3M Tablet Accessory 29600 User Manual

Instructions and Parts List  
Important  
TM  
Safeguards  
Read "Important Safeguards",  
pages 3-6 and also operating  
"Warnings", page 17  
3M-Matic  
800r  
Type 29600  
BEFORE INSTALLING OR  
OPERATING THIS  
Random  
Case Sealer  
EQUIPMENT.  
with  
TM  
AccuGlide II  
Taping Heads  
Important  
It is recommended you  
immediately order the  
spare parts listed on  
page 35. These parts  
are expected to wear  
through normal use  
and should be kept on  
hand to minimize  
production delays.  
Serial No.  
For Reference, record taping head(s) serial number(s) here.  
"3M-Matic" and "AccuGlide" are Trademarks  
of 3M, St. Paul, MN 55144-1000  
3M Packaging Systems Division  
Printed in U.S.A.  
3M Center, Building 220-8W-01  
St. Paul, MN 55144-1000  
© 3M 1999 44-0009-1897-7(A59.0)  
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Replacement Parts And Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you  
ordered. It has been set up and tested in the factory with "Scotch" brand  
tapes. If any problems occur when operating this equipment, and you  
desire a service call, or phone consultation, call, write or Fax the  
appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS  
AVAILABLE DIRECT FROM:  
Order parts by part number, part description and quantity required. Also, when  
ordering parts and/or additional manuals, include machine name, number and  
type.  
"3M-Matic", "AccuGlide" and “Scotch” are trademarks  
of 3M, St. Paul, Minnesota 55144-1000  
3M Packaging Systems Division  
Printed in U.S.A.  
3M Center, Building 220-8W-01  
© 3M 1999 44-0009-1852-2(D79.0)  
St. Paul, MN 55144-1000  
1-800/328 1390  
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Instruction Manual  
800r Random Case Sealer, Type 29600  
This instruction manual is divided into two sections as follows:  
Section I  
Section II  
Includes all information related to installation, operation and parts for the case sealer.  
Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads.  
Table of Contents  
Page  
Section I – 800r Random Case Sealer  
Intended Use.....................................................................................................................................  
Equipment Warranty and Limited Remedy.......................................................................................  
800r Contents ...................................................................................................................................  
Important Safeguards .......................................................................................................................  
Specifications....................................................................................................................................  
1
2
2
3 - 6  
7 - 9  
Installation and Set-Up .....................................................................................................................  
Receiving and Handling.......................................................................................  
Machine Set-Up ...................................................................................................  
Packaging and Separate Parts ..................................................................  
Outboard Tape Roll Mounting....................................................................  
Taping Heads.............................................................................................  
Box Size Capacity of Case Sealer.............................................................  
Pneumatic Connection ...............................................................................  
Electrical Connection and Controls ...........................................................  
Initial Start-Up of Case Sealer ...................................................................  
10 - 12  
10  
10 - 12  
10  
11  
11  
11  
12  
12  
12  
Operation ..........................................................................................................................................  
Controls, Valves and Switches ............................................................................  
Tape Loading/Threading .....................................................................................  
Box Sealing..........................................................................................................  
Box Jam ...............................................................................................................  
13 - 18  
14 - 16  
17  
18  
18  
Maintenance .....................................................................................................................................  
Cleaning...............................................................................................................  
Lubrication ...........................................................................................................  
Drive Belts ...........................................................................................................  
Circuit Breaker .....................................................................................................  
Knife Replacement, Taping Head .......................................................................  
19 - 22  
19  
19  
20 - 21  
22  
22  
Adjustments .....................................................................................................................................  
Drive Belt Tension ...............................................................................................  
Taping Head Adjustments ...................................................................................  
23  
23  
23  
(Table of Content continued on next page)  
i
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Table of Contents (Continued)  
Page  
Special Set-Up Procedure ................................................................................................................  
Changing Tape Leg Length .................................................................................  
Box Height Range................................................................................................  
24 - 25  
24  
24 - 25  
Troubleshooting ................................................................................................................................  
Operating Sequence .........................................................................................................................  
Electrical Diagram.............................................................................................................................  
Pneumatic Diagram ..........................................................................................................................  
Parts and Service Information ..........................................................................................................  
Options/Accessories .........................................................................................................................  
Replacement Parts Illustrations and Parts Lists.................................................. Yellow Section  
27 - 28  
29  
30 - 31  
32 - 33  
35  
36  
37 - 67  
Section II – AccuGlide™ II STD 2-Inch Taping Head  
(See Section II for Table of Contents)  
ii  
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Intended Use  
The intended use of the 3M-MaticTM 800r Random Case Sealer with AccuGlideTM II Taping Heads is to apply a  
“C” clip of ScotchTM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular  
slotted containers. The case sealer automatically adjusts to a wide range of box sizes (see "Specifications –  
Box Weight and Size Capacities", page 8).  
3M-MaticTM 800r Random Case Sealer, Type 29600  
1
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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WAR-  
RANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE  
AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF  
TRADE:  
3M sells its 3M-Matic™ 800r Random Case Sealer, Type 29600 with the following warranties:  
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety  
(90) days after delivery.  
2. All other taping head parts will be free from all defects for three (3) years after delivery.  
3. All other parts will be free from all defects for two (2) years after delivery.  
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s  
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned  
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have  
become defective after its warranty period unless the part is received or 3M is notified of the problem no later  
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a  
reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have  
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have  
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any  
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,  
improper operating environment, improper utilities or operator error.  
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential  
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal  
theory.  
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a  
written agreement signed by authorized officers of 3M and seller.  
800r Contents  
(1) 800r Random Case Sealer, Type 29600  
(1) Tool and Parts List  
(1) Instruction and Parts Manual  
ScotchTM, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000  
2
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Important Safeguards  
The "Warning - Hazardous Voltage" label, shown  
in Figure 1-2, is attached to the electrical enclosure  
on the lower right side of the machine frame. The  
label warns service personnel to unplug the power  
supply before attempting any service work on the  
case sealer.  
This safety alert symbol identifies  
important messages in this manual.  
READ AND UNDERSTAND THEM BEFORE  
INSTALLING OR OPERATING THIS  
EQUIPMENT.  
Important – In the event the following safety  
labels are damaged or destroyed, they must be  
replaced to ensure operator safety. A label  
kit, part number 78-8113-6778-4 is available as  
a stock item or individual labels can be ordered.  
See Parts Illustration/List, Section I, pages 66  
and 67.  
Figure 1-2 – Electrical Warning Label  
Two "Warning Sharp Knife" labels, shown in  
Figure 1-1, are attached to both sides of the upper  
assembly at the location of the cut-off knife on the  
upper taping head. The labels warn operators and  
service personnel of the very sharp knife used to cut  
the tape at the end of the tape application.  
The two "Warning – Keep Away From Moving  
Belts" labels, shown in Figure 1-3, are located on  
each side of the top surface of the machine bed at  
the infeed end. These labels warn operators and  
service personnel to keep hands away from this  
area when the drive belts are running.  
Figure 1-1 – Knife Warning Label  
Figure 1-3 – Hands Warning Label  
3
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Important Safeguards (Continued)  
The "Stop" label, shown in Figure 1-4, is located in  
front of the E-Stop switch and reminds operators  
and casual personnel of the function of this switch.  
In addition, an "On/Off" label is attached next to the  
On/Off switch on the left machine guard at the  
infeed end.  
The "Safety Instructions" label, shown in  
Figure 1-6, is attached to the frame next to the air  
valve/regulator and reminds operator of correct air  
pressure to use. The "On/Off" label reminds  
operators of the location of the pneumatic On/Off  
valve.  
Figure 1-4 – Stop and On/Off Labels  
Figure 1-6 – Safety Instructions Label  
Two "Operating Notice" labels, shown in  
Figure 1-7, are located on the top, infeed end of  
both drive belt assemblies. The labels remind  
operators of correct belt adjustment procedures.  
The "Safety Instructions" label, shown in  
Figure 1-5, is attached to the front of the upper  
assembly. The label provides convenient safeguard  
instructions for the operator and service personnel.  
Figure 1-7 – Operating Notice Label  
Figure 1-5 – Safety Instructions Label  
4
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Important Safeguards (Continued)  
The "Raise/Latch" label, shown in Figure 1-8, is  
attached to the upper, middle of the left machine  
guard. The label provides quick reference  
instructions for raising, latching and unlatching the  
upper assembly.  
The "Upper Head Pressure Gage" label, shown in  
Figure 1-10, is attached to the upper assembly by  
the air pressure gage.  
Figure 1-8 – Raise/Latch Upper Assembly Label  
Figure 1-10 –Air Pressure Gage Label  
The "Force Adjustment" label, shown in  
Figure 1-9, is attached to the left side of the  
machine frame at the infeed end, The label  
provides force adjustment information for the upper  
taping head assembly and belt centering.  
Figure 1-9 – Force Adjustment Label  
5
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Important Safeguards (Continued)  
The following two labels are located on the upper  
and lower taping heads. Replacement part  
numbers for these labels are listed below each  
label.  
The "Tape Threading Label", shown in  
Figure 1-12, is attached to the left side of both the  
upper and lower taping heads. This label provides a  
convenient tape threading diagram. More detailed  
tape loading and threading information is provided  
in this manual in the set-up procedure section.  
The "Warning-Sharp Knife" label warns operators  
and service personnel of the extremely sharp knife  
used to cut the tape at the end of the box sealing  
operation. The label, shown in Figure 1-11, is  
located on the orange knife guard between the  
applying roller assembly and the buffing roller  
assembly. Never operate taping heads with knife  
guard removed.  
Before working with the taping heads or loading/  
threading tape, refer to Figures 3-1 and 3-2 in  
Section II to identify the knife location. Keep hands  
out of these areas except as necessary to  
service the upper taping heads or to load/thread  
tape.  
Figure 1-12 – Tape Threading Label  
Figure 1-11 – Knife Warning Label  
6
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Specifications  
1. Power Requirements:  
4. Tape:  
ScotchTM brand pressure-sensitive film box  
Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts)  
Pneumatic – 6.5 bar gauge pressure [95 PSIG]  
110 litre/min @ 21° C, 1.01 bar  
[3.75 SCFM] at 15 boxes per  
sealing tapes.  
minute  
5. Tape Width:  
The machine is equipped with two 1/6 HP  
gearmotors and comes with a 2.4 meter [8 ft]  
long standard neoprene covered power cord  
and a grounded plug. Contact your 3M  
Representative for power requirements not  
listed above.  
36 mm [1.5 in] minimum to  
48 mm [2.0 in] maximum  
6. Tape Roll Diameter:  
Up to 405 mm [16.0 in] maximum on a  
76.2 mm [3.0 in] diameter core.  
(Accommodates all system roll lengths of  
ScotchTM brand film tapes.)  
2. Operating Rate:  
Up to 15 boxes per minute. Actual production  
rate is dependent on box size, box size mix, and  
operator dexterity.  
7. Tape Application Leg Length – Standard:  
70 mm ± 6 mm [2.75 in ±.25 in]  
Box drive belt speed is 24 m/m [78 FPM]  
Tape Application Leg Length – Optional:  
(See "Special Set-Up Procedure", page 24)  
3. Operating Conditions:  
50 mm ± 6 mm [2.00 in ±.25 in]  
8. Box Board:  
Use in dry, relatively clean environments at 4° to  
50° C [40° to 120° F] with clean, dry, boxes.  
Style – regular slotted containers – RSC  
125 to 275 P.S.I. bursting test, single wall or  
double wall B or C flute.  
Note – Machine should not be washed down or  
subjected to conditions causing moisture  
condensation on components.  
(Specifications continued on next page)  
7
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Specifications (Continued)  
9. Box Weight and Size Capacities:  
Special modifications may be available for  
carton sizes not listed above. Contact your 3M  
Representative for information.  
Weight  
Maximum – up to 38.6 kg [85 pounds]  
Minimum – contents must support top flaps and  
weight must be sufficient to hold bottom flaps  
fully closed.  
Note: The case sealer can accommodate most  
boxes within the size range listed above. However,  
if the box length (in direction of seal) to box height  
ratio is .5 or less, then several boxes should be test  
run to assure the proper machine performance.  
Box Size  
OUTER COLUMNS IN STANDARD POSITION  
MINIMUM  
Length  
Width  
Height  
205 mm [8.00 in]  
133 mm [5.25 in] *  
127 mm [5.00 in]  
DETERMINE THE BOX LIMITATIONS BY  
COMPLETING THIS FORMULA:  
Box Length In  
MAXIMUM  
Length  
Width  
Direction Of Seal Must Be Greater Than .5  
Box Height  
Not Limited  
508 mm [20.0 in]  
533 mm [21.0 in]  
Height  
Any box ratio approaching this limitation should be  
test run to assure performance.  
OUTER COLUMNS IN OPTIONAL RAISED  
POSITION  
MINIMUM  
Length  
Width  
Height  
150 mm [6.00 in]  
95 mm [3.75 in]  
232 mm [9.12 in]  
MAXIMUM  
Length  
Width  
Not Limited  
508 mm [20.00 in]  
644 mm [25.38 in]  
Height  
*
95 mm [3.75 in] minimum width with a  
150 mm [6.00 in] high box  
(Specifications continued on next page.)  
8
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Specifications (Continued)  
10. Machine Dimensions:  
W
W1  
L
H
A*  
B
C**  
F
Minimum  
millimeters  
[Inches]  
970  
[38.25]  
1010  
[39.75]  
1180  
[46.50]  
1675  
[66.00]  
460  
[18.00]  
510  
[20.00]  
108  
[4.25]  
770  
[30.38]  
Maximum  
millimeters  
[Inches]  
1955  
[77.00]***  
690  
[27.25]  
- -  
- -  
- -  
- -  
- -  
- -  
*
Exit conveyor is optional  
** Casters are optional  
*** When columns are adjusted to upper position, "H" maximum dimension is 2062 mm [81.19 inches]. (See  
"Special Set-Up Procedure – Outer Column Re-Positioning", page 24)  
Weight – 225 kg [500 pounds] crated (approximate)  
208 kg [460 pounds] uncrated (approximate)  
11. Set-Up Recommendations:  
• Machine must be level.  
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.  
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.  
9
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Installation and Set-Up  
Receiving And Handling  
After the machine has been uncrated, examine the  
case sealer for damage that might have occurred  
during transit. If damage is evident, file a damage  
claim immediately with the transportation company  
and also your 3M Representative.  
5. Ensure that the tape drum bracket assembly,  
located on the lower taping head, is mounted  
straight down, as shown in Figure 2-1A. The  
tape drum bracket assembly can be pivoted to  
provide tape roll clearance in certain cases.  
Machine Set-Up  
6. Use appropriate material handling equipment to  
remove the machine from the pallet and move it  
into position.  
Important – Read "Warnings" on page 17  
before attempting to set-up the case sealer  
for operation.  
CAUTION – Machine weighs  
approximately 208 kg [460 pounds]  
uncrated.  
The following instructions are presented in the order  
recommended for setting up and installing the case  
sealer. Following them step by step will result in an  
installation in your production line that best utilizes  
the many features built into the case sealer. Refer  
to Figures 3-1 and 3-2 to identify the various  
components of the case sealer.  
7. Adjust machine bed height. The case sealer is  
equipped with four adjustable legs that are  
located at the corners of the machine frame.  
The legs can be adjusted to obtain different  
machine bed heights from 510 mm [20 in]  
minimum to 690 mm [27.25 in] maximum.  
Note – A tool kit consisting of metric open end  
and hex socket wrenches is provided with the  
machine. These tools should be adequate to set-  
up the machine, however, other tools supplied by  
the customer will be required for machine mainte-  
nance.  
Note – Minimum machine bed height can be  
reduced to 400 mm [15.75 inch] by moving  
outer columns up one set of mounting holes.  
However, this change also reduces minimum  
box height of 127 mm [5.00 inch] to 232 mm  
[9.12 inch]. (See "Special Set-Up Procedure  
– Outer Column Re-positioning", page 24.)  
PACKAGING AND SEPARATE PARTS  
Refer to Figure 2-1C and set the machine bed  
height as follows:  
1. Lift off fiberboard cover off pallet after removing  
staples at bottom.  
a. Use appropriate material handling  
equipment and blocking techniques to raise  
the machine frame to allow adequate leg  
adjustment.  
2. Remove protective wrapping around machine.  
3. Remove hardware that secures case sealer legs  
to pallet.  
b. Loosen, but do not remove, two M8 x 16  
socket head screws in one leg (use M6 hex  
wrench). Adjust the leg length for the  
desired machine bed height. Retighten the  
two screws to secure the leg. Adjust all four  
legs equally.  
4. Cut cable ties that secure upper assembly to  
machine bed on each side of machine. Remove  
and discard cable ties and foam blocks.  
10  
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Installation and Set-Up (Continued)  
Figure 2-1 – Conveyor Bed Height Adjustment and Lower Tape Drum Bracket Position  
OUTBOARD TAPE ROLL MOUNTING (Lower  
Taping Head Alternate Position)  
BOX SIZE CAPACITY OF CASE SEALER  
At its factory setting, the case sealer handles  
box sizes up to 533 mm [21.00 in] maximum  
height. If larger capacity is needed, the  
machine can be adjusted to accommodate  
boxes up to 644 mm [25.38 in] high. Refer to  
page 24, "Special Set-Up Procedures – Outer  
Column Re-positioning", for set-up procedure.  
Remove the tape drum bracket assembly,  
spacer and fasteners from the lower taping  
head. Install and secure on the infeed end of  
the lower frame, as shown in Figure 2-1B.  
Note – Adjusting machine to accommodate 644  
mm [25.38 in] high boxes also increases  
minimum box size to 232 mm [9.12 in].  
TAPING HEADS  
Tape Width – the taping heads have been pre-  
set to accommodate 48 mm [2 inch] wide tape  
rolls. To apply 36 mm [1.5 inch] or 42 mm  
[1.75 inch] wide tapes, refer to Section II,  
"Adjustments – Tape Web Alignment", page 11.  
Tape Leg Length – taping heads are pre-set to  
apply 70 mm [2.75 in] long tape legs. To  
change tape legs to 50 mm [2.0 inch], refer to  
"Special Set-Up Procedure – Changing Tape  
Leg Length", page 24.  
11  
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Installation and Set-Up (Continued)  
ELECTRICAL CONNECTION AND CONTROLS  
PNEUMATIC CONNECTION  
The electrical control box, located on the lower  
right side of the machine frame, contains the  
pre-set circuit breaker. The control box can be  
located on the opposite side of the machine  
frame if desired. A standard three conductor  
power cord with plug is provided at the back of  
the electrical control box for 115 Volt, 60 Hz, 6.4  
Amp electrical service. The receptacle  
WARNING – Use care when working  
with compressed air.  
The case sealer requires a 6.5 bar gauge  
pressure [95 PSIG], 110 litre/min @ 21° C,  
1.01 bar [3.75 SCFM] compressed air supply.  
providing this service shall be properly  
Using customer supplied air hose (8 mm [.31 in]  
I.D.) and clamp provided with machine, connect  
plant air to barbed fitting on inlet side of  
"On/Off" valve. See Figure 2-2. Note: If  
another type of connector is desired, the barbed  
fitting can be replaced with the desired 1/4-18  
NPT connector.  
grounded. Before the power cord is plugged  
into 115 Volt, 60 Hz outlet make sure the red  
"Off" button is depressed and that all packaging  
materials and tools are removed from the  
machine. Do not plug electrical cord into  
outlet until ready to run machine.  
Note – The air valve has provisions for lock  
out/tag out according to plant regulations.  
Note – Machines outside the U.S. may be  
equipped with 220/240 Volt, 50 Hz systems  
or other electrical requirements compatible  
with local practice.  
INITIAL START-UP OF CASE SEALER  
After completing the "Installation and Set-Up"  
procedure, continue through "Operation" for  
tape loading and start-up to be sure case sealer  
is properly adjusted to run boxes.  
Figure 2-2 – Pneumatic Connection  
12  
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Operation  
IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and  
"Warnings" on page 17 as well as all of the "Operation" instructions.  
Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the case sealer.  
Also see Figures 3-1 and 3-2 in Section II for taping head components.  
Figure 3-1 – Case Sealer Components  
13  
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Operation (Continued)  
Figure 3-2 – Controls, Valves and Switches  
1
Electrical "On/Off" Switch  
Always turn the air "Off" when machine is not  
in use, when servicing the machine, or when  
connecting or disconnecting air supply line.  
The box drive belts are turned on and off ("Off  
button is red) with the electrical switch on the  
left side guard on the infeed end of the  
machine.  
Note – The air valve has provisions for lockout/  
Note – The case sealer has a circuit breaker  
located in the electrical control box on the  
lower right side of the machine frame. If  
circuit becomes overloaded and circuit  
breaker trips, see "Maintenance – Circuit  
Breaker", page 22.  
tagout according to plant regulations.  
Pressure Regulator regulates main air  
pressure to the machine. The factory set  
point if 95 PSIG. To re-adjust pressure, pull  
knob up and turn to desired pressure. Push  
down to lock setting.  
2
Main Air "On/Off" Valve/Pressure Regulator/  
Filter – Figure 3-3  
This set of pneumatic components controls,  
regulates and filters plant air supply to the two  
separate control circuits of the case sealer.  
Filter removes dirt and moisture from plant  
air before it enters the case sealer pneumatic  
circuits. If water collects in bottom of bowl,  
lift up on the valve on the bottom of bowl to  
drain.  
"On/Off" Valve – "On" turn to "SUP" – "Off"  
turn to "EXH". Note – Turning air supply "Off"  
automatically bleeds air pressure from the  
case sealer air circuits.  
14  
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Operation (Continued)  
Figure 3-3 – "On/Off" Valve/Regulator/Filter  
Figure 3-4 – Air Regulator, Drive Belts  
3
E-Stop Switch  
5
Raising Switch, Upper Taping Head Frame  
This switch, when touched by the leading  
edge of a box, pneumatically raises the upper  
frame to allow insertion of a box under the  
upper frame, as the box moves under the  
switch, releasing it, the upper frame descends  
on the box and the drive belts convey the box  
through the machine. When switch is  
The E-Stop switch kills electrical power and  
exhaust air pressure from the drive belt  
assemblies. The upper head assembly will  
raise to its upper most position. To restart  
machine, rotate E-stop switch (releases switch  
latch) and then restart machine by pressing  
electrical switch "I" (On) button on side guard  
of machine.  
actuated by hand, the upper frame rises to its  
maximum height. Released, the upper frame  
descends to its rest position.  
4
Door  
The door is equipped with a safety interlock  
which kills electrical power and exhaust air  
pressure from the drive belt assemblies. The  
upper head assembly will raise to its upper  
most position when the door is opened.  
6
Centering Switch, Box Drive Belts  
This pneumatic switch controls the closing  
(centering) of the drive belts. When switch is  
activated by a box passing under it, the drive  
belts close and center the box.  
7
Air Pressure Regulator, Box Drive Belt  
Centering – Figure 3-4.  
WARNING – The E-Stop switch or  
door must not be used for raising  
This regulator is used to adjust drive belt  
centering pressure. The factory set point is 5  
turns clockwise. If more pressure is needed to  
center box, turn knob clockwise to desired  
pressure. If box is being crushed, turn knob  
counterclockwise to relieve pressure.  
Regulator is locked by tightening screw.  
the upper head assembly for maintenance  
work. If these are used the upper head  
assembly could lower during maintenance  
work causing injury to personnel.  
8
Air Pressure Gauge, Upper Taping Head  
Frame  
This gauge, used in conjunction with the upper  
frame air regulator, provides operator with a  
reference pressure setting for various size/  
weight boxes.  
15  
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Operation (Continued)  
Figure 3-5 – Air Regulator, Upper Taping Head  
Frame  
Figure 3-6 – Latching Knob, Upper Taping Head  
Frame  
9
Air Pressure Regulator, Upper Taping  
Head Frame – Figure 3-5  
To raise and latch the upper frame:  
1. Push and hold the upper frame raising  
switch "A".  
2. Push and hold latching knob "B".  
3. Release switch "A".  
Set nominally to control "down" pressure  
against box. The factory set point is 15 PSIG  
[1 bar]. The regulator setting is adjusted as  
necessary to allow free movement of boxes  
through taping heads while maintaining boxes  
flaps in fully closed position. Decreasing air  
pressure will increase down pressure on  
boxes while increasing air pressure will  
decrease down force on boxes.  
4. Release knob "B".  
5. Shut off air supply.  
To release and lower the upper frame:  
1. Turn on air supply.  
2. Push and release switch "A".  
For boxes which are fully packed with  
products that support the top flaps, the  
adjustment of this regulator is not critical since  
the boxes can support the pressure of the  
upper frame at a wide range of regulator  
settings. However, if under-filled or fragile  
boxes are sealed, this regulator is used to set  
the upper frame at the minimum setting while  
still maintaining adequate closure of boxes.  
WARNING – Do not put hands  
beneath upper taping head frame  
when upper frame lowers to its rest  
position. Severe personal injury could  
result.  
The air regulator is adjusted by pulling out to  
adjust and pushing in to lock the setting as  
shown in Figure 3-5.  
12 Indicator, Air Pressure  
An "Optical" Warning Indicator for the  
compressed air circuit of the machine is  
located on the upper taping head frame just  
behind the red "Stop" button. When indicator  
is "Red", air circuit is on.  
10 Main Air Pressure Gauge  
Indicates main air regulator pressure setting.  
Air regulator should be adjusted so gauge  
reads 6.5 bar gauge pressure [95 PSIG].  
13 Box Exit Cams  
These cams, when tripped by exiting box,  
signal drive belts to return to their fully open  
(rest) position.  
11 Latching Knob, Upper Taping Head Frame  
–Figure 3-6  
The mechanical latch is provided to hold the  
upper frame at the fully raised position for  
tape threading and maintenance.  
16  
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Operation (Continued)  
WARNINGS  
1. Turn electrical and air supply off and disconnect before servicing taping heads or  
performing any adjustments or maintenance on the machine.  
2. Turn electrical and air supply off when machine is not in use.  
3. Before turning drive belts on, be sure no tools or other objects are on the conveyor bed.  
4. Keep hands and loose clothing away from moving belts.  
5. Never attempt to remove jammed boxes from the machine while machine is running.  
6. Be aware of the pneumatically controlled movement of the upper frame and drive belts.  
Keep away from these components when air and electrical supplies are on.  
7. When feeding boxes to the machine by hand, push box in from end only – DO NOT PUSH  
WITH HANDS ON ANY CORNER OF THE BOX.  
8. Both the upper and lower taping heads utilize extremely sharp knife blades. The blades are  
located under the orange blade guard which has the "WARNING – SHARP KNIFE" label.  
Before loading tape, refer to Figures 3-1 and 3-2 in Section II to identify the blade location.  
Keep hands out of these areas except as necessary to service the taping heads.  
9. Failure to comply with these warnings can result in severe personal injury and/or equipment  
damage.  
Tape Loading/Threading  
See Section II, pages 7 and 8.  
Note – If lower tape drum is mounted in lower  
outboard position remove taping head from  
machine bed by pulling straight up, insert  
threading needle in taping head and replace  
taping head. Install tape roll on drum (adhesive  
on tape leg up), thread tape leg under knurled  
roller on outboard mount, then attach tape leg to  
threading needle and pull tape through taping  
head with threading needle.  
17  
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Operation (Continued)  
Box Sealing  
1. Turn main air valve "On".  
2. Push electrical switch "On" to start drive belts.  
3. With access door closed, feed boxes to machine  
at minimum 460 mm [18 in] intervals.  
WARNING – Keep hands away from  
drive belts when feeding boxes to  
machine. Push boxes from the end only,  
DO NOT push with hands on any corners  
of the box.  
Operator pushes box against raising switch on  
upper frame assembly, as shown in Figure 3-7,  
causing the upper frame (taping head) to be  
raised above the box.  
Figure 3-7 – Operation  
4. Box is then pushed under belt centering roller  
switch (Figure 3-8), which closes drive belts and  
conveys box through machine.  
Once the box is conveyed from under the upper  
taping head, the upper frame assembly returns  
to its rest position, ready for insertion of next  
box. Also, box exiting machine, trips box exit  
cams which signal drive belts to return to their  
full open (rest) position.  
5. Turn air and electrical supplies "Off" when  
machine is not in use.  
6. Reload and thread tape as necessary.  
7. Be sure machine is cleaned and lubricated  
according to recommendations in  
Figure 3-  
Box Jam  
"Maintenance" section of this manual.  
Notes  
1. Machine or taping head adjustments are  
described in "Adjustments", Section I for  
machine or Section II for taping heads.  
If a box should jam or there is a need to shut the  
machine off with the upper head assembly in the up  
position, the E-Stop button can be pressed or the  
guard door can be opened. Either function will  
automatically raise the upper head assembly to its  
highest position and the air pressure will be  
exhausted from the belt assemblies. The box can  
be removed and the tape should be checked to  
insure that it is threaded properly. When the E-Stop  
is pulled up or the door closed the upper head  
assembly will lower to the lowest position.  
2. Box drive motors are designed to run at a  
moderate temperature of 40°C [104°F].  
In some cases, they may feel hot to the  
touch.  
18  
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Maintenance  
The case sealer been designed for long, trouble  
free service. The machine will perform best when it  
receives routine maintenance and cleaning.  
Machine components that fail or wear excessively  
should be promptly repaired or replaced to prevent  
damage to other portions of the machine or to the  
product.  
Figures 4-1 illustrates the frame points which should  
be lubricated every 250 hours of operation.  
Lubricate the points noted by solid arrow (  
) with  
SAE #30 non-detergent oil. Lubricate the points  
noted by outline arrow (  
grease.  
) with multipurpose  
WARNING – Turn off electrical and  
air supplies and disconnect power  
cord from electrical supply before  
beginning maintenance. If electrical  
power is not disconnected, severe injury  
to personnel could result.  
Note – Wipe off excess oil and grease. It will  
attract dust and dirt which can cause premature  
equipment wear and jamming. Take care that  
oil and grease are not left on the surface of  
rollers around which tape is threaded, as it can  
contaminate the tape's adhesive.  
Cleaning  
Note – Never attempt to remove dirt from taping  
heads by blowing it out with compressed air. This  
can cause the dirt to  
be blown inside the motor and onto sliding  
surfaces which may cause premature equipment  
wear. Never wash down or subject equipment to  
conditions causing moisture condensation on  
components. Serious equipment damage could  
result.  
Taping Head Lubrication – See Section II,  
"Maintenance – Lubrication", page 10.  
Regular slotted containers produce a great deal of  
dust and paper chips when processed or handled in  
equipment. If this dust is allowed to build-up on  
machine components, it can cause component wear  
and overheating of drive motor. The dust build-up  
can best be removed from the machine by a shop  
vacuum. Depending on the number and type of  
boxes sealed in the case sealer, this cleaning  
should be done approximately once per month. If  
the boxes sealed are dirty, or if the environment in  
which the machine operates is dusty, cleaning on a  
more frequent basis may be necessary. Excessive  
dirt build-up that cannot be removed by vacuuming  
should be wiped off with a damp cloth.  
Lubrication  
Like most other equipment, the case sealer must be  
properly lubricated to insure long, trouble free  
service. Most of the machine bearings are  
permanently lubricated and sealed and do not need  
to be greased. The drive motor is also permanently  
lubricated and does not require additional  
lubrication.  
Figure 4-1 – Frame Lubrication Points  
19  
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Maintenance (Continued)  
WARNING – Turn off electrical and air supplies and disconnect power cord from electrical  
supply before beginning maintenance. If power cord is not disconnected, severe injury to  
personnel could result.  
3. Push and hold the latching knob (B). Figure 3-6.  
page 16.  
Drive Belts  
WARNING –The E-Stop switch or  
4. Release switch (A). Knob (B) will lock the upper  
head assembly in the upper position.  
door must not be used for raising  
the upper head assembly for maintenance  
work. If these are used the upper head  
assembly could lower during maintenance  
work causing injury to personnel.  
5. Shut off air supply.  
6. Disconnect motor plug (A). Figure 4-2.  
7. Remove and retain snap rings (B) and special  
washer (C) from front and rear arm assembly  
pivots. Figure 4-2.  
Note – 3M recommends the replacement of  
drive belts in pairs, especially if belts are  
unevenly worn.  
8. Lift side drive assembly (D) up and off arm  
assembly pivots. Figure 4-2.  
REPLACEMENT – SEE STEPS 1 THRU 17  
WARNING – Each drive assembly  
weighs approximately 20.4 kg  
[45 lbs]. To prevent injury, drive  
assembly should be lifted by two people,  
one at the front and one at the rear.  
TENSION ADJUSTMENT – SEE STEPS 1-8, 10,  
11, 14 and 15  
1. Turn air and electrical supply on.  
2. Push and hold the upper frame raising switch  
(A). Figure 3-2, page 16.  
9. Remove and retain the four screws (E),  
washers (F) and side cover (G). See Figure 4-2.  
Figure 4-2 – Box Drive Belt (Left Side View – Infeed End)  
20  
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Maintenance (Continued)  
Figure 4-3 – Box Drive Assembly, Infeed End  
10. Loosen, but do not remove lock nuts (H) on  
both the upper and lower belt tension  
assemblies. See Figure 4-3.  
14. To set drive belt tension, turn adjustment  
screws (J) equally on both the upper and lower  
tension assemblies. Turn the screws  
counterclockwise to increase tension or  
clockwise to decrease tension. See Figure 4-3.  
11. Turn belt adjustment screws (J) clockwise on  
both the upper and lower tension assemblies  
until belt is loose. See Figure 4-3.  
Use a force gauge to pull the belt outward  
25 mm [1 in] at midspan, as shown in  
Figure 4-4 with a moderate pulling force of  
3.5 kg [7 lbs].  
12. Locate the belt lacing (joint) by turning the belt  
manually. Remove the pin with pliers. Remove  
and discard old belt.  
15. After adjusting belt tension, tighten lock nuts (H)  
on both the upper and lower tension assemblies.  
13. Install the new belt around drive rollers and  
insert new pin. Pin must not extend beyond  
edge of belt.  
16. Reverse procedures in Steps 1-6 to complete  
drive reassembly.  
Note – Before installing new drive belt,  
check the belt inside surface for drive  
direction arrows and install belt accordingly.  
If no arrows are shown, the belt may be  
installed either way.  
17. Repeat procedure for other belt.  
Figure 4-4 – Box Drive Belt Tension Adjustment, Top View  
21  
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Maintenance (Continued)  
WARNING – Turn off electrical and air supplies and disconnect power cord from electrical  
supply before beginning maintenance. If power cord is not disconnected, severe injury to  
personnel could result.  
Circuit Breaker  
Knife Replacement, Taping Head  
The case sealer is equipped with a circuit breaker  
which trips if the motors are overloaded. Located  
inside the electrical enclosure on the side of the  
machine frame just below the machine bed, the  
circuit breaker has been pre-set at 1.9 amps and  
requires no further maintenance.  
See Section II, "Maintenance – Knife  
Replacement", page 9.  
WARNING – The following  
procedure must be performed by  
trained service personnel because of the  
high voltage electrical hazard within the  
control box.  
If circuit is overloaded and circuit breaker trips,  
unplug machine from electrical power:  
1. Determine cause of overload and correct.  
2. Remove electrical enclosure cover.  
3. Press the red "Reset" button and then the  
green "Start" button.  
4. Replace cover.  
5. Plug in machine.  
6. Press machine "On" button to resume case  
sealing.  
22  
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Adjustments  
WARNING – Turn air supply and electrical power off and disconnect power cord from power  
supply before beginning adjustments. If power cord is not disconnected, severe injury to  
personnel could result.  
Drive Belt Tension  
Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to  
positively move the box through the machine and they should run fully on the surface of the pulleys at each end of  
the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is  
adjusted separately.  
Belt tension is obtained by tightening the adjustment screws so that a moderate pulling force of 3.5 kg [7 lbs]  
applied at the midspan, as shown in Figure 4-4, will deflect the belt 25 mm [1 in]. This will assure positive contact  
between the belt and the drive pulley on the discharge end of the taping head.  
To adjust belts, see "Maintenance – Drive Belts", page 20.  
Taping Head Adjustments – Refer to Section II  
WARNING – Use care when working near tape cut-off blades on taping heads as blades are  
extremely sharp. If care if not taken, severe injury to personnel could result.  
TAPE WEB ALIGNMENT – Section II, Page 11  
TAPE DRUM FRICTION BRAKE – Section II, Page 11  
APPLYING MECHANISM SPRING – Section II, Page 11  
ONE-WAY TENSION ROLLER – Section II, Page 12  
TAPE LEG LENGTH ADJUSTMENT – Section II, Page 13  
23  
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Special Set-Up Procedure  
WARNING – Turn air supply and  
electrical power off and disconnect  
power cord from power supply before  
beginning special set-up procedure. If  
power cord is not disconnected, severe  
injury to personnel could result.  
Changing the Tape Leg Length  
(From 70 to 50 mm [2.75 to 2.00 in])  
Changing tape leg length to 50 mm [2 in] allows  
taping of smaller boxes. Refer to "Specifications –  
Box Weight and Size Capacities", page 8 for box  
sizes.  
CASE SEALER FRAME  
No changes required.  
TAPING HEADS  
WARNING – Use care when working  
near taping head knives as knives  
are extremely sharp. If care is not taken,  
severe injury to personnel could result.  
Figure 5-1 – Upper Taping Head Mounting  
Outer Column – Re-Positioning  
1. Remove upper taping head. Loosen and  
remove four (each) M6 x 25 flat head screws  
(A), special washers (B) and spacers (C) that  
fasten head to upper assembly as shown in  
Figure 5-1. Support or hold taping head to  
keep it from falling when screws are  
removed.  
WARNING – It is recommended that  
no less than two people assist on  
this set-up or severe injury or equipment  
damage could result.  
2. Turn air supply on and raise and latch upper  
assembly in full up position. Turn air supply off.  
Moving the outer columns to the upper set of  
mounting holes, increases the maximum box size  
(height) handled by the case sealer from 533 mm  
[21.00 in] to 644 mm [25.38 in]. (Dimensions given  
are with lift cylinders mounted in standard position.)  
Note – This also increases the minimum box  
height from 127 mm [5.00 in] to 232 mm [9.12 in].  
WARNING –The E-Stop switch or  
door must not be used for raising  
the upper head assembly for maintenance  
work. If these are used the upper head  
assembly could lower during maintenance  
work causing injury to personnel.  
Refer to Figure 5-2  
3. Remove lower taping head by pulling straight  
up.  
1. With air on, raise and latch upper assembly in  
full raised position. Be sure electrical supply  
is disconnected.  
4. Refer to Section II "Adjustments – Changing  
Tape Leg Length", page 13.  
2. Place solid blocks 495 to 535 mm [19.5 to  
21.0 in] high under front and back of upper  
assembly as shown in Figure 5-2A.  
24  
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Special Set-Up Procedure (Continued)  
Figure 5-2 – Column Re-Positioning  
3. Actuate raising switch to release upper  
assembly latch. (Upper assembly will rest on  
blocks.) Turn off and disconnect air supply.  
5. Using carpenters square, line up column  
perpendicular to machine bed as shown in  
Figure 5-2B. Tighten capscrews and install  
plastic plugs. Repeat this procedure for both  
columns.  
4. Remove plastic plugs and M8 x 20 socket head  
capscrews from (A) and (B) in one side column  
(4 each). Slide side column up approximately  
110 mm [4.25 in] and re-install capscrews in (B)  
and (C). DO NOT TIGHTEN SCREWS. Repeat  
procedure for other side column.  
6. Connect and turn on air supply, actuate raising  
switch and latch upper assembly in full up  
position.  
7. Remove blocking, unlatch and lower upper  
assembly.  
25  
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Troubleshooting  
The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II  
"Troubleshooting", pages 15 and 16 for taping head problems.  
Troubleshooting Guide  
Problem  
Cause  
Correction  
Drive belts do not convey boxes  
Narrow boxes  
Check machine specifications.  
Boxes are narrower than  
recommended, causing slippage  
and premature belt wear.  
Worn drive belts  
Replace drive belts  
Top taping head does not apply  
enough pressure  
Adjust the upper drive assembly  
force adjust regulator to increase  
the force against the top of the  
box. Turn air regulator  
counterclockwise.  
Taping head applying spring  
holder missing  
Replace spring holder  
Reduce spring pressure  
Taping head applying spring set  
too high  
Drive belts do not turn  
Worn or missing friction rings  
Drive belt tension too low  
Electrical disconnect  
Replace friction rings  
Adjust belt tension  
Check power and electrical plug  
Set to correct current value  
Circuit breaker not at correct  
setting  
Motor not turning  
Evaluate problem and correct  
Replace belt  
Drive belts break  
Worn belt  
Squeaking noise as boxes pass  
through machine  
Dry compression rollers  
Dry column bearings  
Defective column bearings  
Tape drum not centered  
Drive belts not centered  
Box flaps not of equal length  
Lubricate compression rollers  
Lubricate column bearings  
Replace column bearings  
Reposition tape drum  
Tape not centered on box seam  
Adjust centering guides  
Check box specifications  
(Continued)  
27  
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Troubleshooting (Continued)  
Troubleshooting Guide  
Problem  
Cause  
Correction  
Upper drive assembly does not  
move up or moves up slowly  
Lower air pressure  
Disconnect the air supply. Make  
sure main pressure regulator reads  
zero. Reconnect air supply and  
adjust regulator to read 5 bar  
[70 PSIG].  
Defective head raising valve  
Clean or replace head raising  
valve  
Worn head raising valve actuator  
Replace valve  
Clogged or damaged exhaust  
mufflers on the upper ends of the  
head raising cylinders  
Clean or replace exhaust mufflers  
Defective head power valve  
Clean or replace the head power  
valve  
Upper taping head does not move  
down at the end of the taping  
cycle  
Upper drive assembly force  
adjust regulator set too light  
Adjust the upper drive assembly  
force adjust regulator to increase  
the force against the top of the  
box. Turn air regulator  
counterclockwise.  
Defective top drive assembly  
force adjust regulator  
Replace regulator  
Defective "OR" valve  
Clean or replace valve  
Clean or replace valve  
Defective head power valve  
Upper head assembly comes  
down too fast or too hard  
Upper drive assembly force  
adjust regulator set too heavy  
Adjust upper drive assembly force  
adjust regulator to decrease force  
against top of box. Turn regulator  
clockwise.  
Defective upper drive assembly  
force adjust regulator  
Replace regulator  
Cushion screw misadjusted  
Cushion screw missing  
Adjust cushion screw at base of  
cylinder  
Replace screw  
Adjust regulator  
Centering drive assemblies  
move slower than normal  
Centering force adjust regulator  
set too low  
Centering guide cylinder speed  
controls not in correct adjustment  
Adjust speed controls mounted on  
centering guide cylinder  
Defective centering guide power  
valve  
Clean or replace valve  
28  
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800r Case Sealer Operating Sequence  
29  
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Electrical/Pneumatic Diagrams  
WARNING – Electrical service  
procedures must be performed by  
a qualified electrical technician. Turn  
Figure 6-1 – Electrical Diagram  
30  
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Electrical/Pneumatic Diagrams (Continued)  
WARNING – Turn off and disconnect  
air and electrical supplies before  
servicing pneumatic components. High  
Figure 6-2 – Pneumatic Diagram  
32  
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33  
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Parts and Service Information  
Spare Parts  
The following parts periodically require replacement due to normal wear. They should be ordered immediately  
and kept on hand to keep the case sealer in production.  
Qty.  
Section/Ref. No.  
Part Number  
Description  
1
1
1
1
1
2
1
4
II/2880-15  
II/2881-5, 2886-5  
II/2881-10  
II/2883-2  
78-8057-6179-4  
78-8057-6178-6  
78-8070-1274-1  
78-8017-9173-8  
78-8113-7030-9  
78-8052-6602-6  
78-8070-1273-3  
78-8094-6447-8  
Roller – Applying  
Roller – Buffing  
* Spring – Upper Extension (Silver)  
* Knife – 65 mm/2.56 Inch  
Spring – Torsion  
II/2883-18  
II/2883-12  
II/2886-10  
I/4894-42  
* Spring – Cutter  
* Spring – Lower Extension (Black)  
Belt – Drive  
* Note These spare parts are supplied with the tool kit that comes with your machine and should also be  
ordered separately as used, to keep the case sealer in production.  
Labels  
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. For  
safety and information replacement labels, see Parts Illustration/Lists, Section I, pages 68-69.  
Tool Kit  
A tool kit, P/N 78-8060-8476-6, packaged separately and included with your machine, contains the necessary  
wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4,  
contained in the kit is available as a stock replacement item and can be ordered separately.  
Parts Ordering/Service  
Refer to the first page of this instruction manual for parts ordering or service information.  
35  
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Options/Accessories  
For additional information on the options/accessories listed below, contact your 3M Representative.  
Part Number  
Option/Accessory  
78-8095-4862-7  
78-8095-4854-4  
78-8095-4855-1  
78-8079-5560-0  
78-8069-3983-7  
Infeed/Exit Conveyor Attachment  
2 Inch Tape Edge Fold Attachment (Upper Head)  
2 Inch Tape Edge Fold Attachment (Lower Head)  
Tape Application Sensor Kit  
Caster Kit  
36  
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Replacement Parts – Illustrations and Parts Lists  
800r Random Case Sealer, Type 29600  
With AccuGlide™ II STD 2 Inch Taping Heads  
1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the  
machine.  
2. Refer to the figure or figures to determine the individual parts required and the parts reference number.  
3. The replacement parts list, that follows each illustration, includes the part number and part description  
for the parts in that illustration.  
Note – The complete description has been included for standard fasteners and some commercially  
available components. This has been done to allow obtaining these standard parts locally,  
should the customer elect to do so.  
4. Order parts by part number, part description and quantity required. Also include machine name, number  
and type.  
5. Refer to first page of this instruction manual for parts ordering address and/or phone/fax number.  
IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies  
shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirm  
item availability.  
37  
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Frame Assemblies  
39  
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Figure 4891/1 of 2  
40  
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Figure 4891 (page 1 of 2)  
Ref. No.  
3M Part No.  
Description  
4891-1  
78-8113-6827-9  
78-8094-6486-6  
78-8100-1246-4  
78-8060-8480-8  
78-8055-0867-4  
26-1004-5507-5  
78-8017-9313-0  
78-8094-6487-4  
78-8052-6677-8  
78-8052-6676-0  
26-1003-7963-0  
78-8094-6392-6  
78-8010-7209-7  
78-8091-0613-7  
78-8042-2919-9  
26-1003-6916-9  
78-8076-4535-9  
78-8076-4625-8  
78-8094-6393-4  
78-8094-6394-2  
26-1000-0010-3  
78-8060-7955-0  
78-8010-7169-3  
78-8094-6395-9  
78-8094-6396-7  
78-8094-6397-5  
78-8094-6398-3  
78-8113-6826-1  
78-8094-6400-7  
78-8094-6401-5  
78-8094-6402-3  
78-8094-6403-1  
78-8059-5596-6  
78-8052-6694-3  
78-8060-7693-7  
78-8060-7965-9  
78-8054-8857-0  
Bed Assembly – Conveyor, W/English Language Label  
Leg Assembly – Inner  
Leg – Inner  
4891-2  
4891-3  
4891-4  
Pad – Foot  
4891-5  
Screw – Hex Hd, M8 x 30  
Washer – M8  
4891-6  
4891-7  
Nut – Self-Locking, M8  
Label – Leg  
4891-8  
4891-9  
Clamp – Inner  
4891-10  
4891-11  
4891-12  
4891-13  
4891-14  
4891-15  
4891-16  
4891-18  
4891-19  
4891-20  
4891-21  
4891-22  
4891-23  
4891-24  
4891-25  
4891-26  
4891-27  
4891-28  
4891-29  
4891-30  
4891-31  
4891-32  
4891-33  
4891-34  
4891-35  
4891-36  
4891-37  
4891-38  
Clamp – Outer  
Screw – Soc Hd, M8 x 16  
Bracket  
Screw – Soc Hd, M6 x 12  
Shaft – Valve  
Washer – Triple, M6  
Nut – Locking Plastic Insert, M6  
Bracket  
Screw – Special, M5 x 16  
Frame – BTM, R/H  
Frame – BTM, L/H  
Washer – Flat, M6  
Spacer – Center Frame  
Screw – Hex Hd, M6 x 12  
Conveyor Assembly – Front  
Conveyor Assembly – Rear  
Conveyor Assembly – R/H  
Conveyor Assembly – L/H  
Conveyor – Front, W/English Language Label  
Conveyor – Rear  
Conveyor – R/H  
Conveyor – L/H  
Shaft – Roller  
Roller  
Shaft – /8 x 128  
Roller – 32 x 38  
Shaft – Hex Hd, /8 x 120  
Shaft – 8 x 43 mm  
41  
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Figure 4891/2 of 2  
42  
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Figure 4891 (page 2 of 2)  
Ref. No.  
3M Part No.  
Description  
4891-39  
4891-40  
4891-41  
4891-42  
4891-43  
4891-44  
4891-45  
4891-46  
4891-47  
4891-48  
4891-49  
4891-50  
4891-51  
4891-52  
4891-53  
4891-54  
4891-55  
4891-56  
4891-57  
4891-58  
4891-59  
4891-60  
4891-61  
4891-62  
4891-63  
4891-64  
4891-65  
4891-66  
4891-67  
4891-68  
4891-69  
4891-70  
4891-71  
78-8060-8035-0  
78-8010-7163-6  
78-8005-5741-1  
78-8060-8086-3  
78-8060-8087-1  
26-1005-6859-6  
78-8060-7775-2  
78-8060-8088-9  
78-8054-8757-2  
78-8010-7417-6  
78-8094-6404-9  
78-8060-7777-8  
78-8060-8080-6  
26-1003-7946-5  
78-8017-9018-5  
78-8059-5607-1  
26-1003-5829-5  
26-1003-7948-1  
78-8060-7876-8  
78-8028-8208-0  
78-8060-7873-5  
78-8094-6305-8  
78-8094-6177-1  
78-8094-6489-0  
78-8070-1456-4  
78-8060-8488-1  
78-8046-8217-3  
78-8076-5392-4  
78-8060-8483-2  
78-8060-8484-0  
78-8060-8485-7  
78-8032-0375-7  
26-1003-7957-2  
E-Ring – 7DIN6799  
Screw – Hex Hd, M5 x 10  
Washer – Plain, M5  
Support – Valve  
Washer – Plain, M5  
Nut – Self-Locking, M5  
Cam – Rear  
Shaft – Cam  
Pin – Spring Holder  
Nut – Hex, M5  
Spring  
Spring – Tensioner  
Guard – Stop  
Screw – Soc Hd, M4 x 25  
Washer – Plain, SPEC, M4  
Plate – Threaded  
Screw – Hex Hd, M6 x 12  
Screw – Soc Hd, Hex Soc, M5 x 10  
Cover Plug – Lateral  
Screw – 6PX9,5  
Plug – Female  
Plate – Gauge  
Cap  
Snap Bushing  
Stud – Hex  
Screw – Hex Hd, M5 x 20  
Washer – Special  
Support – Tape Drum  
Support – Outboard Roll Mount  
Shaft – Roller  
Roller  
Screw – Hex Hd, M6 x 16  
Screw – Soc Hd Hex Hd, M6 x 16  
43  
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Figure 4893  
44  
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Figure 4893  
Ref. No.  
3M Part No.  
Description  
4893-1  
78-8094-6408-0  
78-8076-5474-0  
26-1003-7964-8  
78-8054-8821-6  
78-8091-0621-0  
78-8060-7918-8  
78-8054-8577-4  
78-8091-0615-2  
78-8017-9169-6  
78-8076-4544-1  
78-8076-4545-8  
78-8100-0954-4  
78-8076-4547-4  
78-8094-6410-6  
78-8094-6411-4  
78-8054-8617-8  
78-8017-9106-8  
78-8054-8589-9  
78-8054-8576-6  
26-1000-0010-3  
26-1003-6916-9  
78-8060-7916-2  
78-8091-0617-8  
78-8094-6412-2  
78-8094-6413-0  
78-8032-0375-7  
78-8054-8966-9  
78-8054-8828-1  
78-8060-8035-0  
78-8054-8824-0  
78-8094-6416-3  
78-8054-8823-2  
78-8094-6417-1  
78-8094-6418-9  
78-8076-5255-3  
78-8005-5740-3  
26-1001-9843-6  
Column Assembly – Outer  
Plate Assembly – Column Mount  
Screw – Soc Hd, Hex Soc Dr, M8 x 20  
End – Cap  
4893-2  
4893-3  
4893-4  
4893-5  
Plate – Outer Column  
Screw – Flat, Soc Hd, M6 x 25  
Washer – Special  
Bushing – Stop  
4893-6  
4893-7  
4893-8  
4893-9  
Nut – M18 x 1  
4893-10  
4893-11  
4893-12  
4893-13  
4893-14  
4893-15  
4893-16  
4893-17  
4893-18  
4893-19  
4893-20  
4893-21  
4893-22  
4893-23  
4893-24  
4893-25  
4893-26  
4893-27  
4893-28  
4893-29  
4893-30  
4893-31  
4893-32  
4893-33  
4893-34  
4893-35  
4893-36  
4893-37  
Stud – Height Stop  
Spring  
Knob  
Cap – /18  
Column Assembly – Inner  
Column – Inner  
Bearing – Special  
Screw – Bearing Shoulder  
Screw – Special  
Spacer  
Washer – Flat, M6  
Nut – Locking Plastic Insert, M6  
Bumper  
Plate – Support Bumper  
Bar  
Cross Member  
Screw – Hex Hd, M6 x 16  
Pin – Air Cylinder Clevis  
Spacer – 10,5/16X14, 5MM  
E-Ring – 7DIN6799  
Rod End  
Spacer  
Washer – Bumper  
Ring Nut  
Cover  
Screw – Phillips Hd, M4 x 12  
Washer – Plain, 4MM  
Screw – Flat, Soc Hd, M6 x 16  
45  
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Figure 4895  
46  
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Figure 4895  
Ref. No.  
3M Part No.  
Description  
4895-1  
4895-2  
4895-3  
4895-4  
4895-5  
4895-6  
4895-7  
4895-8  
78-8113-6832-9  
78-8113-6830-3  
26-1003-5841-0  
78-8017-9318-9  
26-1000-1347-8  
78-8094-6432-0  
78-8094-6433-8  
78-8010-7169-3  
26-1000-0010-3  
78-8010-7418-4  
78-8076-4535-9  
78-8076-4625-8  
78-8054-8832-3  
26-1003-7949-9  
26-1003-7946-5  
78-8059-5607-1  
78-8094-6434-6  
78-8017-9018-5  
78-8094-6435-3  
78-8094-6436-1  
78-8076-4657-1  
78-8052-6566-3  
78-8016-5855-6  
78-8094-6437-9  
78-8094-6438-7  
78-8094-6251-4  
78-8094-6439-5  
78-8094-6440-3  
78-8094-6441-1  
78-8060-8035-0  
78-8094-6255-5  
78-8076-4774-4  
78-8094-6256-3  
78-8094-6258-9  
78-8060-7798-4  
78-8042-2919-9  
26-1003-5832-9  
78-8054-8617-8  
78-8017-9106-8  
78-8113-6829-5  
26-1002-5753-9  
78-8005-5740-3  
78-8094-6444-5  
78-8060-8087-1  
78-8094-6259-7  
78-8005-5741-1  
78-8010-7417-6  
78-8060-7885-9  
78-8052-6700-8  
78-8076-5477-3  
78-8060-7918-8  
Frame Assembly – R/H, W/English Language Label  
Frame Assembly – L/H, W/English Language Label  
Screw – M8 x 16  
Washer – Plain, 8MM  
Nut – Hex, M8  
Spacer  
Spacer  
Screw – Hex Hd, M6 x 12  
Washer – Flat, M6  
Nut – Hex, M6  
Bracket  
Screw – Special, M5 x 16  
Support – Valve  
Screw – Soc Hd, Hex Soc, M5 x 12  
Screw – Soc Hd, M4 x 25  
Plate – Threaded  
Screw – Soc Hd, Hex Hd, M4 x 50  
Washer – Plain, M4 SPEC.  
Spacer  
Shaft – Lever  
Link – Actuator, Valve  
Washer – Friction  
E-Ring – 10MM  
Shaft – Roller  
4895-9  
4895-10  
4895-11  
4895-12  
4895-13  
4895-14  
4895-15  
4895-16  
4895-17  
4895-18  
4895-19  
4895-20  
4895-21  
4895-22  
4895-23  
4895-24  
4895-25  
4895-26  
4895-27  
4895-28  
4895-29  
4895-30  
4895-31  
4895-32  
4895-33  
4895-34  
4895-35  
4895-36  
4895-37  
4895-38  
4895-39  
4895-40  
4895-41  
4895-42  
4895-43  
4895-44  
4895-45  
4895-46  
4895-47  
4895-48  
4895-49  
4895-50  
4895-51  
Roller  
Spacer  
Frame – R/H  
Frame – L/H  
Shaft – 10 x 125  
E-Ring – 7DIN6799  
Shaft – 10 x 46  
Spring  
Sleeve  
Bushing  
Wheel – /50  
Washer – Triple, M6  
Screw – Hex Hd, M6 x 25  
Bearing – Special  
Screw – Bearing Shoulder  
Upper Cover Assembly – W/English Language Label  
Screw – Self-Tapping  
Washer – Plain, 4 MM  
Cover – Rear  
Screw – M5 x 10  
Plate  
Washer – Plain, M5  
Nut – Hex, M5  
End Cap – /25X1,2  
Spacer – Taping Head Mtg.  
Washer – Taping Head Mtg., 6.5 x 20 x 4  
Screw – Flat, Soc Hd, M6 x 25  
47  
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Figure 4896  
48  
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Figure 4896  
Ref. No.  
3M Part No.  
Description  
4896-1  
4896-2  
4896-3  
4896-4  
4896-5  
4896-6  
4896-7  
4896-8  
4896-9  
4896-10  
4896-11  
4896-12  
4896-13  
4896-14  
4896-15  
78-8091-0600-4  
26-1003-7963-0  
78-8094-6489-0  
78-8076-4636-5  
78-8010-7163-6  
78-8005-5741-1  
78-8010-7417-6  
78-8076-4873-4  
78-8076-4638-1  
78-8094-6445-2  
78-8060-8029-3  
78-8076-5118-3  
26-1003-5810-5  
78-8017-9018-5  
78-8060-7785-1  
Housing – Wire  
Screw – Soc Hd, M8 x 16  
Snap Bushing – SB 1250-15  
Strap – Wire  
Screw – Hex Hd, M5 x 10  
Washer – Plain, M5  
Nut – Hex, M5  
Plate – Strap  
Union PG13.5 – Sleeve / 14  
Sleeve – /14, 980 MM  
Clamp – 140 x 3,5  
Cover – Channel  
Screw – Hex Hd, M4 x 8  
Washer – Plain, M4 SPEC.  
Fairlead – /22  
49  
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Figure 4897  
50  
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Figure 4897  
Ref. No.  
3M Part No.  
Description  
4897-1  
78-8094-6446-0  
78-8091-0605-3  
78-8070-1568-6  
78-8017-9169-6  
78-8060-8474-1  
78-8076-4519-3  
78-8070-1569-4  
78-8052-6749-5  
78-8052-6268-6  
26-1002-5753-9  
78-8060-8172-1  
78-8052-6271-0  
78-8100-1048-4  
78-8017-9077-1  
78-8032-0375-7  
26-1000-0010-3  
78-8070-1565-2  
78-8070-1395-4  
78-8070-1215-4  
78-8010-7169-3  
78-8052-6566-3  
Bracket Assembly – Tape Drum  
Bracket  
4897-2  
4897-3  
Cap – Bracket  
4897-4  
Nut – M18 x 1  
4897-5  
Tape Drum Assembly – 2 Inch Head  
Shaft – Tape Drum  
4897-6  
4897-7  
Tape Drum Assembly – 2 Inch Wide  
Tape Drum  
4897-8  
4897-9  
Leaf Spring  
4897-10  
4897-11  
4897-12  
4897-13  
4897-14  
4897-15  
4897-16  
4897-17  
4897-18  
4897-19  
4897-20  
4897-21  
Screw – Self-Tapping  
Washer – Friction  
Washer – Tape Drum  
Spring – Tape Drum  
Nut – Self-Locking  
Screw – Hex Hd, M6 x 16  
Washer – Flat, M6  
Tape Drum Bracket Assembly  
Bracket – Bushing Assembly  
Spacer – Tape Drum Bracket  
Screw – Hex Hd, M6 x 12  
Washer – Friction  
51  
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Figure 4900  
52  
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Figure 4900  
Ref. No.  
3M Part No.  
Description  
4900-1  
78-8113-6835-2  
78-8094-6460-1  
26-1003-7964-8  
78-8017-9318-9  
78-8094-6461-9  
78-8032-0382-3  
78-8005-5741-1  
78-8094-6462-7  
78-8094-6463-5  
26-1003-7957-2  
78-8094-6464-3  
78-8060-7807-3  
78-8076-4931-0  
26-0001-5862-1  
78-8076-4932-8  
78-8094-6195-3  
78-8094-6465-0  
78-8094-6466-8  
78-8094-6467-6  
78-8094-6468-4  
26-1003-7949-9  
78-8094-6470-0  
78-8060-8087-1  
78-8010-7417-6  
78-8094-6471-8  
78-8114-5024-2  
26-1003-7951-5  
78-8076-4532-6  
78-8094-6469-2  
Guard Assembly – L/H, W/English Language Label  
Guard – R/H  
4900-2  
4900-3  
Screw – Soc Hd, Hex Hd, Soc Dr, M8 x 20  
Washer – Plain, 8 MM  
Bracket  
4900-4  
4900-5  
4900-6  
Screw – Soc Hex Hd, M5 x 16  
Washer – Plain, M5  
Door Assembly – L/H  
Door – L/H  
4900-7  
4900-8  
4900-9  
4900-10  
4900-11  
4900-12  
4900-13  
4900-14  
4900-15  
4900-16  
4900-17  
4900-18  
4900-19  
4900-20  
4900-21  
4900-23  
4900-24  
4900-25  
4900-26  
4900-27  
4900-28  
4900-29  
4900-30  
Screw – Soc Hd, Hex Hd, M6 x 16  
Spacer  
Handle  
Drawbar – Lock  
Screw – Flat Hd Soc , M5 x 12  
Lock – Wing  
Cap  
Door Assembly – R/H  
Door – R/H  
Plate – Lower  
Plate – Upper  
Screw – Soc Hd, Hex Soc, M5 x 12  
Plate  
Screw – M5 x 10  
Nut – Hex, M5  
Plate – Switch Mounting  
Security Switch – SK-U1ZM  
Screw – Soc Hd, Hex Soc, M5 x 20  
Union  
Cross Bar  
53  
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Figure 7005  
54  
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Figure 7005  
Ref. No.  
3M Part No.  
Description  
7005-1  
78-8114-4867-5  
78-8114-4868-3  
78-8114-4869-1  
78-8114-4870-9  
78-8076-4791-8  
78-8060-7534-3  
78-8060-7521-0  
78-8094-6407-2  
78-8076-4793-4  
78-8060-7525-1  
78-8076-4794-2  
78-8060-7546-7  
78-8076-4796-7  
78-8052-6566-3  
78-8076-4795-9  
26-1003-6918-5  
78-8060-7518-6  
78-8054-8777-0  
78-8054-8787-9  
78-8054-8783-8  
78-8060-7519-4  
78-8059-5517-2  
78-8054-8784-6  
78-8056-3945-3  
78-8054-8786-1  
78-8054-8788-7  
78-8054-8785-3  
78-8010-7418-4  
78-8060-7520-2  
78-8060-7531-9  
78-8017-9059-9  
78-8060-7532-7  
78-8056-3965-1  
78-8060-7538-4  
78-8060-7533-5  
78-8060-7535-0  
78-8060-7541-8  
78-8114-4871-7  
Arm Assembly – Front, Right  
Arm Assembly – Front, Left  
Arm Assembly – Rear Right  
Arm Assembly – Rear, Left  
Bushing  
7005-2  
7005-3  
7005-4  
7005-5  
7005-6  
Washer  
7005-7  
Lock Ring  
7005-8  
Rod  
7005-9  
Ball Joint – KA 10 D  
Nut – Right Flat, M10  
Ball Joint – KAL 10 D  
Nut – Left Flat, M10  
Screw – Soc Hd, M10 x 80  
Washer– Friction  
7005-10  
7005-11  
7005-12  
7005-13  
7005-14  
7005-15  
7005-16  
7005-17  
7005-18  
7005-19  
7005-20  
7005-21  
7005-22  
7005-23  
7005-24  
7005-25  
7005-26  
7005-27  
7005-28  
7005-29  
7005-30  
7005-31  
7005-32  
7005-33  
7005-34  
7005-35  
7005-36  
7005-37  
7005-38  
Spacer  
Nut – Plastic Insert, Hex Flange, M10  
Chain – 3/8 Inch, 60 Pitch Long  
Chain – 3/8 Inch Pitch, 41 Links Long  
Chain Link  
Washer – Special  
Screw – M3 x 25  
Nut – Self-Locking, M3  
Block – Chain  
E-Ring – M4  
Chain Connector  
Chain Connector  
Rod – Threaded Right/Left  
Nut – Hex, M6  
Screw - M3 x 20  
Stud – Cylinder  
Washer – Flat For M12 Screw  
Nut – Self-Locking  
E-Ring – M8  
Bushing – Cylinder  
Lock-Ring  
Screw – Soc Hd, Hex Soc  
Washer  
Grease Nipple  
55  
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Figure 7006/1 of 2  
56  
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Figure 7006 (page 1 of 2)  
Ref. No.  
3M Part No.  
Description  
7006-1  
78-8114-4872-5  
78-8114-4873-3  
78-8114-4874-1  
78-8114-4875-8  
78-8113-6833-7  
78-8113-6834-5  
78-8114-4878-2  
78-8060-7995-6  
78-8060-7996-4  
78-8094-6424-7  
78-8094-6425-4  
78-8094-6426-2  
78-8094-6427-0  
78-8076-5255-3  
78-8005-5740-3  
78-8076-4855-1  
78-8054-8910-7  
26-1003-5829-5  
26-1000-0010-3  
78-8076-5439-3  
78-8091-0757-2  
78-8046-8135-7  
78-8091-0758-0  
78-8057-5834-5  
78-8057-5835-2  
78-8076-4862-7  
78-8076-5105-0  
78-8052-6713-1  
78-8054-8878-6  
78-8057-5739-6  
78-8054-8879-4  
78-8017-9096-1  
78-8076-5442-7  
26-0001-5862-1  
78-8054-8877-8  
78-8090-0759-0  
78-8076-4933-6  
Side Drive – R/H, W/O Motor  
Side Drive – L/H, W/O Motor  
Guide – Lower, R/H  
Guide – Lower, L/H  
Guide – Upper, R/H  
Guide – Upper, L/H  
Bushing  
7006-2  
7006-3  
7006-4  
7006-5  
7006-6  
7006-7  
7006-8  
Pin – Roller  
7006-9  
Roller  
7006-10  
7006-11  
7006-12  
7006-13  
7006-14  
7006-15  
7006-16  
7006-17  
7006-18  
7006-19  
7006-20  
7006-21  
7006-22  
7006-23  
7006-24  
7006-25  
7006-26  
7006-27  
7006-28  
7006-29  
7006-30  
7006-31  
7006-32  
7006-33  
7006-34  
7006-35  
7006-36  
7006-37  
Plate – Lower, R/H  
Plate – Lower, L/H  
Plate – Upper, R/H  
Plate – Upper, L/H  
Screw – Phillips Dr, M4 x 12  
Washer – Plain, 4 MM  
Washer – Special, /4.5-9X1.5  
Spacer – Hexagonal  
Screw – Hex Hd, M6 x 12  
Washer – Flat, M6  
Flange Assembly  
Extension – Gearmotor  
Key – 5 x 5, 12MM  
Sprocket – 3/8 Inch, Z=14  
Tab Washer  
Centering Washer  
Pulley – Drive  
Pulley Assembly – Drive  
Ring – Polyurethane  
Shaft – Pulley Keyed  
Key – M5 x 5 x 30MM  
Washer – /20, 5MM  
Nut – Special, M18 x 1  
Flange Assembly  
Screw – Flat Hd Soc, M5 x 12  
Washer – 5,5/20X4  
Sprocket – 3/8 Inch, Z=23  
Chain – 3/8 Inch Pitch, 52 Pitch  
57  
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Figure 7006/2 of 2  
58  
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Figure 7006 (page 2 of 2)  
Ref. No.  
3M Part No.  
Description  
7006-38  
7006-39  
7006-40  
7006-41  
7006-42  
7006-43  
7006-44  
7006-45  
7006-46  
7006-47  
7006-48  
7006-49  
7006-50  
7006-51  
7006-52  
7006-53  
7006-54  
7006-55  
7006-56  
7006-57  
7006-58  
7006-59  
7006-60  
7006-61  
7006-62  
7006-63  
7006-64  
7006-65  
7006-67  
7006-68  
7006-69  
7006-70  
7006-71  
7006-72  
7006-73  
7006-74  
78-8060-8014-5  
78-8052-6710-7  
78-8054-8913-1  
12-7997-0272-0  
78-8094-6447-8  
78-8094-6109-4  
78-8010-7210-5  
78-8070-1522-3  
26-1011-8828-7  
78-8070-1523-1  
78-8076-4864-3  
26-1003-6904-5  
78-8017-9318-9  
26-1003-6918-5  
78-8052-6566-3  
78-8054-8903-2  
78-8010-7210-5  
78-8054-8904-0  
78-8114-4879-0  
78-8114-4880-8  
78-8114-4881-6  
78-8114-4882-4  
78-8114-4787-5  
26-1002-4955-1  
26-1002-5753-9  
78-8091-0764-8  
78-8091-0765-5  
78-8010-7165-1  
78-8076-4871-8  
78-8060-7626-7  
78-8060-7877-6  
78-8060-7875-0  
78-8060-8053-3  
78-8076-4968-2  
78-8060-7541-8  
78-8060-7533-5  
Idler Roller Assembly  
Roller – Idler  
Shaft – Roller  
E-Ring – M25  
Belt – Drive  
Support – Gearmotor  
Screw – Soc Hd, Hex Soc, M6 x 20  
Gearmotor – 115V, 60HZ  
Capacitor – 115V Gearmotor  
Screw – 1/4-28X1/2 SHCS  
Plate – Belt Tensioning  
Nut – M8  
Washer – Plain, 8MM  
Nut – Plastic Insert, Hex, M10  
Washer – Friction  
Block – Belt  
Screw – Soc Hd, Hex Soc, M6 x 20  
Screw – Belt Adjustment  
Cover – R/H  
Cover – L/H  
Guard – Drive  
Cover  
Guard – Belt  
Screw – Self-Tap, 8PX13  
Screw – Self-Tapping  
Cover – Chain, Right  
Cover – Chain, Left  
Screw – Flat Hd, Soc, M5 x 25  
Sleeving  
Connector  
Plug – Housing, Vertical  
Plug – Male  
Wire – 3-Pole, 5 Meters Length  
Terminal  
Washer  
Lock Ring  
59  
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Figure 7007/1 of 2  
60  
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Figure 7007 (page 1 of 2)  
Ref. No.  
3M Part No.  
Description  
7007-1  
78-8060-8091-3  
78-8094-6448-6  
78-8114-4883-2  
78-8076-4671-2  
78-8076-4672-0  
78-8076-4665-4  
78-8076-4888-2  
78-8060-7656-4  
78-8060-7711-7  
78-8005-5740-3  
26-1005-6904-0  
26-1003-7946-5  
26-1003-6914-4  
26-1005-6910-7  
78-8060-8183-8  
78-8094-6451-0  
78-8114-4884-0  
26-1014-4558-8  
78-8091-0315-9  
78-8060-7899-0  
78-8091-0715-0  
78-8060-7900-6  
26-1005-6897-6  
78-8114-4885-7  
26-1005-5909-0  
78-8054-8838-0  
78-8091-0638-4  
Valve – FESTO R/O-3-PK-3  
Union – TE 33040604  
Cap  
7007-2  
7007-3  
7007-4  
Gauge – Pressure  
7007-5  
Union – Straight, Female  
Indicator – Visual  
7007-6  
7007-7  
Elbow  
7007-8  
Valve – One-Shot, FESTO VLK-3-PK-3  
Screw – Soc Hd, Hex Soc, M4 x 30  
Washer – Plain, 4 MM  
Valve – OR Aerpress VCS8  
Screw – Soc Hd, M4 x 25  
Nut – Plastic Insert, M4  
Union – Straight  
7007-9  
7007-10  
7007-11  
7007-12  
7007-13  
7007-14  
7007-15  
7007-16  
7007-17  
7007-18  
7007-19  
7007-20  
7007-21  
7007-22  
7007-23  
7007-24  
7007-25  
7007-26  
7007-27  
Union – Rotating  
Valve – Selector, Parker PLK-A11  
Filter/Regulator Assembly  
Filter/Regulator – W/Metal Bowl, SMC EAW2000-FO2D-2  
Elbow  
Nipple – 1/4 Inch  
Valve – SMC EVHS-4500 FO2-X116  
Union  
Hose Connector  
Muffler  
Elbow  
Gauge – Air  
Elbow  
61  
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Figure 7007/2 of 2  
62  
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Figure 7007 (page 2 of 2)  
Ref. No.  
3M Part No.  
Description  
7007-28  
7007-29  
7007-30  
7007-31  
7007-32  
7007-33  
7007-34  
7007-35  
7007-36  
7007-37  
7007-38  
7007-39  
7007-40  
7007-41  
7007-42  
7007-43  
7007-44  
7007-45  
7007-46  
7007-47  
7007-48  
7007-49  
7007-50  
7007-51  
7007-52  
7007-53  
7007-54  
7007-00  
7007-00  
7007-00  
78-8054-8827-3  
26-1005-6893-5  
78-8094-6457-7  
78-8100-1153-2  
78-8010-7210-5  
78-8100-1154-0  
78-8076-4664-7  
78-8094-6458-5  
78-8055-0756-9  
78-8094-6079-9  
78-8076-4675-3  
78-8114-4886-5  
78-8114-4887-3  
78-8114-4888-1  
78-8094-6456-9  
78-8094-6450-2  
78-8114-4889-9  
78-8076-4886-6  
78-8060-7690-3  
78-8094-6145-8  
78-8028-8214-8  
78-8100-0757-1  
78-8060-7539-2  
78-8091-0510-5  
78-8119-8666-6  
78-8119-8667-4  
78-8119-8668-2  
78-8060-8175-4  
78-8100-0758-9  
78-8100-0759-7  
Cylinder – Air, C65D32-440CY01  
90 Degree Elbow  
Cap – 1/8 Inch  
Collar – Height Locking  
Screw – Soc Hd Hex Soc, M6 x 20  
Washer  
Union – Female  
Reducer  
Union – Rotating  
Union – Y, Female  
Regulator – 0.5-7 Bar, SMC EAR111-F02  
Valve Assembly  
Distributor – SMC PVL-B122618  
Distributor – SCM PVL B121618  
Actuator – SMC PVA H2491F, 100/115V, 50/50 HZ  
Connector – SMC PVA-P111  
Feeding End – SMC PVL-B1729  
Muffler – 1/4 Inch  
Cap  
Screw – Phillis, M5 x 12  
Washer  
Cylinder – SCM C95SDB50-95+20  
Head Joint  
Regulator – Speed  
Tube – Air, 4 mm O.D. x 2.5 mm I.D.  
Tube – Air, 6 mm O.D. x 4 mm I.D.  
Tube – Air, 8 mm O.D. x 5 mm I.D.  
Seal Kit – Cylinder, Megliani/32  
Seal Kit – Cylinder, SMC /32  
Seal Kit – Cylinder, SMC /50  
63  
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Figure 7008  
64  
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Figure 7008  
Ref. No.  
3M Part No.  
Description  
7008-1  
78-8094-6379-3  
78-8094-6380-1  
78-8094-6381-9  
78-8005-5740-3  
26-1003-6914-4  
78-8076-4715-7  
78-8076-5211-6  
78-8094-6382-7  
78-8028-8208-0  
78-8017-9018-5  
78-8094-6383-5  
78-8076-5378-3  
78-8094-6384-3  
78-8076-4882-5  
78-8028-7909-4  
78-8114-4821-2  
78-8100-1038-5  
78-8094-6223-3  
78-8010-7210-5  
26-1000-0010-3  
78-8076-4881-7  
78-8017-9257-9  
78-8076-4532-6  
78-8076-4645-6  
78-8076-4968-2  
78-8091-0434-8  
78-8060-8053-3  
78-8076-5194-4  
26-1014-5845-8  
78-8094-6386-8  
78-8094-6387-6  
78-8060-8087-1  
78-8060-8029-3  
78-8114-4896-4  
Support Box  
7008-2  
Box  
7008-3  
Screw – Soc Hd, Hex Hd, M4 x 15  
Washer – Plain, 4 MM  
Nut – Plastic Insert, M4  
Cord Grip  
7008-4  
7008-5  
7008-6  
7008-7  
Nut  
7008-8  
Guide – Mounting  
7008-9  
Screw – 6PX9,5  
7008-10  
7008-11  
7008-12  
7008-13  
7008-14  
7008-15  
7008-16  
7008-17  
7008-18  
7008-19  
7008-20  
7008-21  
7008-22  
7008-23  
7008-24  
7008-25  
7008-26  
7008-27  
7008-28  
7008-29  
7008-30  
7008-31  
7008-32  
7008-33  
7008-34  
Washer – Plain, M4  
Contactor – CA4-5-10, 110V, 60HZ  
Switch – Thermal, KTA-3-25  
Clamp – VGPE 4/6  
Terminal Board  
Power Cord W/Plug  
Cable – CAVO, 4 x 20, AWG UL/CSA  
Cable – CAVO, 3X20, AWG-MT.5  
Cable – CAVO, SJTO, 16/4 (5M)  
Screw – Soc Hd, Hex Soc, M6 x 20  
Washer – Flat, M6  
Pull Box  
Screw – Phillips Hd, M4 x 10  
Cord Grip  
Lock Nut – GMP11  
Terminal  
Screw – Self-Tapping, 4.2X19  
Wire – 3-Pole, 5M Long  
Box – E-Stop, Yellow  
E-Stop – 800EM-MTS44-3LX01  
Switch – On/Off, DM3N-C-01/10, Allen Bradley  
Support – Switch  
Screw – M5 x 10  
Clamp – 140X3,5  
Box – On/Off, Grey  
65  
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Safety and Information Labels  
66  
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800r Safety and Information Labels  
A label kit, part number 78-8113-6778-4 is available as a stock item. It contains all the safety and information  
labels used on the case sealer, or labels can be ordered separately from the following list.  
Ref. No.  
3M Part No.  
Description  
Qty.  
78-8113-6778-4  
78-8098-8916-1  
78-8070-1339-2  
78-8070-1331-9  
78-8068-3859-1  
78-8070-1330-1  
78-8070-1329-3  
78-8068-3852-6  
78-8062-4266-1  
78-8113-6750-3  
78-8070-1336-8  
78-8070-1629-6  
78-8098-8917-9  
78-8095-1141-9  
78-8070-1332-7  
78-8094-6487-4  
78-8113-6775-0  
78-8111-1496-2  
78-8113-6831-1  
Label Kit (Includes items 1-18)  
Label – Air Control  
1
1
2
1
1
1
1
1
2
1
2
2
1
1
1
4
1
1
1
2
Label – 3M Logo  
3
Label – Warning, Moving Belts  
Label – Service and Spares  
Label – Warning, Moving Belts  
Label – Warning, Hazardous Voltage  
Label – Ground Symbol  
Label – Product  
4
5
6
7
8
9
Label – Air Supply  
10  
11  
12  
13  
14  
15  
16  
17  
18  
Label – Warning, Sharp Knife  
Label – Belt Tensioning  
Label – Latch Upper Head  
Label – Stop  
Label – Safety Instructions  
Label – Leg  
Label – Electrical, On/Off  
Label – Air Pressure  
Label – Upper Head Gage  
67  
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