3M Oxygen Equipment 6000DIN User Manual

6000DIN Series  
Respirator Full Facepiece  
User Instructions for 3M™ 6700DIN  
Full Facepiece (Small), 6800DIN Full  
Facepiece (Medium), 6900DIN Full  
Facepiece (Large)  
(Keep these instructions for reference)  
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USE INSTRUCTIONS AND LIMITATIONS  
Important  
Before use, the wearer must read and understand these User Instructions. Keep these instructions for  
reference.  
Use For  
Respiratory protection from certain airborne contaminants according to NIOSH approvals, OSHA  
limitations, in Canada CSA standard Z94.4 requirements, other applicable regulations and 3M instructions.  
Do Not Use For  
Concentrations of contaminants which are immediately dangerous to life or health, are unknown or when  
concentrations exceed 10 times the permissible exposure limit (PEL) in air purifying mode when qualitatively  
fit tested, 50 times the PEL in air purifying mode when quantitatively fit tested, 1000 times the PEL in powered  
air purifying or supplied air mode, or according to specific OSHA standards or applicable government  
regulations, whichever is lower.  
Use Instructions  
1. Failure to follow all instructions and limitations on the use of this respirator and/or failure to wear this  
respirator during all times of exposure can reduce respirator effectiveness and may result in sickness or  
death.  
2. Before occupational use of this respirator, a written respiratory protection program must be implemented  
meeting all the requirements of OSHA 29 CFR 1910.134 such as training and fit testing and applicable  
OSHA substance specific standards. In Canada, CSA standard Z94.4 requirements must be met.  
3. The airborne contaminants which can be dangerous to your health include those that are so small you  
cannot see them.  
4. Leave contaminated area immediately and contact supervisor if you smell or taste contaminants or if  
dizziness, irritation, or other distress occurs.  
5. Store respirator away from contaminated areas when not in use.  
6. Dispose of used product in accordance with applicable regulations.  
Use Limitations  
1. This respirator does not supply oxygen when used in air purifying mode. Do not use in atmospheres  
containing less than 19.5% oxygen.  
2. Do not use when concentrations of contaminants are immediately dangerous to life and health, are  
unknown or when concentrations exceed 10 times the permissible exposure limit (PEL) in air purifying  
mode when qualitatively fit tested, 50 times the PEL in air purifying mode when quantitatively fit tested,  
1000 times the PEL in powered air purifying or supplied air mode, or according to specific OSHA  
standards or applicable government regulations, whichever is lower.  
3. Do not alter, abuse or misuse this respirator.  
4. Do not use with beards or other facial hair or other conditions that prevent a good seal between the face  
and the faceseal of the respirator.  
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Time Use Limitations  
1. If respirator becomes damaged, leave the contaminated area immediately and repair or replace the  
respirator.  
2. Replace filters in accordance with the filter Time Use Limitations.  
3. Replace cartridges in accordance with an established change schedule or earlier if smell, taste or irritation  
from contaminants is detected.  
NIOSH Cautions and Limitations  
The following restrictions may apply. See NIOSH Approval Label Matrix.  
A- Not for use in atmospheres containing less than 19.5 percent oxygen.  
B- Not for use in atmospheres immediately dangerous to life or health.  
C- Do not exceed maximum use concentrations established by regulatory standards.  
D- Air-line respirators can be used only when the respirators are supplied with respirable air meeting the  
requirements of CGA G-7.1 Grade D or higher quality.  
E- Use only the pressure ranges and hose lengths specified in the User’s Instructions.  
F- Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for tight fitting  
facepieces or six cfm (170 lpm) for hoods and/or helmets.  
G- If airflow is cut off, switch to filter and/or cartridge or canister and immediately exit to clean air.  
H- Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridge and  
canisters are replaced before breakthrough occurs.  
I- Contains electrical parts which have not been evaluated as an ignition source in flammable or explosive  
atmospheres by MSHA/NIOSH.  
J- Failure to properly use and maintain this product could result in injury or death.  
L- Follow the manufacturer’s User’s Instructions for changing cartridges, canister and/or filters.  
M- All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA,  
and other applicable regulations.  
N- Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as  
specified by the manufacturer.  
0- Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance of  
these respirators.  
P- NIOSH does not evaluate respirators for use as surgical masks.  
S- Special or critical User’s Instructions and/or specific use limitations apply. Refer to User’s Instructions  
before donning.  
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S-Special or Critical Use Instructions  
3M™ Mercury Vapor Cartridges (6009 and 60929) are equipped with passive 3M™ End of Service Life  
Indicators (ESLI). The color change indicator must be readily visible when wearing the respirator without  
manipulation. If you cannot readily see the ESLI, do not use. Mercury vapor cartridges must be discarded  
when the ESLI changes color; or within 30 days of opening packaging; or when ESLI becomes dirty or  
damaged; or when odors of vapors or gases become noticeable, whichever occurs first. Mercury vapor has  
no odor.  
To assemble 3M™ Dual Airline Combination Breathing Tubes with 3M™ Cartridges/Filters, the facepiece  
inhalation valves must be removed.  
If the facepiece is to be used in air purifying mode (without using the 3M™ SA-1600 or SA-2600 breathing  
tubes), the inhalation valves must be replaced in the facepiece before use.  
Use of the 3M™ 6894 Nose Cup Assembly with the 3M™ 6000DIN Series Full Facepieces must be in  
accordance with the NIOSH approval for the system being used.  
–Nose cup is not to be used with the Powerflow™ Face-Mounted PAPR  
–Nose cup use is optional with 3M™ GVP and Breathe Easy™ Belt-Mounted PAPR systems.  
–Nose cup must be used for all other 6000DIN facepiece applications.  
OSHA Standard 29 CFR 1910.134 requires that employers provide breathing air for supplied air respirator  
systems which “shall meet at least the requirements of the specification for Grade D breathing air as  
described in the Compressed Gas Association Commodity Specification ANSI/CGA G-7.1-1997.” Testing of  
output air from a compressor against this standard is required prior to using with a supplied air respirator.  
In Canada, breathing air systems must be supplied with air which meets at least the requirements in Table 1  
of CSA Standard Z180.1-2000. Failure to do so may result in sickness or death.  
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LIST OF PRODUCTS  
3M™ 6000 Series Full Facepiece Replacement Parts and Accessories  
Full Facepiece with DIN Port Adapter (6884)  
6700DIN  
6800DIN  
6900DIN  
Small  
Medium  
Large  
1
1A  
6884 DIN Port Adapter Assembly  
6882 DIN Cover  
2 6880  
3 6895  
4 6893  
5 6898  
6 6894  
7 6899  
8 6897  
Bayonet Cap  
Inhalation Gasket  
Inhalation Valve  
1B  
1C  
1D  
1E  
1F  
1G  
6876 Breathing Tube Gasket  
6889 Exhalation Valve  
6883 DIN Port Base  
6896 Center Adapter Gasket  
6881 DIN Air Director  
Lens Assembly  
Nose Cup Assembly  
Frame Assembly w/Screws  
Head Harness Assembly  
7890  
Full Face Plug (Accessory not included  
w/6884)  
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3M™ Accessories  
Number  
504  
601  
6878  
6885  
6886  
7883  
7915-5  
7993  
Product Name  
Respirator Cleaning Wipes  
Quantitative Fit Test Adapter  
Spectacle Kit  
Lens Cover (100 pack)  
Tinted Lens Cover (25 pack)  
Neck Strap Assembly  
Tyvek® Shroud  
Welder’s Shroud  
3M™ Cartridges  
3M™ Responder Cartridge and Canister (Front-Mounted)  
Number  
Product Name  
450-02-11R06 CP3N Canister  
Alpha chloroacetophenone (CN), ortho  
chlorobenzylidene malonitrile (CS); and P100  
Organic vapor, chlorine, hydrogen chloride, chlorine  
dioxide, sulfur dioxide, ammonia, methylamine,  
formaldehyde, hydrogen fluoride, hydrogen sulfide  
(escape only), alpha chloroacetophenone (CN), ortho  
chlorobenzylidene malonitrile (CS) or phosphine; and  
P100  
FR-64  
FR-64 Cartridge  
Note: Important information is provided in the User Instructions with 3M™ Responder Cartridges and  
Canisters, which must be understood by wearer before use.  
3M™ 6000 Series Filters and Cartridges (Side-Mounted)  
Number  
Product Name  
NIOSH Approval (for respiratory protection  
against the following contaminants up to fifty times  
the permissible exposure limit with Quantitative  
Fit Test)  
6001  
6002  
Organic Vapor  
Acid Gas  
Certain organic vapors  
Chlorine, hydrogen chloride, and sulfur  
dioxide or chlorine dioxide or hydrogen  
sulfide (escape only).  
6003  
Organic Vapor/Acid Gas  
Certain organic vapors, chlorine, hydrogen  
chloride, and sulfur dioxide or hydrogen sulfide  
(escape only) or hydrogen fluoride  
Ammonia and methylamine  
6004  
6005  
Ammonia/Methylamine  
Formaldehyde/Organic Vapor  
Formaldehyde and certain organic vapors  
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6006  
Multi-Gas/Vapor  
Certain organic vapors, chlorine, hydrogen  
chloride, chlorine dioxide, sulfur dioxide, hydrogen  
sulfide (escape only), ammonia/methylamine,  
formaldehyde or hydrogen fluoride  
6009  
60921  
60922  
Mercury Vapor/Chlorine Gas  
Organic Vapor/P100  
Acid Gas/P100  
Mercury vapor or chlorine gas  
Certain organic vapors and particulates  
Chlorine, hydrogen chloride, and sulfur dioxide or  
chlorine dioxide or hydrogen sulfide (escape only) and  
particulates  
60923  
Organic Vapor/Acid Gas/P100  
Certain organic vapors, chlorine, hydrogen  
chloride, and sulfur dioxide or hydrogen sulfide  
(escape only) or hydrogen fluoride and particulates  
Ammonia and methylamine and particulates  
Formaldehyde and certain organic vapors and  
particulates  
60924  
60925  
Ammonia/Methylamine/P100  
Formaldehyde/Organic Vapor/P100  
60926  
Multi-Gas/Vapor/P100  
Certain organic vapors, chlorine, hydrogen  
chloride, chlorine dioxide, sulfur dioxide, hydrogen  
sulfide (escape only), ammonia/methylamine,  
formaldehyde or hydrogen fluoride and particulates  
Certain organic vapors, chlorine, hydrogen chloride,  
and sulfur dioxide or hydrogen sulfide (escape only)  
hydrogen fluoride and particulates1  
60928  
60929  
Organic Vapor/Acid Gas/P100  
Mercury Vapor/Chlorine Gas/P100  
Mercury vapor or chlorine gas and particulates  
1. 3M recommended for use against methylbromide or radioiodine up to 5 ppm with daily cartridge  
replacement.  
Service Life of 3M™ 6000 Series Cartridges  
3M™ 6000 Series Chemical Cartridges should be used before the expiration date on cartridge packaging.  
The useful service life of these cartridges will depend upon activity of wearer (breathing rate), specific type,  
volatility and concentration of contaminants and environmental conditions such as humidity, pressure, and  
temperature. Cartridges must be replaced in accordance with an established change schedule or earlier if  
smell, taste or irritation from contaminants is detected.  
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3M™ Filters (Side-Mounted), Adapters and Retainers  
Note: Only 3M™ Filters approved under NIOSH 42 CFR 84 are to be used with the 3M™ 6000 Series Full  
Facepieces.  
Number  
Product Name  
501  
502  
2071  
2076HF  
2078  
Filter Retainer for 5N11 and 5P71 Filters  
Filter Adapter for 2000 Series and 7093 Filters  
P95 Particulate Filter  
P95 Particulate Filter, hydrogen fluoride, with nuisance level acid gas relief1  
P95 Particulate Filter, 3M recommended for ozone protection2, with nuisance level  
organicvapor/acid gas relief1  
2091  
2096  
2097  
P100 Particulate Filter  
P100 Particulate Filter, with nuisance level acid gas relief1  
P100 Particulate Filter, 3M recommended for ozone protection2, with nuisance level organic  
vapor relief1  
5N11  
5P71  
7093  
N95 Particulate Filter  
P95 Particulate Filter  
P100 Particulate Filter  
1. 3M recommended for relief against nuisance levels of acid gas or organic vapors. Nuisance level refers to  
concentrations not exceeding OSHA PEL or applicable exposure limits, whichever is lower. Do not use  
for respiratory protection against acid gas/organic vapors.  
2. 3M recommended for ozone protection up to 10 times the OSHA PEL or applicable government  
occupational exposure limits, whichever is lower (not NIOSH approved for use against ozone)  
3M particulate filters should be changed when an increase in breathing resistance is noticed.  
Filters must be replaced if they become damaged, soiled or if an increase in breathing resistance occurs.  
N-series filters should not be used in environments containing oils. R-series filters may be limited to 8 hours  
of continuous or intermittent use if oil aerosols are present. In environments containing only oil aerosols, P-  
series filters should be replaced after 40 hours of use or 30 days, whichever is first.  
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ASSEMBLY INSTRUCTIONS  
All 3M™ 6000 Series Full Facepieces equipped with the 3M™ 6884 DIN Port Adapter (full facepiece  
assemblies 6700DIN, 6800DIN and 6900DIN) can be used in any of the following configurations:  
Powered Air Purifying Respirator (PAPR)  
– 3M™ GVP Belt-Mounted PAPR  
– 3M™ Powerflow™ Face-Mounted PAPR  
– 3M™ Breathe Easy™ Belt-Mounted PAPR  
Supplied Air Respirator (SAR)  
– 3M™ Dual Airline  
– 3M™ Air Control Devices – Continuous Flow (excluding W-3196 Air Regulating Kit and  
stainless steel options)  
Negative Pressure  
– 3M™ Responder FR-64 Cartridge and CP3N Canister (Front-Mounted)  
– 3M™ 2000 Series and 7093 Filters and 6000 Series Cartridges (Side-Mounted)  
Whenever the air filtration/supply system, including responder canisters or cartridges, are attached to the  
center DIN port of the 6884 DIN Port Adapter Assembly, the 3M™ 7890 Full Face Plug must be removed  
from the center port and the two bayonet ports must be closed using 6880 bayonet caps and 6895 Inhalation  
Port Gaskets.  
Note: Make certain 3M™ 6895 Inhalation Port Gaskets are in place on the facepiece bayonet connectors  
before installing filters, cartridges or breathing tubes.  
3M™ 6000 Series Cartridge (Side-Mounted) Assembly  
1. Align the cartridge notch with the small solid bayonet lug on facepiece and push together.  
2. Turn cartridge clockwise to stop (1/4 turn). Repeat with second cartridge. (Fig. 1)  
3. Check that a 6876 breathing tube gasket (gray) and 7890 plug have been installed in the center DIN port.  
Fig. 1  
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3M™ 2000 Series and 7093 Filter (Side Mounted) Assembly  
1. Align opening of filter with filter attachment on facepiece.  
2. Turn filter clockwise until it is firmly seated and cannot be further turned.  
3. Repeat for second filter. (Fig. 2)  
4. Check that a 6876 breathing tube gasket (gray) and 7890 plug has been installed in the center DIN port.  
Fig. 2  
Filter Assembly (for 3M™ 5N11 and 5P71 Filters)  
1. Place filter into 3M™ 501 Retainer so printed side of filter faces the cartridge.  
2. Press cartridge into filter retainer. It should snap securely into filter retainer. When correctly installed,  
filter should completely cover face of cartridge. (Fig. 3)  
3. To replace filter, remove retainer by lifting on TAB.  
Fig. 3  
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3M™ 502 Adapter Assembly  
1. Align adapter over cartridge. Engage front snap by squeezing front of cartridge and adapter together,  
placing thumbs of both hands over top of adapter and fingers along bottom sides of cartridge. (Fig. 4)  
2. Engage back snap by squeezing back side of cartridge and adapter together using the same hand  
positions. An audible click should be heard as each snap is engaged. (Fig. 5) The 3M 502 adapter  
should not be removed or reused once engaged. It is not designed for reuse. Removal and reuse may  
result in leakage.  
Fig. 4  
Fig. 5  
3M™ 2000 Series and 7093 Filters/3M™ 502 Adapter Assembly  
Place filter onto the filter holder so that filter comes into even contact with gasket. Twist clockwise a quarter  
turn until it is firmly seated and filter cannot be turned further. Repeat for second filter.  
Note: The 3M 502 adapter, once installed on a 3M 6000 Series Cartridge, is not to be removed or reused.  
Removal and reuse may result in leakage.  
3M™ Supplied Air Systems  
3M™ Air Control Devices – Continuous Flow  
User must follow User Instructions provided with approved Air Regulating Valve Assemblies.  
3M™ Dual Airline Respirator Assembly  
User must follow Dual Airline Supplied Air Respirators User Instructions provided with the 3M™ Dual  
Airline Supplied Air Respirators.  
Assembly of 3M™ Combination Dual Airline Respirator with Cartridges and Filters  
The 3M™ SA-1600 (front-mounted) and SA-2600 (back-mounted) versions of the 3M dual airline breathing  
tubes allow use of selected NIOSH approved 3M™ 6000 Series Cartridges and 2000 Series Filters. For the  
listing of approved cartridges and filters, reference the NIOSH approval label included with 3M dual airline  
adapter kits.  
To assemble 3M™ Dual Airline Combination Breathing Tubes with 3M™ Cartridges/Filters, the facepiece  
inhalation valves must be removed.  
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If the facepiece is to be used in air purifying mode (without using the 3M SA-1600 or SA-2600 breathing  
tubes), the inhalation valves must be replaced in the facepiece before use.  
Using the 3M™ Combination Dual Airline Breathing Tubes without Cartridges and Filters  
To use the 3M combination dual airline breathing tubes (SA-1600 and SA-2600) without cartridges or filters,  
attach a 3M™ 6880 Bayonet Cap to each outer bayonet mount on the dual airline breathing tube. When used  
as a straight, Type C, continuous flow supplied air respirator, the Assigned Protection Factor is 1000 times  
the PEL or TLV guidelines for full facepiece respirators.  
The 3M™ Dual Airline is NIOSH approved only with the 6894 nose cup assembly in place. Failure to do so  
may result in sickness or death.  
------------------------------------------------------------------------------------------------------------------------------------  
3M™ Responder Cartridge and Canister Assembly  
The 3M CP3N canister and FR-64 cartridge are NIOSH approved only with the 6894 nose cup assembly in  
place. Failure to do so may result in sickness or death.  
Overtightening may cause damage to the DIN Port Adapter housing and/or gasket and allow unfiltered air to  
enter the facepiece, which may result in sickness or death.  
Important information on proper use and use limitations is provided in the User Instructions with the CP3N  
Canister and FR-64 Cartridge. The two bayonet ports on the lens must be closed using 6880 Bayonet Caps  
and 6895 Inhalation Port Gaskets. Before installing the canister, check that the 6876 Breathing Tube Gasket  
is in place and in good condition. Screw the responder canister/cartridge into the DIN Port Adapter and  
tighten with moderate hand pressure (Fig. 6).  
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3M™ GVP PAPR Assembly  
Screw 3M™ GVP-123 breathing tube elbow adapter into the center port of the 6884 adapter assembly. User  
must follow User Instructions provided with the GVP Belt-Mounted Powered Air Purifying Respirator  
Assembly.  
Fig. 6  
3M™ Breathe Easy™ Turbo PAPR Assembly  
Screw the threaded adapter on the 3M™ 520-01-77 Breathing Tube into the center port of the 6884 Din port  
adapter assembly. User must follow User Instructions provided with the Breathe Easy™ Turbo PAPR  
Assembly.  
3M™ Powerflow™ PAPR Assembly  
User must follow User Instructions provided with the Powerflow™ PAPR.  
The Powerflow systems are not NIOSH approved for use with a nose cup. Use of a nose cup,  
may result in sickness or death.  
The connection between the Powerflow™ PAPR assembly and the 3M™ 6000DIN Full Facepiece must be  
checked every time the unit is assembled or swiveled. This check should be performed outside the  
contaminated environment. Entering the contaminated area while the connection between the PAPR  
assembly and the facepiece is loose may result in sickness or death.  
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FITTING INSTRUCTIONS  
Must be followed each time respirator is worn.  
Donning and User Seal Check  
1. Fully loosen all four head straps, place facepiece on face and pull head harness to back of head (Fig. 7).  
2. Pull the ends of the four straps to adjust tightness, starting with the neck straps first, then the forehead  
straps. Do not overtighten the straps (Fig. 8).  
3. Perform a positive and/or negative pressure user seal check each time the respirator is donned.  
Fig. 7  
Fig. 8  
Fig. 9  
Negative Pressure Seal Check  
3M™ Powerflow™ PAPR and Responder Canister/Cartridge  
1. Place palms of hands over the air inlet of the cartridge/canister.  
2. Inhale gently. If you feel the facepiece collapse slightly and pull closer to your face with no leaks between  
the face and facepiece, a proper seal has been obtained.  
3. If faceseal air leakage is detected, reposition respirator on face and/or readjust tension of straps to  
eliminate air leakage If you cannot achieve a proper seal, DO NOT enter the contaminated area. See  
your supervisor.  
3M™ GVP and Breathe Easy™ PAPRs  
1. Place the palm of the hand over the breathing tube opening (Fig. 9).  
2. Inhale gently. If you feel the facepiece collapse slightly and pull closer to your face with no leaks between  
the face and facepiece, a proper seal has been obtained.  
3. If faceseal air leakage is detected, reposition respirator on face and/or readjust tension of straps to  
eliminate air leakage. If you cannot achieve a proper seal, DO NOT enter the contaminated area. See  
your supervisor.  
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Fig. 10  
Fig. 11  
3M™ 6000 Series Cartridges (Side-Mounted)  
1. Place palms of hands to cover face of cartridge or open area of 3M™ 501 Filter Retainer and inhale  
gently. If you feel facepiece collapse slightly and pull closer to your face with no leaks between the face  
and facepiece, a proper seal has been obtained. (Fig. 10)  
2. If faceseal air leakage is detected, reposition respirator on face and/or readjust tension of straps to  
eliminate leakage. If you cannot achieve a proper seal, DO NOT enter the contaminated area. See your  
supervisor.  
Note: Use of 3M 501 filter retainer may aid respirator wearer in conducting a negative pressure seal check.  
3M™ 2000 Series Filters (Side-Mounted)  
1. Place your thumbs onto the center portion of the filters, restricting airflow through filters and inhale  
gently. If you feel facepiece collapse slightly and pull closer to your face with no leaks between the face  
and facepiece, a proper seal has been obtained. (Fig. 11)  
2. If faceseal air leakage is detected, reposition respirator on face and/or readjust tension of straps to  
eliminate the leakage. If you cannot achieve a proper seal, DO NOT enter the contaminated area. See  
your supervisor.  
3M™ Dual Airline  
User must follow User Instructions for Dual Airline Supplied Air Respirators.  
3M™ Air Control Devices – Continuous Flow  
User must follow User Instructions provided with approved Air Regulating Valve Assemblies.  
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Positive Pressure Seal Check  
1. Remove breathing tube, Powerflow™ PAPR assembly or cartridge/canister from the center DIN port, as  
applicable.  
2. With the palm of your hand covering the exhalation valve cover and center DIN port, exhale gently. If  
facepiece bulges slightly and no air leaks are detected between your face and the facepiece, a proper seal  
has been obtained (Fig. 9).  
3. If faceseal air leakage is detected, reposition respirator on face and/or readjust tension of straps to  
eliminate air leakage If you cannot achieve a proper seal, DO NOT enter the contaminated area. See  
your supervisor.  
FIT TESTING  
Note: Fit testing is a U.S. Occupational Safety and Health Administration (OSHA) and Canadian CSA Z94.4  
standard requirement. Therefore, either quantitative or qualitative fit testing must be conducted prior to the  
respirator being issued. (Quantitative Fit Testing [QNFT] can be conducted using a 3M™ 601 Fit Test  
Adapter and 42 CFR 84 P100 filters such as the 3M™ 2091 or 7093 Particulate Filters.)  
Qualitative Fit Testing (QLFT) with the 3M™ FT-10 or FT-30 Qualitative Fit Test Apparatus can be  
conducted using any of the NIOSH approved 42 CFR 84 particulate filters. Use of Qualitative Fit Testing  
may reduce the respirator’s Assigned Protection Factor (APF). Reference U.S. OSHA 29 CFR 1910.134.  
Note: For further information concerning fit testing contact 3M OH&ESD Technical Service  
INSPECTION, CLEANING, AND STORAGE  
The 3M™ 6000 Series Respirator must be inspected before each use to ensure that it is in good operating  
condition. The facepiece should be repaired or replaced upon observation of damaged or defective parts. The  
following inspection procedure is suggested.  
1. Check facepiece for cracks, tears and dirt. Be certain facepiece, especially faceseal area, is not distorted.  
2. Examine inhalation valves for signs of distortion, cracking or tearing.  
3. Make sure that head straps are intact and have good elasticity.  
4. Examine all plastic parts for signs of cracking or fatiguing. Make sure filter gaskets are properly seated  
and in good condition.  
5. Remove exhalation valve cover and examine exhalation valve and valve seat for signs of dirt, distortion,  
cracking or tearing. Replace exhalation valve cover.  
6. Inspect lens for any damage that may impair respirator performance or vision.  
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Cleaning and Storage  
Cleaning is recommended after each use.  
Do not clean with solvents. Cleaning with solvents may degrade some respirator components and reduce  
respirator effectiveness. Inspect all respirator components before each use to ensure proper operating  
condition. Failure to do so may result in sickness or death.  
1. Remove cartridges, filters and/or breathing tubes. The center adapter, lens and faceseal can also be  
removed if necessary.  
2. Clean facepiece (excluding filters and cartridges), by immersing in warm cleaning solution, water  
temperature not to exceed 120° F (49° C), and scrub with soft brush until clean. Add neutral detergent if  
necessary. Do not use cleaners containing lanolin or other oils.  
3. Disinfect facepiece by soaking in a solution of quaternary ammonia disinfectant or sodium hypochloride  
(1 oz [30 ML] household bleach in 2 gallons [7.5 L] of water), or other disinfectant.  
4. Rinse in fresh, warm water and air dry in noncontaminated atmosphere.  
5. Respirator components should be inspected prior to each use. A respirator with any damaged or  
deteriorated components should be repaired or discarded.  
6. The cleaned respirator should be stored away from contaminated areas when not in use.  
REPLACEMENT PART INSTRUCTIONS  
3M™ Facepiece Assemblies for 6700DIN/6800DIN/6900DIN  
The facepiece consists of the head harness assembly, nose cup assembly, center adapter assembly, lens  
assembly, faceseal (small, medium or large), and frame assembly (top, bottom, nuts and screws).  
To disassemble lens assembly from faceseal, remove the two Phillips screws from top frame. Then, pull the  
frame top and frame bottom away from the faceseal. The frame top, frame bottom, faceseal and the lens  
assembly have vertical line markings that indicate their positions relative to one another. Make certain these  
markings are aligned for reassembly.  
3M™ 6884 DIN Port Adapter Assembly Replacement  
The DIN port adapter (center adapter) assembly consists of a 3M™ 6883 Din Port Base, 6882 DIN Cover,  
6881 DIN Air Director, 6889 Exhalation Valve, 6876 Breathing Tube Gasket and 6896 Center Adapter  
Gasket. It is secured to the center of the lens with a bayonet-style twist lock connection which compresses the  
6896 center adapter gasket. The 6884 DIN port adapter assembly is locked in position by the 6881 DIN air  
director.  
To remove the center adapter from the facepiece  
1. Remove nose cup assembly (except in 3M™ Powerflow™ Systems) by pulling away from center adapter  
inside facepiece (Fig. 12).  
2. Squeeze the locking tab at the back of the 6881 air director and pull back to disengage from the 6883 DIN  
port base (Fig. 13).  
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3. Grasp center adapter at cover and twist counter-clockwise 1/4 turn to disengage bayonet from facepiece  
lens.  
4. Withdraw center adapter from lens center port.  
Fig. 12  
Fig. 14  
Fig. 13  
Figure 15  
To install the center adapter into the facepiece  
1. Remove the 6881 DIN air director from the 6883 DIN base.  
2. Align tabs on center adapter base with notches in center port of facepiece lens.  
3. Slide adapter into lens port (Fig. 14).  
4. Grasp center adapter at cover and twist clockwise 1/4 turn to stop. Be certain center adapter gasket is  
properly in place and sealed, and that the adapter assembly is fully engaged.  
5. Align the lug at the bottom of the 6881 air director with the slot at the bottom of the 6883 DIN port base  
(Fig. 13). Slide forward and press the center knob until the locking tab clicks into place.  
6. Replace nose cup assembly, where applicable. Refer to the table in 3M™ Nose Cup Assembly  
Replacement section in these instructions.  
7. Attach the 3M™ 6880 Bayonet Caps to side inlet ports on the facepiece if using in one of the following 3M  
configurations: belt-mounted or face-mounted PAPR systems, or the responder cartridge or canister in  
the negative pressure mode.  
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3M™ 6894 Nose Cup Assembly Replacement  
The 6894 nose cup assembly consists of a nose cup and inhalation valves. It is designed to install onto the  
center adapter and comfortably fit over the respirator wearer’s mouth and nose to aid in purging exhaled  
breath and prevent lens fogging.  
1. Remove the nose cup assembly by pulling away from center adapter inside facepiece (Fig. 12).  
2. To replace, position nose cup assembly onto center adapter aligning arrows (Fig. 15).  
Nose Cup Requirements  
Use of the 3M™ 6894 Nose Cup Assembly with the 3M™ 6000DIN Series Full Facepiece must be in  
accordance with the following table.  
Nose Cup Use Requirements for 3M™ 6000DIN Series Full Facepiece  
3M™ Respirator  
System  
NIOSH Approved Only NIOSH Approved Only  
With Nose Cup Without Nose Cup  
NIOSH Approved With  
or Without Nose Cup  
Belt-Mounted  
PAPRs  
Powerflow™ Face-  
Mounted PAPR  
Supplied Air  
6000 Series  
Cartridges  
2000 Series Filters  
CP3N Canister  
FR-64 Cartridge  
Dual Airline  
! WARNING  
Failure to use or not use the 3M 6894 nose cup in accordance with the above requirements may adversely  
affect respirator performance and result in sickness or death.  
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3M™ 6896 Center Adapter Gasket Replacement  
The 3M™ 6896 Center Adapter Gasket is designed to seal the interface between the center adapter and the  
lens of the 6000 Series Full Facepiece.  
1. Remove nose cup assembly and center adapter assembly as described in previous DIN Port Adapter and  
Nose Cup Replacement sections.  
2. Remove old 6896 gasket from center adapter and replace with new 6896 gasket.  
3. Re-install center adapter and nose cup into facepiece..  
3M™ 6893 Inhalation Valve Replacement  
Inhalation valves are located on posts at the inside of the facepiece inhalation ports and inside the nose cup  
inhalation ports. These valves should be inspected before each respirator use and replaced whenever valves  
become damaged or lost.  
1. Remove existing valve(s) by lifting from post(s).  
2. Install new valve(s) onto post(s). Be certain valve(s) is fully engaged under all three lugs on post(s), lays  
flat, and moves freely (spins) on post (Fig. 18).  
3M™ 6889 Exhalation Valve Replacement  
1. Remove center adapter cover by pulling out from bottom latch.  
2. Grasp valve and pull valve stem out from valve seat.  
3. Inspect valve seat making certain it is clean and in good condition.  
4. Place new 6889 over the exhalation port and push or press valve stem into center hole. Be certain the  
valve is fully seated and spins freely in mount (Fig. 16).  
5. Replace adapter cover by engaging top and bottom snaps (latches).  
Note: Conduct a negative pressure user seal check to ensure exhalation valve is functioning properly.  
3M™ 6895 Inhalation Port Gasket Replacement  
The 6895 gasket is designed to seal the interface between the bayonet attachment inhalation ports on the  
facepiece and filters/cartridges, or dual airline breathing tubes installed on the facepieces. The gaskets should  
be inspected with each filter/cartridge change and replaced whenever damaged or seal integrity is questionable.  
1. Remove gaskets from facepiece inhalation port bayonet fittings.  
2. Install new gaskets onto facepiece inhalation port bayonet fittings. Be certain gaskets are in proper  
position under all three bayonet lugs (Fig. 17).  
Figure 16  
Figure 17  
Figure 18  
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3M™ 6897 Head Harness Replacement  
The 6897 head harness assembly consists of the head harness and buckles for the 3M 6000 series full  
facepiece. To replace the head harness assembly:  
1. Remove existing harness by pulling attachment buttons out of holes in faceseal tabs.  
2. Attach new harness by pressing attachment buttons into holes in faceseal tabs with twisting motion. Be  
certain buttons are fully seated. Head harness should be assembled with 2 short straps to top of  
respirator and 3M and 6897 marking on harness facing away from respirator (Fig. 19).  
3M™ 6898 Lens Assembly  
The 6898 lens assembly consists of a hard-coated polycarbonate lens with installed bayonet attachment  
inhalation port fittings, inhalation valves, and inhalation port filter/cartridge gaskets. The 6898 lens is  
replaceable by following these steps:  
1. Remove nose cup assembly and center adapter assembly as described in previous DIN port adapter and  
nose cup replacement sections.  
2. Remove the (2) Phillips screws from the lens/faceseal frame. Pull the frame top and frame bottom away  
from faceseal.  
3. Remove faceseal from lens.  
4. Place new lens and faceseal together aligning marks at top and bottom. Position top and bottom frame,  
again aligning marks top and bottom (Fig. 20). Install and securely tighten screws. Make certain  
alignment marks are properly aligned top and bottom with all components.  
5. Install center adapter assembly.  
6. Replace nose cup assembly.  
3M™ 6899 Frame Kit  
The 6899 frame kit includes a frame top, frame bottom, (2) Phillips head screws and (2) hex head nuts. The  
frame kit secures and seals the 3M 6000 series full facepiece faceseal to the 3M 6898 lens assembly.  
1. After assembling the faceseal onto the lens, matching top and bottom alignment marks, position top  
frame, over lens and faceseal, aligning center vertical marks, then press in place.  
2. Position bottom frame, aligning center vertical mark, and press in place (Fig. 20).  
3. Insert and tighten Phillips head screws. Make certain parts are properly aligned and sealed together.  
Fig. 19  
Fig. 20  
22  
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FOR MORE INFORMATION and assistance on 3M occupational health and environmental safety  
products, contact your local 3M representative  
U.S. PATENTS  
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Exported by/  
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©3M 2001  
Printed in U.S.A.  
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World Leaders in Defense Technology  
fax: (858) 488-6320  
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