 WF LAMINATOR.  
Item may be dirty or may have non  
porous surface that is extremely  
difficult to laminate.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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GBC 2064WF-1  
Operation Manual  
SERVICE AGREEMENT  
GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator.  
A service charge for travel time, labor and parts may be incurred for each out of warranty service call. GBC’s Equipment Maintenance  
Agreement  
Decreases these expenses and protects your valuable investment. GBC offers several types of agreements to suit your needs and budget. To  
contact  
GBC write to:  
ACCO Brands Inc.  
IN CANADA:  
GBC NATIONAL SERVICE  
49 RAILSIDE ROAD  
DON MILLS, ONTARIO  
M3A 1B3  
300 Tower Parkway  
Lincolnshire, IL 60069 U.S.A.  
© 2009 General Binding Corporation an ACCO Brands CO.  
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