3M Doll 78 0013 4441 1 D User Manual

The Network of Networks.  
3MOne Pass Mini Fiber Pathway  
Installation Instructions  
December 2012  
78-0013-4441-1-D  
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3MOne Pass Mini Fiber Pathway  
1.0 System Overview  
The One Pass Mini Fiber Pathway is designed for use in  
FTTP (Fiber-to-the-Premise) networks within brownfield  
or greenfield Multi Dwelling Units (MDUs). The One Pass  
Mini Fiber Pathway is a surface-mount, adhesive-backed  
drop cable and pathway solution designed for indoor use  
only. It is installed simultaneously in just one pass around  
the perimeter of the living unit. Delivery of voice, data, and  
video services to tenants using the One Pass Mini Fiber  
Pathway is a quick, reliable, and aesthictically pleasing  
cable pathway intallation method.  
Bridge Strips  
Wall Surface Compatibility  
Test Kit 80-6113-9528-8  
3M warranty for the One Pass system is contigent on:  
• Installation is completed by an appropriately trained  
installer  
Mechanical Anchors  
80-6113-8216-1  
Fiber Repair Kit  
80-6113-8220-3  
• Strict adherence to the instructions provided in this manual  
• Product installation within 24 months of date of  
manufacture when stored between 40°F to 100°F (4°C to  
38°C) and 0–95% relative humidity. The optimum storage  
conditions are 72°F (22°C) and 50% relative humidity.  
3.0 Installation Tools  
3.1  
Installation Tool Kit 80-6113-8222-9  
3M’s warranty does not extend to products that have  
been subjected to misuse, neglect, accident or improper  
installation/alteration.  
A
B
2.0 Components and Accessories  
C
D
E
G
F
a) Pouch 80-6108-4417-9  
b) Metal Snips  
Duct (optional  
configurations available)  
Wall Outlet  
(SCA) 80-6113-8213-8  
(SCU) 80-6113-8488-6  
c) Wall Surface Test Weight  
d) Duct Flange Removal Tool 80-6113-8221-1  
e) Duct Installation Tool 80-6113-8219-5  
f) Window Cut Tool for Fiber Repair  
g) Fiber Pick  
Point-of-Entry Wall Cover  
80-6113-8214-6  
Planar Corners  
80-6113-8125-3  
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3MOne Pass Mini Fiber Pathway  
3.2  
3.3  
ILU installation tools are wear items, and should  
be replaced on a bi-annual basis, or approximately  
every 500 installed units. Sooner as required.  
Wall Surface Compatibility Test Procedure  
4.1  
Peel liner.  
Additional Recommended Tools (Not Included)  
A
B
D
E
H
C
G
F
a) Drill  
4.2  
Press firmly onto wall. Pressing with fingers in  
tight spaces is also OK.  
b) Stapler  
c) Splicer’s Knife  
d) Fiber Snips  
e) ScotchBluePainter’s Tape  
Flat wheel  
Along duct path  
f) Level  
g) Drill Bits - 5/16" (5 mm)  
h) Pen  
4.0 Wall Surface Compatibility  
The wall surface MUST be checked for compatibility with  
the adhesive backed One-Pass Mini Fiber Pathway prior to  
installation.  
This test must be conducted on the most challenging surface  
of the installation path (greasy, soiled, textured etc). Or if  
installing on multiple wall surfaces, all surfaces must be  
tested and all must pass.  
Incompatible surfaces include:  
• Highly textured walls  
• Porous or unfinished/unpainted brick or concrete  
• Fabric wall surfaces  
• Surfaces with flaking/delaminating paint or wallpaper  
NOTE: The One Pass Mini Fiber Pathway should not be  
installed on the incompatible surface types listed above.  
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4.3  
Hang weight from strip.  
Note: Carefully follow safety, health and environmental  
information given on the container label or the Material  
Safety Data Sheet for the isopropyl alcohol.  
Avoid installing on or immediately above direct heat  
sources such as radiant heaters, steam pipes, stoves, etc. If  
unavoidable, install mechanical anchors on both sides of  
heat source as necessary.  
Release tab  
Tab hole  
Avoid installing in high humidity or water born  
environments such as shower stalls, sinks, etc. If  
unavoidable, install mechanical anchors on both sides of  
area as necessary. Area must be clean and dry at time of  
installation and minimum 72 hours following.  
For best results, 3M recommends a curing time of 72 hours  
after installation of the OnePass Mini Fiber Pathway before  
subjecting it to temperature extremes below 60°F (16°C) or  
above 100°F (38°C).  
5.0 Routing the Duct  
4.4  
Remove successful test strips by pulling on release tab  
• The adhesive is permanent. Removing the duct after  
installation may damage the installation surface.  
• Do not move or reposition the duct once installed. If for  
some reason the duct needs to be moved, a mechanical  
anchor is required to secure the duct to the wall on both  
sides of the section that has been removed.  
• In the event repair is necessary, the materials needed for  
repairing the One Pass Mini Fiber Pathway are included  
in the repair kit, PN 80-6113-8220-3. (See Fiber Repair  
section for instructions).  
Test Weight Hang Time  
Result  
> 60 seconds  
< 60 second  
PASS – Install  
FAIL – Do not install  
• The best location is near the ceiling, baseboard and  
interior corners. Avoid running duct across open areas or  
diagonally across walls.  
The path the duct will follow MUST be clean and dry.  
• Do not remove liner from duct until applying to installation  
surface including when handling it while applying to wall  
surface.  
• Clean all surfaces along the duct installation path with  
3MEasy Trap Duster or equivalent prior to installation.  
• Greasy, slick, or soiled surfaces must be cleaned with  
isopropyl alcohol or equivalent along the installation path  
prior to installation.  
• Do not contaminate adhesive with dirt or oils. Do not allow  
the adhesive to come into contact with anything except the  
installation surface as you remove the liner.  
Recommended air and duct temperature for installation is  
60°F–100°F (16°C–38°C).  
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• Do not remove duct from box. Route end through handle  
as shown and pay off duct.  
6.3  
Pull the two sections of duct apart to expose the  
fiber.  
Pull straight  
apart  
7.0 Wall Outlet Installation  
The beginning and the end of the One Pass Mini Fiber  
Pathway must be held down mechanically. This is  
accomplished with the cover of the wall outlet box and the  
Point-Of-Entry Wall Cover base. If for any reason these  
accessories are not used at the beginning and end of the  
duct run, use of the adhesive backed mechanical anchor or  
equivalent is required.  
6.0 Exposing Fiber For Termination  
Expose 2-4' (610-1220 mm) of fiber from the end of the  
duct before terminating using the following method:  
7.1  
Attach the wall outlet base to the wall using two  
screws (and anchors if necessary).  
6.1  
Snip the flange on either side of the duct, being  
careful not to cut the fiber in the duct.  
7.2  
There are 12 ways to route the One Pass Mini  
Pathway Duct into the Wall Outlet. Select one and  
remove the break-away tab.  
Cut flange on both  
sides of duct  
Do not cut into  
fiber inside duct  
6.2  
Twist the section to be removed 180°.  
Breakaway tab locations  
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7.3  
After exposing appropriate length of fiber for  
termination, attach duct by aligning the end of the  
duct with the recessed area in the base. Remove the  
liner and press firmly into place.  
9.0 Exterior and Interior Corner Installation  
9.1  
Exterior Corner: Install duct around corner using  
firm pressure.  
Note: Do not overstretch duct.  
DO NOT ROUTE the 900 µm fiber into the outlet box until  
installation of the duct and termination of the connector is  
complete.  
9.2  
a) Interior corner: Use wheel of installation tool to  
ensure proper bend radius.  
Align end of duct in recess  
Note: Do not overstretch duct or allow adhesive to make  
contact with the next wall until the corner is complete!  
8.0 Duct Installation  
Do not let adhesive  
touch wall  
8.1  
Installation Tool  
Reference surface guides  
Duct profile wheels  
Belt clip  
Use wheel of  
installation tool to ensure  
proper bend radius  
No duct on these wheels  
b) Traverse corner with tool and continue duct  
application.  
8.2  
Installing the duct  
Straight away from wall  
Firm pressure  
10-30°  
Remove liner as you go  
• The reference surface guides should maintain contact  
with reference surface during installation  
• Hold duct at same height as duct installation path  
• Hold duct out approximately 10-30° from wall  
• Do not overstretch duct during installation  
• Use firm pressure to securely attach duct to installation  
surface  
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• Proceed SLOWLY and with CAUTION to cut flanges.  
10.0 Planar Corner Installation  
10.1 Peel adhesive liners and attach support in duct path.  
Marking grooves  
Misalignment will  
damage fiber!  
10.3 Remove liner, press firmly into place around corner.  
Mark flange at groove  
Remove mark  
with fingertip  
Leave 12" (300 mm)  
of liner intact  
Note: No support piece is used in instances where the 90°  
planar corner is not on the same wall surface, or when  
an angle other that 90° is used.  
10.2 Trim the duct flange using the 3MOne Pass Mini  
Duct Flange Removal Tool.  
Example direction of travel  
Align duct  
carefully in tool  
Align mark with  
edge of tool  
• Align flange against posts at back of tool. Align duct  
carefully; misalignment will damage the fiber.  
• Align mark to left or right edge of tool, depending on  
direction of travel.  
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• Use the bridge strip when surface quality is poor for  
adhesion, or to span gaps/holes/obstructions on the  
installation surface.  
11.0 Mechanical Anchor Installation  
11.1 Remove liner, align groove with duct and press  
firmly into place. The anchor may be secured with a  
T-25 staple if desired.  
NO GAPS  
T-25 Staple here (optional)  
13.0 Wall Cover Installation  
13.1 Remove the tab at the duct entry point as needed.  
• Use the adhesive-backed anchor wherever additional  
adhesion is required, such as: high stress areas, low  
adhesion areas, or areas where duct has been pulled off the  
wall and has taken the surface with it.  
Furcation  
Screw anchor  
anchors  
locations  
Duct  
entry  
point #3  
(hidden)  
12.0 Bridge Strip Installation  
Bridges are used to span disruptions in the installation  
surface and to ensure a continuous, uninterrupted  
installation path for the duct. They can also be used to  
provide additional anchoring in locations where the wall  
surface is poor. This is critical to the performance of the  
duct. The duct adhesive must never encounter a disruption  
in the installation path. If it does, a mechanical anchor must  
be used before and after the disruption  
Duct entry point #1  
(intact)  
Duct entry point #2  
(removed)  
13.2 Fasten the cover to the wall after the duct is  
installed. The cover helps secure the end of the duct  
to the wall and covers the drilled living unit access  
hole.  
12.1 Select a length of bridge strip according to the chart.  
Height From Wall  
less than 1" (25 mm)  
Up to 2" (51 mm)  
Bridge Strip Length  
6" (150 mm)  
12" (305 mm)  
Thread fiber through  
furcation tubing. Do not  
pull fiber tight.  
Secure with staples or  
#4 screws with anchors  
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14.4 Attach the cover by aligning the bottom tabs to slots  
in the base of the box, and then snap the cover in  
place.  
14.0 Connector Termination and Final Steps  
14.1 Terminate the fiber using a 3MNo Polish  
Connector or 3MCrimplok+ Connector.  
3MOne Pass Point-of-Entry Box (Hallway Side)  
Feed through from living unit  
Anchor furcation tubing  
14.5 The tabs on the cover will hold the duct in place.  
14.2 In buildings where the One Pass Fiber Pathway is  
not the horizontal cable pathway solution, terminate  
the hallway distribution cable (once a penetration  
hole is drilled) inside the living unit in a Point-of-  
Entry Box. Both the One Pass Mini Fiber Pathway  
and horizontal distribution cable will terminate here.  
3MOne Pass Mini Fiber Pathway  
Horizontal Distribution Cable  
Anchor Point  
Tab secures duct  
14.6 Align the connector to the adapter and plug. Slide  
the door closed.  
900-micron side  
Jumper side of box  
14.3 After completing installation of the entire run of  
duct and terminating the connector, route the 900 µm  
fiber and install the connector in the adapter as  
shown.  
900 µm Fiber  
Connector  
Adapter  
Snap  
Locations  
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3MOne Pass Mini Fiber Pathway  
15.6 Begin pushing 900 µm out the other end of the  
15.0 Fiber Repair  
15.1 Ensure that the root cause for service interruption is  
damaged 900 µm.  
window cut until the next window cut is reached.  
Insert and push fiber  
to next opening  
15.2 Working away from the Wall Outlet, make small  
window cuts using the Window Cut Tool at every  
other corner or turn.  
Note: Additional window cuts at other corners may be  
made if needed.  
Distance from Corner  
Window Cut Tool  
~1" (~25 mm)  
15.7 Repeat steps 5 and 6 until the new fiber is fully  
inserted into the duct, through provided furcation  
tubing, and into the Point-of-Entry (POE) Box. The  
fiber should be flush with each window cut.  
Wall Outlet Box  
White fiber fully inserted  
into duct (no excess slack)  
15.3 Cut connectors/fusion splice sleeves from the ends  
of the fiber stored inside the Wall Outlet and Point-  
of-Entry (POE) Cover of the damaged 900 µm fiber.  
Pull existing (gray) 900 µm fiber from installed duct  
and discard per company practice.  
Tab secures duct  
No cover required  
Note: If pulling 900 µm is difficult the window cuts made  
in step 2 may be used as intermediate pull back locations.  
15.4 Wrap 2'-4' (600-1200 mm) of the new white  
900 µm fiber into the Wall Outlet to create enough  
slack for connector termination and begin pushing it  
into the duct.  
15.8 Terminate new 900 µm fiber per company practice.  
Note: Keep new 900 µm off of the floor and clean as it  
is pushed into the duct to reduce floor debris from being  
carried into the duct.  
15.5 When the new white 900 µm fiber comes through  
each window cut, pull gently at that point to remove  
slack.  
White Fiber  
Cut Length:  
~1" (~25 mm)  
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3M and ScotchBlue are trademarks of 3M Company.  
Important Notice  
All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or  
completeness is not guaranteed.Before using this product, you must evaluate it and determine if it is suitable for your intended application.You assume  
all risks and liability associated with such use.Any statements related to the product which are not contained in 3M’s current publications, or any contrary  
statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.  
Warranty; Limited Remedy; Limited Liability.  
This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase.3M MAKES NO OTHER  
WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.  
If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product  
or refund the purchase price of the 3M product.Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or  
consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.  
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1-800-426-8688  
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© 3M 2012. All Rights Reserved.  
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