Pelco Cooktop IPSXM 7 User Manual

I N S T A L L A T I O N

ExSite^™Series

Explosionproof

Power Module

IPSXM-2 and IPSXM-7

C313M-D (8/05)

Contents

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Install the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Connect Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Protocol Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Receiver Address Settings (SW1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Termination Setting (SW2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Baud Settings (SW3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

List of Illustrations

Attach Power Module to Mounting Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Lightly Lubricate and Install O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Default DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

List of Tables

P Protocol Receiver Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

D Protocol Receiver Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

C313M-D (8/05)

Important Safety Instructions

1. Read these instructions.

2. Keep these instructions.

3. Heed all warnings.

4. Follow all instructions.

5. Do not block any ventilation openings. Install in accordance with the manufacturer’s instructions.

6. To reduce the risk of ignition of hazardous atmospheres, disconnect the equipment from the supply circuit before opening. Keep assembly

tightly closed when in operation.

7. The maximum ambient temperature range is -76°F to 140°F (-60°C to 60°C).

8. Only use attachments/accessories speciﬁed by the manufacturer.

9. Refer all servicing to qualiﬁed service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-

supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or

moisture, does not operate normally, or has been dropped.

10. Installation should be done only by qualiﬁed personnel and conform to all local codes.

11. Unless the unit is speciﬁcally marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or 6P enclosure, it is designed for indoor use only and it must not

be installed where exposed to rain and moisture.

12. Use only installation methods and materials capable of supporting four times the maximum speciﬁed load.

13. Use stainless steel hardware to fasten the mount to outdoor surfaces.

14. AN ALL-POLE MAINS SWITCH with a contact separation of at least 3 mm in each pole shall be incorporated in the electrical installation of

the building.

15. A readily accessible disconnect device shall be incorporated in the building installation wiring.

16. CAUTION: These servicing instructions are for use by qualiﬁed service personnel only. To reduce the risk of electric shock do not perform

any servicing other that contained in the operating instructions unless you are qualiﬁed to do so.

17. Only use replacement parts recommended by Pelco.

The product and/or manual may bear the following marks:

WARNING: This symbol indicates that dangerous voltage constituting a risk of electric shock

is present within this unit.

CAUTION:

RISK OF ELECTRIC SHOCK.

DO NOT OPEN.

This symbol indicates that there are important operating and maintenance instructions in the

literature accompanying this unit.

WARNING: HAZARDOUS MOVING PARTS. KEEP FINGERS AND OTHER BODY PARTS AWAY.

WARNING: To reduce the risk of ignition of hazardous atmospheres, disconnect the

equipment from the supply circuit before opening. Keep assembly tightly closed when

operating.

WARNING: To reduce the risk of ignition of hazardous atmospheres, conduit runs must have

a sealing ﬁtting connected within 2 inches of the enclosure.

TO REDUCE THE RISK OF IGNITION DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE

MAY BE PRESENT.

C313M-D (8/05)

Getting Started

Thank you for purchasing Pelco’s ExSite^™Series explosionproof integrated positioning system. This manual includes instructions for installing the

power module for the ExSite Series system. For complete system installation instructions refer to the installation manual placed in the pan and

tilt box.

DANGER: Do not connect the power module to a supply circuit unless all ExSite system components (pan and tilt, camera module and

power module) are installed.

Once the complete system is installed refer to the operation/programming manual shipped with the camera module for instructions on how to

operate and program your system.

C313M-D (8/05)

Install the Power Module

Attach the power module to the mounting surface. Use only installation methods and materials capable of supporting four times the maximum

speciﬁed load of the system (220 lb/100 kg).

NOTE: If required, install the optional TXB translator, ﬁber module, or UTP board before installing the power module. Refer to the installation

instructions supplied with the TXB translator, ﬁber module, or UTP board for installation instructions.

To install the power module, refer to Figure 1 and do the following:

1. Make sure the threads of the power module and the threads of the supplied M10 x 16 mm stainless steel bolts are free of dirt and debris.

2. Apply a generous amount of thread locking compound (supplied) to the threads of the power module and the threads of the stainless steel

bolts.

3. Face the conduit ﬁtting of the power module towards the mating conduit ﬁtting of the installation.

4. Secure the power module to the mounting surface with the supplied 8 mm Allen wrench and four M10 x 16 mm stainless steel bolts.

Tighten the bolts to 25 to 27 ft-lb (34 to 37 Nm). The thread compound supplied must cure for one hour. Allow for this cure period prior to

completing the installation.

NOTE: Figure 1 shows the power module

being installed on a PXM100 pedestal mount

(not supplied).

Figure 1. Attach Power Module to Mounting Surface

5. Lightly apply O-ring lubricant (supplied) to the O-ring, and then install the O-ring on the rim of the power module (refer to Figure 2).

Figure 2. Lightly Lubricate and Install O-Ring

C313M-D (8/05)

Connect Wiring

Refer to the following information to connect the wires and cables as required.

WARNING: When installing this unit, provide access to the communication wires (TX- and TX+) to allow connection to the system for

future software upgrades. Connectors must be installed so that the integrity of the hazardous location is maintained.

These communication wires are required even if the system uses Coaxitron^®control.

Maximum wire distance for RS-422 data wires is 4,000 ft (1,219 m).

NOTES:

•

Relay 3 is allocated speciﬁcally for an external washer (not supplied by Pelco).

All relays are speciﬁed for 32 VDC, 0.5 A.

Wiring/cable for UTP and ﬁber optic are not provided on the wire harness. The installer must provide UTP and ﬁber optic connections.

Conﬁguration of Wire Harness

Video Coaxial Cable Requirements

Wire Color

White/Orange

White/Blue

Red

Function

Cable Type*

RG59/U

Maximum Distance

750 ft (229 m)

TX+

TX-

RG6/U

1,000 ft (305 m)

1,500 ft (457 m)

RX+

RG11/U

Green

RX-

*Cable requirements:

75-ohm impedance

All-copper center conductor

Violet/White

White/Red

Relay 3 NC (washer only)

Relay 3 COM (washer only)

Relay 3 NO (washer only)

Relay 2 NC

Relay 2 COM

Relay 2 NO

Relay 1 NC

Relay 1 COM

Relay 1 NO

Alarm COM

Alarm 7

All-copper braided shield with 95% braid coverage

Green/Black

Gray/White

Yellow

Wiring Distances

The following are the recommended maximum distances for 24 VAC and

100-240 VAC applications and are calculated with a 10 percent voltage drop.

(Ten percent is generally the maximum allowable voltage drop for AC-powered

devices.)

Violet

Brown

Gray

White/Yellow/Black

White/Black/Green

White/Red/Black

White/Brown/Black

Orange

Wire Gauge

Power

(1.0 mm²)

(1.5 mm²)

(2.5 mm²)

(3.5 mm²)

27 ft

(8 m)

43 ft

69 ft

110 ft

(33 m)

Alarm 6

24 VAC

(13 m)

(21 m)

Alarm 5

100-240

VAC

75 ft

(23 m)

120 ft

(36 m)

190 ft

(58 m)

310 ft

(94 m)

White/Orange/Black

White/Blue/Black

White/Brown

White/Black

Alarm 4

Alarm 3

NOTE: Power consumption is 120 VA per unit. Use a powersource with a

minimum of 150 VA.

Alarm 2

Alarm 1

Power Connections 24 VAC

Wire Color

Red

Function

AC Hi

Black

AC Low

Power Connections 100-240 VAC

Wire Color

Black

Function

AC Hi

AC Low

White

Green/Yellow

Earth Ground

C313M-D (8/05)

DIP Switch Settings

Conﬁgure the receiver address, termination, and baud setting for the system. The DIP switches to conﬁgure these settings are located on the top

of the power module.

NOTE: No DIP switch settings are required for Coaxitron^®control.

Figure 3 shows the default settings for the DIP switches. Refer to the following to conﬁgure the ExSite system settings.

SW1-1 is set to the ON position.

All other switches are set to the OFF position.

7 8

SW3

SW1

SW2

Figure 3. Default DIP Switch Settings

Protocol Settings

The ExSite system automatically detects the type of protocol. No switch settings are required to set Coaxitron or RS-422 P and D protocols.

Receiver Address Settings (SW1)

The default address is 2 for P protocol. Refer to Table A for address settings that use P protocol. Maximum number of receivers is 32.

The default address is 1 for D protocol. Refer to Table B for address settings that use D protocol. Maximum number of receivers is 254.

Termination Setting (SW2)

When connecting more than one ExSite system to a single controller, terminate the unit farthest from the controller. Termination is required only

for the last unit in the series. The unit is shipped from the factory in the unterminated (OFF) position. To terminate the unit, set the SW2 switch to

the ON position.

Baud Settings (SW3)

Pelco’s D-type controllers are set for 2400 baud. The default setting for the unit is 2400 baud. If you are using a Pelco D-type controller, do not

reset the SW3 switches.

P-type controllers can operate at 2400, 4800, and 9600 baud. Set the SW3 switches (6, 7, and 8), located on the top of the power module, to the

same baud as the P-type controller.

Switch Settings for SW3

Switch Number

2400 Baud

SW3-6

Off

SW3-7

Off

SW3-8

Off

4800 Baud

Off

9600 Baud

Off

C313M-D (8/05)

Tables

Table A. P Protocol Receiver Address

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

OFF

Table B. D Protocol Receiver Address

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

OFF

(Continued on next page)

C313M-D (8/05)

Table B. D Protocol Receiver Address (Continued)

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

OFF

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

OFF

(Continued on next page)

C313M-D (8/05)

Table B. D Protocol Receiver Address (Continued)

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

OFF

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230

231

232

233

234

235

236

237

238

OFF

(Continued on next page)

C313M-D (8/05)

Table B. D Protocol Receiver Address (Continued)

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

SWITCH SETTING

ADDRESS SW1-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8

239

240

241

242

243

244

245

246

OFF

247

248

249

250

251

252

253

254

OFF

C313M-D (8/05)

Speciﬁcations

ELECTRICAL

Input Voltage

24 VAC or 100-240 VAC

Input Voltage Range

Power Consumption

Electrical Connections

10%

Maximum 60 watts (120 VA) per system

6-foot wire harness with connections for power, video, data control, alarm inputs, and auxiliary outputs

MECHANICAL

Cable Entry

One 0.75-inch (1.91 cm) NPT threaded opening

360° continuous pan rotation

Pan Movement

Vertical Tilt

Unobstructed +90° to -90°

Variable Pan/Tilt Speed

Pan

Tilt

0.1° to 40°/sec variable-speed operation

Preset Speeds

Pan

Tilt

40°/sec

GENERAL

Construction

316L stainless steel

Electropolish

Finish

Viewing Window

Operating Temperature

Unit Weight

0.50-inch (12.7 mm) thick, soda-lime tempered glass

-60°C to 60°C

55 lb (25 kg)

Effective Projected Area (EPA)

196.1 square inches

0.75 NPT

(1.91)

4.84

(12.29)

5.55

(14.09)

4 PLCS. TYP.

10MM - 1.5MM X 14MM

ON A 4.75-INCH DIA. B.C.

EQUALLY SPACED

3.354

(8.52)

NOTE: VALUES IN PARENTHESES ARE CENTIMETERS;

ALL OTHERS ARE INCHES.

C313M-D (8/05)

PRODUCT WARRANTY AND RETURN INFORMATION

WARRANTY

Pelco will repair or replace, without charge, any merchandise proved defective in material or

workmanship for a period of one year after the date of shipment.

If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or

(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the following

information:

Exceptions to this warranty are as noted below:

1. Model and serial number

2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number

3. Details of the defect or problem

•

Five years on FT/FR8000 Series ﬁber optic products.

Three years on Genex^®Series products (multiplexers, server, and keyboard).

If there is a dispute regarding the warranty of a product which does not fall under the

warranty conditions stated above, please include a written explanation with the product

when returned.

Three years on Camclosure^®and ﬁxed camera models, except the CC3701H-2,

CC3701H-2X, CC3751H-2, CC3651H-2X, MC3651H-2, and MC3651H-2X camera models,

which have a ﬁve-year warranty.

Method of return shipment shall be the same or equal to the method by which the item was

received by Pelco.

•

Two years on standard motorized or ﬁxed focal length lenses.

Two years on Legacy^®, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series

ﬁxed dome products.

RETURNS

In order to expedite parts returned to the factory for repair or credit, please call the factory at

(800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned

for credit, and RA number if returned for repair).

•

Two years on Spectra^®, Esprit^®, ExSite^™, and PS20 scanners, including when used in

continuous motion applications.

•

Two years on Esprit^®and WW5700 Series window wiper (excluding wiper blades).

All merchandise returned for credit may be subject to a 20% restocking and refurbishing

charge.

Eighteen months on DX Series digital video recorders, NVR300 Series network video

recorders, and Endura^™Series distributed network-based video products.

Goods returned for repair or credit should be clearly identiﬁed with the assigned CA or RA

number and freight should be prepaid. Ship to the appropriate address below.

•

One year (except video heads) on video cassette recorders (VCRs). Video heads will be

covered for a period of six months.

If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:

Six months on all pan and tilts, scanners or preset lenses used in continuous motion

applications (that is, preset scan, tour and auto scan modes).

Service Department

Pelco

3500 Pelco Way

Clovis, CA 93612-5699

Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco

shipment. All goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis,

California. Repairs made necessary by reason of misuse, alteration, normal wear, or accident

are not covered under this warranty.

If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are

instructed to return goods to the USA, you may do one of the following:

If the goods are to be sent by a COURIER SERVICE, send the goods to:

Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from

the speciﬁc use or application made of the Products. Pelco’s liability for any claim, whether

based on breach of contract, negligence, infringement of any rights of any party or product

liability, relating to the Products shall not exceed the price paid by the Dealer to Pelco for

such Products. In no event will Pelco be liable for any special, incidental or consequential

damages (including loss of use, loss of proﬁt and claims of third parties) however caused,

whether by the negligence of Pelco or otherwise.

Pelco

3500 Pelco Way

Clovis, CA 93612-5699 USA

If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:

Pelco c/o Expeditors

473 Eccles Avenue

The above warranty provides the Dealer with speciﬁc legal rights. The Dealer may also have

additional rights, which are subject to variation from state to state.

South San Francisco, CA 94080 USA

Phone: 650-737-1700

Fax: 650-737-0933

This equipment contains electrical or electronic components that must be recycled properly to comply with Directive 2002/96/EC of the European Union

regarding the disposal of waste electrical and electronic equipment (WEEE). Contact your local dealer for procedures for recycling this equipment.

REVISION HISTORY

Manual #

C313M

C313M-A

C313M-B

C313M-C

C313M-D

Date

11/04

1/05

4/05

5/05

8/05

Comments

Original version.

Added 24 VAC power supply information per ECO 04-10256.

Wire color change for Alarm COM per ECO 05-11019.

Added warning to provide access to communication wires.

Revised dimension drawing per ECO 05-11303.

Pelco, the Pelco logo, Spectra, Genex, Esprit, Camclosure, Coaxitron, and Legacy are registered trademarks of Pelco.

Endura and ExSite are trademarks of Pelco.

Worldwide Headquarters

3500 Pelco Way

Clovis, California 93612 USA

USA & Canada

Tel: 800/289-9100

Fax: 800/289-9150

International

Tel: 1-559/292-1981

Fax: 1-559/348-1120

www.pelco.com

ISO9001

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