3M VCR 800a User Manual

Instructions and Parts List  
Important Safety  
Information  
BEFORE INSTALLING  
OR OPERATING THIS  
EQUIPMENT  
3M-Matic™  
Read, understand, and  
follow all safety and  
operating instructions.  
800a Type 40800  
Adjustable  
Case Sealer  
Spare Parts  
with  
AccuGlide3  
It is recommended you  
immediately order the  
spare parts listed in the  
"Spare Parts/Service  
Information" section.  
These parts are expected  
to wear through normal  
use, and should be kept  
on hand to minimize  
production delays.  
Taping Heads  
Serial No.  
For reference, record machine serial number here.  
"3M-Matic"and "AccuGlide" are Trademarks of,  
3M St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
© 3M 2011 44-0009-2080-9 (A082611-NA)  
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Replacement Parts and Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in  
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the  
appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
Technical Assistance / Replacement Parts and Additional Manuals:  
Contact your local service provider. Provide the customer support coordinator with the model/machine  
name, machine type, and serial number that are located on the identification plate (For example: Model  
800a - Type 40800 - Serial Number 13282).  
Identification Plate  
For Commercial Use Only  
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.  
$10.00 restocking charge per invoice on returned parts  
3M-Matic, AccuGlideand Scotchare  
Trademarks of  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
3M St. Paul, MN 55144-1000  
St. Paul, MN 55144-1000  
Printed in U.S.A.  
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Replacement Parts And Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up  
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and  
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS  
AVAILABLE DIRECT FROM:  
Order parts by part number, part description, and quantity required. Also, when ordering parts  
or additional manuals, include model/machine name, machine type, and serial number that are  
located on the identication plate.  
3M-Matic, AccuGlideand Scotchare  
Trademarks of  
3M, St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
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TABLE OF CONTENTS - MANUAL 1: 800a Adjustable Case Sealer  
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)  
800a Adjustable Case Sealer  
Page  
Cover Page  
Replacement Parts and Service Information ........................................................................i - ii  
Table of Contents ................................................................................................................. iii - v  
Acronyms and Abbreviations ................................................................................................vi  
1. Introduction  
1.1 Manufacturing Specications / Description / Intended Use ......................................... 1 - 2  
1.2 How to Read and Use the Manual ............................................................................... 2  
1.2.1 Importance of the Manual .................................................................................. 2  
1.2.2 Manual Maintenance ......................................................................................... 2  
1.2.3 Consulting the Manual ........................................................................................ 2  
1.2.4 How to Update the Manual in Case of Modications ...........................................2  
2. General Information  
2.1 Identication Data .........................................................................................................3  
2.2 After-Sale Service .........................................................................................................3  
2.3 Warranty / Contents ......................................................................................................4  
3. Safety  
3.1 General Safety Information ...........................................................................................5  
3.2 Signal Words Explanation ............................................................................................. 5  
3.3 Table of Warnings ..........................................................................................................6 - 7  
3.4 Operator’s Qualications Denition .............................................................................. 8  
3.5 Number of Operators ....................................................................................................8  
3.6 Safe Use of the Machine Instructions ...........................................................................8  
3.7 Residual Hazards .......................................................................................................... 8  
3.8 Prevent Other Hazards - Recommendations and Measures ........................................8  
3.9 Personal Safety Measures ........................................................................................... 8  
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8  
3.11 Operator's Required Skill Levels .................................................................................. 9  
3.12 Component Locations .................................................................................................. 10  
3.13 Table of Warnings and Replacement Labels ................................................................11  
4. Technical Specifications  
4.1 Power Requirements ....................................................................................................12  
4.2 Operating Rate  
............................................................................................................. 12  
4.3 Operating Conditions ....................................................................................................12  
4.4 Tape ..............................................................................................................................12  
4.5 Tape Width ....................................................................................................................12  
4.6 Tape Roll Diameter .......................................................................................................13  
4.7 Tape Application Leg Length - Standard .......................................................................13  
Tape Application Leg Length - Optional  
4.8 Box Board .....................................................................................................................13  
4.9 Box Weight and Size Capacities ................................................................................... 13  
4.10 Machine Noise Levels ................................................................................................... 14  
4.11 Machine Dimensions ..................................................................................................... 14  
4.12 Set-Up Recommendations ............................................................................................ 14  
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TABLE OF CONTENTS (continued)  
5. Shipment, Handling, and Storage  
5.1 Packed Machine Shipment and Handling ...........................................................................15  
5.2 Overseas Shipment Packaging (Optional) ..........................................................................15  
5.3 Handling and Transportation of Uncrated Machine .............................................................15  
5.4 Machine Storage .................................................................................................................15  
6. Unpacking  
6.1 Uncrating .............................................................................................................................16  
6.2 Packaging Materials Disposal .............................................................................................16  
7. Installation  
7.1 Operating Conditions .......................................................................................................... 17  
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17  
7.3 Tool Kit Supplied with the Machine ..................................................................................... 17  
7.4 Machine Positioning / Machine Set-Up ................................................................................17  
7.5 Plastic Ties Removal ...........................................................................................................18  
7.6 Assembly Completion .......................................................................................................... 18  
7.7 Taping Heads Completion ...................................................................................................19  
7.8 Outboard Tape Roll Holder ................................................................................................. 19  
7.9 Preliminary Electric Inspection ............................................................................................19  
7.10 Main Power Machine Connection and Inspection .............................................................. 19  
7.11 Phases Inspection ............................................................................................................... 19  
8. Theory of Operation  
8.1 Working Cycle Description ..................................................................................................20  
8.2 Running Mode Denition .....................................................................................................20  
8.3.1 Normal Stop Procedure .............................................................................................20  
8.3.2 Emergency Stop ....................................................................................................... 20  
9. Controls  
9.1 Box Width Adjusting Knobs .................................................................................................21  
9.2 Box Height Adjusting Crank ................................................................................................ 21  
9.3 Start / Stop Main Switch .......................................................................................................21  
9.4 Emergency Stop Button (Latching) .....................................................................................21  
10. Safety devices  
10.1 Blade Guards ..................................................................................................................... 22  
10.2 Emergency Stop Button ..................................................................................................... 22  
10.3 Electric System / Circuit Breaker .........................................................................................22  
11. Set-Up and Adjustments  
11.1 Box Width Adjustment ........................................................................................................ 23  
11.2 Box Height Adjustment .......................................................................................................23  
11.3 Top Flap Compression Roller Adjustment .......................................................................... 23  
11.4 Changing the Tape Leg Length .......................................................................................... 23  
11.5 Run Boxes to Check Adjustment ........................................................................................23  
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TABLE OF CONTENTS (continued)  
12. Operation  
12.1 Operator’s Correct Working Position .............................................................................. 24  
12.2 Starting the Machine .......................................................................................................24  
12.3 Starting Production ......................................................................................................... 24  
12.4 Tape Replacement ..........................................................................................................24  
12.5 Box Size Adjustment .......................................................................................................24  
12.6 Cleaning ......................................................................................................................... 24  
12.7 Table of Adjustments ...................................................................................................... 24  
12.8 Safety Devices Inspection .............................................................................................. 24  
12.9 Trouble Shooting ............................................................................................................ 25  
13. Maintenance  
13.1 Safety Measures (see section 3) .................................................................................... 26  
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 26  
13.3 Maintenance Operations - Recommended Inspections and Frequency ..........................26  
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 26  
13.5 Safety Features (Inspection Efciency) .......................................................................... 26  
13.6 Machine Cleaning ...........................................................................................................26  
13.7 Cutter Blade Cleaning .................................................................................................... 26  
13.8 Drive Belt Replacement ..................................................................................................27 - 29  
13.9 Drive Pulley Ring ............................................................................................................ 28  
13.10 Drive Belt Tension ...........................................................................................................29  
13.11. Special Set-Up Procedures ............................................................................................ 29 - 35  
13.11.1 Case Sealer Frame ........................................................................................... 29  
13.11.2 Taping Heads .....................................................................................................30 - 31  
13.11.3 Drive Belt Assembly Height ............................................................................... 31  
13.11.4 Box Height Range (Outer Column Repositioning) ............................................. 32 - 35  
13.12 Maintenance Work Log ...................................................................................................37  
14. Additional Instructions  
14.1 Machine Disposal Information ........................................................................................ 39  
14.2 Fire emergency ...............................................................................................................39  
15. Enclosures and Special Information  
15.1 Statement of Conformity .................................................................................................39  
15.2 Hazardous Substances Emission ...................................................................................39  
16. Technical Documentation and Information  
16.1 Electric Diagrams ........................................................................................................... 41  
16.2 Spare Parts / Ordering ....................................................................................................42 - 43  
Drawings and Parts Lists ....................................................................................................... 45 - End of Manual  
TAPING HEAD INFORMATION -  
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)  
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ABBREVIATIONS AND ACRONYMS  
LIST OF ABBREVIATIONS, ACRONYMS  
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000  
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000  
Scotch  
Drw.  
Ex.  
- Trademark of 3M St. Paul, MN 55144-1000  
- drawing  
- for example  
Fig.  
- exploded view gure no. (spare parts)  
- Illustration  
Figure  
Max.  
Min.  
Nr.  
- maximum  
- minimum  
- number  
N/A  
- not applicable  
OFF  
ON  
- machine not operating  
- machine operating  
- Programmable Logic Control  
- Polypropylene  
PLC  
PP  
PTFE  
- Polytetraourethelene  
PU/PU Foam - Polyurethane Foam  
PVC  
W
- Poly-vinyl chloride  
- Width  
H
- Height  
L
- Length  
vi  
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1-INTRODUCTION  
1.1 Manufacturing Specifications / Description / Intended Use  
The 3M-MaticTM 800a Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C”  
clip of Scotch® pressure-sensitive lm box sealing tape to the top and bottom center seam of regular slotted  
containers. The 800a is manually adjustable to a wide range of box sizes (see "Specications Section – Box  
Weight and Size Capacities").  
3M-MaticTM 800a Adjustable Case Sealer, Type 40800  
Note Shown above is the lower tape supply roll and bracket assembly in the alternate location.  
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1-INTRODUCTION (continued)  
1.1 Manufacturing Specifications / Description /  
Intended Use (continued)  
1.2.2 Manual Maintenance  
Keep the manual in a clean and dry place near the  
machine. Do not remove, tear, or rewrite parts of  
the manual for any reason. Use the manual without  
damaging it. In case the manual has been lost or  
damaged, ask your after sale service for a new copy.  
The 3M-MaticTM case sealing machines have been  
designed and manufactured in compliance with the  
legal requirements at the date of inception.  
1.2 How to Read and Use the Instruction Manual  
1.2.3 Consulting the Manual  
This instruction manual covers safety aspects,  
handling and transport, storage, unpacking, prepara-  
tion, installation, operation, set-up and adjustments,  
technical and manufacturing specications, mainte-  
nance, troubleshooting, repair work and servicing,  
electric diagrams, warranty information, disposal  
(ELV), a denition of symbols, plus a parts list of the  
3M-MaticTM 800a Adjustable case sealer 3M Indus-  
trial Adhesives and Tapes Division 3M Center, Bldg.  
220-5E-06 St. Paul, MN 55144-1000 (USA) Edition  
August 2011 Copyright 3M 2011 All rights reserved.  
The manufacturer reserves the right to change the  
product at any time without notice Publication ©  
3M 2011 44-0009-2080-9.  
The manual is composed of:  
- Pageswhichidentifythedocumentandthemachine  
- Index of the subjects  
- Instructions and notes on the machine  
- Enclosures, drawings and diagrams  
- Spare parts (last section)  
All pages and diagrams are numbered. The spare  
parts lists are identied by the gure identication  
number. All the notes on safety measures or  
possible dangers are identied by the symbol:  
1.2.1 Importance of the Manual  
1.2.4 How to Update the Manual in Case of  
The manual is an important part of the machine; all  
information contained herein is intended to enable  
the equipment to be maintained in perfect condition  
and operated safely. Ensure that the manual is avail-  
able to all operators of this equipment and is kept  
up to date with all subsequent amendments. Should  
the equipment be sold or disposed of, please ensure  
that the manual is passed on. Electrical and pneu-  
matic diagrams are included in the manual. Equip-  
ment using PLC controls and/or electronic compo-  
nents will include relevant schematics or programs in  
the enclosure and in addition, the relevant documen-  
tation will be delivered separately.  
Modifications to the Machine  
Modications to the machine are subject to manu-  
facturer’s internal procedures. The user receives a  
complete and up-to-date copy of the manual to-  
gether with the machine. Afterwards the user may  
receive pages or parts of the manual which contain  
amendments or improvements made after its rst  
publication. The user must use them to update this  
manual.  
2
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2-GENERAL INFORMATION  
2.1 Data Identifying Manufacturer and Machine  
For Commercial Use Only  
2.2 Data for Technical Assistance and Service  
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2-GENERAL INFORMATION (continued)  
2.3 Warranty  
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED  
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR  
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR  
USAGE OF TRADE:  
3M sells its 3M-Matic800a Adjustable Case Sealer, Type 40800 with the following warranties:  
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90  
days after delivery.  
2. All other taping head parts will be free from all defects for three (3) years after delivery.  
3. All other parts will be free from all defects for two (2) years after delivery.  
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s  
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned  
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have  
become defective after its warranty period unless the part is received or 3M is notied of the problem no later than  
ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable  
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation  
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation  
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause  
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating  
environment, improper utilities or operator error.  
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential  
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.  
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a  
written agreement signed by authorized ofcers of 3M and seller.  
Contents—800a Adjustable Case Sealer  
(1)  
(1)  
(1)  
(1)  
800a Adjustable Case Sealer, Type 40800  
Upper Assembly Height Adjustment Crank Hardware  
Tool and Spare Parts Kit  
Instruction and Parts Manual  
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3-SAFETY  
3.2 Explanation of Signal Word and  
Possible Consequences  
3.1 General Safety Information  
Read all the instructions carefully before starting  
work with the machine; please pay particular atten-  
tion to sections marked by the symbol:  
This safety alert symbol identies  
important messages in this manual.  
READ AND UNDERSTAND THEM  
BEFORE INSTALLING OR  
Figure 3-1  
OPERATING THIS EQUIPMENT.  
E-Stop  
Switch  
CAUTION: Indicates a potentially hazardous  
situation, which, if not avoided,  
may result in minor or moderate  
injury and/or property damage.  
WARNING: Indicates a potentially hazardous  
situation, which, if not avoided,  
could result in death or serious  
injury and/or property damage.  
The machine is provided with a LATCHING EMER-  
GENCY STOP BUTTON (Figure 3-1); when this  
button is pressed, it stops the machine at any point  
in the working cycle. Maintain clear access to power  
cord while machine is operating. Disconnect plug  
from power source before machine maintenance  
(Figure 3-1). Also disconnect air if the machine has  
a pneumatic system. Keep this manual in a handy  
place near the machine. This manual contains infor-  
mation that will help you to maintain the machine in  
a good and safe working condition.  
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3-SAFETY (continued)  
3.3 Table of Warnings  
WARNING  
To reduce the risk associated with  
mechanical and electrical hazards:  
Read, understand, and follow all safety and  
operating instructions before operating or  
servicing the case sealer.  
Allow only properly trained and qualied  
personnel to operate and service this  
equipment.  
Figure 3-2  
WARNING  
To reduce the risk associated with  
hazardous voltage:  
Position electrical cord away from foot and  
vehicle trafc.  
WARNING  
Figure 3-3  
To reduce the risk associated with  
pinches, entanglement and hazardous  
voltage:  
Turn electrical supply off and disconnect  
before performing any adjustments,  
maintenance or servicing the machine or  
taping heads.  
WARNING  
To reduce the risk associated with  
pinches and entanglement hazards:  
Do not leave the machine running while  
Figure 3-4  
unattended.  
Push the machine off when not in use.  
Never attempt to work on any part of the  
machine, load tape, or remove jammed  
boxes from the machine while the machine  
is running.  
Important! Cavity in the conveyor bed. Never put  
your hands inside any part of the machine while it is  
working. Serious injury may occur (Figure 3-4).  
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3-SAFETY (continued)  
WARNING  
To reduce the risk associated with  
sharp blade hazards:  
WARNING  
Keep hands and ngers away from  
tape cutoff blades under orange blade  
guards. The blades are extremely sharp.  
Sharp Blade  
Important! Tape cutting blade. Never remove the  
safety device which covers the blade on the top and  
bottom taping units. Blades are extremely sharp. Any  
error may cause serious injuries (Figure 3-5).  
Figure 3-5  
WARNING  
To reduce the risk associated with  
fire and explosion hazards:  
Do not operate this equipment  
in potentially ammable/explosive  
environments.  
WARNING  
To reduce the risk associated with  
muscle strain:  
Figure 3-6  
Figure 3-7  
Figure 3-8  
Use the appropriate rigging and  
material handling equipment when  
lifting or repositioning this equipment.  
Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift.  
CAUTION  
To reduce the risk associated with  
pinch hazards:  
Keep hands clear of the upper head  
support assembly as boxes are  
transported through the machine.  
Keep hands, hair, loose clothing, and  
jewelry away from box compression rollers.  
Always feed boxes into the machine by  
pushing only from the end of the box.  
Keep hands, hair, loose clothing, jewelry  
away from moving belts and taping heads.  
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3-SAFETY (continued)  
3.4 Operator's Qualifications  
WARNING  
- Machine Operator  
- Mechanical Maintenance Technician  
- Electrical Maintenance Technician  
- Manufacturer’s Technician/Specialist  
(See Section 3)  
To reduce the risk associated with  
mechanical and electrical hazards:  
Read, understand, and follow all safety and  
operating instructions before operating or  
servicing the case sealer.  
Allow only properly trained and qualied  
personnel to operate and service this  
equipment.  
3.5 Number of Operators  
The operations described below have been analyzed  
by the manufacturer; the recommended number of  
operators for each operation provides the best and  
safest work performance.  
3.9 Personal Safety Measures  
Safety glasses, safety gloves, safety helmet, safety  
shoes, air lters, ear muffs - None is required except  
when recommended by the user.  
Note: A smaller or greater number of operators  
could be unsafe.  
3.10 Predictable Actions which are Incorrect and  
Not Allowed  
3.6 Instructions for a Safe Use of the Machine /  
Def nition of Operator's Qualif cations  
- Never try to stop/hold the box while being driven  
by the belts.  
Only persons who have the skills described in the  
skill levels section should be allowed to work on the  
machine. It is the responsibility of the user to appoint  
the operators having the appropriate skill level and  
the appropriate training for each category of job.  
- Never remove or disable the safety devices.  
- Only authorized personnel should be allowed  
to carry out the adjustments, repairs or main-  
tenance which require operation with reduced  
safety protections. During such operations,  
access to the machine must be restricted.  
When the work is nished, the safety protec-  
tions must immediately be reactivated.  
3.7 Residual Hazards  
The case sealer 800a incorporates various safety  
protections which should never be removed or  
disabled. It is essential that the operator and service  
personnel be warned that hazards exist which can-  
not be eliminated.  
- The cleaning and maintenance operations must be  
performed after disconnecting the electric power.  
- Do not modify the machine or any part of it.  
- Clean the machine using only dry cloths or  
light detergents. Do not use solvents, petrols, etc.  
3.8 Recommendations and Measures to Prevent  
Other Hazards which Cannot be Eliminated  
- Install the machine following the suggested layouts  
and drawings.  
- The operator must stay on the working position  
shown in the Operation Section. He must never  
touch the running driving belts or put his hands  
inside any cavity.  
- The operator must pay attention to the blades  
during the tape replacement.  
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3-SAFETY (continued)  
Skill 2a: Electrical Maintenance Technician  
This operator is trained to use the machine as the  
MACHINE OPERATOR and in addition is able to:  
• Work with the safety protection disconnected  
• Check and adjust mechanical parts  
• Carry out machine maintenance operations / re-  
pairs / adjustments / repair electrical components  
He is allowed to work on live electrical panels,  
connector blocks, control equipment, etc.  
3.11 Operator's Skill Levels Required to Perform  
the Main Operations on the Machine  
The Table shows the minimum operator's skill for  
each machine operation.  
Important: The factory manager must ensure that  
the operator has been properly trained on all the  
machine functions before starting work.  
Skill 3: Specialist from the Manufacturer  
Skilled operator sent by the manufacturer or its  
agent to perform complex repairs or modications  
(on agreement with the customer).  
Skill 1: Machine Operator  
This operator is trained to use the machine with the  
machine controls, to feed cases into the machine,  
make adjustments for different case sizes, to change  
the tape and to start, stop and restart production.  
WARNING  
Skill 2: Mechanical Maintenance Technician  
This operator is trained to use the machine as the  
MACHINE OPERATOR and in addition is able to:  
• Work with the safety protection disconnected  
• Check and adjust mechanical parts  
To reduce the risk associated with  
mechanical and electrical hazards:  
Allow only properly trained and  
qualied personnel to operate and service  
this equipment.  
• Carry out machine maintenance operations/repairs  
He is not allowed to work on live electrical components  
Operator's Skill Levels Required to Perform the Main Operations on Machine  
Required  
Operator  
Skill  
Number of  
Operators  
Operation  
Machine Status  
Machine installation and setup  
Adjusting box size  
Running with safety  
protections disabled  
2 and 2a  
1
2
1
Stopped by pressing the  
EMERGENCY STOP  
button  
Stopped by pressing the  
EMERGENCY STOP  
button  
Tape replacement  
1
1
Blade replacement  
Electric power  
disconnected  
2
2
1
1
1
1
Drive belt replacement  
Ordinary maintenance  
Electric power  
disconnected  
Electric power  
disconnected  
2
Extraordinary mechanical  
maintenance  
Running with safety  
protections disabled  
3
Extraordinary electrical  
maintenance  
Running with safety  
protections disabled  
2a  
1
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3-SAFETY (continued)  
3.12 Component Locations  
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.  
Also refer to Manual 2 for taping head components.  
Height  
Adjustment  
Handle  
Top Flap  
Compression  
Rollers  
Emergency  
Stop Button  
Upper Taping Head  
Lower Taping Head  
Adjustable  
Side Drives  
Electrical  
Control Box  
Width  
Adjustment  
Crank  
Machine Bed  
(Alternate)  
Lower Tape  
Roll Mount  
Electrical  
On/Off  
Switch  
Figure 3-9—800a Case Sealer Components (Left Front View)  
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3-SAFETY (continued)  
3.13 Table of Warnings and Replacements Labels (continued)  
78-8113-6912-9 (2)  
UP  
DOWN  
78-8095-1141-9  
78-8095-1628-8  
STOP  
78-8070-1366-5  
78-8070-1336-8  
78-8113-6717-2  
78-8062-4266-1  
78-8137-0886-0  
78-8060-8481-6  
Leg Height Adjustment Label  
(not shown)  
78-8070-1339-2  
3M Logo  
78-8113-6717-2  
78-8070-1329-3  
(not shown)  
Figure 3-10 - Replacement Labels / 3M Part Numbers  
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4-SPECIFICATIONS  
4.1 Power Requirements:  
Electrical – 120 VAC, 60 Hz, 6 A  
Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM  
75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate.  
A pressure regulator/lter is included.  
The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene  
covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed  
above. Contact your 3M Representative for power requirements not listed above.  
4.2 Operating Rate:  
Belt speed is 0.5 m/s [100 F.P.M.]  
45  
40  
35  
30  
25  
20  
15  
10  
5
0
0
5
10  
15  
20  
25  
30  
35  
40  
IMPORTANT SAFEGUARD  
Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (457mm) apart minimum.  
4.3 Operating Conditions  
Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes.  
Note: Machine should not be washed or subjected to conditions causing moisture condensation on  
components.  
WARNING  
To reduce the risk associated with fire  
and explosion hazards:  
Do not operate this equipment in poten-  
tially ammable or explosive environments.  
4.4 Tape  
Scotch® pressure-sensitive lm box sealing tapes.  
4.5 Tape Width  
36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum  
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4-SPECIFICATIONS (continued)  
Specifications  
4.6 Tape Roll Diameter  
Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.  
(Accommodates all system roll lengths of Scotch® lm tapes.)  
4.7 Tape Application Leg Length – Standard  
70mm ± 6mm [2.75 inch ±. 25 inch ]  
Tape Application Leg Length – Optional  
50mm ± 6mm [2 inch ±. 25 inch]  
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")  
4.8 Box Board  
Style – regular slotted containers – RSC  
125 to 275 P.S.I. bursting test, single wall or double wall B or C ute.  
23-44 lbs. per inch of width Edge Crush Test (ECT)  
4.9 Box Weight and Size Capacities  
A. Box Weight, lled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support aps.  
B. Box Size:  
Length –  
Minimum  
Maximum  
150mm [6.0 inch]  
Unlimited  
Width  
Height –  
115mm [4.5 inch]*  
120mm [4.75 inch]** ***  
545mm [21.5 inch]  
620mm [24.5 inch] ***  
* Minimum box height can be reduced to  
110mm [4-1/4 inches] by removing machine compression rollers.  
Minimum box height can be reduced to  
90mm [3 1/2 inches] by removing machine compression rollers and also adjusting the taping heads to apply  
48mm [2 inch] tape legs. (See "Special Set-Up Procedure".)  
** Maximum box height can be increased to  
725mm [28-1/2 inches] by relocating machine outer columns to upper position. (See "Special Set-Up  
Procedure".)  
Note: Raising columns to upper position also increases minimum box height to 210mm (8 1/4").  
Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box  
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper ma  
chine performance.  
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:  
BOX LENGTH IN DIRECTION OF SEAL  
BOX HEIGHT  
=
SHOULD BE GREATER THAN 0.6  
Any box ratio approaching this limitation should be test run to ensure performance.  
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4-SPECIFICATIONS (continued)  
L
F
F
F
W
Optional  
Infeed/Exit  
Conveyor  
Optional  
Infeed/Exit  
Conveyor  
Control  
Side  
Box Travel  
H
A
A
B
Optional Casters  
C
4.10 Machine Dimensions  
W
L
H
A*  
B
C
F
Minimum  
mm  
[Inches]  
980  
[38-1/2]  
920  
[36-1/4]  
1395  
[55]  
460  
[18]  
610  
[24]*  
105  
[4-3/16]  
620  
[24.5]  
Maximum  
mm  
[Inches]  
2185  
[86]*  
890  
[35]*  
- -  
- -  
- -  
- -  
- -  
* With outer columns relocated to upper position, "H" maximum dimension increases 100mm [4 inches] and  
"B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)  
Weight – approximate 176.9 kg [390 pounds] crated  
approximate 158.8 kg [350 pounds] uncrated  
4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with  
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with  
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:  
(Type SPYRI-MICROPHON 11).  
4.12 Set-Up Recommendations:  
• Machine must be level.  
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.  
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.  
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5-SHIPMENT-HANDLING-STORAGE, TRANSPORT  
5.1 Shipment and Handling of Packed Machine  
W
L
- The machine is xed on the pallet with four (4) bolts  
and can be lifted by using a fork truck.  
- The package is suitable to travel by land and by air.  
- Optional sea freight package is available.  
H
Packaging Overall Dimensions  
(Figure 5-1)  
Figure 5-1  
See Specications.  
During the shipment it is possible to stack a  
maximum of 2 machines (Figure 5-2).  
5.2 Packaging for Overseas Shipment  
(Optional - Figure 5-3)  
The machines shipped by sea freight are covered by  
an aluminum/polyester/polythene bag which  
contains dehydrating salts.  
Figure 5-2  
5.3 Handling and Transportation of Uncrated  
Machine  
The uncrated machine should not be moved except for  
short distances and indoors ONLY. Without the sup-  
porting pallet, the machine is exposed to damage and  
may cause injuries. To move the machine use belts or  
ropes, paying attention to place them in the points in-  
dicated using care to not interfere with the lower taping  
head (Figure 5-4).  
Figure 5-3  
Figure 5-4  
5.4 Storage of the Packed or Unpacked Machine  
If the machine is not used for a long period,  
please take the following precautions:  
-
-
Store the machine in a dry and clean place.  
If the machine is unpacked it is necessary to  
protect it from dust.  
-
-
Do not stack anything over the machine.  
It is possible to stack a maximum of 2 machines  
(if they are in their original packing).  
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6-UNPACKING  
6.1 Uncrating  
Removal of Pallet  
The envelope attached to the shipping box contains  
the uncrating instructions of the machine (Figure 6-1).  
Loosen and remove nuts and brackets using the  
openendspannersuppliedinthetoolbox(Figure6-4).  
Figure 6-1  
Figure 6-4  
Cut straps. Cut out staple positions along the bottom  
of the shipping box (or remove staples with an  
appropriate tool - Figure 6-2)  
A cardboard box is located under the machine body.  
Retrieve the instruction manual for additional proce-  
dures of the set up. The box also contains parts re-  
movedforshipping, sparepartsandtools(Figure6-5).  
Figure 6-2  
After cutting out or removing the staples, lift the  
shipping box in order to clear the machine  
(two persons required).  
Figure 6-5  
6.2 Disposal of Packaging Materials  
The 800a package is composed of:  
- Wooden pallet  
- Cardboard shipping box  
- Wooden supports  
- Metal xing brackets  
- PU foam protection  
- PP plastic straps  
Figure 6-3  
- Dehydrating salts in bag  
- Special bag of laminated polyester/aluminium/  
Polyethylene (sea freight package only)  
- Polyethylene protective material  
Transport the machine with a fork-lift truck to the  
operating position. Lift the pallet at the point indicat-  
ed in Figure 6-3 (weight of machine + pallet = See  
Specications).  
For the disposal of the above materials, please follow  
the environmental directives or the law in your country.  
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7-INSTALLATION  
7.1 Operating Conditions  
WARNING  
The machine should operate in a dry and relatively  
clean environment (See Specications).  
To reduce the risk associated with  
mechanical and electrical hazards:  
7.2 Space Requirements for Machine Operation  
and Maintenance Work  
Allow only properly trained and  
qualied personnel to operate and service  
this equipment.  
Minimum distance from wall (Figure 7-1):  
A = 1000mm.  
B = 700mm.  
Minimum height = 2700mm.  
WARNING  
To reduce the risk associated with  
muscle strain:  
Use the appropriate rigging and  
material handling equipment when  
lifting or repositioning this equipment.  
Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift.  
7.4 Machine Set-Up / Bed Height  
Adjust machine bed height. The case sealer is  
equipped with four (4) adjustable legs that are located  
at the corners of the machine frame. The legs can be  
adjusted to obtain different machine bed heights from  
610mm [24 inches] minimum to 890mm [35 inches]  
maximum - See Specications.  
Figure 7-1  
7.3 Tool Kit Supplied with the Machine  
A tool kit containing some tools are supplied  
with the machine. These tools should be  
adequate to set-up the machine, however,  
other tools supplied by the customer will be  
required for machine maintenance.  
Refer to Figure 7-3 and set the machine bed height as  
follows:  
1. Raise and block up the machine frame to allow  
adequate leg adjustment.  
2. Loosen, but do not remove, two (2) M8 x 16mm  
socket head screws in one leg (M6 hex wrench).  
Adjust the leg length for the desired machine bed  
height. Retighten the two (2) screws to secure the  
leg. Adjust all four (4) legs equally.  
Figure 7-2  
M8 x 16mm  
Socket Head  
Screws  
Adjustable  
Leg  
Figure 7-3  
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7-INSTALLATION (continued)  
7.5 Removal of Plastic Ties  
Cut the plastic which attaches the top head to the  
frame and remove the polystyrene blocks  
(Figure 7-4).  
Cut the plastic ties holding the lower taping head in  
position (Figure 7-6).  
Figure 7-4  
Figure 7-6  
Cut the plastic strap which attaches the strip and the  
EMERGENCY STOP cable to the frame (Figure 7-5).  
7.6 Assembly Completion  
1 Crank - Install the crank handle on the top of  
the left column as shown (Figure 7-7A).  
2 Tape Drum Bracket - Install the upper tape  
drum bracket on the top cross bar as shown  
(Figure 7-7B).  
3 Stop Bracket - Raise upper head assembly  
(turn crank handle counterclockwise) and install  
the two stop brackets (provided in the parts  
bag). Use lower set of holes as shown in  
Figure 7-7D. The upper set of holes should only  
beused when both taping heads are adjusted to  
apply 50mm tape legs.  
Figure 7-5  
B
A
C
D
Figure 7-7  
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7-INSTALLATION (continued)  
7.7 Completion of Taping Heads  
One Way  
Tension  
Roller  
See Manual 2 for Complete Instructions:  
1. Place the Upper Taping Head in a convenient  
working position  
.2. Use Figure 7-8 and tape threading label.  
Position the tape supply roll so the adhesive  
side of tape is facing the front of the taping head  
as it is pulled from the supply roll.  
3. Attach the threading needle to the end of the  
roll. Guide the threading needle around the wrap  
roller (Position 1) then back around the one-  
way tension roller (Position 2).  
4. Continue pulling the threading needle down and  
guide it between the two (2) rollers on the apply  
arm (Position 3).  
#2  
Tension  
Wrap  
Roller  
#1  
Knurled  
Roller  
Wrap  
Roller  
#3  
Applying  
Roller  
5. Pull the threading needle down until the tape  
travels between the apply plate and the ears of  
the apply arm (Position 4) until it extends past  
the applying roller. When properly threaded the  
adhesive side of the tape should be facing the  
knurled rollers at position 2 and also position 3.  
6. Cut away any excess tape and repeat steps for  
Lower Taping Head.  
Threading  
Needle  
#4  
Figure 7-8  
Important – Do not cut against the apply roller -  
roller damage could occur.  
7.8 Outboard Tape Roll Holder  
Figure 7-9  
If you intend to use the outboard tape roll holder,  
proceed as follows:  
7.10 Machine Connection to the Mains  
1 - Remove the lower taping head from the machine.  
2 - Remove the tape drum bracket assembly, stud  
spacer, and fasteners from the lower taping head.  
3 - Install alternative wrap roller and bracket on the  
head in place of tape bracket. Replace lower  
head into machine.  
4 - Install and secure tape drum bracket assembly  
on the entry end of the lower frame (as shown in  
Figure 7-9).  
For technical specications: See Section 4 -  
Specif cations  
- Push the LATCHING EMERGENCY STOP  
BUTTON.  
- The main switch is normally OFF (O).  
Connect the power cord supplied with the machine  
to a wall socket using a plug which complies with the  
safety regulations of your country.  
7.9 Preliminary Electric Inspection  
7.11 Inspection of Phases  
(For Three-Main Phases Only)  
Before connecting the machine to the mains please  
carry out the following operations:  
N/A for this machine.  
7.9.1 Make sure that the socket is provided with an  
earth protection circuit and that both the mains  
voltage and the frequency match the speci-  
cations on the name plate.  
7.9.2 Check that the connection of the machine  
to the mains meets the safety regulations in  
your country.  
7.9.3 The machine is tted with a main switch  
and a circuit breaker. The user should check  
that the electrical settings of the machine are  
compatible with all the components of the  
mains system.  
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8-THEORY OF OPERATION  
8.1 Description of the Working Cycle  
After having closed the top aps of the carton, the  
operator pushes it under the top infeed end in order  
to avoid the opening of the top aps. Further push-  
ing causes the two bottom side belts to drive the  
box through the taping heads which automatically  
seal the top and bottom seams. The carton is then  
expelled on the exit conveyor.  
Figure 8-1  
8.2 Definition of Running Mode  
The case sealer 800a has only one (automatic)  
operating mode with:  
- The EMERGENCY STOP BUTTON unlocked  
(Figure 8-1)  
- The main switch start switch “ON” (I)  
(Figure 8-2)  
Figure 8-2  
8.3.1 Normal Stop Procedure  
E-Stop Location  
When the main switch is OFF (O), the machine  
stops immediately at any point of the working cycle.  
The same thing happens in case of electrical fail-  
ure or when the machine is disconnected from the  
mains.  
Belt  
Direction  
8.3.2 Emergency Stop  
The LATCHING EMERGENCY STOP BUTTON is  
located on the top center of the machine  
(Figure 8-1).  
Figure 8-3  
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9-CONTROLS  
9.1 Box Width Adjusting Knobs  
Figure 9-1  
9.2 Box Height Adjusting Crank  
Figure 9-2  
9.3 Start/Stop Button  
Figure 9-3  
E-Stop  
Switch  
9.4 Latching Emergency Stop Button  
Figure 9-4  
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10-SAFETY DEVICES OF THE MACHINE  
10.1 Blade Guards  
10.3 Electric System / Circuit Breaker  
The electric system is protected by a ground wire  
whose continuity has been tested during the nal  
inspection. The system is also subject to insulation  
and dielectric strength tests.  
Both the top and bottom taping units have a blade  
guard. (See Manual 2: AccuGlide™ 3 Taping  
Heads - 2 Inch).  
WARNING  
Circuit Breaker  
The case sealer is equipped with a circuit breaker  
which trips if the motors are overloaded. Located  
inside the electrical enclosure on the side of the  
machine frame just below the machine bed, the  
circuit breaker has been pre-set and requires no  
further maintenance.  
To reduce the risk associated with  
sharp blade hazards:  
Keep hands and ngers away from  
tape cutoff blades under orange blade  
guards. The blades are extremely sharp.  
10.2 Emergency Stop Button  
WARNING  
The box drive belts are turned on and off with the  
electrical switch on the side of the machine frame.  
To reduce the risk associated with  
mechanical and electrical hazards:  
The machine electrical supply can be turned off  
by pressing the latching emergency stop switch.  
To restart machine, rotate the emergency stop  
switch clockwise to release the switch latch.  
Restart machine by Pushing the On/Off switch to  
the Off (O) position and then to the On (I) position  
Allow only properly trained and  
qualied personnel to operate and service  
this equipment.  
(Figure 10-1)  
.
If circuit is overloaded and circuit breaker trips,  
unplug machine from electrical power:  
WARNING  
1. Determine cause of overload and correct.  
2. Plug in machine.  
3. Press machine "On" button to resume case  
sealing.  
To reduce the risk associated with  
hazardous voltage:  
Position electrical cord away from foot  
and vehicle trafc.  
Important: The use of an extension cord is not  
recommended. However, if one is needed for  
temporary use, it must:  
Have a wire size of 1.5mm diameter [AWG 16]  
Have a maximum length of 30.5m [100 ft]  
Be properly grounded.  
E-Stop  
Switch  
Figure 10-1  
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11 - SET UP AND ADJUSTMENTS  
11.1 Box Width Adjustment  
Place a product lled box on infeed end of machine  
bed with top aps folded as shown and manually  
move box forward to contact lower taping head  
applying roller.  
Turn drive belt adjustment crank to position both side  
drive belts against sides of box (Figure 11-1).  
11.2 Box Height Adjustment  
Turn height adjustment crank to position upper  
taping head onto box. Turn clockwise to lower head,  
counterclockwise to raise head. Upper taping head  
must contact and hold top box aps closed  
(Figure 11-2).  
Figure 11-1  
11.3 Adjustment of Top Flap Compression Rollers  
The top ap compression rollers have an adjustable  
slide mounting to provide side compression through  
the full range of box widths.  
Manually move box forward so front of box is aligned  
with top ap compression rollers.  
Adjust the compression rollers against top edge of  
box and tighten knobs to secure rollers in operating  
position (Figure 11-3).  
11.4 Changing the Tape Leg Length  
Taping heads are preset to apply 70mm [2.75 inches]  
long tape legs. To change tape leg length to 50mm  
[2.0 inches], refer to Instructions below and also to  
Manual 2, "Removing Taping Heads Procedure -  
Changing the Tape Leg Length".  
Figure 11-2  
11.5 Run Boxes to Check Adjustment  
Push electrical switch "On" (I) to start drive belts.  
Move box forward under upper taping head until it  
is taken away by drive belts. If box is hard to move  
under head or is crushed, raise head slightly.  
If the box movement is jerky or stops under the upper  
head, move the side drive belts in slightly to add more  
pressure between the box and drive belts.  
Important – If drive belts are allowed to slip on  
box, excessive belt wear will occur.  
Figure 11-3  
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12-OPERATION  
12.1 Operator's Correct Working Position and  
Operational Flow (Figure 12-1).  
12.3 Starting Production  
After having adjusted the machine according to the  
box dimensions (height-width), let the machine run  
without cartons and check its safety devices. Then  
start the working cycle.  
12.4 Tape Replacement and Threading  
Skill 1 - Operator  
See Manual 2: AccuGlide™ 3 High Speed 2 Inch  
Taping Heads.  
Press the  
Figure 12-1  
LATCHING EMERGENCY STOP BUTTON.  
Once the box has been lled, close its top aps and  
push it between the top and bottom drive belts.  
Always keep hands in position as shown in  
Figure 12-2.  
WARNING  
To reduce the risk associated with  
sharp blade hazards:  
The box will be automatically sealed with adhesive  
tape on the top and bottom box seams. Then the  
box will be expelled on the exit conveyor.  
Keep hands and ngers away from  
tape cutoff blades under orange blade  
guards. The blades are extremely sharp.  
Figure 12-2  
12.5 Box Size Adjustment  
Repeat all the operations shown in  
Section 11 - Set-Up and Adjustments.  
Hand  
Position  
12.6 Cleaning  
Before carrying out any cleaning or maintenance  
operation stop the machine by Pushing the OFF (O)  
switch on the main and disconnect the electric power  
(Figure 12-3).  
12.2 Starting the Machine  
Important: Before starting the machine, verify that  
no tools or other objects are on the conveyor bed.  
Push the main switch ON (I) after the EMERGENCY  
BUTTON is released (Figure 12-3).  
12.7 Table of Operation Adjustments -  
Operator Qualifications  
1 Tape loading and threading  
2 Tape web alignment  
1
1
1
1
1
1
1
3 Adjustment of one way tension roller  
4 Adjustment to box size (H and W)  
5 Top ap compression rollers  
6 Adjustment of tape applying spring  
7 Conveyor bed height adjustment  
8 Special Adjustment-Changing tape leg length 2  
9 Special Adjustment-Column re-positioning  
2
12.8 Safety Devices Inspection  
1 Taping units blade guard  
2 Latching emergency stop button  
3 STOP (OFF) (O) main switch  
Figure 12-3  
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12-OPERATION (continued)  
Troubleshooting Guide  
Problem  
Cause  
Correction  
Drive belts do not convey boxes  
Narrow boxes  
Check machine specications.  
Boxes are narrower than  
recommended, causing slippage  
and premature belt wear.  
Worn drive belts  
Replace drive belts  
Top taping head does not apply  
enough pressure  
Adjust the box height adjustment  
with the crank  
Top ap compression rollers in too  
tight  
Readjust compression rollers  
Replace spring holder  
Taping head applying spring  
holder missing  
Taping head applying spring set  
too high  
Reduce spring pressure  
Drive belts do not turn  
Worn or missing friction rings  
Drive belt tension too low  
Electrical disconnect  
Replace friction rings  
Adjust belt tension  
Check power and electrical plug  
Evaluate problem and correct  
Motor not turning  
Drive belt break  
Worn belt  
Replace belt  
Excessive belt tension  
Dry column bearings  
Defective column bearings  
Squeaking noise as boxes pass  
through machine  
Tension to 3.5 kg [7 lbs] per  
adjustment section  
Lubricate column bearings  
Replace column bearings  
Reposition tape drum  
Tape not centered on box seam  
Tape drum not centered  
Box aps not of equal length  
Check box specications  
25  
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13-MAINTENANCE AND REPAIRS  
13.1 Safety Measures (see section 3)  
13.2 Tools and Spare Parts Supplied with  
the Machine  
Carrying out maintenance and repairs may imply  
the necessity to work in dangerous situations.  
See Spare Parts Order Section.  
13.3 Recommended Frequency of Inspection and Maintenance Operations  
Operation  
Frequency  
Qualification  
Sections  
Inspection safety features  
Cleaning of machine  
Cleaning of cutter blade  
Oiling of felt pad  
Lubrication  
Blade replacement  
Drive belt replacement  
daily  
weekly  
weekly  
weekly  
monthly  
when worn  
when worn  
1
1
2
2
2
2
2
13.4  
13.5  
13.6  
13.7  
13.7-13.8  
See Manual 2  
13.10  
13.7 Cleaning of Cutter Blade  
13.4 Inspections to be Performed Before and  
After Every Maintenance Operation  
Qualification 2  
Should tape adhesive build-up occur, carefully wipe  
clean with oily cloth or brush (Figure 13-1). Oil pre-  
vents the build-up of tape adhesive.  
Before every maintenance operation, Push the main  
switch OFF (O) and disconnect. During the mainte-  
nance operation, only properly trained and qualied  
personnel must work on the machine. At the end  
of every maintenance operation check the safety  
devices.  
(See Manual 2)  
13.5 Check Efficiency of Safety Features  
1. Blade guard assembly upper taping head  
2. Blade guard assembly lower taping head  
3. Latching Emergency stop button with mechanical  
lock (interrupt supply of electrical power)  
4. Push the main switch STOP/OFF (O)  
5. Safety guards top drive belts  
WARNING  
To reduce the risk associated with  
mechanical and electrical hazards:  
Read, understand, and follow all safety and  
operating instructions before operating or  
servicing the case sealer.  
13.6 Cleaning of Machine  
Allow only properly trained and qualied  
personnel to operate and service this  
equipment.  
Qualification 1  
A weekly cleaning with dry rags or diluted detergents  
is necessary. Cardboard boxes produce a signicant  
quantity of dust and paper chips when processed  
or handled in case sealing equipment. If this dust is  
allowed to build up on machine components, it can  
cause component wear and over-heating of drive  
motors. The dust build up is best removed from the  
machine with a vacuum cleaner. Depending on the  
number of cartons processed, this cleaning should  
be done weekly. Excessive build-up that cannot be  
removed by vacuuming should be removed with a  
damp cloth.  
To reduce the risk associated with  
pinches, entanglement and hazardous  
voltage:  
Turn electrical supply off and disconnect  
before performing any adjustments,  
maintenance or servicing the machine or  
taping heads.  
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13-MAINTENANCE AND REPAIRS (continued)  
WARNING  
To reduce the risk associated with pinch, entanglement and hazardous voltage:  
Turn electrical supply off and disconnect before performing any adjustments, maintenance or  
servicing the machine or taping heads  
13.8 Drive Belt Replacement  
Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.  
Replacement - See Steps 1 thru 8  
Tension Adjustment - See Steps 3, 7 and 9.  
1. Crank the upper taping head to its fully raised position.  
2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4.  
3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).  
4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is  
loose. See Figure 13-5.  
5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard  
old belt.  
WARNING  
To reduce the risk associated with mechanical and electrical hazards:  
Allow only properly trained and qualied personnel to operate and/or service this equipment  
A
B
C
D
E
F
Figure 13-4 – Box Drive Belt (Left Side View – Infeed End)  
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13-MAINTENANCE AND REPAIRS (continued)  
WARNING  
To reduce the risk associated with pinch, entanglement and hazardous voltage:  
Turn electrical supply off and disconnect before performing any adjustments, maintenance  
or servicing the machine or taping heads  
G
G
G
Figure 13-5 – Box Drive Assembly, Infeed End  
6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.  
7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.  
Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5.  
Use a force gauge to pull the belt outward  
25mm [1 inch] at mid span, as shown with a moderate pulling force of 3.5 kg [7 lbs].  
8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly.  
Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and  
install belt accordingly. If no arrows are shown, the belt may be installed either way.  
13.9 Drive Pulley Rings  
Before installing a new belt, check the orange plastic  
drive pulley rings for wear. If torn, broken, or worn  
smooth, replace the rings (Figure 13-6).  
Figure 13-6  
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13-MAINTENANCE AND REPAIRS (continued)  
Drive Belt  
Direction  
Discharge End  
Infeed End  
25mm [2 Inch] Def ection  
@ 3.5 kg [7 lbs.] Pull Force at Midspan  
Box Drive Belt  
Figure 13-7 – Box Drive Belt Tension Adjustment, Top View  
WARNING  
To reduce the risk associated with pinch, entanglement and hazardous voltage:  
Turn electrical supply off and disconnect before performing any adjustments, maintenance or  
servicing the machine or taping heads  
13.10 Drive Belt Tension  
Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to  
positively move the box through the machine and they should run fully on the surface of the pulleys at each end of  
the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is  
adjusted separately.  
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs]  
applied at the mid span, as shown in Figure 13-7, will deect the belt 25mm [1 inch]. This will assure positive  
contact between the belt and the drive pulley on the discharge end of the taping head.  
To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.  
13.11 Special Set-Up Procedure  
WARNING  
To reduce the risk associated with mechanical and electrical hazards:  
Turn electrical and air supply off and disconnect before performing any adjustments,  
maintenance, or servicing the machine or taping heads  
The following changes to the case sealer will allow taping boxes 90mm [3-1/2 inches] minimum height.  
13.11.1 Case Sealer Frame  
(Refer to Figure 13-8A)  
1. Raise the upper head assembly (by turning crank handle counterclockwise). Remove and retain the two  
screws and washers from the normal position holes "A-A".  
2. Remount and secure the stop bracket in the lower position "A" using the top holes and original fasteners. Re-  
locate both the right and left stop brackets.  
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13-MAINTENANCE AND REPAIRS (continued)  
13.11.2 Taping Heads  
(Refer to Figure 13-8B and Figure 13-8C)  
Taping Head Adjustments  
WARNING  
To reduce the risk associated with sharp blade hazards:  
Keep hands and ngers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
TAPE WEB ALIGNMENT – Manual 2  
TAPE DRUM FRICTION BRAKE – Manual 2  
APPLYING MECHANISM SPRING – Manual 2  
ONE-WAY TENSION ROLLER – Manual 2  
TAPE LEG LENGTH  
Leading Tape Leg Length Adjustment – Manual 2  
Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2  
Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See Manual 2  
"Special Set-Up Procedure – Changing Tape Leg Length".  
1. Loosen, but do not remove, the two (2) retaining screws that secure the upper taping head shown - Figure 13-8B.  
Figure 13-8 – Removing Taping Heads From Case Sealer  
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13-MAINTENANCE - Special Set-Up Procedure (continued)  
13.11.2 Special Set-Up Procedure (continued)  
A
B
C
D
WARNING  
To reduce the risk associated with  
muscle strain:  
Use the appropriate rigging and  
material handling equipment when  
lifting or repositioning this equipment.  
Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift.  
2. Slide the head forward and lift straight up to  
remove it from the case sealer.  
3. Lift the lower taping head, shown in  
Figure 13-8C, straight up to remove it from the  
case sealer bed.  
4. Refer to Manual 2 (Taping Head), See  
"Adjustments – Changing Tape Leg Length" for  
taping head set-up.  
13.11.3 Drive Belt Assembly Height  
Figure 13-9 – Drive Belt Assembly, Disassembly  
The drive belt assemblies can be raised 48mm  
[2 inches] to provide better conveying of tall boxes.  
This change increases the minimum box height that  
can be taped to 190mm [7-1/4 inches].  
Disassemble – Figure 13-9  
A
B
D
1. It is rst necessary to raise the top taping head.  
Utilize the height adjustment crank and move  
the upper taping head to the fully raised position.  
2. Remove and retain the screw (A), cap washer  
(B) and spacer (C) from the front and rear arm  
assembly pivots.  
3. Lift belt drive assembly (D) up off the arm  
assembly pivots.  
C
Reassemble – Figure 13-10  
4. Reassemble the spacer (C) onto the front and  
rear arm assembly pivots.  
5. Install the belt drive assembly (D) onto the pivots  
and secure with the cap washers (B) and screws  
(A).  
Note – Both drive belt assemblies must be  
installed at the same operating height.  
Figure 13-10 – Drive Belt Assembly, Reassembly  
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13-MAINTENANCE AND REPAIRS (continued)  
Special Set-Up Procedure (continued)  
WARNING  
WARNING  
To reduce the risk associated with  
To reduce the risk associated with  
mechanical and electrical hazards:  
muscle strain:  
Allow only properly trained and  
qualied personnel to operate and service  
this equipment.  
Use the appropriate rigging and  
material handling equipment when  
lifting or repositioning this equipment.  
Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift.  
13.11.4 Box Height Range  
(Outer Column – Re-Positioning)  
To Re-position the outer columns:  
1. Remove special nut from the bottom of each  
Moving the outer columns to the upper set of  
mounting holes increases the maximum box size  
(height) handled by the case sealer from 620mm  
[24-1/2 inches] to 725mm [28-1/2 inches].  
column lead screw. Figure 13-11A.  
2. Remove plastic column cap from the top of each  
outer column as shown in Figure 13-11B.  
Note – this also increases the minimum box height  
from 120mm [4-3/4 inches] to 210mm [8-1/4 inches].  
3. Crank upper assembly up, out of plastic nuts.  
Lift upper assembly up and out of outer columns.  
Be careful not to damage lead screws - Figure  
13-11C.  
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13-MAINTENANCE AND REPAIRS (continued)  
13.11.4 Special Set-Up Procedure (continued)  
Upper Assembly  
Plastic  
B
Column  
Cap  
C
Outer  
Column  
Plastic  
Nut  
A
Lead  
Screw  
Special  
Nut  
Figure 13-11 – Upper Frame Removal  
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13-MAINTENANCE AND REPAIRS (continued)  
13.11.4 Special Set-Up Procedure (continued)  
Important – Before removing chain, mark  
both front and rear sprockets/chain with  
chalk or paint to be sure sprockets/chain  
when re-assembled, will be in same position  
as before disassembly. Figure 13-13A and  
Figure 13-11B. Do not rotate sprockets  
once chain is removed. (This would result in  
the right and left drive assemblies not being  
parallel.)  
4. Remove M6 x 16 hex hd screw, special washer  
and drive belt width adjustment crank -  
Figure 13-12.  
5. Remove side covers (2) from each side of ma-  
chine bed - Figure 13-12.  
6. Remove chain. If necessary, slip width  
adjustment crank on shaft and rotate until chain  
master link is in convenient position for removal.  
Remove chain master link and remove chain.  
Figure 13-13C.  
C
M6 X 16  
Hex Hd Screw  
Master  
Link  
Washer  
A
Crank  
B
Mark Chain  
Side Covers  
and Sprocket  
Mark Chain  
and Sprocket  
Figure 13-12 – Crank/Chain Guards  
Figure 13-13 – Chain Removal  
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13-MAINTENANCE AND REPAIRS (continued)  
13.11.4 Special Set-Up Procedure (continued)  
7. Remove fasteners (M8 x 16 socket head screws  
and M6 plain washers) that attach column  
spacers to machine bed and remove spacers/  
outer columns from machine bed. Figure 13-  
14A.  
Note – When installing upper assembly  
back into machine (removed in Step 3), slide  
upper assembly down into outer columns  
until lead screws contact plastic nuts and  
support upper assembly. Then, slowly turn  
height adjustment crank counterclockwise  
until two "clicks" are heard, one at each  
plastic nut. Now the upper assembly can be  
cranked down (turn height adjustment crank  
clockwise) for installation of special nut on  
bottom of each lead screw.  
8. Remove fasteners (M8 x 20 socket head  
screws) that attach spacers to columns, move  
spacer down 100 mm [4 inches] to lower set  
of mounting holes and re-attach spacers to  
columns. Figure 13-14B.  
9. Reverse procedure to reassemble machine.  
A
B
Outer  
Column  
Column  
Spacer  
Outer  
Column  
Column  
Spacer  
Figure 13-14 – Column Spacers/Columns  
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13-MAINTENANCE AND REPAIRS (continued)  
13.12 List of the Maintenance Operations  
Date:  
Description of Operation  
________  
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________________________________________________________________  
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14-ADDITIONAL INSTRUCTIONS  
15-ENCLOSURES / SPECIAL INFO.  
14.1 Information for Disposal of Machine (ELV)  
The machine is composed of the following materials:  
- Steel structure  
- Nylon rollers  
- Drive belts in PVC  
- Nylon pulleys  
For machine disposal, follow the regulations  
published in each country.  
14.2 Emergency Procedures  
In case of danger/re:  
Figure 14-1  
Disconnect plug of power cable from power supply.  
(Figure 14-1)  
IN CASE OF FIRE  
Use a re extinguisher that is rated for electrical res  
(Figure 14-2).  
15.1 Statement of Conformity  
Not Applicable.  
15.2 Emission of Hazardous Substances  
Figure 14-2  
Nothing to report  
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16-TECHNICAL DIAGRAMS  
16.1 Electric Diagram  
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16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)  
16.2 Spare Parts Order  
Replacement Parts Ordering Information and Service  
Refer to the rst page of this instruction manual "Replacement Parts and Service Information".  
Order parts by quoting the following information:  
(Refer to the Identication Plate on the Machine)  
MACHINE MODEL  
SERIAL NUMBER  
FIGURE NO.  
POSITION  
3M PART NO. (11 DIGITS)  
DESCRIPTION  
QUANTITY  
Refer to Manual 2 for recommended taping head spare parts.  
Important!  
The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically  
updated. It is very important that all the orders of spare parts make reference to the serial number of the machine  
(located on the identication plate on the machine).  
The manufacturer reserves the right to modify the machine at any time without notice.  
It is suggested that the following spare parts be ordered and kept on hand.  
800a  
Qty.  
3M-Part Number  
Description  
2
78-8076-5452-6  
Belt-Drive W/Hook  
See Manual 2  
Tool Kit  
A tool kit, part number TBA, is available as a stock item. The kit contains the necessary open end and hex socket  
wrenches for use with the metric fasteners on the case sealer. The threading tool, part number  
78-8076-4726-4, contained in above kit is also available as a replacement stock item.  
Label Kit  
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label  
kit, part number 78-8113-6744-6, is available as a stock item. It contains all the safety labels used on the  
800a Adjustable Case Sealer.  
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800a Adjustable Case Sealer, Type 40800  
Frame Assemblies  
To Order Parts:  
1. Refer to rst illustration, Frame Assemblies, for the Figure Number that identies a specic portion of the  
machine.  
2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.  
3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part  
Description for the parts on that illustration.  
Note – The complete description has been included for standard fasteners and some commercially  
available components. This has been done to allow obtaining these standard parts locally, if desired.  
4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,  
machine type, and serial number that are located on the identication plate.  
5. Refer to the rst page of this instruction manual “Replacement Parts and Service Information” for  
replacement parts ordering information.  
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are  
available only on special order. Contact 3M/Tape Dispenser Parts to conrm item availability.  
Options and Accessories  
For additional information on the options and accessories listed below, contact your 3M Representative.  
Part Number  
Option/Accessory  
78-8052-6553-1  
78-8069-3983-7  
70-8069-3924-1  
78-8069-3926-6  
70-0064-4963-4  
70-0064-4962-6  
78-8114-0940-4  
78-8095-4854-4  
78-8095-4855-1  
Box Hold Down Attachment  
Caster Kit Attachment  
Conveyor Extension Attachment  
Low Tape Sensor Kit  
AccuGlide 3 Upper Taping Head - 2 inch, Type 10800  
AccuGlide 3 Lower Taping Head - 2 inch, Type 10800  
Three Flap Folder Kit  
2 Inch Tape Edge Fold Kit (Upper)  
2 Inch Tape Edge Fold Kit (Lower)  
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800a  
Figure 10440  
Figure 6166  
Figure 3269  
Figure 5350  
Figure 6165  
Figure 15230  
Figure 6163  
Figure 6162  
Figure 5817  
Frame  
Assemblies  
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800a  
1
1
5
7
16  
18  
3
16  
18  
20  
22  
11  
8
20  
15  
8
6
12  
13  
9
14  
21  
10  
11  
11  
2
19  
18  
2
4
7
17  
20  
Figure 10440  
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800a  
Figure10440
Ref. No.  
3M Part No.  
Description  
10440-1  
10440-2  
10440-3  
10440-4  
10440-5  
10440-6  
10440-7  
10440-8  
10440-9  
10440-10  
10440-11  
10440-12  
10440-13  
10440-14  
10440-15  
10440-16  
10440-17  
10440-18  
10440-19  
10440-20  
10440-21  
10440-22  
78-8076-4633-2  
78-8070-1565-2  
78-8070-1566-0  
78-8070-1395-4  
78-8070-1568-6  
78-8076-4519-3  
78-8017-9169-6  
78-8098-8827-0  
78-8098-8749-6  
78-8098-8817-1  
26-1002-5753-9  
78-8060-8172-1  
78-8052-6271-0  
78-8100-1048-4  
78-8017-9077-1  
78-8032-0375-7  
78-8070-1215-4  
26-1000-0010-3  
78-8010-7169-3  
78-8060-8474-1  
26-1004-5510-9  
78-8098-8816-3  
Tape Roll Bracket Assembly  
Tape Drum Bracket Assembly  
Bracket – Tape Drum  
Bracket – Bushing Assembly  
Cap – Bracket  
Shaft – Tape Drum  
Nut – M18 x 1  
Tape Drum Sub-Assembly - 2 Inch  
Tape Drum  
Leaf Spring  
Screw – Self Tapping  
Washer – Friction  
Washer – Tape Drum  
Spring – Core Holder  
Nut – Self Locking, M10 x 1  
Screw – Hex Hd, M6 x 16  
Spacer – Stud  
Washer – Flat, M6  
Screw – Hex Hd, M6 x 12  
Tape Drum Assembly – 2 Inch Head  
Washer - Plain, M10  
Latch - Tape Drum  
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800a  
40  
41  
47  
31  
37  
15  
28  
49  
38  
7
34  
50  
27  
36  
41  
34  
46  
48  
35  
45  
43  
33  
32  
28  
29  
26  
25  
39  
42  
44  
30  
24  
23  
13  
14  
7
21  
38  
22  
5
7
13  
6
15  
8
12  
11  
16  
4
3
1
9
19  
17  
18  
10  
1
3
20  
2
51  
2
Figure 3269  
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800a  
Figure 3269  
Ref. No.  
3M Part No.  
Description  
3269-1  
3269-2  
3269-3  
3269-4  
3269-5  
3269-6  
3269-7  
3269-8  
78-8060-8489-9  
78-8076-5426-0  
26-1003-7964-8  
78-8017-9318-9  
78-8060-8491-5  
26-1002-4955-1  
78-8005-5740-3  
78-8060-8492-3  
78-8076-5482-3  
78-8060-8087-1  
78-8060-8494-9  
78-8060-8495-6  
78-8054-8617-8  
78-8054-8589-9  
26-1003-6916-9  
78-8060-8496-4  
78-8054-8969-3  
78-8054-8970-1  
78-8054-8571-7  
78-8054-8968-5  
78-8054-8585-7  
78-8054-8586-5  
78-8054-8584-0  
78-8054-8583-2  
78-8060-8497-2  
78-8059-5617-0  
78-8060-8498-0  
78-8060-8499-8  
26-1003-7946-5  
78-8076-4818-9  
78-8113-6803-0  
78-8060-7878-4  
78-8070-1503-3  
78-8042-2919-9  
26-1003-5829-5  
26-1000-0010-3  
78-8076-5428-6  
78-8010-7157-8  
78-8070-1505-8  
78-8070-1506-6  
78-8076-4807-2  
78-8076-5422-9  
78-8070-1509-0  
26-1005-5316-8  
78-8070-1510-8  
78-8070-1511-6  
78-8070-1512-4  
78-8076-4800-7  
78-8076-4821-3  
78-8076-4809-8  
78-8054-8821-6  
Column – Outer  
Plate  
Screw – Soc Hd, M8 x 20  
Washer – Plain 8 mm  
Cap – Column  
Screw – Self-Tap, 8P x 13  
Washer – Plain 4 mm  
Stop – Height  
Plate – Nut Stop  
Screw – M5 x 10  
Column Assembly – Inner  
Column – Inner  
Bearing – Special  
Screw – Special  
Nut – Locking, M6, Plastic Insert  
Lead Screw  
Spring  
Bed Plate For Spring  
Nut – Plastic  
Nut – Special  
3269-9  
3269-10  
3269-11  
3269-12  
3269-13  
3269-14  
3260-15  
3269-16  
3269-17  
3269-18  
3269-19  
3269-20  
3269-21  
3269-22  
3269-23  
3269-24  
3269-25  
3269-26  
3269-27  
3269-28  
3269-29  
3269-30  
3269-31  
3269-32  
3269-33  
3269-34  
3269-35  
3269-36  
3269-37  
3269-38  
3269-39  
3269-40  
3269-41  
3269-42  
3269-43  
3269-44  
3269-45  
3269-46  
3269-47  
3269-48  
3269-49  
3269-50  
3269-51  
Collar  
Pin  
Spacer  
Bushing  
Bushing – Lead Screw  
Set Screw – M6 x 8  
Bushing – Inner Column  
Sprocket – 3/8 Inch, Z=13  
Screw – Soc Hd, M4 x 25  
Chain – 3/8 Inch, Pitch 197  
Housing – Chain, W/English Language Label  
Idler Screw  
Roller – Chain Tensioning  
Washer – Triple, M6  
Screw – Hex Hd, M6 x 12  
Washer – Flat M6  
Cover  
Screw – Hex Hd, M4 x 10  
Cap – Inner Column  
Cover – Screw  
Crank Assembly  
Crank  
Shaft – Crank  
Screw – Flat Hd Hex Dr, M5 x 16  
Washer – Nylon, 7 x 15 x 1  
Bushing  
Knob – VTR-B-M12  
Washer – Crank  
Key – Stop  
Washer – Crank  
End – Cap  
2011 August  
800a-NA  
49  
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800a  
14  
6
11  
10  
10  
2
2
6
12  
15  
13  
1
7
6
3
5
4
8
9
Figure 5350  
2011 August  
800a-NA  
50  
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800a  
Figure 5350  
Ref. No.  
3M Part No.  
Description  
5350-1  
5350-2  
5350-3  
5350-4  
5350-5  
5350-6  
5350-7  
5350-8  
5350-9  
5350-10  
5350-11  
5350-12  
5350-13  
5350-14  
5350-15  
78-8100-0876-9  
78-8100-0877-7  
78-8070-1559-5  
78-8054-8974-3  
78-8070-1560-3  
26-1004-5510-9  
78-8070-1561-1  
26-1004-5507-5  
26-1003-5841-0  
78-8017-9074-8  
78-8070-1562-9  
12-7991-1752-3  
78-8070-1563-7  
78-8070-1549-6  
26-1003-6918-5  
Compression Roller Assembly – R/H  
Compression Roller Assembly – L/H  
Support – Compression Roller  
Pressure Roller  
Stud – Roller Mounting  
Washer – Friction M10  
Nut – M10  
Washer – M8  
Screw – M8 x 16  
Washer – Nylon, 15 mm  
Tube – Roller Support  
Washer – Plain, M14  
Screw – M10 x 80  
Knob – VTR-B-M10  
Nut – Plastic Insert, M10 Hex Flange  
2011 August  
800a-NA  
51  
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27  
18  
3
21  
18  
6
17  
31  
6
2
9
14  
13  
18  
15  
18  
7
6
7
5
4
11  
10  
3
12  
6
20  
19  
2
1
16  
17  
24  
26  
22  
Figure 5817  
23  
25  
33  
2011 August  
800a-NA  
52  
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800a  
Figure 5817  
Ref. No.  
3M Part No.  
Description  
5817-1  
78-8094-6379-3  
78-8113-6759-4  
78-8094-6381-9  
78-8005-5740-3  
26-1003-6914-4  
78-8076-4715-7  
78-8076-5211-6  
78-8094-6382-7  
78-8028-8208-0  
78-8017-9018-5  
78-8094-6383-5  
78-8076-5378-3  
78-8094-6384-3  
78-8076-4968-2  
78-8028-7909-4  
78-8100-1038-5  
78-8060-8053-3  
26-1003-7957-2  
26-1000-0010-3  
78-8076-5194-4  
78-8094-6386-8  
78-8100-1039-3  
78-8017-9257-9  
78-8060-8087-1  
78-8010-7417-6  
26-1014-5845-8  
78-8100-1234-0  
78-8114-4896-4  
Support – Box  
5817-2  
Box – W/English Language Label  
Screw – Soc Hd, Hex Hd, M4 x 15  
Washer – Plain, 4 mm  
Nut – Plastic Insert, M4  
Cord Grip  
5817-3  
5817-4  
5817-5  
5817-6  
5817-7  
Set Nut – GMP 13.5  
Guide – Mounting  
5817-9  
5817-10  
5817-11  
5817-12  
5817-13  
5817-14  
5817-15  
5817-16  
5817-17  
5817-18  
5817-19  
5817-20  
5817-21  
5817-22  
5817-23  
5817-24  
5817-25  
5817-26  
5817-27  
5817-31  
5817-33  
Screw – 6P x 9,5  
Contactor - Allen Bradley m05  
CiCrcounittaBcrteoarkerS-pArellcehneBr raanddleSyc1h4u0hm, C-CA-25E-10, 110V, 60HZ  
Circuit Breaker – Sprecher and Schuh, KTA-3-25  
Clamp – VGPE 4/6  
Terminal  
Power Cord U.S.A.  
Cable – 3 x 20 AWG, 5 MT  
Wire – 3-Pole, 5 Meters Length  
Screw – Soc Hd, Hex Hd, M6 x 16  
Washer – Flat, M6  
Box – E-Stop  
Switch – On/Off, Sprecher and Schuh, DM3N-C-01/10  
Support – On/Off Switch  
Screw – Phillips Hd, M4 x 10  
Screw – M5 x 10  
Nut –
E-Stop – W/Latch and Contact Block, 800EM-MTS44-3LX01  
Collar  
Box – On/Off, Grey  
2011 August  
800a-NA  
53  
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800a  
48  
22  
7
38  
43  
42  
15  
A
13  
14  
36  
16  
41  
1
47  
47  
32  
A
34  
39  
31  
28  
33  
9
7
40  
32  
35  
2
32  
37  
24  
29  
7
33  
46  
45  
33  
46  
45  
44  
9
9
30  
11  
12  
2
Figure 6162 / 1  
2011 August  
800a-NA  
54  
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800a  
Figure 6162 / 1  
Ref. No.  
3M Part No.  
Description  
6162-1  
78-8076-5380-9  
78-8076-5381-7  
78-8076-5382-5  
78-8060-8480-8  
78-8055-0867-4  
78-8017-9313-0  
78-8017-9318-9  
78-8076-5383-3  
26-1003-7963-0  
78-8060-8481-6  
78-8052-6676-0  
78-8052-6677-8  
78-8060-7693-7  
78-8076-5384-1  
78-8076-5385-8  
78-8094-6100-3  
78-8076-5387-4  
78-8091-0780-4  
78-8091-0781-2  
26-1003-5828-7  
78-8076-5389-0  
78-8094-6101-1  
78-8076-5391-6  
78-8076-5392-4  
78-8060-8483-2  
78-8060-8484-0  
78-8060-8485-7  
Bed – Conveyor  
6162-2  
Leg Assembly – Inner, W/Stop  
Leg – Inner  
6162-3  
6162-4  
Pad – Foot  
6162-5  
Screw – Hex Hd, M8 x 30  
Nut – Self-Locking, M8  
Washer – Plain 8 mm  
Stop – Leg  
6162-6  
6162-7  
6162-8  
6162-9  
Screw – Soc Hd, M8 x 16  
Label – Height  
6162-10  
6162-11  
6162-12  
6162-13  
6162-14  
6162-15  
6162-16  
6162-17  
6162-18  
6162-19  
6162-20  
6162-21  
6162-22  
6162-23  
6162-24  
6162-25  
6162-26  
6162-27  
Clamp – Outer  
Clamp – Inner  
Roller – 32 x 38  
Shaft – Roller  
Spring  
Conveyor Assembly – Front  
Conveyor – Front  
Shaft – Central Roller  
Shaft – Side Roller  
Screw – Hex Hd, M6 x 10  
Mounting – Conveyor  
Conveyor Assembly – Rear  
Conveyor – Rear  
Support – Tape Drum  
Support – Outboard Roll Mount  
Shaft – Roller  
Roller  
2011 August  
800a-NA  
55  
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800a  
16  
22  
13  
13  
17  
23  
19  
19  
21  
21  
18  
18  
20  
20  
26  
24  
25  
29  
28  
27  
2
49  
52  
51  
3
6
10  
7
8
9
50  
4
5
OPTIONAL  
Figure 6162 / 2  
2011 August  
800a-NA  
56  
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800a  
Figure 6162 / 2  
Ref. No.  
3M Part No.  
Description  
6162-28  
6162-29  
6162-30  
6162-31  
6162-32  
6162-33  
6162-34  
6162-35  
6162-36  
6162-37  
6162-38  
6162-39  
6162-40  
6162-41  
6162-42  
6162-43  
6162-44  
6162-45  
6162-46  
6162-47  
6162-48  
6162-49  
6162-50  
6162-51  
6162-52  
78-8032-0375-7  
26-1000-0010-3  
26-1003-7957-2  
78-8060-8487-3  
78-8060-8087-1  
78-8010-7417-6  
78-8076-5393-2  
78-8076-5394-0  
78-8076-5395-7  
78-8076-5396-5  
78-8100-1203-5  
78-8113-6813-9  
78-8076-4517-7  
78-8060-7876-8  
78-8028-8208-0  
78-8060-7873-5  
78-8060-8488-1  
78-8046-8217-3  
78-8005-5741-1  
78-8076-4991-4  
26-1003-5841-0  
78-8098-9076-3  
26-1009-9096-4  
26-1009-9094-9  
26-1009-9095-6  
Screw – Hex Hd, M6 x 16  
Washer – Flat M6  
Screw – Soc Hd Hex Hd, M6 x 16  
Cover – Switch  
Screw – M5 x 10  
Nut – Hex M5  
Plate – Tape Bracket Support  
Spacer  
Cover – Side, Front, R/H  
Cover – Side, Front, L/H  
Cover – Side, Rear, R/H  
Cover – Side, Rear, L/H, W/English Language Label  
End Cap – /22 x 1  
Cover – Plug Lateral  
Screw – 6P x 9,5  
Plug – Female  
Screw – Hex Hd, M5 x 20  
Washer – Special  
Washer – Plain M5  
Spacer  
Screw – M8 x 16  
Caster  
Caster – Dual Locking  
Washer – Spring, Helical, M12  
Nut – M12  
2011 August  
800a-NA  
57  
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800a  
29  
28  
Front  
27  
54  
53  
14  
52  
18  
1
54  
53  
24  
24  
26  
36  
9
9
19  
18  
21  
37  
20  
20  
21  
19  
23  
22  
10  
15  
9
25  
38  
9
39  
26  
27  
29  
30  
28  
28  
33  
34  
28  
2
32  
31  
35  
2
1
11  
11  
8
8
3
3
7
7
7
7
6
5
4
4
9
10  
9
10  
13  
12  
13  
12  
Figure 6163 / 1  
2011 August  
800a-NA  
58  
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800a  
Figure 6163 / 1  
Ref. No.  
3M Part No.  
Description  
6163-1  
78-8100-1229-0  
78-8100-1230-8  
78-8076-5401-3  
78-8076-5402-1  
78-8076-5403-9  
78-8076-5404-7  
78-8076-5405-4  
78-8076-5239-7  
26-1000-0010-3  
26-1003-6916-9  
78-8100-1220-9  
26-1003-5842-8  
78-8005-5736-1  
78-8076-5407-0  
78-8076-5408-8  
78-8076-5409-6  
78-8076-5410-4  
78-8076-5411-2  
78-8076-5412-0  
78-8060-8010-3  
78-8076-5413-8  
78-8076-5414-6  
78-8076-5415-3  
26-1003-7946-5  
78-8076-5416-1  
78-8023-2334-1  
78-8076-5417-9  
Shaft Assembly – Drive R/H  
Shaft Assembly – Drive L/H  
Block – Upper  
6163-2  
6163-3  
6163-4  
Block – Lower  
6163-5  
Nut – Block, R/H  
6163-6  
Nut – Block, L/H  
6163-7  
Bushing – Block  
6163-8  
Screw – Hex Hd, M6 x 50  
Washer – Flat M6  
6163-9  
6163-10  
6163-11  
6163-12  
6163-13  
6163-14  
6163-15  
6163-16  
6163-17  
6163-18  
6163-19  
6163-20  
6163-21  
6163-22  
6163-23  
6163-24  
6163-25  
6163-26  
6163-27  
Nut – Locking, Plastic Insert M6  
Shaft – Drive Mount  
Screw – Hex Hd, M8 x 20  
Lockwasher – For M8 Screw  
Screw – R/H  
Screw – L/H  
Screw – Handle, R/H  
Screw – Handle, L/H  
Spacer – Screw  
Flange – W/Bearing  
Snap Ring – 42 mm Shaft  
Spring  
Coupling – Screw, Female  
Coupling – Screw, Male  
Screw – Soc Hd, M4 x 25  
Spacer – Hex, 10 x 107  
Screw – Soc Hd, Hex Soc, M6 x 25  
Spacer  
2011 August  
800a-NA  
59  
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800a  
31  
29  
28  
Rear  
27  
54  
53  
16  
26  
1
52  
18  
54  
53  
24  
21  
24  
20  
9
19  
23  
19  
20  
21  
18  
22  
17  
25  
9
26  
27  
29  
28  
28  
34  
35  
28  
2
32  
40  
31  
50  
30  
49  
33  
1
2
11  
11  
8
8
40  
3
3
7
7
43  
7
4
7
41  
42  
6
5
44  
4
45  
46  
9
9
47  
13  
12  
13  
12  
48  
10  
10  
Figure 6163 / 2  
800a-NA  
2011 August  
60  
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800a  
Figure 6163 / 2  
Ref. No.  
3M Part No.  
Description  
6163-28  
6163-29  
6163-30  
6163-31  
6163-32  
6163-33  
6163-34  
6163-35  
6163-36  
6163-37  
6163-38  
6163-39  
6163-40  
6163-41  
6163-42  
6163-43  
6163-44  
6163-45  
6163-46  
6163-47  
6163-48  
6163-49  
6163-50  
6163-51  
6163-52  
6163-53  
6163-54  
78-8017-9079-7  
78-8076-5418-7  
26-1003-7949-9  
78-8005-5741-1  
78-8010-7417-6  
78-8076-5419-5  
78-8046-8135-7  
78-8076-5420-3  
78-8076-5421-1  
78-8010-7169-3  
78-8070-1503-3  
78-8060-7878-4  
78-8076-4807-2  
78-8076-5422-9  
78-8070-1509-0  
26-1005-5316-8  
78-8070-1510-8  
78-8070-1511-6  
78-8005-5740-3  
78-8010-7157-8  
78-8070-1512-4  
78-8032-0375-7  
78-8076-4809-8  
78-8070-1506-6  
78-8076-5423-7  
78-8076-5424-5  
78-8076-5425-2  
Ring – Snap For 15 mm Shaft  
Support – Screw  
Screw – Soc Hd Hex Soc, M5 x 12  
Washer – Plain M5  
Nut – Hex M5  
Sprocket – 3/8 Inch Z=16  
Key – 5 x 5, 12 mm  
Chain – 3/8 Inch, 133 Links  
Support – Tension Roller  
Screw – Hex Hd, M6 x 12  
Roller – Chain Tensioning  
Idler Screw  
Crank Assembly  
Crank  
Shaft – Crank  
Screw – Flat Hd Hex Dr, M5 x 16  
Washer – Nylon, 7 x 15 x 1  
Bushing  
Washer – Plain 4 mm  
Screw – Hex Hd, M4 x 10  
Knob – VTR-B-M12  
Screw – Hex Hd, M6 x 16  
Washer – Crank  
Cover – Screw  
Shaft  
Block  
Set Screw – M4 x 3  
2011 August  
800a-NA  
61  
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800a  
14  
13  
57  
63  
58  
59  
60  
61  
7
62  
48  
45  
49  
12  
48  
45  
44  
45  
9
11  
15  
10  
46  
47  
48  
9
6
5
10  
45  
43  
9
40  
10  
45  
23  
16  
52  
39  
42  
19  
8
41  
17  
51  
50  
8
9
33  
35  
8
34  
21  
22  
9
20  
18  
21  
22  
56  
53 54  
67  
68  
10  
9
55  
3
4
Figure 15230 / 1  
2011 August  
800a-NA  
62  
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800a  
Figure 15230 / 1  
Ref. No.  
3M Part No.  
Description  
15230-1  
78-8100-1205-0  
78-8100-1206-8  
78-8100-1207-6  
78-8100-1208-4  
78-8113-6818-8  
78-8113-6819-6  
78-8091-0500-6  
78-8055-0661-1  
26-1003-5829-5  
26-1000-0010-3  
78-8094-6109-4  
78-8023-2334-1  
78-8070-1522-3  
26-1011-8828-7  
78-8070-1523-1  
78-8094-6174-8  
78-8076-5439-3  
78-8060-7886-7  
78-8046-8135-7  
78-8137-0934-8  
78-8057-5834-5  
78-8057-5835-2  
78-8076-5440-1  
78-8076-5441-9  
78-8052-6713-1  
78-8055-0669-4  
78-8057-5739-6  
78-8055-0668-6  
78-8091-0382-9  
78-8076-5442-7  
26-0001-5862-1  
78-8054-8877-8  
78-8137-0935-5  
78-8076-4933-6  
Drive Assembly – R/H W/O Motor  
Drive Assembly – L/H W/O Motor  
Guide – Lower, R/H  
15230-2  
15230-3  
15230-4  
Guide – Lower, L/H  
15230-5  
Guide – Upper, R/H, W/English Language Label  
Guide – Upper, L/H, W/English Language Label  
Bushing – Side Drive  
15230-6  
15230-7  
15230-8  
Spacer  
15230-9  
Screw – Hex Hd, M6 x 12  
Washer – Flat M6  
15230-10  
15230-11  
Support – Gearmotor  
15230-12  
Screw – Soc Hd, Hex Soc, M6 x 25  
Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz  
Capacitor – 15μF, 300VAC, Motor Run  
Screw – 1/4 - 28 x 1/2 SHCS  
Extension – Gearmotor  
Flange Assembly  
15230-13  
15230-14  
15230-15  
15230-16  
15230-17  
15230-18  
Screw – Hex Hd, M6 x 16, Special  
Key – 5 x 5, 12 mm  
15230-19  
15230-20  
Sprocket – 3/8 Inch, Z-17  
Tab Washer  
15230-21  
15230-22  
Centering Washer  
15230-23  
Pulley Assembly – Drive  
Roller – Drive  
15230-24  
15230-25  
Ring – Polyurethane  
15230-26  
Shaft – Pulley Keyed  
15230-27  
Key – M5 x 5 x 30 mm  
15230-28  
Washer – 15/26 x 1  
15230-29  
Belleville Washer – /16  
15230-30  
Flange Assembly  
15230-31  
Screw – Flat Hd Soc, M5 x 12  
Washer – 5,5/20 x 4  
15230-32  
15230-33  
Sprocket 3/8'' Z20  
15230-34  
Chain – 3/8 Inch Pitch, 52 Pitch  
2011 August  
800a-NA  
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800a  
66  
65  
64  
66  
65  
64  
1
2
23  
31  
32  
35  
38  
30  
24  
24  
29  
25  
25  
36  
28  
26  
37  
27  
19  
30  
Figure 15230 / 2  
2011 August  
800a-NA  
64  
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800a  
Figure 15230 / 2  
Ref. No.  
3M Part No.  
Description  
15230-35  
78-8076-5443-5  
78-8055-0660-3  
78-8076-5444-3  
12-7997-0272-0  
78-8076-5445-0  
78-8076-5446-8  
78-8070-1519-9  
78-8017-9318-9  
78-8076-5448-4  
78-8055-0850-0  
78-8005-5740-3  
78-8100-1211-8  
78-8100-1212-6  
26-1002-5753-9  
78-8100-1213-4  
78-8100-1214-2  
78-8100-1215-9  
78-8076-5255-3  
78-8091-0764-8  
78-8091-0765-5  
78-8010-7165-1  
78-8076-5452-6  
78-8060-7631-7  
78-8076-5197-7  
78-8060-7626-7  
78-8060-7877-6  
78-8060-7875-0  
78-8060-8053-3  
78-8076-4968-2  
78-8076-5453-4  
78-8054-8577-4  
26-1001-9843-6  
78-8010-7210-5  
78-8137-0932-2  
78-8137-0933-2  
Pulley Assembly – Idler  
Roller – Idler  
15230-36  
15230-37  
Shaft – Idler Pulley  
E-Ring – M-25  
15230-38  
15230-39  
Tensioning – Belt  
15230-40  
Washer – Shaft  
15230-41  
Screw – Soc Hd, Hex Hd, M8 x 70  
Washer – Plain 8 mm  
Cover – Belt Tensioner  
Screw – Cap, M4 x 6  
Washer – Plain 4 mm  
Cover – Drive, R/H  
Cover – Drive, L/H  
Screw – Self-Tapping  
Guard – Belt  
15230-42  
15230-43  
15230-44  
15230-45  
15230-46  
15230-47  
15230-48  
15230-49  
15230-50  
Guard – Rubber  
15230-51  
Guard – Metal  
15230-52  
Screw – Phillips Hd, M4 x 12  
Cover – Chain, Right  
Cover – Chain, Left  
Screw – Flat Hd Soc, M5 x 25  
Belt – Box Drive  
15230-53  
15230-54  
15230-55  
15230-56  
15230-57  
Connector – 3/8 Inch  
Sleeving – /12, 800 mm  
Connector – PG 11/12  
Plug Housing – Vertical  
Plug Male  
15230-58  
15230-59  
15230-60  
15230-61  
15230-62  
Wire – 3-Pole, 5 Meters Length  
Terminal  
15230-63  
15230-64  
Roller  
15230-65  
Washer – Special  
15230-66  
Screw – Flat Soc Hd, M6 x 16  
Screw - Tensioner  
15230-67  
15230-68  
Tensioner - Pulley R/H  
Tensioner - Pulley L/H  
65  
2011 August  
800a-NA  
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800a  
24  
25  
26  
27  
25  
26  
27  
23  
28  
11  
19  
18  
20  
12  
21  
29  
3
2
30  
13  
1
4
15  
14  
16  
16  
22  
8
7
13  
17  
9
7
5
6
16  
10  
6
7
Figure 6165  
2011 August  
800a-NA  
66  
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800a  
Figure 6165  
Ref. No.  
3M Part No.  
Description  
6165-1  
78-8113-6870-9  
26-1003-7957-2  
78-8100-1042-7  
78-8113-6810-5  
78-8113-6809-7  
26-1003-5842-8  
78-8017-9318-9  
26-1003-6904-5  
78-8070-1574-4  
78-8070-1575-1  
78-8070-1576-9  
78-8070-1577-7  
78-8070-1553-8  
78-8070-1554-6  
78-8060-7693-7  
26-1005-5316-8  
78-8070-1555-3  
78-8060-7758-8  
78-8054-8955-2  
26-1003-5820-4  
78-8005-5741-1  
78-8076-4517-7  
78-8113-6758-6  
78-8091-0538-6  
78-8076-4716-5  
78-8005-5740-3  
78-8010-7416-8  
78-8076-4991-4  
78-8100-1240-7  
78-8060-8029-3  
Cross Bar – Lower, W/English Language Label  
Screw – Soc Hd Hex Hd, M6 x 16  
Washer – /15 x 6.35 x 2  
Frame – R/H, W/English Language Label  
Frame – L/H, W/English Language Label  
Screw – Hex Hd, M8 x 20  
Washer – Plain, 8 mm  
Nut – Hex, M8  
6165-2  
6165-3  
6165-4  
6165-5  
6165-6  
6165-7  
6165-8  
6165-9  
Slide – Front, Right  
6165-10  
6165-11  
6165-12  
6165-13  
6165-14  
6165-15  
6165-16  
6165-17  
6165-18  
6165-19  
6165-20  
6165-21  
6165-22  
6165-23  
6165-24  
6165-25  
6165-26  
6165-27  
6165-28  
6165-29  
6165-30  
Slide – Front, Left  
Slide – Rear, Right  
Slide – Rear, Left  
Spacer  
Stud  
Roller – 32 x 38  
Screw – Flat Hex Hd Dr, M5 x 16  
Block – Upper Head  
Fairlead – /20  
Clamp – Bracket  
Screw – Hex Hd, M5 x 12  
Washer – Flat, M5  
End Cap – /22 x 1  
Cover – Upper, W/English Language Label  
Screw – Hex Hd, M4 x 20  
Star Washer – M4  
Washer – Plain, 4 mm  
Nut – Hex, M4  
Spacer  
Plate  
Clamp – 140X3,5  
67  
2011 August  
800a-NA  
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800a  
10  
9
5
6
4
8
5
8
6
11  
7
8
2
7
8
1
3
12  
13  
2
Figure 6166  
2011 August  
800a-NA  
68  
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800a  
Figure 6166  
Ref. No.  
3M Part No.  
Description  
6166-1  
6166-2  
6166-3  
6166-4  
6166-5  
6166-6  
6166-7  
6166-8  
6166-9  
6166-10  
6166-11  
6166-12  
6166-13  
78-8100-1218-3  
78-8060-7758-8  
26-1003-7963-0  
78-8076-4636-5  
78-8010-7163-6  
78-8005-5741-1  
78-8010-7417-6  
78-8060-7631-7  
78-8060-8154-9  
78-8060-8029-3  
78-8100-1219-1  
78-8017-9018-5  
78-8010-7157-8  
Housing – Wire  
Fairlead – /20  
Screw – Soc Hd, M8 x 16  
Strap – Wire  
Screw – Hex Hd, M5 x 10  
Washer – Flat, M5  
Nut – Hex, M5  
Connector – 3/8 Inch  
Sleeving – 0,90 MT  
Clamp – 140 x 3,5  
Cover – Housing  
Washer – Plain, M4  
Screw – Hex Hd, M4 x 10  
2011 August  
800a-NA  
69  
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Instructions and Parts List  
Important Safety  
Information  
BEFORE INSTALLING  
OR OPERATING THIS  
EQUIPMENT  
3M-Matic™  
Read, understand, and  
follow all safety and  
operating instructions.  
Accuglide3  
Upper and  
Lower  
High Speed  
Taping Heads  
2 Inch  
Spare Parts  
It is recommended you  
immediately order the  
spare parts listed in the  
"Spare Parts/Service  
Information" section.  
These parts are expected  
to wear through normal  
use, and should be kept  
on hand to minimize  
production delays.  
Type 10800  
Serial No._____________________________________  
For reference, record taping head(s) serial number(s) here.  
AccuGlideis a Trademark of  
3M, St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
© 3M 2012 44-0009-2070-0 (E010712-NA)  
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Replacement Parts and Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in  
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the  
appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
Technical Assistance / Replacement Parts and Additional Manuals:  
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the  
model/machine name, machine type, and serial number that are located on the identification plate  
(For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).  
Identification Plate  
United States -  
3M Tape Dispenser Parts  
4000563  
241 Venture Drive  
1-800-344-9883  
Amery, WI 54001-1325  
Fax: 1-715-268-8153  
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.  
$10.00 restocking charge per invoice on returned parts  
Note : Outside the U.S., contact the local 3M subsidiary for  
parts ordering information.  
3M-Matic, AccuGlideand Scotch™  
are Trademarks of  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
3M St. Paul, MN 55144-1000  
St. Paul, MN 55144-1000  
Printed in U.S.A.  
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Replacement Parts And Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up  
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and  
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS  
AVAILABLE DIRECT FROM:  
Order parts by part number, part description, and quantity required. Also, when ordering parts  
or additional manuals, include model/machine name, machine type, and serial number that are  
located on the identication plate.  
3M-Matic, AccuGlideand Scotch™  
are Trademarks of  
3M, St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
ii  
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Instruction Manual  
AccuGlide3 High Speed 2 Inch  
Upper and Lower Taping Heads  
Type 10800  
Table of Contents  
Page  
Replacement Parts and Service Information............................................................................................ i - ii  
Table of Contents...................................................................................................................................... iii  
Equipment Warranty and Limited Remedy............................................................................................... iv  
Intended Use............................................................................................................................................  
Taping Head Contents / How to Use Manual............................................................................................  
1
3
Important Safeguards............................................................................................................................... 4 - 5  
Specications ........................................................................................................................................... 6 - 7  
Dimensional Drawing ....................................................................................................................  
7
Installation ................................................................................................................................................  
Receiving and Handling ................................................................................................................  
Installation Guidelines...................................................................................................................  
Tape Leg Length ...........................................................................................................................  
Tape Width Adjustment .................................................................................................................  
8
8
8
8
8
Operation.................................................................................................................................................. 9 - 11  
Tape Loading – Upper Taping Head.............................................................................................. 10  
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11  
Maintenance............................................................................................................................................. 12 - 13  
Blade Replacement....................................................................................................................... 12  
Blade Guard.................................................................................................................................. 12  
Blade Oiler Pad............................................................................................................................. 12  
Cleaning........................................................................................................................................ 13  
Applying/Bufng Roller Replacement............................................................................................ 13  
Adjustments.............................................................................................................................................. 14 - 16  
Tape Latch Alignment.................................................................................................................... 14  
Tape Drum Friction Brake ............................................................................................................. 14  
Applying Mechanism Spring.......................................................................................................... 15  
One-Way Tension Roller ............................................................................................................... 15  
Tape Leg Length ........................................................................................................................... 16  
Leading Tape Leg Length Adjustment ............................................................................ 16  
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch].................................... 16  
Troubleshooting Guide ............................................................................................................................. 17 - 18  
Spare Parts/Service Information............................................................................................................... 19  
Recommended Spare Parts.......................................................................................................... 19  
Replacement Parts and Service.................................................................................................... 19  
Replacement Parts Illustrations and Parts List................................................................ Yellow Section 20 - 37  
2012 January  
AccuGlide 3 - 2" - NA  
iii  
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Warranty  
Equipment Warranty and Limited Remedy:  
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OFALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING  
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:  
3M sells its AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads, Type 10800 with the  
following warranty:  
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for  
ninety (90) days after delivery.  
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after  
delivery.  
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation  
shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within  
a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it  
receives such notice within ve (5) business days after the expiration of the warranty period. All notices required  
hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair  
or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other  
authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time  
after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no  
obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or  
replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal  
wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-  
ment, improper utilities, operator error or misuse, alteration or modication, mishandling, lack of reasonable care,  
or due to any accidental cause.  
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage  
arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal  
theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.  
Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by  
a written agreement signed by authorized representatives of 3M and seller.  
AccuGlide, Scotch, and 3M-Maticare Trademarks of 3M, St. Paul, Minnesota 55144-1000  
2012 January  
iv  
AccuGlide 3 - 2" - NA  
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Intended Use  
The intended use of the AccuGlide™ 3 Upper and  
Lower Taping Heads - 2 Inch is to apply a "C" clip of  
Scotch® pressure-sensitive lm box sealing tape to  
the top and/or bottom center seam of regular slotted  
containers.  
size and simplicity of the taping head also makes  
it suitable for mounting in box conveying systems  
other than 3M-Matic™ case sealers. This includes  
replacement of other types of taping, gluing or  
stapling heads in existing case sealing machines.  
The AccuGlide™ 3 Upper and Lower Taping Heads  
- 2 Inch have been designed and tested for use with  
Scotch® pressure-sensitive lm box sealing tape.  
These taping heads are incorporated into most  
standard 3M-Matic™ case sealers. The compact  
AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800  
2012 January  
AccuGlide 3 - 2" - NA  
1
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Taping Head Contents  
AccuGlide3 High Speed 2 Inch Upper and Lower Taping Heads consist of:  
Qty.  
Part Name  
1
1
1
1
Taping Head Assembly  
Tape Drum and Bracket Assembly  
Hardware and Spare Parts Kit  
Threading Tool  
General Information  
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-  
tion, operation, set-up and adjustments, technical and manufacturing specications, maintenance, troubleshoot-  
ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a denition  
of symbols, plus a parts list of the 3M-MaticAccugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division  
3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights  
reserved The manufacturer reserves the right to change the product at any time without notice.  
How to use this Manual  
The manual is an important part of the machine; all information contained herein is intended to enable the equip-  
ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-  
tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment  
be sold or disposed of, please ensure that the manual is passed on with the machine.  
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic  
components will include relevant schematics or programs in the enclosure (or will be delivered separately as  
needed)  
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual  
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your  
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-  
mation and/or model/machine name, machine type, and serial number) that are located on the identication plate  
(For example: Model 200a - Accuglide 3 - 2" - Type 10800 - Serial Number 13282).  
Note:  
All the important warning notes related to the operation of the machine are identied by the symbol:  
Updating the Manual  
Modications to the machine are subject to manufacturer's internal procedures. The user may receive pages or  
parts of the manual which contain amendment made after its rst publication. The user must use them to update  
this manual.  
3
2012 January  
AccuGlide 3 - 2" - NA  
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Important Safeguards  
This safety alert symbol identif es  
CAUTION  
important safety messages in this  
manual. READ AND UNDERSTAND  
THEM BEFORE INSTALLING OR  
OPERATING THIS EQUIPMENT.  
To reduce the risk associated with muscle  
strain:  
 Use proper body mechanics when  
removing or installing taping heads that are  
moderately heavy or may be considered  
awkward to lift  
Explanation of Signal Word Consequences  
Indicates a potentially hazardous  
situation, which, if not avoided,  
may result in minor or moderate  
injury and/or property damage.  
CAUTION:  
To reduce the risk associated with impact  
hazards:  
 Place the taping head on a smooth level  
surface when maintaining or servicing this  
equipment  
Indicates a potentially hazardous  
situation, which, if not avoided,  
could result in death or serious  
injury and/or property damage.  
WARNING:  
WARNING  
To reduce the risk associated with  
mechanical hazards:  
Read, understand and follow all safety  
and operating instructions before  
operating or servicing the case sealer  
Allow only properly trained and qualied  
personnel to operate and/or service this  
equipment  
To reduce the risk associated with  
shear, pinch, and entanglement  
hazards:  
Turn air and electrical supplies off on  
associated equipment before perform-  
ing any adjustments, maintenance, or  
servicing the taping heads  
Never attempt to work on the taping  
head or load tape while the box drive  
system is running  
To reduce the risk associated with  
sharp blade hazards:  
Keep hands and ngers away from tape  
cutoff blades under orange blade  
guards. The blades are extremely sharp.  
(Important Safeguards continued on next page)  
2012 January  
4
AccuGlide 3 - 2" - NA  
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Important Safeguards (continued)  
Important - In the event the following safety labels are damaged or destroyed, they must be replaced to  
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.  
Upper Taping Head Label 78-8137-3317-3  
Lower Taping Head Label 78-8137-3316-5  
78-8070-1335-0  
Figure 1-1 Replacement Labels/3M Part Numbers  
5
2012 January  
AccuGlide 3 - 2" - NA  
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Specifications  
1. Tape:  
For use with Scotch® pressure-sensitive lm box sealing tapes.  
2. Tape Width:  
36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.  
3. Tape Roll Diameter:  
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.  
(Accommodates all system roll lengths of Scotch® lm tapes.)  
4. Tape Application Leg Length - Standard:  
70mm ± 6mm [2-3/4 inches ±1/4 inch]  
Tape Application Leg Length - Optional:  
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")  
5. Box Size Capacities:  
For use with center seam regular slotted containers.  
Length –  
Height –  
443mm [17.44 inches] w/ Guard  
406mm [16 inches] w/ Guard  
Width – 107mm [4.2 inches]  
When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction  
manual specications for box weight and size capacities.  
6. Operating Rate:  
Conveyor speeds up to 0.5 m/s [100 feet per minute].  
7. Operating Conditions:  
Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.  
Important – Taping heads should not be washed down or subjected to conditions causing moisture  
condensation on components.  
8. Taping Head Dimensions:  
Length  
Height  
Width  
442mm [17 3/8 inches]  
648mm [25 1/2 inches] (with tape drum)  
105mm [4-1/8 inches] (without mounting spacers)  
Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]  
Weight  
(Specications continued on next page.)  
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Specifications  
405mm [16 in.]  
Maximum Roll  
Diameter  
443mm  
[17-7/16 in.]  
350mm  
[13-3/4 in.]  
33mm  
[1-19/64 in.]  
278mm  
[10-15/16 in.]  
105mm [4-1/8 in.]  
End View  
60mm  
[2-3/8 in.]  
Side View  
405mm [16 in.]  
Maximum Roll  
Diameter  
M6  
Mounting  
Holes  
76mm [3 in.]  
50mm Tape Leg  
6mm [1/4 in.] Maximum  
18mm [11/16 in.]  
76mm [3 in.]  
95mm [4 3/4 in.}  
Box  
Feed  
Direction  
*120mm [4 3/4 in.]  
Minimum Standard  
Head Spacing  
18mm [11/16 in.]  
6mm [1/4 in.] Maximum  
445mm  
[17-1/2 in.]  
648 mm  
[25-1/2 in.]  
Optional Tape Drum  
Mounting Position  
* This dimension can be reduced to 90mm  
[3-1/2 in.] when both heads are converted  
to 50mm [2 in.] tape leg lengths.  
Figure 2/1 Dimensional Drawing  
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Installation  
WARNING  
To reduce the risk associated with sharp blade hazards:  
- Keep hands and ngers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
Receiving And Handling  
3. Figure 2-1 illustrates the typical mounting  
relationship for opposing taping head  
After the taping head assembly has been  
unpackaged, examine the unit for damage that  
might have occurred during transit. If damage is  
evident, le a damage claim immediately with the  
transportation company and also notify your 3M  
Representative.  
assemblies to allow taping of box heights down  
to 90mm [3-1/2 inches]. To tape box heights  
down to 70mm [2-3/4 inches], the taping heads  
must be completely staggered so only one tape  
seal is being applied at one time.  
NoteAccuGlide3HighSpeedUpperTaping  
Head is supplied with a bufng arm guard.  
Adjustments to this guard may be required  
to install the taping head into some older  
design 3M-Matic™ case sealers.  
Installation Guidelines  
The taping head assembly can be used in convert-  
ing existing or in custom made machinery.  
It can be mounted for top taping or bottom taping.  
Refer to "Box Size Capacities," as well as Figure  
2-1 in the Specications section, for the following  
points in making such installations:  
4. Mounting studs are provided with the taping  
head, but special installations may require  
alternate means for mounting.  
5. Box hold-down or guide skis should be provided  
and the taping head mounted so that the side  
plates are 6mm [1/4 inch] maximum away from  
the ski surface on which the box rides.  
CAUTION  
To reduce risk associated with muscle  
strain:  
- Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift  
Tape Leg Length  
Taping heads are factory set to apply standard  
70mm [2-3/4 inch] tape legs. The heads can be  
converted to apply 50mm [2 inch] tape legs if desired  
but both upper and lower heads must be set to ap-  
ply the same tape leg length. See "Adjustments –  
Changing Tape Leg Length From 70 to 50mm  
[2-3/4 to 2 Inches]."  
Important – Always conduct a hazard review to  
determine appropriate guarding requirements  
when the installation is in an application  
other than 3M-Maticequipment  
1. The box conveying system must positively  
propel the box in a continuous motion, not  
exceeding 0.40 m/s [80 feet per minute], past  
the taping head assembly since the box motion  
actuates the taping mechanism.  
Also, the conveyor speed at which the product  
moves through the taping heads, affects the leading  
and trailing tape leg length. See "Adjustments sec-  
tion – Leading Tape Leg Length Adjustment."  
Tape Width Adjustment  
2. If a pusher or cleated conveyor is being used,  
steps should be taken in the conveyor design to  
prevent the pusher from contacting the applying  
or bufng roller arms resulting in damage to the  
taping head.  
Taping heads are factory set to apply 48mm [2 inch]  
wide tape. If it is necessary to align the tape or to  
apply narrower tapes, refer to "Adjustments – Tape  
Web Alignment" for set-up procedure.  
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Operation  
Tape Drum  
Tape Supply Roll  
Tape Adhesive Side  
One-Way  
Tension Roller  
Applying  
Mechanism  
Spring  
Tension Wrap Roller  
Knurled Roller  
Buffing Arm  
Cover  
Wrap Roller  
Buffing  
Roller  
Threading Needle  
Applying Roller  
Tape Cut-Off Knife  
Orange Knife Guard  
Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)  
Orange Knife Guard  
Tape Cut-Off Knife  
Applying Roller  
Threading Needle  
Buffing  
Roller  
Wrap Roller  
Buffing Arm  
Knurled Roller  
Cover  
Tension Wrap Roller  
Applying  
Mechanism  
Spring  
One-Way  
Tension Roller  
Tape Adhesive Side  
Tape Supply Roll  
Tape Drum  
Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)  
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Operation (continued)  
WARNING  
To reduce the risk associated with shear, pinch, and entanglement hazards:  
Turn air and electrical supplies off on associated equipment before performing any adjustments,  
maintenance, or servicing the machine or taping heads  
Never attempt to work on the taping heads or load tape when the box drive system is running  
To reduce the risk associated with sharp blade hazards:  
Keep hands and ngers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
It is recommended that the detailed instructions and  
sketches in this manual be referred to the rst few  
times the taping head is loaded/threaded until the  
operator becomes thoroughly familiar with the tape  
loading operation.  
5. Pull the threading needle down until the tape travels  
between the apply plate and the ears of the apply  
arm (Position 4) until it extends past the applying  
roller. When properly threaded the adhesive side of  
the tape should be facing the knurled rollers at posi-  
tion 2 and also position 3.  
Note Remove tape roll before removing taping  
6. Cut away any excess tape.  
head from machine to minimize weight.  
Important – Do not cut against the apply roller -  
CAUTION  
roller damage could occur.  
Tape Loading – Lower Taping Head  
To reduce the risk associated with  
muscle strain:  
Use proper body mechanics when  
removing or installing taping heads that  
are moderately heavy or may be  
considered awkward to lift  
1. Remove the lower taping head from the conveyor  
bed or associated equipment and place it a  
convenient working position.  
2. The lower taping head is loaded and threaded in the  
same manner as the upper head. Follow the upper  
taping head tape loading/threading procedure.  
To reduce the risk associated with  
impact hazards:  
Place the taping head on a smooth  
level surface when maintaining or  
servicing this equipment  
Figure 3-3  
Insert threading needle through rollers in direction  
indicated by arrows.  
One-Way  
Tension  
Roller  
Tape Loading – Upper Taping Head  
1. Place the upper taping head in a convenient  
working position.  
Tension  
Wrap  
Roller  
1
2
2. Use Figures 3-3 to 3-5 and tape threading la-  
bel. Position the tape supply roll so the adhesive  
side of tape is facing the front of the taping head  
as it is pulled from the supply roll.  
Knurled  
Roller  
Wrap  
Roller  
3. Attach the threading needle to the end of the  
roll. Guide the threading needle around the wrap  
roller (Position 1) then back around the one-way  
tension roller (Position 2).  
3
Applying  
Roller  
4. Continue pulling the threading needle down and  
guide it between the two rollers on the apply arm  
(Position 3).  
4
Figure 3-3 – Tape Loading/Threading  
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Operation (continued)  
Figure 3-4  
Place tape roll on tape drum to dispense tape with  
adhesive side forward. Seat tape roll fully against  
back ange of drum. Adhere tape lead end to  
threading needle as shown.  
Figure 3-4 – Tape Loading/Threading  
WARNING  
To reduce the risk associated with  
sharp blade hazards:  
- Keep hands and ngers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp.  
Manually turn tape roll to create slack tape while  
pulling threading needle through tape applying  
mechanism until needle is through and tape is in  
alignment with applying roller.  
Excess tape can be cut with a scissors at applying  
roller.  
Figure 3-5 – Tape Loading/Threading  
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Maintenance  
WARNING  
To reduce the risk associated with shear, pinch, and entanglement hazards:  
Turn air and electrical supplies off on associated equipment before performing any adjustments,  
maintenance, or servicing the taping heads  
Never attempt to work on the taping head or load tape while the box drive system is running  
To reduce the risk associated with sharp blade hazards:  
Keep hands and ngers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
3. Bottom the blade slots against the screws. (This  
will position the blade at the correct angle.)  
Tighten the blade screws to secure the blade.  
The AccuGlide™ 3 High Speed 2 Inch Taping Head  
has been designed for long, trouble free service. The  
taping head will perform best when it receives routine  
maintenance and cleaning. Taping head components  
that fail or wear excessively should be promptly  
repaired or replaced to prevent damage to other  
portions of the head or to the product.  
Note – Check the blade position to insure proper  
clearance between blade and guard by slowly  
pivoting the blade guard back.  
Blade Guard  
Blade Replacement, Upper and Lower Taping Heads  
Figure 4-1  
The blade guard covers the blade whenever a box  
is not being taped. Periodically check to be sure the  
blade guard is functioning properly and returning to  
cover the blade. Replace any defective parts.  
WARNING  
To reduce the risk associated with  
sharp blade hazards:  
Blade Oiler Pad  
- Keep hands and ngers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp.  
WARNING  
1. Loosen, but do not remove, the blade screws (A).  
Remove and discard old blade.  
To reduce the risk associated with  
sharp blade hazards:  
2. Mount the new blade (B) with the beveled side  
away from the blade holder.  
- Keep hands and ngers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp.  
To reduce adhesive build-up, the taping heads are  
equipped with a factory pre-lubricated felt oiler pad  
that provides a lm of oil on the cutting edge of the  
blade. Blade maintainance should include keeping  
the felt oiler pad saturated with SAE #30 non-  
detergent oil.  
Should tape adhesive build-up occur on blade,  
carefully wipe clean with an oily cloth.  
Knife  
Holder  
Knife  
Guard  
Figure 4-1 – Blade Replacement  
(Maintenance continued on next page.)  
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Maintenance (continued)  
WARNING  
To reduce the risk associated with shear, pinch, and entanglement hazards:  
Turn air and electrical supplies off on associated equipment before performing any adjustments,  
maintenance, or servicing the taping heads  
Never attempt to work on the taping head or load tape while the box drive system is running  
To reduce the risk associated with sharp blade hazards:  
Keep hands and ngers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
Cleaning  
Applying/Buffing Roller Replacement  
Regular slotted containers produce a great deal  
of dust and paper chips when conveyed through  
taping heads. If this dust is allowed to build-up  
on the heads, it can cause wear on the moving  
parts. Excessive dirt build-up should be wiped  
off with a damp cloth. Cleaning should be done  
once per month, depending on the number and  
type of boxes used. If the boxes used are dirty, or  
if the environment in which the heads operate is  
dusty, cleaning on a more frequent basis may be  
necessary.  
Replacing roller requires removal of shaft and  
mounting screws. With no area on the shaft to grip,  
the shaft often turns when attempting to remove the  
second screw.  
To ease removal of second screw, a 5mm hex  
socket has been provided at the bottom of the  
threads in both ends of the shaft. Insert a 4mm  
hex key wrench into this socket after removing one  
screw to hold the shaft for removal of the second  
screw. See Figure 4-2.  
Note – Never attempt to remove dirt from taping  
heads by blowing it out with compressed  
air. This can cause the dirt to be blown inside  
the components onto sliding surfaces.  
Dirt in these areas can cause serious  
Hex Socket  
equipment damage. Never wash down or  
subject taping heads to conditions causing  
moisture condensation on components.  
Serious equipment damage could result.  
Section View of  
Roller/Shaft  
5mm Hex  
Key Wrench  
Figure 4-2 – Roller Shaft Section View  
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Adjustments  
WARNING  
To reduce the risk associated with  
shear, pinch, and entanglement  
hazards:  
-
Turn air and electrical supplies off  
associated equipment before perform-  
ing any adjustments, maintenance, or  
servicing the machine or taping heads.  
Never attempt to work on the taping  
head or load tape while the box drive  
system is running  
-
Figure 5-1 – Tape Latch Alignment  
Tape Latch Alignment Figure 5-1  
The Latching tape drum assembly is pre-set to  
accommodate 48mm [2 inch] wide tape. The tape  
drum assembly is adjustable to provide alignment of  
narrower tapes.  
To move the latch to a position that corresponds to a  
new tape core width (Figure 5-1):  
25mm Hex  
Wrench  
1. Remove screw from the latch.  
2. Move to the latch to the position that  
corresponds to the tape core width.  
5mm Hex  
Wrench  
3. Replace screw in the new latch location.  
To adjust or center the tape width on the centerline  
of the taping head, and therefore box center seam,  
(Figure 5-2):  
1. Loosen the locking hex nut behind tape drum  
bracket on tape drum shaft. Use an adjustable  
wrench or 25mm open end wrench.  
Shaft  
Figure 5-2 – Tape Web Alignment  
2. Turn tape drum shaft in or out to center the tape  
web (use 5mm hex wrench).  
Adjustment Nut,  
Tape Drum Brake  
3. Tighten locking hex nut to secure the adjustment.  
No other components require adjustment for tape  
web alignment.  
Tape Drum Friction Brake Figure 5-3  
The tape drum friction brake on each taping head is  
pre-set for normal operation to prevent tape roll over  
travel. Should tension adjustment be required, turn  
the self-locking nut on the shaft to vary compression  
of the spring. Turn the nut clockwise to increase the  
braking force, and counterclockwise to decrease the  
braking force. Adjust brake to minimum tension to  
prevent excessive tape roll over travel.  
Note Excess braking force will cause poor tape  
application and may lead to tape tabbing  
on the trailing tape leg.  
Figure 5-3 – Tape Drum Friction Brake  
(Adjustments continued on next page.)  
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Adjustments (continued)  
A
WARNING  
To reduce the risk associated with  
shear, pinch, and entanglement  
hazards:  
-
Turn air and electrical supplies off  
associated equipment before perform-  
ing any adjustments, maintenance, or  
servicing the machine or taping heads.  
Never attempt to work on the taping  
head or load tape while the box drive  
system is running  
-
Applying Mechanism Spring  
To obtain access to the spring, remove the taping  
head cover (four mounting screws). Replace cover  
when nished.  
The applying mechanism spring, shown in  
Figures 5-4A and 5-4B, controls applying and  
bufng roller pressure on the box and returns  
the mechanism to the reset position. The spring  
pressure is pre-set, as shown in Figure 5-4A for  
normal operation, but is adjustable.  
B
Figure 5-4 – Applying Mechanism Spring  
If a tape gap appears on the trailing surface of the  
box increase spring pressure. If the front of the box  
is being crushed by the applying roller decrease  
spring pressure.  
Removing the spring end loop from the spring holder  
and placing loop in other holes provided, as shown  
in Figure 5-4B, will adjust the spring pressure.  
0.5 - 0.9kg  
[1/2 lbs.]  
One-Way Tension Roller  
Figure 5-5  
The one-way tension roller is factory set. When  
replacing this assembly, the roller must have  
0,5 kg [1 lb.] minimum tangential force when turning.  
To Adjust Tension:  
1. Wrap a cord or small strap (non-adhesive) 4-6 turns  
around the tension roller.  
2. Attach a spring scale to the end of the cord or strap.  
Adjusting Nut  
3. Turn the adjusting nut with the socket wrench  
provided, until a force of approximately 0.5 kg to 0.9  
kg [1 to 2 lbs.] is required to turn the roller by pulling  
on the spring scale.  
Figure 5-5 – One-Way Tension Roller  
(Adjustments continued on next page.)  
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Adjustments (continued)  
WARNING  
To reduce the risk associated with  
shear, pinch, and entanglement  
hazards:  
One-Way  
Tension  
Roller  
-
Turn air and electrical supplies off  
associated equipment before perform-  
ing any adjustments, maintenance, or  
servicing the machine or taping heads.  
Never attempt to work on the taping  
head or load tape while the box drive  
system is running  
-
Tape Leg Length  
WARNING  
To reduce the risk associated with  
sharp blade hazards:  
- Keep hands and ngers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp.  
Tape Leg  
50 or 70mm ± 6mm  
[2 or 2-3/4in. ± 1/4in.  
Leading Tape Leg Length Adjustment – Figure 5-6  
Figure 5-6 – Leading Tape Leg Length  
The one-way tension roller position is adjustable to  
control the leading tape leg length.  
Moving this roller farther away from the box top or  
bottom surface will decrease the leading leg length.  
Moving it closer to the box top or bottom surface will  
increase the leading leg length.  
One-Way  
Tension Roller  
Assembly  
Slot C-C  
Slot C  
Position A  
Position A-A  
Changing Tape Leg Length from 70 to 50mm [2-3/4 to  
2 Inches] Figure 5-7  
Note – When changing tape leg length, both  
upper and lower heads must be adjusted  
to apply the same leg lengths.  
1. Remove and retain two hex head screws and  
remove the brush from normal position “A” on side  
frame.  
2. Remount and secure brush in position “A-A” on  
side frame forward of normal location using original  
fasteners.  
3. Remove cut-off bracket extensions from position "B".  
4. Remount cut-off bracket extensions in forward  
position “B-B”.  
5. Remove and retain the one-way tension roller  
assembly from slot “C” in frame.  
6. Remount tension roller assembly near top of slot “C-  
C” in frame using original fasteners.  
Cut-Off  
Bracket  
Extension  
Position B  
Position B-B  
Brush  
7. Adjust tension roller according to "Leading Tape Leg  
Length Adjustment" above.  
Figure 5-7 – Changing Tape Leg Length  
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Troubleshooting  
Troubleshooting Guide  
Problem  
Cause  
Correction  
The tape is threaded incorrectly  
The tape must go around the wrap  
roller before going around the  
one-way tension roller  
The tape leg on the front of the  
case is too long  
The tape tension is too low  
The knurled roller drags  
Adjust the one-way tension roller  
Check for adhesive build-up  
between the knurled roller and its  
shaft. Clean and lubricate shaft.  
Remove all lubricant from roller  
surfaces.  
Tape tracks to one side or drags  
on the support tabs of applying  
frame  
Adjust the tape web alignments  
The one-way tension roller is not  
correctly positioned  
Position the roller in its mounting  
slot so that the tape extends  
just beyond the centerline of the  
applying roller  
Taping head is not set up properly  
Check leg length adjustments  
Replace the blade  
The blade is dull and/or has  
broken teeth  
The blade does not cut tape or the  
tape end is jagged or shredded  
Tape tension is insufcient  
Increase tape tension by adjusting  
the one-way tension roller  
Adhesive has built up on the blade  
Clean and adjust the blade  
The blade is not positioned  
properly  
Make sure the blade is bottomed  
out against the mounting bolts  
The blade is dry  
Lubricate the blade oiler pad on  
the blade guard  
The blade is in backwards  
Mount the blade so that the  
beveled edge is away from the  
entrance of the head  
One or both cutter springs are  
missing or stretched  
Replace the defective spring(s)  
Tension roller surface is not fully  
contacting the taping head frame  
Make sure one-way bearing is  
below the surface of the tension  
roller. If not, press bearing further  
into roller or replace roller.  
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Troubleshooting (continued)  
Troubleshooting Guide  
Problem  
Cause  
Correction  
There is excess tension on the  
tape drum assembly and/or the  
one-way tension roller assembly  
Adjust the one-way tension roller  
and/or the tape drum assembly  
Tape is tabbing on the trailing leg  
on the back of the box  
Rollers in the tape path do not  
rotate freely  
Clean adhesive deposits from  
the surface, ends, and shafts of  
the rollers. Then lubricate roller  
shafts. Remove all lubricant from  
roller surfaces.  
The blade is not cutting tape  
properly  
Refer to tape cutting problems  
Re thread the tape  
The tape is threaded incorrectly  
Applying mechanism spring has  
too little tension  
Move spring hook to next tighter  
hole  
The tape is incorrectly threaded  
Re thread the tape  
The tape end does not stay in  
application position in front of the  
applying roller  
Flanged knurled roller overruns on  
return of applying mechanism to  
its rest position  
Adjust tension roller position in  
mounting slot to lengthen tape leg  
Applying roller overruns on return  
of applying mechanism to its rest  
position  
There should be a slight drag  
when rotating the applying roller.  
If not, check friction springs and/  
or friction pins and replace if  
necessary  
The one-way tension roller is not  
correctly positioned  
Position roller in it mounting slot  
so that tape end extends beyond  
centerline of applying roller  
The one-way tension roller is  
defective  
Replace the one-way tension  
roller  
Tape drum not centered  
Reposition tape drum  
Adjust centering guides  
Check box specications  
Tape not centered on box seam  
Centering guides not centered  
Box aps not of equal length  
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Spare Parts/Service Information  
Recommended Spare Parts  
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should  
be ordered to keep the taping heads in production:  
AccuGlide™ 3 Upper Taping Head - 2 inch  
Qty.  
Part Number  
Description  
4
1
1
2
1
78-8076-4500-3  
78-8137-3311-6  
78-8017-9173-8  
78-8052-6602-6  
78-8076-4726-4  
Stud – Mounting  
Spring – Upper Extension  
Blade – 65mm/2.56 Inch  
Spring – Cutter  
Tool – Tape Threading  
AccuGlide™ 3 Lower Taping Head - 2 inch  
Qty.  
Part Number  
Description  
1
2
4
1
1
78-8017-9173-8  
78-8052-6602-6  
78-8076-4500-3  
78-8137-3312-4  
78-8076-4726-4  
Blade – 65mm/2.56 Inch  
Spring – Cutter  
Stud – Mounting  
Spring – Lower Extension  
Tool – Tape Threading  
In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare  
parts be maintained which will require replacement under normal wear of the taping head.  
Qty.  
Part Number  
Description  
1
1
1
78-8057-6179-4  
78-8057-6178-6  
78-8113-7030-9  
Roller – Applying  
Roller – Bufng  
Spring – Torsion  
Replacement Parts and Service  
Refer to the rst page of this instruction manual “Replacement Parts and Service Information".  
19  
2012 January  
AccuGlide 3 - 2" - NA  
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Replacement Parts Illustrations and Parts Lists  
AccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800  
AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 10800  
1.  
Refer to the Taping Head Assemblies Figure to nd all the parts illustrations identied by f gure numbers.  
2.  
Refer to the gure or gures to determine the individual parts required and the parts reference number.  
3 .  
The replacement parts list, that follows each illustration, includes the part number and part description  
for the parts in that illustration.  
Note The complete description has been included for standard fasteners and some commercially  
available components. This has been done to allow obtaining these standard parts locally, should  
the customer elect to do so.  
4.  
Refer to the rst page of this instruction manual "Replacement Parts and Service Information" for  
replacement parts ordering information.  
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown  
are available only on a special order basis. Contact 3M/Tape Dispenser Parts to  
conrm item availability.  
20  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
Tape Head -  
AccuGlide 3 - 2 inch  
Figure 10401  
Figure 10925 (Haute)  
Figure 10924 (Bas)  
Figure 10923  
Figure 10922  
Figure 10919 (Haute)  
Figure 10920 (Bas)  
Figure 10921  
21  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
26  
27  
28  
3
4
2
8
1
29  
29  
15  
25  
24  
11  
27  
16  
17  
10  
17  
19  
18  
12  
13  
13  
13  
13  
20  
21  
9
5
7
23  
23  
Figure 10925 – Upper Head  
22  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
Figure 10925 – 2" Upper Head  
Ref. No.  
3M Part No.  
Description  
10925-1  
78-8137-3294-4  
78-8137-3295-1  
78-8068-4143-9  
78-8068-4144-7  
78-8060-7818-0  
78-8010-7416-8  
78-8070-1251-9  
78-8137-3298-5  
78-8052-6560-6  
78-8060-7936-0  
78-8052-6564-8  
78-8052-6568-9  
26-1003-5829-5  
78-8100-1009-6  
78-8052-6565-5  
26-1004-5510-9  
78-8052-6567-1  
78-8017-9077-1  
78-8052-6569-7  
26-1000-1613-3  
78-8076-4500-3  
78-8076-5242-1  
78-8060-8179-6  
78-8076-5477-3  
78-8137-3299-3  
78-8060-8087-1  
78-8005-5741-1  
78-8133-9615-3  
78-8133-9605-4  
78-8076-4716-5  
Frame – Tape Mount Upper Assembly  
Frame – Front Upper Assembly  
Guide – #1  
10925-2  
10925-3  
10925-4  
Guide – #2  
10925-5  
Screw – Hex Hd, M4 x 12  
Nut – Hex Jam, M4  
10925-6  
10925-7  
Spacer – Spring  
10925-8  
Shaft - Pivot 90mm  
10925-9  
Spacer – Front  
10925-10  
10925-11  
10925-12  
10925-13  
10925-15  
10925-16  
10925-17  
10925-18  
10925-19  
10925-20  
10925-21  
10925-22  
10925-23  
10925-24  
10925-25  
10925-26  
10925-27  
10925-28  
10925-29  
10925-30  
10925-31  
Brush Assembly  
Shaft – Tension Roller  
Shaft – Wrap Roller  
Screw – Hex Hd, M6 x 12  
Washer – Special  
Roller – Top Tension  
Washer – Plain, M10  
Spring – Compression  
Nut – Self Locking, M10 x 1  
Roller – Wrap  
Ring – Retaining, Tru-Arc #1-420-0120-100  
Stud – Mounting (not shown)  
Stop – Cut-Off Frame  
Screw – Flat Hd Hex, M6 x 20  
Washer – Special /6.5 x 20 x 4  
Guard – Head  
Screw – M5 x 10  
Washer – Flat, M5  
Bumper  
Label – Threading, English Language  
Star Washer 4mm  
23  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
9
8
1
16  
7
4
2
5
8
16  
3
4
9
6
15  
10  
11  
12  
13  
12  
14  
15  
Figure 10922 – Upper and Lower Heads  
24  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
Figure 10922 – 2" Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10922-1  
10922-2  
10922-3  
10922-4  
10922-5  
10922-6  
10922-7  
10922-8  
10922-9  
10922-10  
10922-11  
10922-12  
10922-13  
10922-14  
10922-15  
10922-16  
78-8133-9509-8  
78-8133-9510-6  
78-8070-1221-2  
78-8070-1309-5  
78-8070-1367-3  
78-8070-1266-7  
78-8052-6580-4  
78-8017-9082-1  
78-8017-9106-8  
78-8052-6575-4  
78-8017-9074-8  
26-1004-5510-9  
78-8052-6567-1  
78-8137-1438-9  
26-1003-5829-5  
78-8094-6151-6  
Applying Arm #1  
Applying Arm #2  
Plate – Tape  
Shaft Roller  
Roller – Knurled Assembly  
Roller – Wrap  
Spacer  
Bearing – Special, 30 mm  
Screw – Bearing Shoulder  
Shaft – Roller  
Washer – Nylon, 15 mm  
Washer – Friction  
Spring – Compression  
Assembly– Applying Roller  
Screw – Hex Hd, M6 x 12  
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk  
25  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
9
8
1
16  
7
4
2
5
8
16  
3
4
9
6
15  
10  
11  
12  
13  
12  
14  
15  
Figure 10919 – Upper Head  
26  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
Figure 10919 – 2" Upper Head  
Ref. No.  
3M Part No.  
Description  
10919-1  
10919-2  
10919-3  
10919-4  
10919-5  
10919-6  
10919-7  
10919-8  
10919-9  
78-8137-3300-9  
78-8137-3301-7  
78-8052-6575-4  
78-8137-1398-5  
78-8070-1220-4  
78-8052-6580-4  
26-1003-5829-5  
78-8137-3311-6  
78-8070-1244-4  
Bufng Arm – Sub Assembly  
Bufng Arm – Sub Assembly  
Shaft – Roller  
Roller - Bufng Assembly  
Spacer – Spring  
Spacer  
Screw – Hex Hd, M6 x 12  
Spring – Upper (100 fpm)  
Holder – Spring  
27  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
6
6
1
3
7
8
7
5
9
4
9
5
4
Figure 10923 – Upper and Lower Heads  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
Figure 10923 – 2" Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10923-1  
10923-3  
10923-4  
10923-5  
10923-6  
10923-7  
10923-8  
10923-9  
78-8137-3302-5  
78-8137-3304-1  
78-8017-9082-1  
78-8017-9106-8  
26-1003-5829-5  
78-8137-3305-8  
78-8137-3306-6  
78-8094-6151-6  
Link – Assembly  
Shaft – Pivot, Bufng  
Bearing – Special 30 mm  
Screw – Bearing Shoulder  
Screw – Hex Hd, M6 x 12  
Spacer – Applying Pivot  
Shaft – Pivot, Applying  
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk  
29  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
Figure 10921 – Upper and Lower Heads  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
Figure 10921 – 2" Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10921-1  
10921-2  
10921-3  
10921-4  
10921-5  
10921-7  
10921-8  
10921-9  
10921-10  
10921-11  
10921-12  
10921-13  
10921-14  
10921-15  
10921-16  
10921-17  
10921-18  
10921-19  
78-8137-3307-4  
78-8017-9173-8  
26-1003-8596-7  
78-8070-1371-5  
78-8052-6597-8  
26-1005-4758-2  
78-8017-9135-7  
78-8052-6600-0  
78-8070-1269-1  
26-1005-4757-4  
78-8052-6602-6  
78-8017-9132-4  
26-1003-5828-7  
78-8137-3308-2  
26-1008-6574-5  
78-8113-7031-7  
78-8113-7030-9  
78-8070-1335-0  
Frame – Cut-Off Weldment  
Blade – 65 mm/2.56 Inch  
Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher  
Blade Guard Assembly – W/English Language Label  
Shaft – Blade Guard  
Screw – Flat Hd, Soc Dr, M4 x 10  
Shaft – Spacer  
Spacer  
Bumper  
Screw – Flat Hd, Soc Dr, M5 x 20  
Spring – Cutter  
Pivot – Cutter Lever  
Screw – Spec, Hex Hd, M6 x 10  
Slide – Extension  
Screw – Flat Hd, Phil Dr, M4 x 10  
Bushing – 58.5mm Long  
Spring – Torsion  
Label – Warning, English  
31  
2012 January  
AccuGlide 3 - 2" - NA  
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AccuGlide3 - 2"  
14  
3
1
13  
12  
13  
13  
13  
4
14  
16  
7
5
6
2
4
10  
8
9
11  
15  
7
7
Figure 10401 – Upper and Lower Heads  
32  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
Figure 10401 – 2" Latch Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10401-1  
10401-2  
10401-3  
10401-4  
10401-5  
10401-6  
10401-7  
10401-8  
10401-9  
10401-10  
10401-11  
10401-12  
10401-13  
10401-14  
10401-15  
10401-16  
78-8070-1395-4  
78-8076-4519-3  
78-8017-9169-6  
78-8098-8827-0  
78-8098-8749-6  
78-8098-8817-1  
26-1002-5753-9  
78-8060-8172-1  
78-8052-6271-0  
78-8100-1048-4  
78-8017-9077-1  
78-8100-1046-8  
26-1003-5829-5  
78-8098-8814-8  
26-1004-5510-9  
78-8098-8816-3  
Bracket – Bushing Assembly  
Shaft – Tape Drum, 50mm  
Nut – M18 x 1  
Tape Drum Sub Assembly – 2 Inch Wide  
Tape Drum  
Leaf Spring  
Screw – Self Tapping  
Washer – Friction  
Washer – Tape Drum  
Spring – Core Holder  
Nut – Self Locking, M10 x 1  
Spacer – Bracket  
Screw – Hex Hd, M6 x 12  
Tape Drum Assembly – 2 Inch Head  
Washer – Plain, M10  
Latch – Tape Drum  
33  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
23  
10  
23  
20  
7
5
9
21  
13  
13  
13  
13  
12  
19  
17  
18  
17  
16  
27  
15  
29  
11  
24  
25  
29  
8
1
2
4
28  
27  
3
26  
Figure 10924 – Lower Head  
34  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
Figure 10924 – 2" Lower Head  
Ref. No.  
3M Part No.  
Description  
10924-1  
78-8137-3296-9  
78-8137-3297-7  
78-8068-4144-7  
78-8068-4143-9  
78-8060-7818-0  
78-8010-7416-8  
78-8070-1251-9  
78-8054-3298-5  
78-8052-6560-6  
78-8060-7936-0  
78-8052-6564-8  
78-8052-6568-9  
26-1003-5829-5  
78-8100-1009-6  
78-8052-6606-7  
26-1004-5510-9  
78-8052-6567-1  
78-8017-9077-1  
78-8052-6569-7  
26-1000-1613-3  
78-8076-4500-3  
78-8076-5242-1  
78-8060-8179-6  
78-8076-5477-3  
78-8137-3299-3  
78-8060-8087-1  
78-8005-5741-1  
78-8076-4734-8  
78-8133-9606-2  
78-8076-4716-5  
Frame – Tape Mount Lower Assembly  
Frame – Front Lower Assembly  
Guide – #2  
10924-2  
10924-3  
10924-4  
Guide – #1  
10924-5  
Screw – Hex Hd, M4 x 12  
Nut – Hex, M4  
10924-6  
10924-7  
Spacer – Spring  
10924-8  
Spacer – 10 x 10 x 90 mm  
Spacer – Front  
10924-9  
10924-10  
10924-11  
10924-12  
10924-13  
10924-15  
10924-16  
10924-17  
10924-18  
10924-19  
10924-20  
10924-21  
10924-22  
10924-23  
10924-24  
10924-25  
10924-26  
10924-27  
10924-28  
10924-29  
10924-30  
10924-31  
Brush Assembly  
Shaft – Tension Roller  
Shaft – Wrap Roller  
Screw – Hex Hd, M6 x 12  
Washer – Special  
Roller – Tension Bottom  
Washer – Plain, M10  
Spring – Compression  
Nut – Self Locking, M10 x 1  
Roller – Wrap  
Ring – Retaining, Tru-Arc #1-420-0120-100  
Stud – Mounting (not shown)  
Stop – Cut-Off Frame  
Screw – Flat Hd Hex, M6 x 20  
Washer – Special /6.5 x 20 x 4  
Guard – Head  
Screw – M5 x 10  
Washer – Flat, M5  
Bumper  
Label – Threading, English Language  
Star Washer 4mm  
35  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
7
3
4
6
7
7
9
7
8
7
5
7
2
1
Figure 10920 – Lower Head  
36  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AccuGlide3 - 2"  
Figure 10920– Lower Head  
Ref. No.  
3M Part No.  
Description  
10920-1  
10920-2  
10920-3  
10920-4  
10920-5  
10920-6  
10920-7  
10920-8  
10920-9  
78-8137-3300-9  
78-8137-3301-7  
78-8052-6575-4  
78-8137-1398-5  
78-8070-1220-4  
78-8052-6580-4  
26-1003-5829-5  
78-8137-3312-4  
78-8070-1244-4  
Bufng Arm – Sub Assembly  
Bufng Arm – Sub Assembly  
Shaft – Roller  
Roller - Bufng Assembly  
Spacer – Spring  
Spacer  
Screw – Hex Hd, M6 x 12  
Spring – Lower (100 fpm)  
Holder – Spring  
37  
2012 January  
AccuGlide 3 - 2" - NA  
Download from Www.Somanuals.com. All Manuals Search And Download.  
THIS PAGE IS BLANK  
38  
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