Instructions and Parts List
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
3M-Matic™
Read, understand, and
follow all safety and
operating instructions.
800a Type 40800
Adjustable
Case Sealer
Spare Parts
with
AccuGlide™ 3
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
Taping Heads
Serial No.
For reference, record machine serial number here.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
© 3M 2011 44-0009-2080-9 (A082611-NA)
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Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider. Provide the customer support coordinator with the model/machine
name, machine type, and serial number that are located on the identification plate (For example: Model
800a - Type 40800 - Serial Number 13282).
Identification Plate
For Commercial Use Only
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
3M-Matic™, AccuGlide™ and Scotch™ are
Trademarks of
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
3M St. Paul, MN 55144-1000
St. Paul, MN 55144-1000
Printed in U.S.A.
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Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.
3M-Matic™, AccuGlide™ and Scotch™ are
Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
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TABLE OF CONTENTS - MANUAL 1: 800a Adjustable Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)
800a Adjustable Case Sealer
Page
Cover Page
Replacement Parts and Service Information ........................................................................i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ...........................................2
2. General Information
2.1 Identification Data .........................................................................................................3
2.2 After-Sale Service .........................................................................................................3
2.3 Warranty / Contents ......................................................................................................4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings ..........................................................................................................6 - 7
3.4 Operator’s Qualifications Definition .............................................................................. 8
3.5 Number of Operators ....................................................................................................8
3.6 Safe Use of the Machine Instructions ...........................................................................8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................11
4. Technical Specifications
4.1 Power Requirements ....................................................................................................12
4.2 Operating Rate
............................................................................................................. 12
4.3 Operating Conditions ....................................................................................................12
4.4 Tape ..............................................................................................................................12
4.5 Tape Width ....................................................................................................................12
4.6 Tape Roll Diameter .......................................................................................................13
4.7 Tape Application Leg Length - Standard .......................................................................13
Tape Application Leg Length - Optional
4.8 Box Board .....................................................................................................................13
4.9 Box Weight and Size Capacities ................................................................................... 13
4.10 Machine Noise Levels ................................................................................................... 14
4.11 Machine Dimensions ..................................................................................................... 14
4.12 Set-Up Recommendations ............................................................................................ 14
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TABLE OF CONTENTS (continued)
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ...........................................................................15
5.2 Overseas Shipment Packaging (Optional) ..........................................................................15
5.3 Handling and Transportation of Uncrated Machine .............................................................15
5.4 Machine Storage .................................................................................................................15
6. Unpacking
6.1 Uncrating .............................................................................................................................16
6.2 Packaging Materials Disposal .............................................................................................16
7. Installation
7.1 Operating Conditions .......................................................................................................... 17
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17
7.3 Tool Kit Supplied with the Machine ..................................................................................... 17
7.4 Machine Positioning / Machine Set-Up ................................................................................17
7.5 Plastic Ties Removal ...........................................................................................................18
7.6 Assembly Completion .......................................................................................................... 18
7.7 Taping Heads Completion ...................................................................................................19
7.8 Outboard Tape Roll Holder ................................................................................................. 19
7.9 Preliminary Electric Inspection ............................................................................................19
7.10 Main Power Machine Connection and Inspection .............................................................. 19
7.11 Phases Inspection ............................................................................................................... 19
8. Theory of Operation
8.1 Working Cycle Description ..................................................................................................20
8.2 Running Mode Definition .....................................................................................................20
8.3.1 Normal Stop Procedure .............................................................................................20
8.3.2 Emergency Stop ....................................................................................................... 20
9. Controls
9.1 Box Width Adjusting Knobs .................................................................................................21
9.2 Box Height Adjusting Crank ................................................................................................ 21
9.3 Start / Stop Main Switch .......................................................................................................21
9.4 Emergency Stop Button (Latching) .....................................................................................21
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 22
10.2 Emergency Stop Button ..................................................................................................... 22
10.3 Electric System / Circuit Breaker .........................................................................................22
11. Set-Up and Adjustments
11.1 Box Width Adjustment ........................................................................................................ 23
11.2 Box Height Adjustment .......................................................................................................23
11.3 Top Flap Compression Roller Adjustment .......................................................................... 23
11.4 Changing the Tape Leg Length .......................................................................................... 23
11.5 Run Boxes to Check Adjustment ........................................................................................23
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TABLE OF CONTENTS (continued)
12. Operation
12.1 Operator’s Correct Working Position .............................................................................. 24
12.2 Starting the Machine .......................................................................................................24
12.3 Starting Production ......................................................................................................... 24
12.4 Tape Replacement ..........................................................................................................24
12.5 Box Size Adjustment .......................................................................................................24
12.6 Cleaning ......................................................................................................................... 24
12.7 Table of Adjustments ...................................................................................................... 24
12.8 Safety Devices Inspection .............................................................................................. 24
12.9 Trouble Shooting ............................................................................................................ 25
13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 26
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 26
13.3 Maintenance Operations - Recommended Inspections and Frequency ..........................26
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 26
13.5 Safety Features (Inspection Efficiency) .......................................................................... 26
13.6 Machine Cleaning ...........................................................................................................26
13.7 Cutter Blade Cleaning .................................................................................................... 26
13.8 Drive Belt Replacement ..................................................................................................27 - 29
13.9 Drive Pulley Ring ............................................................................................................ 28
13.10 Drive Belt Tension ...........................................................................................................29
13.11. Special Set-Up Procedures ............................................................................................ 29 - 35
13.11.1 Case Sealer Frame ........................................................................................... 29
13.11.2 Taping Heads .....................................................................................................30 - 31
13.11.3 Drive Belt Assembly Height ............................................................................... 31
13.11.4 Box Height Range (Outer Column Repositioning) ............................................. 32 - 35
13.12 Maintenance Work Log ...................................................................................................37
14. Additional Instructions
14.1 Machine Disposal Information ........................................................................................ 39
14.2 Fire emergency ...............................................................................................................39
15. Enclosures and Special Information
15.1 Statement of Conformity .................................................................................................39
15.2 Hazardous Substances Emission ...................................................................................39
16. Technical Documentation and Information
16.1 Electric Diagrams ........................................................................................................... 41
16.2 Spare Parts / Ordering ....................................................................................................42 - 43
Drawings and Parts Lists ....................................................................................................... 45 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)
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ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch
Drw.
Ex.
- Trademark of 3M St. Paul, MN 55144-1000
- drawing
- for example
Fig.
- exploded view figure no. (spare parts)
- Illustration
Figure
Max.
Min.
Nr.
- maximum
- minimum
- number
N/A
- not applicable
OFF
ON
- machine not operating
- machine operating
- Programmable Logic Control
- Polypropylene
PLC
PP
PTFE
- Polytetraflourethelene
PU/PU Foam - Polyurethane Foam
PVC
W
- Poly-vinyl chloride
- Width
H
- Height
L
- Length
vi
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1-INTRODUCTION
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-MaticTM 800a Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C”
clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted
containers. The 800a is manually adjustable to a wide range of box sizes (see "Specifications Section – Box
Weight and Size Capacities").
3M-MaticTM 800a Adjustable Case Sealer, Type 40800
Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.
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1-INTRODUCTION (continued)
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after sale service for a new copy.
The 3M-MaticTM case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
1.2 How to Read and Use the Instruction Manual
1.2.3 Consulting the Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking, prepara-
tion, installation, operation, set-up and adjustments,
technical and manufacturing specifications, mainte-
nance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal
(ELV), a definition of symbols, plus a parts list of the
3M-MaticTM 800a Adjustable case sealer 3M Indus-
trial Adhesives and Tapes Division 3M Center, Bldg.
220-5E-06 St. Paul, MN 55144-1000 (USA) Edition
August 2011 Copyright 3M 2011 All rights reserved.
The manufacturer reserves the right to change the
product at any time without notice Publication ©
3M 2011 44-0009-2080-9.
The manual is composed of:
- Pageswhichidentifythedocumentandthemachine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:
1.2.1 Importance of the Manual
1.2.4 How to Update the Manual in Case of
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is avail-
able to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneu-
matic diagrams are included in the manual. Equip-
ment using PLC controls and/or electronic compo-
nents will include relevant schematics or programs in
the enclosure and in addition, the relevant documen-
tation will be delivered separately.
Modifications to the Machine
Modifications to the machine are subject to manu-
facturer’s internal procedures. The user receives a
complete and up-to-date copy of the manual to-
gether with the machine. Afterwards the user may
receive pages or parts of the manual which contain
amendments or improvements made after its first
publication. The user must use them to update this
manual.
2
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2-GENERAL INFORMATION
2.1 Data Identifying Manufacturer and Machine
For Commercial Use Only
2.2 Data for Technical Assistance and Service
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2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 800a Adjustable Case Sealer, Type 40800 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents—800a Adjustable Case Sealer
(1)
(1)
(1)
(1)
800a Adjustable Case Sealer, Type 40800
Upper Assembly Height Adjustment Crank Hardware
Tool and Spare Parts Kit
Instruction and Parts Manual
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3-SAFETY
3.2 Explanation of Signal Word and
Possible Consequences
3.1 General Safety Information
Read all the instructions carefully before starting
work with the machine; please pay particular atten-
tion to sections marked by the symbol:
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
Figure 3-1
OPERATING THIS EQUIPMENT.
E-Stop
Switch
CAUTION: Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
WARNING: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
The machine is provided with a LATCHING EMER-
GENCY STOP BUTTON (Figure 3-1); when this
button is pressed, it stops the machine at any point
in the working cycle. Maintain clear access to power
cord while machine is operating. Disconnect plug
from power source before machine maintenance
(Figure 3-1). Also disconnect air if the machine has
a pneumatic system. Keep this manual in a handy
place near the machine. This manual contains infor-
mation that will help you to maintain the machine in
a good and safe working condition.
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3-SAFETY (continued)
3.3 Table of Warnings
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
Figure 3-2
WARNING
• To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot and
vehicle traffic.
WARNING
Figure 3-3
• To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical supply off and disconnect
before performing any adjustments,
maintenance or servicing the machine or
taping heads.
WARNING
• To reduce the risk associated with
pinches and entanglement hazards:
− Do not leave the machine running while
Figure 3-4
unattended.
− Push the machine off when not in use.
− Never attempt to work on any part of the
machine, load tape, or remove jammed
boxes from the machine while the machine
is running.
Important! Cavity in the conveyor bed. Never put
your hands inside any part of the machine while it is
working. Serious injury may occur (Figure 3-4).
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3-SAFETY (continued)
WARNING
•
To reduce the risk associated with
sharp blade hazards:
WARNING
− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
Sharp Blade
Important! Tape cutting blade. Never remove the
safety device which covers the blade on the top and
bottom taping units. Blades are extremely sharp. Any
error may cause serious injuries (Figure 3-5).
Figure 3-5
WARNING
•
To reduce the risk associated with
fire and explosion hazards:
− Do not operate this equipment
in potentially flammable/explosive
environments.
WARNING
•
To reduce the risk associated with
muscle strain:
Figure 3-6
Figure 3-7
Figure 3-8
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
CAUTION
• To reduce the risk associated with
pinch hazards:
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, jewelry
away from moving belts and taping heads.
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3-SAFETY (continued)
3.4 Operator's Qualifications
WARNING
- Machine Operator
- Mechanical Maintenance Technician
- Electrical Maintenance Technician
- Manufacturer’s Technician/Specialist
(See Section 3)
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.
3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.
Note: A smaller or greater number of operators
could be unsafe.
3.10 Predictable Actions which are Incorrect and
Not Allowed
3.6 Instructions for a Safe Use of the Machine /
Def nition of Operator's Qualif cations
- Never try to stop/hold the box while being driven
by the belts.
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or main-
tenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protec-
tions must immediately be reactivated.
3.7 Residual Hazards
The case sealer 800a incorporates various safety
protections which should never be removed or
disabled. It is essential that the operator and service
personnel be warned that hazards exist which can-
not be eliminated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- Install the machine following the suggested layouts
and drawings.
- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
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3-SAFETY (continued)
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations / re-
pairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.
3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.
Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications
(on agreement with the customer).
Skill 1: Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.
WARNING
Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and
qualified personnel to operate and service
this equipment.
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components
Operator's Skill Levels Required to Perform the Main Operations on Machine
Required
Operator
Skill
Number of
Operators
Operation
Machine Status
Machine installation and setup
Adjusting box size
Running with safety
protections disabled
2 and 2a
1
2
1
Stopped by pressing the
EMERGENCY STOP
button
Stopped by pressing the
EMERGENCY STOP
button
Tape replacement
1
1
Blade replacement
Electric power
disconnected
2
2
1
1
1
1
Drive belt replacement
Ordinary maintenance
Electric power
disconnected
Electric power
disconnected
2
Extraordinary mechanical
maintenance
Running with safety
protections disabled
3
Extraordinary electrical
maintenance
Running with safety
protections disabled
2a
1
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3-SAFETY (continued)
3.12 Component Locations
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Manual 2 for taping head components.
Height
Adjustment
Handle
Top Flap
Compression
Rollers
Emergency
Stop Button
Upper Taping Head
Lower Taping Head
Adjustable
Side Drives
Electrical
Control Box
Width
Adjustment
Crank
Machine Bed
(Alternate)
Lower Tape
Roll Mount
Electrical
On/Off
Switch
Figure 3-9—800a Case Sealer Components (Left Front View)
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3-SAFETY (continued)
3.13 Table of Warnings and Replacements Labels (continued)
78-8113-6912-9 (2)
UP
DOWN
78-8095-1141-9
78-8095-1628-8
STOP
78-8070-1366-5
78-8070-1336-8
78-8113-6717-2
78-8062-4266-1
78-8137-0886-0
78-8060-8481-6
Leg Height Adjustment Label
(not shown)
78-8070-1339-2
3M Logo
78-8113-6717-2
78-8070-1329-3
(not shown)
Figure 3-10 - Replacement Labels / 3M Part Numbers
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4-SPECIFICATIONS
4.1 Power Requirements:
Electrical – 120 VAC, 60 Hz, 6 A
Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM
75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate.
A pressure regulator/filter is included.
The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene
covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed
above. Contact your 3M Representative for power requirements not listed above.
4.2 Operating Rate:
Belt speed is 0.5 m/s [100 F.P.M.]
45
40
35
30
25
20
15
10
5
0
0
5
10
15
20
25
30
35
40
IMPORTANT SAFEGUARD
Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (457mm) apart minimum.
4.3 Operating Conditions
Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes.
Note: Machine should not be washed or subjected to conditions causing moisture condensation on
components.
WARNING
• To reduce the risk associated with fire
and explosion hazards:
− Do not operate this equipment in poten-
tially flammable or explosive environments.
4.4 Tape
Scotch® pressure-sensitive film box sealing tapes.
4.5 Tape Width
36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum
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4-SPECIFICATIONS (continued)
Specifications
4.6 Tape Roll Diameter
Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
4.7 Tape Application Leg Length – Standard
70mm ± 6mm [2.75 inch ±. 25 inch ]
Tape Application Leg Length – Optional
50mm ± 6mm [2 inch ±. 25 inch]
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")
4.8 Box Board
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
23-44 lbs. per inch of width Edge Crush Test (ECT)
4.9 Box Weight and Size Capacities
A. Box Weight, filled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support flaps.
B. Box Size:
Length –
Minimum
Maximum
150mm [6.0 inch]
Unlimited
Width
Height –
–
115mm [4.5 inch]*
120mm [4.75 inch]** ***
545mm [21.5 inch]
620mm [24.5 inch] ***
* Minimum box height can be reduced to
110mm [4-1/4 inches] by removing machine compression rollers.
Minimum box height can be reduced to
90mm [3 1/2 inches] by removing machine compression rollers and also adjusting the taping heads to apply
48mm [2 inch] tape legs. (See "Special Set-Up Procedure".)
** Maximum box height can be increased to
725mm [28-1/2 inches] by relocating machine outer columns to upper position. (See "Special Set-Up
Procedure".)
Note: Raising columns to upper position also increases minimum box height to 210mm (8 1/4").
Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper ma
chine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
BOX HEIGHT
=
SHOULD BE GREATER THAN 0.6
Any box ratio approaching this limitation should be test run to ensure performance.
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4-SPECIFICATIONS (continued)
L
F
F
F
W
Optional
Infeed/Exit
Conveyor
Optional
Infeed/Exit
Conveyor
Control
Side
Box Travel
H
A
A
B
Optional Casters
C
4.10 Machine Dimensions
W
L
H
A*
B
C
F
Minimum
mm
[Inches]
980
[38-1/2]
920
[36-1/4]
1395
[55]
460
[18]
610
[24]*
105
[4-3/16]
620
[24.5]
Maximum
mm
[Inches]
2185
[86]*
890
[35]*
- -
- -
- -
- -
- -
* With outer columns relocated to upper position, "H" maximum dimension increases 100mm [4 inches] and
"B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)
Weight – approximate 176.9 kg [390 pounds] crated
approximate 158.8 kg [350 pounds] uncrated
4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:
(Type SPYRI-MICROPHON 11).
4.12 Set-Up Recommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
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5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
5.1 Shipment and Handling of Packed Machine
W
L
- The machine is fixed on the pallet with four (4) bolts
and can be lifted by using a fork truck.
- The package is suitable to travel by land and by air.
- Optional sea freight package is available.
H
Packaging Overall Dimensions
(Figure 5-1)
Figure 5-1
See Specifications.
During the shipment it is possible to stack a
maximum of 2 machines (Figure 5-2).
5.2 Packaging for Overseas Shipment
(Optional - Figure 5-3)
The machines shipped by sea freight are covered by
an aluminum/polyester/polythene bag which
contains dehydrating salts.
Figure 5-2
5.3 Handling and Transportation of Uncrated
Machine
The uncrated machine should not be moved except for
short distances and indoors ONLY. Without the sup-
porting pallet, the machine is exposed to damage and
may cause injuries. To move the machine use belts or
ropes, paying attention to place them in the points in-
dicated using care to not interfere with the lower taping
head (Figure 5-4).
Figure 5-3
Figure 5-4
5.4 Storage of the Packed or Unpacked Machine
If the machine is not used for a long period,
please take the following precautions:
-
-
Store the machine in a dry and clean place.
If the machine is unpacked it is necessary to
protect it from dust.
-
-
Do not stack anything over the machine.
It is possible to stack a maximum of 2 machines
(if they are in their original packing).
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6-UNPACKING
6.1 Uncrating
Removal of Pallet
The envelope attached to the shipping box contains
the uncrating instructions of the machine (Figure 6-1).
Loosen and remove nuts and brackets using the
openendspannersuppliedinthetoolbox(Figure6-4).
Figure 6-1
Figure 6-4
Cut straps. Cut out staple positions along the bottom
of the shipping box (or remove staples with an
appropriate tool - Figure 6-2)
A cardboard box is located under the machine body.
Retrieve the instruction manual for additional proce-
dures of the set up. The box also contains parts re-
movedforshipping, sparepartsandtools(Figure6-5).
Figure 6-2
After cutting out or removing the staples, lift the
shipping box in order to clear the machine
(two persons required).
Figure 6-5
6.2 Disposal of Packaging Materials
The 800a package is composed of:
- Wooden pallet
- Cardboard shipping box
- Wooden supports
- Metal fixing brackets
- PU foam protection
- PP plastic straps
Figure 6-3
- Dehydrating salts in bag
- Special bag of laminated polyester/aluminium/
Polyethylene (sea freight package only)
- Polyethylene protective material
Transport the machine with a fork-lift truck to the
operating position. Lift the pallet at the point indicat-
ed in Figure 6-3 (weight of machine + pallet = See
Specifications).
For the disposal of the above materials, please follow
the environmental directives or the law in your country.
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7-INSTALLATION
7.1 Operating Conditions
WARNING
The machine should operate in a dry and relatively
clean environment (See Specifications).
• To reduce the risk associated with
mechanical and electrical hazards:
7.2 Space Requirements for Machine Operation
and Maintenance Work
− Allow only properly trained and
qualified personnel to operate and service
this equipment.
Minimum distance from wall (Figure 7-1):
A = 1000mm.
B = 700mm.
Minimum height = 2700mm.
WARNING
• To reduce the risk associated with
muscle strain:
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
7.4 Machine Set-Up / Bed Height
Adjust machine bed height. The case sealer is
equipped with four (4) adjustable legs that are located
at the corners of the machine frame. The legs can be
adjusted to obtain different machine bed heights from
610mm [24 inches] minimum to 890mm [35 inches]
maximum - See Specifications.
Figure 7-1
7.3 Tool Kit Supplied with the Machine
A tool kit containing some tools are supplied
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.
Refer to Figure 7-3 and set the machine bed height as
follows:
1. Raise and block up the machine frame to allow
adequate leg adjustment.
2. Loosen, but do not remove, two (2) M8 x 16mm
socket head screws in one leg (M6 hex wrench).
Adjust the leg length for the desired machine bed
height. Retighten the two (2) screws to secure the
leg. Adjust all four (4) legs equally.
Figure 7-2
M8 x 16mm
Socket Head
Screws
Adjustable
Leg
Figure 7-3
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7-INSTALLATION (continued)
7.5 Removal of Plastic Ties
Cut the plastic which attaches the top head to the
frame and remove the polystyrene blocks
(Figure 7-4).
Cut the plastic ties holding the lower taping head in
position (Figure 7-6).
Figure 7-4
Figure 7-6
Cut the plastic strap which attaches the strip and the
EMERGENCY STOP cable to the frame (Figure 7-5).
7.6 Assembly Completion
1 Crank - Install the crank handle on the top of
the left column as shown (Figure 7-7A).
2 Tape Drum Bracket - Install the upper tape
drum bracket on the top cross bar as shown
(Figure 7-7B).
3 Stop Bracket - Raise upper head assembly
(turn crank handle counterclockwise) and install
the two stop brackets (provided in the parts
bag). Use lower set of holes as shown in
Figure 7-7D. The upper set of holes should only
beused when both taping heads are adjusted to
apply 50mm tape legs.
Figure 7-5
B
A
C
D
Figure 7-7
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7-INSTALLATION (continued)
7.7 Completion of Taping Heads
One Way
Tension
Roller
See Manual 2 for Complete Instructions:
1. Place the Upper Taping Head in a convenient
working position
.2. Use Figure 7-8 and tape threading label.
Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the one-
way tension roller (Position 2).
4. Continue pulling the threading needle down and
guide it between the two (2) rollers on the apply
arm (Position 3).
#2
Tension
Wrap
Roller
#1
Knurled
Roller
Wrap
Roller
#3
Applying
Roller
5. Pull the threading needle down until the tape
travels between the apply plate and the ears of
the apply arm (Position 4) until it extends past
the applying roller. When properly threaded the
adhesive side of the tape should be facing the
knurled rollers at position 2 and also position 3.
6. Cut away any excess tape and repeat steps for
Lower Taping Head.
Threading
Needle
#4
Figure 7-8
Important – Do not cut against the apply roller -
roller damage could occur.
7.8 Outboard Tape Roll Holder
Figure 7-9
If you intend to use the outboard tape roll holder,
proceed as follows:
7.10 Machine Connection to the Mains
1 - Remove the lower taping head from the machine.
2 - Remove the tape drum bracket assembly, stud
spacer, and fasteners from the lower taping head.
3 - Install alternative wrap roller and bracket on the
head in place of tape bracket. Replace lower
head into machine.
4 - Install and secure tape drum bracket assembly
on the entry end of the lower frame (as shown in
Figure 7-9).
For technical specifications: See Section 4 -
Specif cations
- Push the LATCHING EMERGENCY STOP
BUTTON.
- The main switch is normally OFF (O).
Connect the power cord supplied with the machine
to a wall socket using a plug which complies with the
safety regulations of your country.
7.9 Preliminary Electric Inspection
7.11 Inspection of Phases
(For Three-Main Phases Only)
Before connecting the machine to the mains please
carry out the following operations:
N/A for this machine.
7.9.1 Make sure that the socket is provided with an
earth protection circuit and that both the mains
voltage and the frequency match the specifi-
cations on the name plate.
7.9.2 Check that the connection of the machine
to the mains meets the safety regulations in
your country.
7.9.3 The machine is fitted with a main switch
and a circuit breaker. The user should check
that the electrical settings of the machine are
compatible with all the components of the
mains system.
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8-THEORY OF OPERATION
8.1 Description of the Working Cycle
After having closed the top flaps of the carton, the
operator pushes it under the top infeed end in order
to avoid the opening of the top flaps. Further push-
ing causes the two bottom side belts to drive the
box through the taping heads which automatically
seal the top and bottom seams. The carton is then
expelled on the exit conveyor.
Figure 8-1
8.2 Definition of Running Mode
The case sealer 800a has only one (automatic)
operating mode with:
- The EMERGENCY STOP BUTTON unlocked
(Figure 8-1)
- The main switch start switch “ON” (I)
(Figure 8-2)
Figure 8-2
8.3.1 Normal Stop Procedure
E-Stop Location
When the main switch is OFF (O), the machine
stops immediately at any point of the working cycle.
The same thing happens in case of electrical fail-
ure or when the machine is disconnected from the
mains.
Belt
Direction
8.3.2 Emergency Stop
The LATCHING EMERGENCY STOP BUTTON is
located on the top center of the machine
(Figure 8-1).
Figure 8-3
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9-CONTROLS
9.1 Box Width Adjusting Knobs
Figure 9-1
9.2 Box Height Adjusting Crank
Figure 9-2
9.3 Start/Stop Button
Figure 9-3
E-Stop
Switch
9.4 Latching Emergency Stop Button
Figure 9-4
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10-SAFETY DEVICES OF THE MACHINE
10.1 Blade Guards
10.3 Electric System / Circuit Breaker
The electric system is protected by a ground wire
whose continuity has been tested during the final
inspection. The system is also subject to insulation
and dielectric strength tests.
Both the top and bottom taping units have a blade
guard. (See Manual 2: AccuGlide™ 3 Taping
Heads - 2 Inch).
WARNING
Circuit Breaker
The case sealer is equipped with a circuit breaker
which trips if the motors are overloaded. Located
inside the electrical enclosure on the side of the
machine frame just below the machine bed, the
circuit breaker has been pre-set and requires no
further maintenance.
•
To reduce the risk associated with
sharp blade hazards:
− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
10.2 Emergency Stop Button
WARNING
The box drive belts are turned on and off with the
electrical switch on the side of the machine frame.
• To reduce the risk associated with
mechanical and electrical hazards:
The machine electrical supply can be turned off
by pressing the latching emergency stop switch.
To restart machine, rotate the emergency stop
switch clockwise to release the switch latch.
Restart machine by Pushing the On/Off switch to
the Off (O) position and then to the On (I) position
− Allow only properly trained and
qualified personnel to operate and service
this equipment.
(Figure 10-1)
.
If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:
WARNING
1. Determine cause of overload and correct.
2. Plug in machine.
3. Press machine "On" button to resume case
sealing.
•
To reduce the risk associated with
hazardous voltage:
−
Position electrical cord away from foot
and vehicle traffic.
Important: The use of an extension cord is not
recommended. However, if one is needed for
temporary use, it must:
•
•
•
Have a wire size of 1.5mm diameter [AWG 16]
Have a maximum length of 30.5m [100 ft]
Be properly grounded.
E-Stop
Switch
Figure 10-1
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11 - SET UP AND ADJUSTMENTS
11.1 Box Width Adjustment
Place a product filled box on infeed end of machine
bed with top flaps folded as shown and manually
move box forward to contact lower taping head
applying roller.
Turn drive belt adjustment crank to position both side
drive belts against sides of box (Figure 11-1).
11.2 Box Height Adjustment
Turn height adjustment crank to position upper
taping head onto box. Turn clockwise to lower head,
counterclockwise to raise head. Upper taping head
must contact and hold top box flaps closed
(Figure 11-2).
Figure 11-1
11.3 Adjustment of Top Flap Compression Rollers
The top flap compression rollers have an adjustable
slide mounting to provide side compression through
the full range of box widths.
Manually move box forward so front of box is aligned
with top flap compression rollers.
Adjust the compression rollers against top edge of
box and tighten knobs to secure rollers in operating
position (Figure 11-3).
11.4 Changing the Tape Leg Length
Taping heads are preset to apply 70mm [2.75 inches]
long tape legs. To change tape leg length to 50mm
[2.0 inches], refer to Instructions below and also to
Manual 2, "Removing Taping Heads Procedure -
Changing the Tape Leg Length".
Figure 11-2
11.5 Run Boxes to Check Adjustment
Push electrical switch "On" (I) to start drive belts.
Move box forward under upper taping head until it
is taken away by drive belts. If box is hard to move
under head or is crushed, raise head slightly.
If the box movement is jerky or stops under the upper
head, move the side drive belts in slightly to add more
pressure between the box and drive belts.
Important – If drive belts are allowed to slip on
box, excessive belt wear will occur.
Figure 11-3
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12-OPERATION
12.1 Operator's Correct Working Position and
Operational Flow (Figure 12-1).
12.3 Starting Production
After having adjusted the machine according to the
box dimensions (height-width), let the machine run
without cartons and check its safety devices. Then
start the working cycle.
12.4 Tape Replacement and Threading
Skill 1 - Operator
See Manual 2: AccuGlide™ 3 High Speed 2 Inch
Taping Heads.
Press the
Figure 12-1
LATCHING EMERGENCY STOP BUTTON.
Once the box has been filled, close its top flaps and
push it between the top and bottom drive belts.
Always keep hands in position as shown in
Figure 12-2.
WARNING
•
To reduce the risk associated with
sharp blade hazards:
The box will be automatically sealed with adhesive
tape on the top and bottom box seams. Then the
box will be expelled on the exit conveyor.
− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
Figure 12-2
12.5 Box Size Adjustment
Repeat all the operations shown in
Section 11 - Set-Up and Adjustments.
Hand
Position
12.6 Cleaning
Before carrying out any cleaning or maintenance
operation stop the machine by Pushing the OFF (O)
switch on the main and disconnect the electric power
(Figure 12-3).
12.2 Starting the Machine
Important: Before starting the machine, verify that
no tools or other objects are on the conveyor bed.
Push the main switch ON (I) after the EMERGENCY
BUTTON is released (Figure 12-3).
12.7 Table of Operation Adjustments -
Operator Qualifications
1 Tape loading and threading
2 Tape web alignment
1
1
1
1
1
1
1
3 Adjustment of one way tension roller
4 Adjustment to box size (H and W)
5 Top flap compression rollers
6 Adjustment of tape applying spring
7 Conveyor bed height adjustment
8 Special Adjustment-Changing tape leg length 2
9 Special Adjustment-Column re-positioning
2
12.8 Safety Devices Inspection
1 Taping units blade guard
2 Latching emergency stop button
3 STOP (OFF) (O) main switch
Figure 12-3
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12-OPERATION (continued)
Troubleshooting Guide
Problem
Cause
Correction
Drive belts do not convey boxes
Narrow boxes
Check machine specifications.
Boxes are narrower than
recommended, causing slippage
and premature belt wear.
Worn drive belts
Replace drive belts
Top taping head does not apply
enough pressure
Adjust the box height adjustment
with the crank
Top flap compression rollers in too
tight
Readjust compression rollers
Replace spring holder
Taping head applying spring
holder missing
Taping head applying spring set
too high
Reduce spring pressure
Drive belts do not turn
Worn or missing friction rings
Drive belt tension too low
Electrical disconnect
Replace friction rings
Adjust belt tension
Check power and electrical plug
Evaluate problem and correct
Motor not turning
Drive belt break
Worn belt
Replace belt
Excessive belt tension
Dry column bearings
Defective column bearings
Squeaking noise as boxes pass
through machine
Tension to 3.5 kg [7 lbs] per
adjustment section
Lubricate column bearings
Replace column bearings
Reposition tape drum
Tape not centered on box seam
Tape drum not centered
Box flaps not of equal length
Check box specifications
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13-MAINTENANCE AND REPAIRS
13.1 Safety Measures (see section 3)
13.2 Tools and Spare Parts Supplied with
the Machine
Carrying out maintenance and repairs may imply
the necessity to work in dangerous situations.
See Spare Parts Order Section.
13.3 Recommended Frequency of Inspection and Maintenance Operations
Operation
Frequency
Qualification
Sections
Inspection safety features
Cleaning of machine
Cleaning of cutter blade
Oiling of felt pad
Lubrication
Blade replacement
Drive belt replacement
daily
weekly
weekly
weekly
monthly
when worn
when worn
1
1
2
2
2
2
2
13.4
13.5
13.6
13.7
13.7-13.8
See Manual 2
13.10
13.7 Cleaning of Cutter Blade
13.4 Inspections to be Performed Before and
After Every Maintenance Operation
Qualification 2
Should tape adhesive build-up occur, carefully wipe
clean with oily cloth or brush (Figure 13-1). Oil pre-
vents the build-up of tape adhesive.
Before every maintenance operation, Push the main
switch OFF (O) and disconnect. During the mainte-
nance operation, only properly trained and qualified
personnel must work on the machine. At the end
of every maintenance operation check the safety
devices.
(See Manual 2)
13.5 Check Efficiency of Safety Features
1. Blade guard assembly upper taping head
2. Blade guard assembly lower taping head
3. Latching Emergency stop button with mechanical
lock (interrupt supply of electrical power)
4. Push the main switch STOP/OFF (O)
5. Safety guards top drive belts
WARNING
•
To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
13.6 Cleaning of Machine
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
Qualification 1
A weekly cleaning with dry rags or diluted detergents
is necessary. Cardboard boxes produce a significant
quantity of dust and paper chips when processed
or handled in case sealing equipment. If this dust is
allowed to build up on machine components, it can
cause component wear and over-heating of drive
motors. The dust build up is best removed from the
machine with a vacuum cleaner. Depending on the
number of cartons processed, this cleaning should
be done weekly. Excessive build-up that cannot be
removed by vacuuming should be removed with a
damp cloth.
•
To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical supply off and disconnect
before performing any adjustments,
maintenance or servicing the machine or
taping heads.
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13-MAINTENANCE AND REPAIRS (continued)
WARNING
•
To reduce the risk associated with pinch, entanglement and hazardous voltage:
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
13.8 Drive Belt Replacement
Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.
Replacement - See Steps 1 thru 8
Tension Adjustment - See Steps 3, 7 and 9.
1. Crank the upper taping head to its fully raised position.
2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4.
3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).
4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is
loose. See Figure 13-5.
5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard
old belt.
WARNING
•
To reduce the risk associated with mechanical and electrical hazards:
− Allow only properly trained and qualified personnel to operate and/or service this equipment
A
B
C
D
E
F
Figure 13-4 – Box Drive Belt (Left Side View – Infeed End)
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13-MAINTENANCE AND REPAIRS (continued)
WARNING
•
To reduce the risk associated with pinch, entanglement and hazardous voltage:
−
Turn electrical supply off and disconnect before performing any adjustments, maintenance
or servicing the machine or taping heads
G
G
G
Figure 13-5 – Box Drive Assembly, Infeed End
6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.
7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.
Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5.
Use a force gauge to pull the belt outward
25mm [1 inch] at mid span, as shown with a moderate pulling force of 3.5 kg [7 lbs].
8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly.
Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and
install belt accordingly. If no arrows are shown, the belt may be installed either way.
13.9 Drive Pulley Rings
Before installing a new belt, check the orange plastic
drive pulley rings for wear. If torn, broken, or worn
smooth, replace the rings (Figure 13-6).
Figure 13-6
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13-MAINTENANCE AND REPAIRS (continued)
Drive Belt
Direction
Discharge End
Infeed End
25mm [2 Inch] Def ection
@ 3.5 kg [7 lbs.] Pull Force at Midspan
Box Drive Belt
Figure 13-7 – Box Drive Belt Tension Adjustment, Top View
WARNING
• To reduce the risk associated with pinch, entanglement and hazardous voltage:
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
13.10 Drive Belt Tension
Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and they should run fully on the surface of the pulleys at each end of
the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is
adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs]
applied at the mid span, as shown in Figure 13-7, will deflect the belt 25mm [1 inch]. This will assure positive
contact between the belt and the drive pulley on the discharge end of the taping head.
To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.
13.11 Special Set-Up Procedure
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
− Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance, or servicing the machine or taping heads
The following changes to the case sealer will allow taping boxes 90mm [3-1/2 inches] minimum height.
13.11.1 Case Sealer Frame
(Refer to Figure 13-8A)
1. Raise the upper head assembly (by turning crank handle counterclockwise). Remove and retain the two
screws and washers from the normal position holes "A-A".
2. Remount and secure the stop bracket in the lower position "A" using the top holes and original fasteners. Re-
locate both the right and left stop brackets.
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13-MAINTENANCE AND REPAIRS (continued)
13.11.2 Taping Heads
(Refer to Figure 13-8B and Figure 13-8C)
Taping Head Adjustments
WARNING
•
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
TAPE WEB ALIGNMENT – Manual 2
TAPE DRUM FRICTION BRAKE – Manual 2
APPLYING MECHANISM SPRING – Manual 2
ONE-WAY TENSION ROLLER – Manual 2
TAPE LEG LENGTH
Leading Tape Leg Length Adjustment – Manual 2
Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2
Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See Manual 2
"Special Set-Up Procedure – Changing Tape Leg Length".
1. Loosen, but do not remove, the two (2) retaining screws that secure the upper taping head shown - Figure 13-8B.
Figure 13-8 – Removing Taping Heads From Case Sealer
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13-MAINTENANCE - Special Set-Up Procedure (continued)
13.11.2 Special Set-Up Procedure (continued)
A
B
C
D
WARNING
• To reduce the risk associated with
muscle strain:
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
2. Slide the head forward and lift straight up to
remove it from the case sealer.
3. Lift the lower taping head, shown in
Figure 13-8C, straight up to remove it from the
case sealer bed.
4. Refer to Manual 2 (Taping Head), See
"Adjustments – Changing Tape Leg Length" for
taping head set-up.
13.11.3 Drive Belt Assembly Height
Figure 13-9 – Drive Belt Assembly, Disassembly
The drive belt assemblies can be raised 48mm
[2 inches] to provide better conveying of tall boxes.
This change increases the minimum box height that
can be taped to 190mm [7-1/4 inches].
Disassemble – Figure 13-9
A
B
D
1. It is first necessary to raise the top taping head.
Utilize the height adjustment crank and move
the upper taping head to the fully raised position.
2. Remove and retain the screw (A), cap washer
(B) and spacer (C) from the front and rear arm
assembly pivots.
3. Lift belt drive assembly (D) up off the arm
assembly pivots.
C
Reassemble – Figure 13-10
4. Reassemble the spacer (C) onto the front and
rear arm assembly pivots.
5. Install the belt drive assembly (D) onto the pivots
and secure with the cap washers (B) and screws
(A).
Note – Both drive belt assemblies must be
installed at the same operating height.
Figure 13-10 – Drive Belt Assembly, Reassembly
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13-MAINTENANCE AND REPAIRS (continued)
Special Set-Up Procedure (continued)
WARNING
WARNING
• To reduce the risk associated with
• To reduce the risk associated with
mechanical and electrical hazards:
muscle strain:
− Allow only properly trained and
qualified personnel to operate and service
this equipment.
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
13.11.4 Box Height Range
(Outer Column – Re-Positioning)
To Re-position the outer columns:
1. Remove special nut from the bottom of each
Moving the outer columns to the upper set of
mounting holes increases the maximum box size
(height) handled by the case sealer from 620mm
[24-1/2 inches] to 725mm [28-1/2 inches].
column lead screw. Figure 13-11A.
2. Remove plastic column cap from the top of each
outer column as shown in Figure 13-11B.
Note – this also increases the minimum box height
from 120mm [4-3/4 inches] to 210mm [8-1/4 inches].
3. Crank upper assembly up, out of plastic nuts.
Lift upper assembly up and out of outer columns.
Be careful not to damage lead screws - Figure
13-11C.
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13-MAINTENANCE AND REPAIRS (continued)
13.11.4 Special Set-Up Procedure (continued)
Upper Assembly
Plastic
B
Column
Cap
C
Outer
Column
Plastic
Nut
A
Lead
Screw
Special
Nut
Figure 13-11 – Upper Frame Removal
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13-MAINTENANCE AND REPAIRS (continued)
13.11.4 Special Set-Up Procedure (continued)
Important – Before removing chain, mark
both front and rear sprockets/chain with
chalk or paint to be sure sprockets/chain
when re-assembled, will be in same position
as before disassembly. Figure 13-13A and
Figure 13-11B. Do not rotate sprockets
once chain is removed. (This would result in
the right and left drive assemblies not being
parallel.)
4. Remove M6 x 16 hex hd screw, special washer
and drive belt width adjustment crank -
Figure 13-12.
5. Remove side covers (2) from each side of ma-
chine bed - Figure 13-12.
6. Remove chain. If necessary, slip width
adjustment crank on shaft and rotate until chain
master link is in convenient position for removal.
Remove chain master link and remove chain.
Figure 13-13C.
C
M6 X 16
Hex Hd Screw
Master
Link
Washer
A
Crank
B
Mark Chain
Side Covers
and Sprocket
Mark Chain
and Sprocket
Figure 13-12 – Crank/Chain Guards
Figure 13-13 – Chain Removal
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13-MAINTENANCE AND REPAIRS (continued)
13.11.4 Special Set-Up Procedure (continued)
7. Remove fasteners (M8 x 16 socket head screws
and M6 plain washers) that attach column
spacers to machine bed and remove spacers/
outer columns from machine bed. Figure 13-
14A.
Note – When installing upper assembly
back into machine (removed in Step 3), slide
upper assembly down into outer columns
until lead screws contact plastic nuts and
support upper assembly. Then, slowly turn
height adjustment crank counterclockwise
until two "clicks" are heard, one at each
plastic nut. Now the upper assembly can be
cranked down (turn height adjustment crank
clockwise) for installation of special nut on
bottom of each lead screw.
8. Remove fasteners (M8 x 20 socket head
screws) that attach spacers to columns, move
spacer down 100 mm [4 inches] to lower set
of mounting holes and re-attach spacers to
columns. Figure 13-14B.
9. Reverse procedure to reassemble machine.
A
B
Outer
Column
Column
Spacer
Outer
Column
Column
Spacer
Figure 13-14 – Column Spacers/Columns
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13-MAINTENANCE AND REPAIRS (continued)
13.12 List of the Maintenance Operations
Date:
Description of Operation
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
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________________________________________________________________
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________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
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14-ADDITIONAL INSTRUCTIONS
15-ENCLOSURES / SPECIAL INFO.
14.1 Information for Disposal of Machine (ELV)
The machine is composed of the following materials:
- Steel structure
- Nylon rollers
- Drive belts in PVC
- Nylon pulleys
For machine disposal, follow the regulations
published in each country.
14.2 Emergency Procedures
In case of danger/fire:
Figure 14-1
Disconnect plug of power cable from power supply.
(Figure 14-1)
IN CASE OF FIRE
Use a fire extinguisher that is rated for electrical fires
(Figure 14-2).
15.1 Statement of Conformity
Not Applicable.
15.2 Emission of Hazardous Substances
Figure 14-2
Nothing to report
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16-TECHNICAL DIAGRAMS
16.1 Electric Diagram
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16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)
16.2 Spare Parts Order
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information".
Order parts by quoting the following information:
(Refer to the Identification Plate on the Machine)
•
•
•
•
•
•
•
MACHINE MODEL
SERIAL NUMBER
FIGURE NO.
POSITION
3M PART NO. (11 DIGITS)
DESCRIPTION
QUANTITY
Refer to Manual 2 for recommended taping head spare parts.
Important!
The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically
updated. It is very important that all the orders of spare parts make reference to the serial number of the machine
(located on the identification plate on the machine).
The manufacturer reserves the right to modify the machine at any time without notice.
It is suggested that the following spare parts be ordered and kept on hand.
800a
Qty.
3M-Part Number
Description
2
78-8076-5452-6
Belt-Drive W/Hook
See Manual 2
Tool Kit
A tool kit, part number TBA, is available as a stock item. The kit contains the necessary open end and hex socket
wrenches for use with the metric fasteners on the case sealer. The threading tool, part number
78-8076-4726-4, contained in above kit is also available as a replacement stock item.
Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label
kit, part number 78-8113-6744-6, is available as a stock item. It contains all the safety labels used on the
800a Adjustable Case Sealer.
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800a Adjustable Case Sealer, Type 40800
Frame Assemblies
To Order Parts:
1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the
machine.
2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.
4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,
machine type, and serial number that are located on the identification plate.
5. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.
Options and Accessories
For additional information on the options and accessories listed below, contact your 3M Representative.
Part Number
Option/Accessory
78-8052-6553-1
78-8069-3983-7
70-8069-3924-1
78-8069-3926-6
70-0064-4963-4
70-0064-4962-6
78-8114-0940-4
78-8095-4854-4
78-8095-4855-1
Box Hold Down Attachment
Caster Kit Attachment
Conveyor Extension Attachment
Low Tape Sensor Kit
AccuGlide 3 Upper Taping Head - 2 inch, Type 10800
AccuGlide 3 Lower Taping Head - 2 inch, Type 10800
Three Flap Folder Kit
2 Inch Tape Edge Fold Kit (Upper)
2 Inch Tape Edge Fold Kit (Lower)
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800a
Figure 10440
Figure 6166
Figure 3269
Figure 5350
Figure 6165
Figure 15230
Figure 6163
Figure 6162
Figure 5817
Frame
Assemblies
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800a
1
1
5
7
16
18
3
16
18
20
22
11
8
20
15
8
6
12
13
9
14
21
10
11
11
2
19
18
2
4
7
17
20
Figure 10440
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800a
Figure10440
Ref. No.
3M Part No.
Description
10440-1
10440-2
10440-3
10440-4
10440-5
10440-6
10440-7
10440-8
10440-9
10440-10
10440-11
10440-12
10440-13
10440-14
10440-15
10440-16
10440-17
10440-18
10440-19
10440-20
10440-21
10440-22
78-8076-4633-2
78-8070-1565-2
78-8070-1566-0
78-8070-1395-4
78-8070-1568-6
78-8076-4519-3
78-8017-9169-6
78-8098-8827-0
78-8098-8749-6
78-8098-8817-1
26-1002-5753-9
78-8060-8172-1
78-8052-6271-0
78-8100-1048-4
78-8017-9077-1
78-8032-0375-7
78-8070-1215-4
26-1000-0010-3
78-8010-7169-3
78-8060-8474-1
26-1004-5510-9
78-8098-8816-3
Tape Roll Bracket Assembly
Tape Drum Bracket Assembly
Bracket – Tape Drum
Bracket – Bushing Assembly
Cap – Bracket
Shaft – Tape Drum
Nut – M18 x 1
Tape Drum Sub-Assembly - 2 Inch
Tape Drum
Leaf Spring
Screw – Self Tapping
Washer – Friction
Washer – Tape Drum
Spring – Core Holder
Nut – Self Locking, M10 x 1
Screw – Hex Hd, M6 x 16
Spacer – Stud
Washer – Flat, M6
Screw – Hex Hd, M6 x 12
Tape Drum Assembly – 2 Inch Head
Washer - Plain, M10
Latch - Tape Drum
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800a
40
41
47
31
37
15
28
49
38
7
34
50
27
36
41
34
46
48
35
45
43
33
32
28
29
26
25
39
42
44
30
24
23
13
14
7
21
38
22
5
7
13
6
15
8
12
11
16
4
3
1
9
19
17
18
10
1
3
20
2
51
2
Figure 3269
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800a
Figure 3269
Ref. No.
3M Part No.
Description
3269-1
3269-2
3269-3
3269-4
3269-5
3269-6
3269-7
3269-8
78-8060-8489-9
78-8076-5426-0
26-1003-7964-8
78-8017-9318-9
78-8060-8491-5
26-1002-4955-1
78-8005-5740-3
78-8060-8492-3
78-8076-5482-3
78-8060-8087-1
78-8060-8494-9
78-8060-8495-6
78-8054-8617-8
78-8054-8589-9
26-1003-6916-9
78-8060-8496-4
78-8054-8969-3
78-8054-8970-1
78-8054-8571-7
78-8054-8968-5
78-8054-8585-7
78-8054-8586-5
78-8054-8584-0
78-8054-8583-2
78-8060-8497-2
78-8059-5617-0
78-8060-8498-0
78-8060-8499-8
26-1003-7946-5
78-8076-4818-9
78-8113-6803-0
78-8060-7878-4
78-8070-1503-3
78-8042-2919-9
26-1003-5829-5
26-1000-0010-3
78-8076-5428-6
78-8010-7157-8
78-8070-1505-8
78-8070-1506-6
78-8076-4807-2
78-8076-5422-9
78-8070-1509-0
26-1005-5316-8
78-8070-1510-8
78-8070-1511-6
78-8070-1512-4
78-8076-4800-7
78-8076-4821-3
78-8076-4809-8
78-8054-8821-6
Column – Outer
Plate
Screw – Soc Hd, M8 x 20
Washer – Plain 8 mm
Cap – Column
Screw – Self-Tap, 8P x 13
Washer – Plain 4 mm
Stop – Height
Plate – Nut Stop
Screw – M5 x 10
Column Assembly – Inner
Column – Inner
Bearing – Special
Screw – Special
Nut – Locking, M6, Plastic Insert
Lead Screw
Spring
Bed Plate For Spring
Nut – Plastic
Nut – Special
3269-9
3269-10
3269-11
3269-12
3269-13
3269-14
3260-15
3269-16
3269-17
3269-18
3269-19
3269-20
3269-21
3269-22
3269-23
3269-24
3269-25
3269-26
3269-27
3269-28
3269-29
3269-30
3269-31
3269-32
3269-33
3269-34
3269-35
3269-36
3269-37
3269-38
3269-39
3269-40
3269-41
3269-42
3269-43
3269-44
3269-45
3269-46
3269-47
3269-48
3269-49
3269-50
3269-51
Collar
Pin
Spacer
Bushing
Bushing – Lead Screw
Set Screw – M6 x 8
Bushing – Inner Column
Sprocket – 3/8 Inch, Z=13
Screw – Soc Hd, M4 x 25
Chain – 3/8 Inch, Pitch 197
Housing – Chain, W/English Language Label
Idler Screw
Roller – Chain Tensioning
Washer – Triple, M6
Screw – Hex Hd, M6 x 12
Washer – Flat M6
Cover
Screw – Hex Hd, M4 x 10
Cap – Inner Column
Cover – Screw
Crank Assembly
Crank
Shaft – Crank
Screw – Flat Hd Hex Dr, M5 x 16
Washer – Nylon, 7 x 15 x 1
Bushing
Knob – VTR-B-M12
Washer – Crank
Key – Stop
Washer – Crank
End – Cap
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800a
14
6
11
10
10
2
2
6
12
15
13
1
7
6
3
5
4
8
9
Figure 5350
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800a
Figure 5350
Ref. No.
3M Part No.
Description
5350-1
5350-2
5350-3
5350-4
5350-5
5350-6
5350-7
5350-8
5350-9
5350-10
5350-11
5350-12
5350-13
5350-14
5350-15
78-8100-0876-9
78-8100-0877-7
78-8070-1559-5
78-8054-8974-3
78-8070-1560-3
26-1004-5510-9
78-8070-1561-1
26-1004-5507-5
26-1003-5841-0
78-8017-9074-8
78-8070-1562-9
12-7991-1752-3
78-8070-1563-7
78-8070-1549-6
26-1003-6918-5
Compression Roller Assembly – R/H
Compression Roller Assembly – L/H
Support – Compression Roller
Pressure Roller
Stud – Roller Mounting
Washer – Friction M10
Nut – M10
Washer – M8
Screw – M8 x 16
Washer – Nylon, 15 mm
Tube – Roller Support
Washer – Plain, M14
Screw – M10 x 80
Knob – VTR-B-M10
Nut – Plastic Insert, M10 Hex Flange
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27
18
3
21
18
6
17
31
6
2
9
14
13
18
15
18
7
6
7
5
4
11
10
3
12
6
20
19
2
1
16
17
24
26
22
Figure 5817
23
25
33
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800a
Figure 5817
Ref. No.
3M Part No.
Description
5817-1
78-8094-6379-3
78-8113-6759-4
78-8094-6381-9
78-8005-5740-3
26-1003-6914-4
78-8076-4715-7
78-8076-5211-6
78-8094-6382-7
78-8028-8208-0
78-8017-9018-5
78-8094-6383-5
78-8076-5378-3
78-8094-6384-3
78-8076-4968-2
78-8028-7909-4
78-8100-1038-5
78-8060-8053-3
26-1003-7957-2
26-1000-0010-3
78-8076-5194-4
78-8094-6386-8
78-8100-1039-3
78-8017-9257-9
78-8060-8087-1
78-8010-7417-6
26-1014-5845-8
78-8100-1234-0
78-8114-4896-4
Support – Box
5817-2
Box – W/English Language Label
Screw – Soc Hd, Hex Hd, M4 x 15
Washer – Plain, 4 mm
Nut – Plastic Insert, M4
Cord Grip
5817-3
5817-4
5817-5
5817-6
5817-7
Set Nut – GMP 13.5
Guide – Mounting
5817-9
5817-10
5817-11
5817-12
5817-13
5817-14
5817-15
5817-16
5817-17
5817-18
5817-19
5817-20
5817-21
5817-22
5817-23
5817-24
5817-25
5817-26
5817-27
5817-31
5817-33
Screw – 6P x 9,5
Contactor - Allen Bradley m05
CiCrcounittaBcrteoark–erS-pArellcehneBr raanddleSyc1h4u0hm, C-CA-25E-10, 110V, 60HZ
Circuit Breaker – Sprecher and Schuh, KTA-3-25
Clamp – VGPE 4/6
Terminal
Power Cord U.S.A.
Cable – 3 x 20 AWG, 5 MT
Wire – 3-Pole, 5 Meters Length
Screw – Soc Hd, Hex Hd, M6 x 16
Washer – Flat, M6
Box – E-Stop
Switch – On/Off, Sprecher and Schuh, DM3N-C-01/10
Support – On/Off Switch
Screw – Phillips Hd, M4 x 10
Screw – M5 x 10
Nut –
E-Stop – W/Latch and Contact Block, 800EM-MTS44-3LX01
Collar
Box – On/Off, Grey
2011 August
800a-NA
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800a
48
22
7
38
43
42
15
A
13
14
36
16
41
1
47
47
32
A
34
39
31
28
33
9
7
40
32
35
2
32
37
24
29
7
33
46
45
33
46
45
44
9
9
30
11
12
2
Figure 6162 / 1
2011 August
800a-NA
54
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800a
Figure 6162 / 1
Ref. No.
3M Part No.
Description
6162-1
78-8076-5380-9
78-8076-5381-7
78-8076-5382-5
78-8060-8480-8
78-8055-0867-4
78-8017-9313-0
78-8017-9318-9
78-8076-5383-3
26-1003-7963-0
78-8060-8481-6
78-8052-6676-0
78-8052-6677-8
78-8060-7693-7
78-8076-5384-1
78-8076-5385-8
78-8094-6100-3
78-8076-5387-4
78-8091-0780-4
78-8091-0781-2
26-1003-5828-7
78-8076-5389-0
78-8094-6101-1
78-8076-5391-6
78-8076-5392-4
78-8060-8483-2
78-8060-8484-0
78-8060-8485-7
Bed – Conveyor
6162-2
Leg Assembly – Inner, W/Stop
Leg – Inner
6162-3
6162-4
Pad – Foot
6162-5
Screw – Hex Hd, M8 x 30
Nut – Self-Locking, M8
Washer – Plain 8 mm
Stop – Leg
6162-6
6162-7
6162-8
6162-9
Screw – Soc Hd, M8 x 16
Label – Height
6162-10
6162-11
6162-12
6162-13
6162-14
6162-15
6162-16
6162-17
6162-18
6162-19
6162-20
6162-21
6162-22
6162-23
6162-24
6162-25
6162-26
6162-27
Clamp – Outer
Clamp – Inner
Roller – 32 x 38
Shaft – Roller
Spring
Conveyor Assembly – Front
Conveyor – Front
Shaft – Central Roller
Shaft – Side Roller
Screw – Hex Hd, M6 x 10
Mounting – Conveyor
Conveyor Assembly – Rear
Conveyor – Rear
Support – Tape Drum
Support – Outboard Roll Mount
Shaft – Roller
Roller
2011 August
800a-NA
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800a
16
22
13
13
17
23
19
19
21
21
18
18
20
20
26
24
25
29
28
27
2
49
52
51
3
6
10
7
8
9
50
4
5
OPTIONAL
Figure 6162 / 2
2011 August
800a-NA
56
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800a
Figure 6162 / 2
Ref. No.
3M Part No.
Description
6162-28
6162-29
6162-30
6162-31
6162-32
6162-33
6162-34
6162-35
6162-36
6162-37
6162-38
6162-39
6162-40
6162-41
6162-42
6162-43
6162-44
6162-45
6162-46
6162-47
6162-48
6162-49
6162-50
6162-51
6162-52
78-8032-0375-7
26-1000-0010-3
26-1003-7957-2
78-8060-8487-3
78-8060-8087-1
78-8010-7417-6
78-8076-5393-2
78-8076-5394-0
78-8076-5395-7
78-8076-5396-5
78-8100-1203-5
78-8113-6813-9
78-8076-4517-7
78-8060-7876-8
78-8028-8208-0
78-8060-7873-5
78-8060-8488-1
78-8046-8217-3
78-8005-5741-1
78-8076-4991-4
26-1003-5841-0
78-8098-9076-3
26-1009-9096-4
26-1009-9094-9
26-1009-9095-6
Screw – Hex Hd, M6 x 16
Washer – Flat M6
Screw – Soc Hd Hex Hd, M6 x 16
Cover – Switch
Screw – M5 x 10
Nut – Hex M5
Plate – Tape Bracket Support
Spacer
Cover – Side, Front, R/H
Cover – Side, Front, L/H
Cover – Side, Rear, R/H
Cover – Side, Rear, L/H, W/English Language Label
End Cap – /22 x 1
Cover – Plug Lateral
Screw – 6P x 9,5
Plug – Female
Screw – Hex Hd, M5 x 20
Washer – Special
Washer – Plain M5
Spacer
Screw – M8 x 16
Caster
Caster – Dual Locking
Washer – Spring, Helical, M12
Nut – M12
2011 August
800a-NA
57
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800a
29
28
Front
27
54
53
14
52
18
1
54
53
24
24
26
36
9
9
19
18
21
37
20
20
21
19
23
22
10
15
9
25
38
9
39
26
27
29
30
28
28
33
34
28
2
32
31
35
2
1
11
11
8
8
3
3
7
7
7
7
6
5
4
4
9
10
9
10
13
12
13
12
Figure 6163 / 1
2011 August
800a-NA
58
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800a
Figure 6163 / 1
Ref. No.
3M Part No.
Description
6163-1
78-8100-1229-0
78-8100-1230-8
78-8076-5401-3
78-8076-5402-1
78-8076-5403-9
78-8076-5404-7
78-8076-5405-4
78-8076-5239-7
26-1000-0010-3
26-1003-6916-9
78-8100-1220-9
26-1003-5842-8
78-8005-5736-1
78-8076-5407-0
78-8076-5408-8
78-8076-5409-6
78-8076-5410-4
78-8076-5411-2
78-8076-5412-0
78-8060-8010-3
78-8076-5413-8
78-8076-5414-6
78-8076-5415-3
26-1003-7946-5
78-8076-5416-1
78-8023-2334-1
78-8076-5417-9
Shaft Assembly – Drive R/H
Shaft Assembly – Drive L/H
Block – Upper
6163-2
6163-3
6163-4
Block – Lower
6163-5
Nut – Block, R/H
6163-6
Nut – Block, L/H
6163-7
Bushing – Block
6163-8
Screw – Hex Hd, M6 x 50
Washer – Flat M6
6163-9
6163-10
6163-11
6163-12
6163-13
6163-14
6163-15
6163-16
6163-17
6163-18
6163-19
6163-20
6163-21
6163-22
6163-23
6163-24
6163-25
6163-26
6163-27
Nut – Locking, Plastic Insert M6
Shaft – Drive Mount
Screw – Hex Hd, M8 x 20
Lockwasher – For M8 Screw
Screw – R/H
Screw – L/H
Screw – Handle, R/H
Screw – Handle, L/H
Spacer – Screw
Flange – W/Bearing
Snap Ring – 42 mm Shaft
Spring
Coupling – Screw, Female
Coupling – Screw, Male
Screw – Soc Hd, M4 x 25
Spacer – Hex, 10 x 107
Screw – Soc Hd, Hex Soc, M6 x 25
Spacer
2011 August
800a-NA
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800a
31
29
28
Rear
27
54
53
16
26
1
52
18
54
53
24
21
24
20
9
19
23
19
20
21
18
22
17
25
9
26
27
29
28
28
34
35
28
2
32
40
31
50
30
49
33
1
2
11
11
8
8
40
3
3
7
7
43
7
4
7
41
42
6
5
44
4
45
46
9
9
47
13
12
13
12
48
10
10
Figure 6163 / 2
800a-NA
2011 August
60
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800a
Figure 6163 / 2
Ref. No.
3M Part No.
Description
6163-28
6163-29
6163-30
6163-31
6163-32
6163-33
6163-34
6163-35
6163-36
6163-37
6163-38
6163-39
6163-40
6163-41
6163-42
6163-43
6163-44
6163-45
6163-46
6163-47
6163-48
6163-49
6163-50
6163-51
6163-52
6163-53
6163-54
78-8017-9079-7
78-8076-5418-7
26-1003-7949-9
78-8005-5741-1
78-8010-7417-6
78-8076-5419-5
78-8046-8135-7
78-8076-5420-3
78-8076-5421-1
78-8010-7169-3
78-8070-1503-3
78-8060-7878-4
78-8076-4807-2
78-8076-5422-9
78-8070-1509-0
26-1005-5316-8
78-8070-1510-8
78-8070-1511-6
78-8005-5740-3
78-8010-7157-8
78-8070-1512-4
78-8032-0375-7
78-8076-4809-8
78-8070-1506-6
78-8076-5423-7
78-8076-5424-5
78-8076-5425-2
Ring – Snap For 15 mm Shaft
Support – Screw
Screw – Soc Hd Hex Soc, M5 x 12
Washer – Plain M5
Nut – Hex M5
Sprocket – 3/8 Inch Z=16
Key – 5 x 5, 12 mm
Chain – 3/8 Inch, 133 Links
Support – Tension Roller
Screw – Hex Hd, M6 x 12
Roller – Chain Tensioning
Idler Screw
Crank Assembly
Crank
Shaft – Crank
Screw – Flat Hd Hex Dr, M5 x 16
Washer – Nylon, 7 x 15 x 1
Bushing
Washer – Plain 4 mm
Screw – Hex Hd, M4 x 10
Knob – VTR-B-M12
Screw – Hex Hd, M6 x 16
Washer – Crank
Cover – Screw
Shaft
Block
Set Screw – M4 x 3
2011 August
800a-NA
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800a
14
13
57
63
58
59
60
61
7
62
48
45
49
12
48
45
44
45
9
11
15
10
46
47
48
9
6
5
10
45
43
9
40
10
45
23
16
52
39
42
19
8
41
17
51
50
8
9
33
35
8
34
21
22
9
20
18
21
22
56
53 54
67
68
10
9
55
3
4
Figure 15230 / 1
2011 August
800a-NA
62
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800a
Figure 15230 / 1
Ref. No.
3M Part No.
Description
15230-1
78-8100-1205-0
78-8100-1206-8
78-8100-1207-6
78-8100-1208-4
78-8113-6818-8
78-8113-6819-6
78-8091-0500-6
78-8055-0661-1
26-1003-5829-5
26-1000-0010-3
78-8094-6109-4
78-8023-2334-1
78-8070-1522-3
26-1011-8828-7
78-8070-1523-1
78-8094-6174-8
78-8076-5439-3
78-8060-7886-7
78-8046-8135-7
78-8137-0934-8
78-8057-5834-5
78-8057-5835-2
78-8076-5440-1
78-8076-5441-9
78-8052-6713-1
78-8055-0669-4
78-8057-5739-6
78-8055-0668-6
78-8091-0382-9
78-8076-5442-7
26-0001-5862-1
78-8054-8877-8
78-8137-0935-5
78-8076-4933-6
Drive Assembly – R/H W/O Motor
Drive Assembly – L/H W/O Motor
Guide – Lower, R/H
15230-2
15230-3
15230-4
Guide – Lower, L/H
15230-5
Guide – Upper, R/H, W/English Language Label
Guide – Upper, L/H, W/English Language Label
Bushing – Side Drive
15230-6
15230-7
15230-8
Spacer
15230-9
Screw – Hex Hd, M6 x 12
Washer – Flat M6
15230-10
15230-11
Support – Gearmotor
15230-12
Screw – Soc Hd, Hex Soc, M6 x 25
Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz
Capacitor – 15μF, 300VAC, Motor Run
Screw – 1/4 - 28 x 1/2 SHCS
Extension – Gearmotor
Flange Assembly
15230-13
15230-14
15230-15
15230-16
15230-17
15230-18
Screw – Hex Hd, M6 x 16, Special
Key – 5 x 5, 12 mm
15230-19
15230-20
Sprocket – 3/8 Inch, Z-17
Tab Washer
15230-21
15230-22
Centering Washer
15230-23
Pulley Assembly – Drive
Roller – Drive
15230-24
15230-25
Ring – Polyurethane
15230-26
Shaft – Pulley Keyed
15230-27
Key – M5 x 5 x 30 mm
15230-28
Washer – 15/26 x 1
15230-29
Belleville Washer – /16
15230-30
Flange Assembly
15230-31
Screw – Flat Hd Soc, M5 x 12
Washer – 5,5/20 x 4
15230-32
15230-33
Sprocket 3/8'' Z20
15230-34
Chain – 3/8 Inch Pitch, 52 Pitch
2011 August
800a-NA
63
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800a
66
65
64
66
65
64
1
2
23
31
32
35
38
30
24
24
29
25
25
36
28
26
37
27
19
30
Figure 15230 / 2
2011 August
800a-NA
64
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800a
Figure 15230 / 2
Ref. No.
3M Part No.
Description
15230-35
78-8076-5443-5
78-8055-0660-3
78-8076-5444-3
12-7997-0272-0
78-8076-5445-0
78-8076-5446-8
78-8070-1519-9
78-8017-9318-9
78-8076-5448-4
78-8055-0850-0
78-8005-5740-3
78-8100-1211-8
78-8100-1212-6
26-1002-5753-9
78-8100-1213-4
78-8100-1214-2
78-8100-1215-9
78-8076-5255-3
78-8091-0764-8
78-8091-0765-5
78-8010-7165-1
78-8076-5452-6
78-8060-7631-7
78-8076-5197-7
78-8060-7626-7
78-8060-7877-6
78-8060-7875-0
78-8060-8053-3
78-8076-4968-2
78-8076-5453-4
78-8054-8577-4
26-1001-9843-6
78-8010-7210-5
78-8137-0932-2
78-8137-0933-2
Pulley Assembly – Idler
Roller – Idler
15230-36
15230-37
Shaft – Idler Pulley
E-Ring – M-25
15230-38
15230-39
Tensioning – Belt
15230-40
Washer – Shaft
15230-41
Screw – Soc Hd, Hex Hd, M8 x 70
Washer – Plain 8 mm
Cover – Belt Tensioner
Screw – Cap, M4 x 6
Washer – Plain 4 mm
Cover – Drive, R/H
Cover – Drive, L/H
Screw – Self-Tapping
Guard – Belt
15230-42
15230-43
15230-44
15230-45
15230-46
15230-47
15230-48
15230-49
15230-50
Guard – Rubber
15230-51
Guard – Metal
15230-52
Screw – Phillips Hd, M4 x 12
Cover – Chain, Right
Cover – Chain, Left
Screw – Flat Hd Soc, M5 x 25
Belt – Box Drive
15230-53
15230-54
15230-55
15230-56
15230-57
Connector – 3/8 Inch
Sleeving – /12, 800 mm
Connector – PG 11/12
Plug Housing – Vertical
Plug Male
15230-58
15230-59
15230-60
15230-61
15230-62
Wire – 3-Pole, 5 Meters Length
Terminal
15230-63
15230-64
Roller
15230-65
Washer – Special
15230-66
Screw – Flat Soc Hd, M6 x 16
Screw - Tensioner
15230-67
15230-68
Tensioner - Pulley R/H
Tensioner - Pulley L/H
65
2011 August
800a-NA
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800a
24
25
26
27
25
26
27
23
28
11
19
18
20
12
21
29
3
2
30
13
1
4
15
14
16
16
22
8
7
13
17
9
7
5
6
16
10
6
7
Figure 6165
2011 August
800a-NA
66
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800a
Figure 6165
Ref. No.
3M Part No.
Description
6165-1
78-8113-6870-9
26-1003-7957-2
78-8100-1042-7
78-8113-6810-5
78-8113-6809-7
26-1003-5842-8
78-8017-9318-9
26-1003-6904-5
78-8070-1574-4
78-8070-1575-1
78-8070-1576-9
78-8070-1577-7
78-8070-1553-8
78-8070-1554-6
78-8060-7693-7
26-1005-5316-8
78-8070-1555-3
78-8060-7758-8
78-8054-8955-2
26-1003-5820-4
78-8005-5741-1
78-8076-4517-7
78-8113-6758-6
78-8091-0538-6
78-8076-4716-5
78-8005-5740-3
78-8010-7416-8
78-8076-4991-4
78-8100-1240-7
78-8060-8029-3
Cross Bar – Lower, W/English Language Label
Screw – Soc Hd Hex Hd, M6 x 16
Washer – /15 x 6.35 x 2
Frame – R/H, W/English Language Label
Frame – L/H, W/English Language Label
Screw – Hex Hd, M8 x 20
Washer – Plain, 8 mm
Nut – Hex, M8
6165-2
6165-3
6165-4
6165-5
6165-6
6165-7
6165-8
6165-9
Slide – Front, Right
6165-10
6165-11
6165-12
6165-13
6165-14
6165-15
6165-16
6165-17
6165-18
6165-19
6165-20
6165-21
6165-22
6165-23
6165-24
6165-25
6165-26
6165-27
6165-28
6165-29
6165-30
Slide – Front, Left
Slide – Rear, Right
Slide – Rear, Left
Spacer
Stud
Roller – 32 x 38
Screw – Flat Hex Hd Dr, M5 x 16
Block – Upper Head
Fairlead – /20
Clamp – Bracket
Screw – Hex Hd, M5 x 12
Washer – Flat, M5
End Cap – /22 x 1
Cover – Upper, W/English Language Label
Screw – Hex Hd, M4 x 20
Star Washer – M4
Washer – Plain, 4 mm
Nut – Hex, M4
Spacer
Plate
Clamp – 140X3,5
67
2011 August
800a-NA
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800a
10
9
5
6
4
8
5
8
6
11
7
8
2
7
8
1
3
12
13
2
Figure 6166
2011 August
800a-NA
68
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800a
Figure 6166
Ref. No.
3M Part No.
Description
6166-1
6166-2
6166-3
6166-4
6166-5
6166-6
6166-7
6166-8
6166-9
6166-10
6166-11
6166-12
6166-13
78-8100-1218-3
78-8060-7758-8
26-1003-7963-0
78-8076-4636-5
78-8010-7163-6
78-8005-5741-1
78-8010-7417-6
78-8060-7631-7
78-8060-8154-9
78-8060-8029-3
78-8100-1219-1
78-8017-9018-5
78-8010-7157-8
Housing – Wire
Fairlead – /20
Screw – Soc Hd, M8 x 16
Strap – Wire
Screw – Hex Hd, M5 x 10
Washer – Flat, M5
Nut – Hex, M5
Connector – 3/8 Inch
Sleeving – 0,90 MT
Clamp – 140 x 3,5
Cover – Housing
Washer – Plain, M4
Screw – Hex Hd, M4 x 10
2011 August
800a-NA
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Instructions and Parts List
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
3M-Matic™
Read, understand, and
follow all safety and
operating instructions.
Accuglide™ 3
Upper and
Lower
High Speed
Taping Heads
2 Inch
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
Type 10800
Serial No._____________________________________
For reference, record taping head(s) serial number(s) here.
AccuGlide™ is a Trademark of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
© 3M 2012 44-0009-2070-0 (E010712-NA)
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Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the
model/machine name, machine type, and serial number that are located on the identification plate
(For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).
Identification Plate
United States -
3M Tape Dispenser Parts
4000563
241 Venture Drive
1-800-344-9883
Amery, WI 54001-1325
Fax: 1-715-268-8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Note : Outside the U.S., contact the local 3M subsidiary for
parts ordering information.
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
3M St. Paul, MN 55144-1000
St. Paul, MN 55144-1000
Printed in U.S.A.
i
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Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
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Instruction Manual
AccuGlide™ 3 High Speed 2 Inch
Upper and Lower Taping Heads
Type 10800
Table of Contents
Page
Replacement Parts and Service Information............................................................................................ i - ii
Table of Contents...................................................................................................................................... iii
Equipment Warranty and Limited Remedy............................................................................................... iv
Intended Use............................................................................................................................................
Taping Head Contents / How to Use Manual............................................................................................
1
3
Important Safeguards............................................................................................................................... 4 - 5
Specifications ........................................................................................................................................... 6 - 7
Dimensional Drawing ....................................................................................................................
7
Installation ................................................................................................................................................
Receiving and Handling ................................................................................................................
Installation Guidelines...................................................................................................................
Tape Leg Length ...........................................................................................................................
Tape Width Adjustment .................................................................................................................
8
8
8
8
8
Operation.................................................................................................................................................. 9 - 11
Tape Loading – Upper Taping Head.............................................................................................. 10
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11
Maintenance............................................................................................................................................. 12 - 13
Blade Replacement....................................................................................................................... 12
Blade Guard.................................................................................................................................. 12
Blade Oiler Pad............................................................................................................................. 12
Cleaning........................................................................................................................................ 13
Applying/Buffing Roller Replacement............................................................................................ 13
Adjustments.............................................................................................................................................. 14 - 16
Tape Latch Alignment.................................................................................................................... 14
Tape Drum Friction Brake ............................................................................................................. 14
Applying Mechanism Spring.......................................................................................................... 15
One-Way Tension Roller ............................................................................................................... 15
Tape Leg Length ........................................................................................................................... 16
Leading Tape Leg Length Adjustment ............................................................................ 16
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch].................................... 16
Troubleshooting Guide ............................................................................................................................. 17 - 18
Spare Parts/Service Information............................................................................................................... 19
Recommended Spare Parts.......................................................................................................... 19
Replacement Parts and Service.................................................................................................... 19
Replacement Parts Illustrations and Parts List................................................................ Yellow Section 20 - 37
2012 January
AccuGlide 3 - 2" - NA
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Warranty
Equipment Warranty and Limited Remedy:
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OFALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:
3M sells its AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads, Type 10800 with the
following warranty:
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for
ninety (90) days after delivery.
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after
delivery.
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation
shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within
a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it
receives such notice within five (5) business days after the expiration of the warranty period. All notices required
hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair
or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other
authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time
after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no
obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or
replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal
wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-
ment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care,
or due to any accidental cause.
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage
arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal
theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.
Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by
a written agreement signed by authorized representatives of 3M and seller.
AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2012 January
iv
AccuGlide 3 - 2" - NA
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Intended Use
The intended use of the AccuGlide™ 3 Upper and
Lower Taping Heads - 2 Inch is to apply a "C" clip of
Scotch® pressure-sensitive film box sealing tape to
the top and/or bottom center seam of regular slotted
containers.
size and simplicity of the taping head also makes
it suitable for mounting in box conveying systems
other than 3M-Matic™ case sealers. This includes
replacement of other types of taping, gluing or
stapling heads in existing case sealing machines.
The AccuGlide™ 3 Upper and Lower Taping Heads
- 2 Inch have been designed and tested for use with
Scotch® pressure-sensitive film box sealing tape.
These taping heads are incorporated into most
standard 3M-Matic™ case sealers. The compact
AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800
2012 January
AccuGlide 3 - 2" - NA
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Taping Head Contents
AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads consist of:
Qty.
Part Name
1
1
1
1
Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool
General Information
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-
tion, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshoot-
ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition
of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division
3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights
reserved The manufacturer reserves the right to change the product at any time without notice.
How to use this Manual
The manual is an important part of the machine; all information contained herein is intended to enable the equip-
ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-
tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment
be sold or disposed of, please ensure that the manual is passed on with the machine.
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic
components will include relevant schematics or programs in the enclosure (or will be delivered separately as
needed)
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-
mation and/or model/machine name, machine type, and serial number) that are located on the identification plate
(For example: Model 200a - Accuglide 3 - 2" - Type 10800 - Serial Number 13282).
Note:
All the important warning notes related to the operation of the machine are identified by the symbol:
Updating the Manual
Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or
parts of the manual which contain amendment made after its first publication. The user must use them to update
this manual.
3
2012 January
AccuGlide 3 - 2" - NA
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Important Safeguards
This safety alert symbol identif es
CAUTION
important safety messages in this
manual. READ AND UNDERSTAND
THEM BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
• To reduce the risk associated with muscle
strain:
Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift
Explanation of Signal Word Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
CAUTION:
• To reduce the risk associated with impact
hazards:
Place the taping head on a smooth level
surface when maintaining or servicing this
equipment
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
WARNING:
WARNING
• To reduce the risk associated with
mechanical hazards:
− Read, understand and follow all safety
and operating instructions before
operating or servicing the case sealer
− Allow only properly trained and qualified
personnel to operate and/or service this
equipment
• To reduce the risk associated with
shear, pinch, and entanglement
hazards:
− Turn air and electrical supplies off on
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the taping heads
− Never attempt to work on the taping
head or load tape while the box drive
system is running
•
To reduce the risk associated with
sharp blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade
guards. The blades are extremely sharp.
(Important Safeguards continued on next page)
2012 January
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AccuGlide 3 - 2" - NA
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Important Safeguards (continued)
Important - In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Upper Taping Head Label 78-8137-3317-3
Lower Taping Head Label 78-8137-3316-5
78-8070-1335-0
Figure 1-1 Replacement Labels/3M Part Numbers
5
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Specifications
1. Tape:
For use with Scotch® pressure-sensitive film box sealing tapes.
2. Tape Width:
36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.
3. Tape Roll Diameter:
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
4. Tape Application Leg Length - Standard:
70mm ± 6mm [2-3/4 inches ±1/4 inch]
Tape Application Leg Length - Optional:
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")
5. Box Size Capacities:
For use with center seam regular slotted containers.
Length –
Height –
443mm [17.44 inches] w/ Guard
406mm [16 inches] w/ Guard
Width – 107mm [4.2 inches]
When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction
manual specifications for box weight and size capacities.
6. Operating Rate:
Conveyor speeds up to 0.5 m/s [100 feet per minute].
7. Operating Conditions:
Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.
Important – Taping heads should not be washed down or subjected to conditions causing moisture
condensation on components.
8. Taping Head Dimensions:
Length
Height
Width
–
–
–
–
442mm [17 3/8 inches]
648mm [25 1/2 inches] (with tape drum)
105mm [4-1/8 inches] (without mounting spacers)
Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]
Weight
(Specifications continued on next page.)
2012 January
6
AccuGlide 3 - 2" - NA
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Specifications
405mm [16 in.]
Maximum Roll
Diameter
443mm
[17-7/16 in.]
350mm
[13-3/4 in.]
33mm
[1-19/64 in.]
278mm
[10-15/16 in.]
105mm [4-1/8 in.]
End View
60mm
[2-3/8 in.]
Side View
405mm [16 in.]
Maximum Roll
Diameter
M6
Mounting
Holes
76mm [3 in.]
50mm Tape Leg
6mm [1/4 in.] Maximum
18mm [11/16 in.]
76mm [3 in.]
95mm [4 3/4 in.}
Box
Feed
Direction
*120mm [4 3/4 in.]
Minimum Standard
Head Spacing
18mm [11/16 in.]
6mm [1/4 in.] Maximum
445mm
[17-1/2 in.]
648 mm
[25-1/2 in.]
Optional Tape Drum
Mounting Position
* This dimension can be reduced to 90mm
[3-1/2 in.] when both heads are converted
to 50mm [2 in.] tape leg lengths.
Figure 2/1 Dimensional Drawing
7
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AccuGlide 3 - 2" - NA
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Installation
WARNING
• To reduce the risk associated with sharp blade hazards:
- Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
Receiving And Handling
3. Figure 2-1 illustrates the typical mounting
relationship for opposing taping head
After the taping head assembly has been
unpackaged, examine the unit for damage that
might have occurred during transit. If damage is
evident, file a damage claim immediately with the
transportation company and also notify your 3M
Representative.
assemblies to allow taping of box heights down
to 90mm [3-1/2 inches]. To tape box heights
down to 70mm [2-3/4 inches], the taping heads
must be completely staggered so only one tape
seal is being applied at one time.
Note–AccuGlide™3HighSpeedUpperTaping
Head is supplied with a buffing arm guard.
Adjustments to this guard may be required
to install the taping head into some older
design 3M-Matic™ case sealers.
Installation Guidelines
The taping head assembly can be used in convert-
ing existing or in custom made machinery.
It can be mounted for top taping or bottom taping.
Refer to "Box Size Capacities," as well as Figure
2-1 in the Specifications section, for the following
points in making such installations:
4. Mounting studs are provided with the taping
head, but special installations may require
alternate means for mounting.
5. Box hold-down or guide skis should be provided
and the taping head mounted so that the side
plates are 6mm [1/4 inch] maximum away from
the ski surface on which the box rides.
CAUTION
• To reduce risk associated with muscle
strain:
- Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift
Tape Leg Length
Taping heads are factory set to apply standard
70mm [2-3/4 inch] tape legs. The heads can be
converted to apply 50mm [2 inch] tape legs if desired
but both upper and lower heads must be set to ap-
ply the same tape leg length. See "Adjustments –
Changing Tape Leg Length From 70 to 50mm
[2-3/4 to 2 Inches]."
Important – Always conduct a hazard review to
determine appropriate guarding requirements
when the installation is in an application
other than 3M-Matic™ equipment
1. The box conveying system must positively
propel the box in a continuous motion, not
exceeding 0.40 m/s [80 feet per minute], past
the taping head assembly since the box motion
actuates the taping mechanism.
Also, the conveyor speed at which the product
moves through the taping heads, affects the leading
and trailing tape leg length. See "Adjustments sec-
tion – Leading Tape Leg Length Adjustment."
Tape Width Adjustment
2. If a pusher or cleated conveyor is being used,
steps should be taken in the conveyor design to
prevent the pusher from contacting the applying
or buffing roller arms resulting in damage to the
taping head.
Taping heads are factory set to apply 48mm [2 inch]
wide tape. If it is necessary to align the tape or to
apply narrower tapes, refer to "Adjustments – Tape
Web Alignment" for set-up procedure.
8
2012 January
AccuGlide 3 - 2" - NA
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Operation
Tape Drum
Tape Supply Roll
Tape Adhesive Side
One-Way
Tension Roller
Applying
Mechanism
Spring
Tension Wrap Roller
Knurled Roller
Buffing Arm
Cover
Wrap Roller
Buffing
Roller
Threading Needle
Applying Roller
Tape Cut-Off Knife
Orange Knife Guard
Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)
Orange Knife Guard
Tape Cut-Off Knife
Applying Roller
Threading Needle
Buffing
Roller
Wrap Roller
Buffing Arm
Knurled Roller
Cover
Tension Wrap Roller
Applying
Mechanism
Spring
One-Way
Tension Roller
Tape Adhesive Side
Tape Supply Roll
Tape Drum
Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)
9
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AccuGlide 3 - 2" - NA
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Operation (continued)
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the machine or taping heads
−
•
Never attempt to work on the taping heads or load tape when the box drive system is running
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
It is recommended that the detailed instructions and
sketches in this manual be referred to the first few
times the taping head is loaded/threaded until the
operator becomes thoroughly familiar with the tape
loading operation.
5. Pull the threading needle down until the tape travels
between the apply plate and the ears of the apply
arm (Position 4) until it extends past the applying
roller. When properly threaded the adhesive side of
the tape should be facing the knurled rollers at posi-
tion 2 and also position 3.
Note – Remove tape roll before removing taping
6. Cut away any excess tape.
head from machine to minimize weight.
Important – Do not cut against the apply roller -
CAUTION
roller damage could occur.
Tape Loading – Lower Taping Head
• To reduce the risk associated with
muscle strain:
− Use proper body mechanics when
removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift
1. Remove the lower taping head from the conveyor
bed or associated equipment and place it a
convenient working position.
2. The lower taping head is loaded and threaded in the
same manner as the upper head. Follow the upper
taping head tape loading/threading procedure.
• To reduce the risk associated with
impact hazards:
− Place the taping head on a smooth
level surface when maintaining or
servicing this equipment
Figure 3-3
Insert threading needle through rollers in direction
indicated by arrows.
One-Way
Tension
Roller
Tape Loading – Upper Taping Head
1. Place the upper taping head in a convenient
working position.
Tension
Wrap
Roller
1
2
2. Use Figures 3-3 to 3-5 and tape threading la-
bel. Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
Knurled
Roller
Wrap
Roller
3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the one-way
tension roller (Position 2).
3
Applying
Roller
4. Continue pulling the threading needle down and
guide it between the two rollers on the apply arm
(Position 3).
4
Figure 3-3 – Tape Loading/Threading
10
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AccuGlide 3 - 2" - NA
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Operation (continued)
Figure 3-4
Place tape roll on tape drum to dispense tape with
adhesive side forward. Seat tape roll fully against
back flange of drum. Adhere tape lead end to
threading needle as shown.
Figure 3-4 – Tape Loading/Threading
WARNING
• To reduce the risk associated with
sharp blade hazards:
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
Manually turn tape roll to create slack tape while
pulling threading needle through tape applying
mechanism until needle is through and tape is in
alignment with applying roller.
Excess tape can be cut with a scissors at applying
roller.
Figure 3-5 – Tape Loading/Threading
11
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AccuGlide 3 - 2" - NA
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Maintenance
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads
−
Never attempt to work on the taping head or load tape while the box drive system is running
•
−
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
3. Bottom the blade slots against the screws. (This
will position the blade at the correct angle.)
Tighten the blade screws to secure the blade.
The AccuGlide™ 3 High Speed 2 Inch Taping Head
has been designed for long, trouble free service. The
taping head will perform best when it receives routine
maintenance and cleaning. Taping head components
that fail or wear excessively should be promptly
repaired or replaced to prevent damage to other
portions of the head or to the product.
Note – Check the blade position to insure proper
clearance between blade and guard by slowly
pivoting the blade guard back.
Blade Guard
Blade Replacement, Upper and Lower Taping Heads
– Figure 4-1
The blade guard covers the blade whenever a box
is not being taped. Periodically check to be sure the
blade guard is functioning properly and returning to
cover the blade. Replace any defective parts.
WARNING
• To reduce the risk associated with
sharp blade hazards:
Blade Oiler Pad
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
WARNING
1. Loosen, but do not remove, the blade screws (A).
Remove and discard old blade.
• To reduce the risk associated with
sharp blade hazards:
2. Mount the new blade (B) with the beveled side
away from the blade holder.
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
To reduce adhesive build-up, the taping heads are
equipped with a factory pre-lubricated felt oiler pad
that provides a film of oil on the cutting edge of the
blade. Blade maintainance should include keeping
the felt oiler pad saturated with SAE #30 non-
detergent oil.
Should tape adhesive build-up occur on blade,
carefully wipe clean with an oily cloth.
Knife
Holder
Knife
Guard
Figure 4-1 – Blade Replacement
(Maintenance continued on next page.)
2012 January
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AccuGlide 3 - 2" - NA
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Maintenance (continued)
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads
−
Never attempt to work on the taping head or load tape while the box drive system is running
•
−
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
Cleaning
Applying/Buffing Roller Replacement
Regular slotted containers produce a great deal
of dust and paper chips when conveyed through
taping heads. If this dust is allowed to build-up
on the heads, it can cause wear on the moving
parts. Excessive dirt build-up should be wiped
off with a damp cloth. Cleaning should be done
once per month, depending on the number and
type of boxes used. If the boxes used are dirty, or
if the environment in which the heads operate is
dusty, cleaning on a more frequent basis may be
necessary.
Replacing roller requires removal of shaft and
mounting screws. With no area on the shaft to grip,
the shaft often turns when attempting to remove the
second screw.
To ease removal of second screw, a 5mm hex
socket has been provided at the bottom of the
threads in both ends of the shaft. Insert a 4mm
hex key wrench into this socket after removing one
screw to hold the shaft for removal of the second
screw. See Figure 4-2.
Note – Never attempt to remove dirt from taping
heads by blowing it out with compressed
air. This can cause the dirt to be blown inside
the components onto sliding surfaces.
Dirt in these areas can cause serious
Hex Socket
equipment damage. Never wash down or
subject taping heads to conditions causing
moisture condensation on components.
Serious equipment damage could result.
Section View of
Roller/Shaft
5mm Hex
Key Wrench
Figure 4-2 – Roller Shaft Section View
13
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AccuGlide 3 - 2" - NA
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Adjustments
WARNING
•
To reduce the risk associated with
shear, pinch, and entanglement
hazards:
-
Turn air and electrical supplies off
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the machine or taping heads.
Never attempt to work on the taping
head or load tape while the box drive
system is running
-
Figure 5-1 – Tape Latch Alignment
Tape Latch Alignment – Figure 5-1
The Latching tape drum assembly is pre-set to
accommodate 48mm [2 inch] wide tape. The tape
drum assembly is adjustable to provide alignment of
narrower tapes.
To move the latch to a position that corresponds to a
new tape core width (Figure 5-1):
25mm Hex
Wrench
1. Remove screw from the latch.
2. Move to the latch to the position that
corresponds to the tape core width.
5mm Hex
Wrench
3. Replace screw in the new latch location.
To adjust or center the tape width on the centerline
of the taping head, and therefore box center seam,
(Figure 5-2):
1. Loosen the locking hex nut behind tape drum
bracket on tape drum shaft. Use an adjustable
wrench or 25mm open end wrench.
Shaft
Figure 5-2 – Tape Web Alignment
2. Turn tape drum shaft in or out to center the tape
web (use 5mm hex wrench).
Adjustment Nut,
Tape Drum Brake
3. Tighten locking hex nut to secure the adjustment.
No other components require adjustment for tape
web alignment.
Tape Drum Friction Brake – Figure 5-3
The tape drum friction brake on each taping head is
pre-set for normal operation to prevent tape roll over
travel. Should tension adjustment be required, turn
the self-locking nut on the shaft to vary compression
of the spring. Turn the nut clockwise to increase the
braking force, and counterclockwise to decrease the
braking force. Adjust brake to minimum tension to
prevent excessive tape roll over travel.
Note – Excess braking force will cause poor tape
application and may lead to tape tabbing
on the trailing tape leg.
Figure 5-3 – Tape Drum Friction Brake
(Adjustments continued on next page.)
2012 January
14
AccuGlide 3 - 2" - NA
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Adjustments (continued)
A
WARNING
•
To reduce the risk associated with
shear, pinch, and entanglement
hazards:
-
Turn air and electrical supplies off
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the machine or taping heads.
Never attempt to work on the taping
head or load tape while the box drive
system is running
-
Applying Mechanism Spring
To obtain access to the spring, remove the taping
head cover (four mounting screws). Replace cover
when finished.
The applying mechanism spring, shown in
Figures 5-4A and 5-4B, controls applying and
buffing roller pressure on the box and returns
the mechanism to the reset position. The spring
pressure is pre-set, as shown in Figure 5-4A for
normal operation, but is adjustable.
B
Figure 5-4 – Applying Mechanism Spring
If a tape gap appears on the trailing surface of the
box increase spring pressure. If the front of the box
is being crushed by the applying roller decrease
spring pressure.
Removing the spring end loop from the spring holder
and placing loop in other holes provided, as shown
in Figure 5-4B, will adjust the spring pressure.
0.5 - 0.9kg
[1/2 lbs.]
One-Way Tension Roller
Figure 5-5
The one-way tension roller is factory set. When
replacing this assembly, the roller must have
0,5 kg [1 lb.] minimum tangential force when turning.
To Adjust Tension:
1. Wrap a cord or small strap (non-adhesive) 4-6 turns
around the tension roller.
2. Attach a spring scale to the end of the cord or strap.
Adjusting Nut
3. Turn the adjusting nut with the socket wrench
provided, until a force of approximately 0.5 kg to 0.9
kg [1 to 2 lbs.] is required to turn the roller by pulling
on the spring scale.
Figure 5-5 – One-Way Tension Roller
(Adjustments continued on next page.)
2012 January
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Adjustments (continued)
WARNING
•
To reduce the risk associated with
shear, pinch, and entanglement
hazards:
One-Way
Tension
Roller
-
Turn air and electrical supplies off
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the machine or taping heads.
Never attempt to work on the taping
head or load tape while the box drive
system is running
-
Tape Leg Length
WARNING
• To reduce the risk associated with
sharp blade hazards:
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
Tape Leg
50 or 70mm ± 6mm
[2 or 2-3/4in. ± 1/4in.
Leading Tape Leg Length Adjustment – Figure 5-6
Figure 5-6 – Leading Tape Leg Length
The one-way tension roller position is adjustable to
control the leading tape leg length.
Moving this roller farther away from the box top or
bottom surface will decrease the leading leg length.
Moving it closer to the box top or bottom surface will
increase the leading leg length.
One-Way
Tension Roller
Assembly
Slot C-C
Slot C
Position A
Position A-A
Changing Tape Leg Length from 70 to 50mm [2-3/4 to
2 Inches] – Figure 5-7
Note – When changing tape leg length, both
upper and lower heads must be adjusted
to apply the same leg lengths.
1. Remove and retain two hex head screws and
remove the brush from normal position “A” on side
frame.
2. Remount and secure brush in position “A-A” on
side frame forward of normal location using original
fasteners.
3. Remove cut-off bracket extensions from position "B".
4. Remount cut-off bracket extensions in forward
position “B-B”.
5. Remove and retain the one-way tension roller
assembly from slot “C” in frame.
6. Remount tension roller assembly near top of slot “C-
C” in frame using original fasteners.
Cut-Off
Bracket
Extension
Position B
Position B-B
Brush
7. Adjust tension roller according to "Leading Tape Leg
Length Adjustment" above.
Figure 5-7 – Changing Tape Leg Length
16
2012 January
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Troubleshooting
Troubleshooting Guide
Problem
Cause
Correction
The tape is threaded incorrectly
The tape must go around the wrap
roller before going around the
one-way tension roller
The tape leg on the front of the
case is too long
The tape tension is too low
The knurled roller drags
Adjust the one-way tension roller
Check for adhesive build-up
between the knurled roller and its
shaft. Clean and lubricate shaft.
Remove all lubricant from roller
surfaces.
Tape tracks to one side or drags
on the support tabs of applying
frame
Adjust the tape web alignments
The one-way tension roller is not
correctly positioned
Position the roller in its mounting
slot so that the tape extends
just beyond the centerline of the
applying roller
Taping head is not set up properly
Check leg length adjustments
Replace the blade
The blade is dull and/or has
broken teeth
The blade does not cut tape or the
tape end is jagged or shredded
Tape tension is insufficient
Increase tape tension by adjusting
the one-way tension roller
Adhesive has built up on the blade
Clean and adjust the blade
The blade is not positioned
properly
Make sure the blade is bottomed
out against the mounting bolts
The blade is dry
Lubricate the blade oiler pad on
the blade guard
The blade is in backwards
Mount the blade so that the
beveled edge is away from the
entrance of the head
One or both cutter springs are
missing or stretched
Replace the defective spring(s)
Tension roller surface is not fully
contacting the taping head frame
Make sure one-way bearing is
below the surface of the tension
roller. If not, press bearing further
into roller or replace roller.
17
2012 January
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Troubleshooting (continued)
Troubleshooting Guide
Problem
Cause
Correction
There is excess tension on the
tape drum assembly and/or the
one-way tension roller assembly
Adjust the one-way tension roller
and/or the tape drum assembly
Tape is tabbing on the trailing leg
on the back of the box
Rollers in the tape path do not
rotate freely
Clean adhesive deposits from
the surface, ends, and shafts of
the rollers. Then lubricate roller
shafts. Remove all lubricant from
roller surfaces.
The blade is not cutting tape
properly
Refer to tape cutting problems
Re thread the tape
The tape is threaded incorrectly
Applying mechanism spring has
too little tension
Move spring hook to next tighter
hole
The tape is incorrectly threaded
Re thread the tape
The tape end does not stay in
application position in front of the
applying roller
Flanged knurled roller overruns on
return of applying mechanism to
its rest position
Adjust tension roller position in
mounting slot to lengthen tape leg
Applying roller overruns on return
of applying mechanism to its rest
position
There should be a slight drag
when rotating the applying roller.
If not, check friction springs and/
or friction pins and replace if
necessary
The one-way tension roller is not
correctly positioned
Position roller in it mounting slot
so that tape end extends beyond
centerline of applying roller
The one-way tension roller is
defective
Replace the one-way tension
roller
Tape drum not centered
Reposition tape drum
Adjust centering guides
Check box specifications
Tape not centered on box seam
Centering guides not centered
Box flaps not of equal length
18
2012 January
AccuGlide 3 - 2" - NA
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Spare Parts/Service Information
Recommended Spare Parts
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should
be ordered to keep the taping heads in production:
AccuGlide™ 3 Upper Taping Head - 2 inch
Qty.
Part Number
Description
4
1
1
2
1
78-8076-4500-3
78-8137-3311-6
78-8017-9173-8
78-8052-6602-6
78-8076-4726-4
Stud – Mounting
Spring – Upper Extension
Blade – 65mm/2.56 Inch
Spring – Cutter
Tool – Tape Threading
AccuGlide™ 3 Lower Taping Head - 2 inch
Qty.
Part Number
Description
1
2
4
1
1
78-8017-9173-8
78-8052-6602-6
78-8076-4500-3
78-8137-3312-4
78-8076-4726-4
Blade – 65mm/2.56 Inch
Spring – Cutter
Stud – Mounting
Spring – Lower Extension
Tool – Tape Threading
In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare
parts be maintained which will require replacement under normal wear of the taping head.
Qty.
Part Number
Description
1
1
1
78-8057-6179-4
78-8057-6178-6
78-8113-7030-9
Roller – Applying
Roller – Buffing
Spring – Torsion
Replacement Parts and Service
Refer to the first page of this instruction manual “Replacement Parts and Service Information".
19
2012 January
AccuGlide 3 - 2" - NA
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Replacement Parts Illustrations and Parts Lists
AccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800
AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 10800
1.
Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by f gure numbers.
2.
Refer to the figure or figures to determine the individual parts required and the parts reference number.
3 .
The replacement parts list, that follows each illustration, includes the part number and part description
for the parts in that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, should
the customer elect to do so.
4.
Refer to the first page of this instruction manual "Replacement Parts and Service Information" for
replacement parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown
are available only on a special order basis. Contact 3M/Tape Dispenser Parts to
confirm item availability.
20
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Tape Head -
™
AccuGlide 3 - 2 inch
Figure 10401
Figure 10925 (Haute)
Figure 10924 (Bas)
Figure 10923
Figure 10922
Figure 10919 (Haute)
Figure 10920 (Bas)
Figure 10921
21
2012 January
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AccuGlide™ 3 - 2"
26
27
28
3
4
2
8
1
29
29
15
25
24
11
27
16
17
10
17
19
18
12
13
13
13
13
20
21
9
5
7
23
23
Figure 10925 – Upper Head
22
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10925 – 2" Upper Head
Ref. No.
3M Part No.
Description
10925-1
78-8137-3294-4
78-8137-3295-1
78-8068-4143-9
78-8068-4144-7
78-8060-7818-0
78-8010-7416-8
78-8070-1251-9
78-8137-3298-5
78-8052-6560-6
78-8060-7936-0
78-8052-6564-8
78-8052-6568-9
26-1003-5829-5
78-8100-1009-6
78-8052-6565-5
26-1004-5510-9
78-8052-6567-1
78-8017-9077-1
78-8052-6569-7
26-1000-1613-3
78-8076-4500-3
78-8076-5242-1
78-8060-8179-6
78-8076-5477-3
78-8137-3299-3
78-8060-8087-1
78-8005-5741-1
78-8133-9615-3
78-8133-9605-4
78-8076-4716-5
Frame – Tape Mount Upper Assembly
Frame – Front Upper Assembly
Guide – #1
10925-2
10925-3
10925-4
Guide – #2
10925-5
Screw – Hex Hd, M4 x 12
Nut – Hex Jam, M4
10925-6
10925-7
Spacer – Spring
10925-8
Shaft - Pivot 90mm
10925-9
Spacer – Front
10925-10
10925-11
10925-12
10925-13
10925-15
10925-16
10925-17
10925-18
10925-19
10925-20
10925-21
10925-22
10925-23
10925-24
10925-25
10925-26
10925-27
10925-28
10925-29
10925-30
10925-31
Brush Assembly
Shaft – Tension Roller
Shaft – Wrap Roller
Screw – Hex Hd, M6 x 12
Washer – Special
Roller – Top Tension
Washer – Plain, M10
Spring – Compression
Nut – Self Locking, M10 x 1
Roller – Wrap
Ring – Retaining, Tru-Arc #1-420-0120-100
Stud – Mounting (not shown)
Stop – Cut-Off Frame
Screw – Flat Hd Hex, M6 x 20
Washer – Special /6.5 x 20 x 4
Guard – Head
Screw – M5 x 10
Washer – Flat, M5
Bumper
Label – Threading, English Language
Star Washer 4mm
23
2012 January
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AccuGlide™ 3 - 2"
9
8
1
16
7
4
2
5
8
16
3
4
9
6
15
10
11
12
13
12
14
15
Figure 10922 – Upper and Lower Heads
24
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10922 – 2" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10922-1
10922-2
10922-3
10922-4
10922-5
10922-6
10922-7
10922-8
10922-9
10922-10
10922-11
10922-12
10922-13
10922-14
10922-15
10922-16
78-8133-9509-8
78-8133-9510-6
78-8070-1221-2
78-8070-1309-5
78-8070-1367-3
78-8070-1266-7
78-8052-6580-4
78-8017-9082-1
78-8017-9106-8
78-8052-6575-4
78-8017-9074-8
26-1004-5510-9
78-8052-6567-1
78-8137-1438-9
26-1003-5829-5
78-8094-6151-6
Applying Arm #1
Applying Arm #2
Plate – Tape
Shaft Roller
Roller – Knurled Assembly
Roller – Wrap
Spacer
Bearing – Special, 30 mm
Screw – Bearing Shoulder
Shaft – Roller
Washer – Nylon, 15 mm
Washer – Friction
Spring – Compression
Assembly– Applying Roller
Screw – Hex Hd, M6 x 12
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk
25
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
9
8
1
16
7
4
2
5
8
16
3
4
9
6
15
10
11
12
13
12
14
15
Figure 10919 – Upper Head
26
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10919 – 2" Upper Head
Ref. No.
3M Part No.
Description
10919-1
10919-2
10919-3
10919-4
10919-5
10919-6
10919-7
10919-8
10919-9
78-8137-3300-9
78-8137-3301-7
78-8052-6575-4
78-8137-1398-5
78-8070-1220-4
78-8052-6580-4
26-1003-5829-5
78-8137-3311-6
78-8070-1244-4
Buffing Arm – Sub Assembly
Buffing Arm – Sub Assembly
Shaft – Roller
Roller - Buffing Assembly
Spacer – Spring
Spacer
Screw – Hex Hd, M6 x 12
Spring – Upper (100 fpm)
Holder – Spring
27
2012 January
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AccuGlide™ 3 - 2"
6
6
1
3
7
8
7
5
9
4
9
5
4
Figure 10923 – Upper and Lower Heads
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10923 – 2" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10923-1
10923-3
10923-4
10923-5
10923-6
10923-7
10923-8
10923-9
78-8137-3302-5
78-8137-3304-1
78-8017-9082-1
78-8017-9106-8
26-1003-5829-5
78-8137-3305-8
78-8137-3306-6
78-8094-6151-6
Link – Assembly
Shaft – Pivot, Buffing
Bearing – Special 30 mm
Screw – Bearing Shoulder
Screw – Hex Hd, M6 x 12
Spacer – Applying Pivot
Shaft – Pivot, Applying
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk
29
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10921 – Upper and Lower Heads
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10921 – 2" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10921-1
10921-2
10921-3
10921-4
10921-5
10921-7
10921-8
10921-9
10921-10
10921-11
10921-12
10921-13
10921-14
10921-15
10921-16
10921-17
10921-18
10921-19
78-8137-3307-4
78-8017-9173-8
26-1003-8596-7
78-8070-1371-5
78-8052-6597-8
26-1005-4758-2
78-8017-9135-7
78-8052-6600-0
78-8070-1269-1
26-1005-4757-4
78-8052-6602-6
78-8017-9132-4
26-1003-5828-7
78-8137-3308-2
26-1008-6574-5
78-8113-7031-7
78-8113-7030-9
78-8070-1335-0
Frame – Cut-Off Weldment
Blade – 65 mm/2.56 Inch
Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher
Blade Guard Assembly – W/English Language Label
Shaft – Blade Guard
Screw – Flat Hd, Soc Dr, M4 x 10
Shaft – Spacer
Spacer
Bumper
Screw – Flat Hd, Soc Dr, M5 x 20
Spring – Cutter
Pivot – Cutter Lever
Screw – Spec, Hex Hd, M6 x 10
Slide – Extension
Screw – Flat Hd, Phil Dr, M4 x 10
Bushing – 58.5mm Long
Spring – Torsion
Label – Warning, English
31
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
14
3
1
13
12
13
13
13
4
14
16
7
5
6
2
4
10
8
9
11
15
7
7
Figure 10401 – Upper and Lower Heads
32
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10401 – 2" Latch Upper and Lower Heads
Ref. No.
3M Part No.
Description
10401-1
10401-2
10401-3
10401-4
10401-5
10401-6
10401-7
10401-8
10401-9
10401-10
10401-11
10401-12
10401-13
10401-14
10401-15
10401-16
78-8070-1395-4
78-8076-4519-3
78-8017-9169-6
78-8098-8827-0
78-8098-8749-6
78-8098-8817-1
26-1002-5753-9
78-8060-8172-1
78-8052-6271-0
78-8100-1048-4
78-8017-9077-1
78-8100-1046-8
26-1003-5829-5
78-8098-8814-8
26-1004-5510-9
78-8098-8816-3
Bracket – Bushing Assembly
Shaft – Tape Drum, 50mm
Nut – M18 x 1
Tape Drum Sub Assembly – 2 Inch Wide
Tape Drum
Leaf Spring
Screw – Self Tapping
Washer – Friction
Washer – Tape Drum
Spring – Core Holder
Nut – Self Locking, M10 x 1
Spacer – Bracket
Screw – Hex Hd, M6 x 12
Tape Drum Assembly – 2 Inch Head
Washer – Plain, M10
Latch – Tape Drum
33
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
23
10
23
20
7
5
9
21
13
13
13
13
12
19
17
18
17
16
27
15
29
11
24
25
29
8
1
2
4
28
27
3
26
Figure 10924 – Lower Head
34
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10924 – 2" Lower Head
Ref. No.
3M Part No.
Description
10924-1
78-8137-3296-9
78-8137-3297-7
78-8068-4144-7
78-8068-4143-9
78-8060-7818-0
78-8010-7416-8
78-8070-1251-9
78-8054-3298-5
78-8052-6560-6
78-8060-7936-0
78-8052-6564-8
78-8052-6568-9
26-1003-5829-5
78-8100-1009-6
78-8052-6606-7
26-1004-5510-9
78-8052-6567-1
78-8017-9077-1
78-8052-6569-7
26-1000-1613-3
78-8076-4500-3
78-8076-5242-1
78-8060-8179-6
78-8076-5477-3
78-8137-3299-3
78-8060-8087-1
78-8005-5741-1
78-8076-4734-8
78-8133-9606-2
78-8076-4716-5
Frame – Tape Mount Lower Assembly
Frame – Front Lower Assembly
Guide – #2
10924-2
10924-3
10924-4
Guide – #1
10924-5
Screw – Hex Hd, M4 x 12
Nut – Hex, M4
10924-6
10924-7
Spacer – Spring
10924-8
Spacer – 10 x 10 x 90 mm
Spacer – Front
10924-9
10924-10
10924-11
10924-12
10924-13
10924-15
10924-16
10924-17
10924-18
10924-19
10924-20
10924-21
10924-22
10924-23
10924-24
10924-25
10924-26
10924-27
10924-28
10924-29
10924-30
10924-31
Brush Assembly
Shaft – Tension Roller
Shaft – Wrap Roller
Screw – Hex Hd, M6 x 12
Washer – Special
Roller – Tension Bottom
Washer – Plain, M10
Spring – Compression
Nut – Self Locking, M10 x 1
Roller – Wrap
Ring – Retaining, Tru-Arc #1-420-0120-100
Stud – Mounting (not shown)
Stop – Cut-Off Frame
Screw – Flat Hd Hex, M6 x 20
Washer – Special /6.5 x 20 x 4
Guard – Head
Screw – M5 x 10
Washer – Flat, M5
Bumper
Label – Threading, English Language
Star Washer 4mm
35
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
7
3
4
6
7
7
9
7
8
7
5
7
2
1
Figure 10920 – Lower Head
36
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10920– Lower Head
Ref. No.
3M Part No.
Description
10920-1
10920-2
10920-3
10920-4
10920-5
10920-6
10920-7
10920-8
10920-9
78-8137-3300-9
78-8137-3301-7
78-8052-6575-4
78-8137-1398-5
78-8070-1220-4
78-8052-6580-4
26-1003-5829-5
78-8137-3312-4
78-8070-1244-4
Buffing Arm – Sub Assembly
Buffing Arm – Sub Assembly
Shaft – Roller
Roller - Buffing Assembly
Spacer – Spring
Spacer
Screw – Hex Hd, M6 x 12
Spring – Lower (100 fpm)
Holder – Spring
37
2012 January
AccuGlide 3 - 2" - NA
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THIS PAGE IS BLANK
38
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
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