Keating Of Chicago Top Side Cooker 028951 User Manual

SERVICE MANUAL  
TOP-SIDE  
COOKER  
1-800-KEATING  
T1  
T2  
SET  
T3  
WATLOW  
CV  
WATLOW  
CV  
ELEMENT  
°F  
ON  
ELEMENT  
°F  
ON  
°C  
°C  
LOAD  
LOAD  
PUSH  
PUSH  
TO SET  
TO SET  
ON  
OFF  
ON  
OFF  
Keating of Chicago, Inc.  
1-800-KEATING  
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL  
028951  
Top Side 0107  
09/07  
i NOTICE: This operating, installation, and service manual should be given to the user. The operator of the Top-  
Side Cooker should be familiar with its functions and operation. This manual must be kept in a prominent, easily  
reachable location near the Top-Side Cooker .  
i NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time.  
WARNING  
WARNING  
DO NOT STORE OR USE GASOLINE  
OR OTHER FLAMMABLE VAPORS  
OR LIQUIDS IN THE VICINITY OF THIS  
OR ANY OTHER APPLIANCE.  
Do not store flammable  
liquids near this or any  
other appliance.  
WARNING  
WARNING  
IMPROPER  
INSTALLATION,  
ALTERATION,  
ADJUSTMENT,  
SERVICE OR MAINTENANCE CAN  
CAUSE  
PROPERTY  
DAMAGE,  
INJURY OR DEATH. READ THE  
INSTALLATION, OPERATING AND  
MAINTENANCE  
INSTRUCTIONS  
THOROUGHLY BEFORE INSTALLING  
OR SERVICING THIS EQUIPMENT.  
Improper installation  
can cause damage,  
injury or death.  
WARNING  
WARNING  
BEFORE OBTAINING ACCESS TO  
TERMINALS, ALL SUPPLY CIRCUITS  
MUST BE DISCONNECTED.  
Disconnect all power  
before servicing.  
ii  
SAFETY  
PRECAUTIONS  
I INTRODUCTION  
WARNING  
THIS SYMBOL WARNS YOU THAT SERIOUS  
BURNS OR OTHER INJURIES MAY RESULT IF  
SAFETY INSTRUCTIONS ARE NOT FOLLOWED.  
GENERAL  
Keating Top-Side Cookers are designed to give  
maximum production efficiency, delivering high quality  
food products. The following design features are  
incorporated into Keating Top-Side Cookers.  
l DO NOT SUBMERGE THE TOP-SIDE COOKING  
HEAD IN WATER.  
STANDARD  
FEATURES  
l Stainless steel control panel  
l Stainless steel head cover  
l MIRACLEAN cooking surface  
l CLEANING CHEMICALS OR UTENSILS USED  
FOR CLEANING GRIDDLES WILL DAMAGE OR  
DESTROY THE POLYMER COOKING SHEET.  
l NEVER USE A WATER JET TO CLEAN.  
®
l Solid State Thermostat  
l Adjustable cooking height, from /8'' to 1 / '' (3mm to  
1
1
2
II INSTALLATION  
38mm)  
This Top-Side Cooker MUST be installed on a Keating  
griddle only. Failure to do so voids the warranty.  
l Locking mechanism for micro-level  
The Top-Side Cooker must be installed, inspected,  
STANDARD  
calibrated and serviced by qualified, certified and/or  
licensed service personnel. Contact your dealer for  
assistance.  
ACCESSORIES  
l Proprietary USDA and UL listed polymer cooking  
sheets (1)  
DAMAGE DURING  
SHIPMENT  
¥¥  
NOTE: Keating of Chicago, Inc. (manufacturer)  
reserves the right to change specifications at any time.  
The Top-Side Cooker has been assembled, tested and  
inspected at the factory. Upon arrival, the complete Top-  
COOKING HEAD  
SPECIFICATIONS  
Each Top-Side cooking head is designed to be  
connected to a 208, 220 or 240 volt single phase line.  
Side Cooker should be thoroughly checked for any  
damage that may have occurred during shipment.  
TM  
What to do if equipment arrives damaged:  
HEIGHT WIDTH  
DEPTH WATTS  
20" 4,000  
AMPS  
18  
@220V  
kW  
VISIBLE LOSS OR DAMAGE- Be certain to note this on  
the freight or express receipt and have it signed by the  
delivery person.  
5
1
3 /  
8
"
10 /2"  
4.8  
(92mm) (267mm) (508mm) @220V  
FILE CLAIM FOR DAMAGES IMMEDIATELY-  
Regardless of extent of damage.  
STANDARD  
TOP-SIDE™  
COOKERS  
CONCEALED LOSS OR DAMAGE- If the damage is  
noticed when the equipment is unpacked, notify the  
freight company immediately, and file a “concealed  
damage claim”. This MUST be done immediately. Be  
sure to retain the shipping container for inspection.  
l Sizes: 1 to 6 heads.  
l Mounting: Can be mounted to any standard  
®
MIRACLEAN gas or electric 30'' (762mm) deep  
griddle (24'' deep plate / 610mm) up to 72" wide (up to  
6 heads maximum). Front trough only griddles are  
preferred for multiple heads.  
Keating does not assume responsibility for loss OR  
damage incurred in transit.  
1
2
l Cooking Surface: 10 / '' (267mm) wide x 20'' (508mm)  
deep (per cooking head).  
INSTALLATION  
l Number of heads: One head can be used for every 12''  
On new installations, your Top-Side Cooker has already been  
(305mm) of plate width. Each Top-Side cooking head  
factory installed, tested leveled and inspected. Top-Side  
will be positioned over a griddle thermostat to ensure  
peak efficiency.  
®
Cookers cannot be mounted onto existing Miraclean griddles.  
l ETL and ETL Sanitation listed.  
1
Clockwise movement of the knob will decrease the  
spacing; counter clockwise movement will increase the  
spacing. Each turn of the adjusting knob represents  
1/8'' (approximately 3mm) movement.  
ELECTRICAL  
CONNECTION  
Each Keating Top-Side Cooking head is equipped  
with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2),  
three wire with ground electrical cord. Each cooking  
head is rated 4000W, 18 amps, single phase at 220  
Volts and is designed to be connected to its own 208-  
240V single phase electrical supply. For proper  
connecting and grounding procedure see local codes,  
the National Electrical Code ANSI/NFPA 70 (latest  
edition) or Canadian Electrical Code CAN C22.1 (latest  
edition) as applicable.  
Experimentation will give you the best cooking height  
for each type of food product. The cooking head should  
contact the product firmly to ensure optimum heat  
distribution without flattening the product.  
SHUTDOWN  
Turn ON/OFF switch to “OFF” position.  
CLEANING  
PROCEDURES  
WARNING  
A. Keating Cooking Sheets  
THIS APPLIANCE MUST BE EARTHED.  
l Clean cooking sheets with a damp soft cloth after  
each run of product (a Turkish towel works best).  
III OPERATING  
CAUTION  
Food will cook much faster with a Top-Side Cooker  
than with a griddle alone. Watch food while cooking or  
use timers to ensure food will not be overcooked.  
WARNING  
THE COOKING HEAD WILL BE HOT. USE PROPER  
CARE WHEN CLEANING THE COOKING SHEETS.  
End of day cleaning:  
Before the griddle is turned off for the day, the cooking  
sheets should be cleaned as described below. Wear  
heat resistant gloves for maximum safety during the  
entire cleaning procedure.  
WARNING  
OPERATION OF THE TOP-SIDE  
COOKER  
PERSONNEL  
OPERATING  
SHOULD  
BE  
LIMITED  
TRAINED  
TO  
IN  
1. At the end of the day, wipe the cooking sheet in  
place with a damp soft cloth. Continue wiping until  
the surface of the cooking sheet is free of any  
residue.  
THOROUGHLY  
PROCEDURES.  
COOKING  
2. Remove the cooking sheet from the cooking head.  
Clean the cooking head and the griddle surfaces.  
1. Turn ON/OFF switch to “ON” position.  
2. Press and hold the “Push to Set” button on the  
thermostat and adjust the knob to the desired  
temperature. The new temperature will be entered  
after 3 seconds. Red “ELEMENT ON” light will  
illuminate when the element is on.  
3. Wash the cooking sheet with a mild detergent in  
warm water and dry thoroughly.  
4. If needed, after the cleaning is complete, reverse  
the cooking sheet and reattach it to the cooking  
head.  
Figure 3-1  
TM  
Top-Side Cooker Control Panel  
B. Cooking Sheet Clips  
To remove the stainless steel cooking sheet clips for  
cleaning, simply lift them off. They can be cleaned in a  
dishwasher.  
C. Cooking Head  
®
The MIRACLEAN surface is very durable and with  
proper care, following the procedures below, will last  
many years.  
®
1. Scrape MIRACLEAN surface from front to back  
COOKING HEIGHT  
ADJUSTMENT  
with the Keating griddle scraper with Cooking  
Sheets removed.  
Keating’s Top-Side Cooker has been designed to  
1
1
2
allow you infinite height adjustments from /8'' to 1 / ''  
(approximately 3mm to 38mm). An adjusting knob  
allows fast and precise height adjustment.  
2. Clean and polish surface with certified Keating  
Klenzer on a damp soft cotton cloth. Wipe off  
excess Klenzer.  
2
WARNING  
IV MAINTENANCE  
®
BECAUSE OF THE SUPERIOR MIRACLEAN  
SURFACE, THE ONLY TOOLS YOU WILL EVER NEED  
TO CLEAN THE TOP-SIDE COOKING HEAD ARE A  
WARRANTY REPAIRS  
Keating’s warranty begins with the date of installation.  
In the event your Keating Top-Side Cooker needs  
repair under warranty other than routine maintenance  
or cleaning you are requested to contact KEATING OF  
CHICAGO, INC. at 1-800-KEATING before calling a  
local service company.  
DAMP SOFT COTTON CLOTH AND A KEATING  
SCRAPER.  
l NEVER SCRAPE COOKING SHEETS WITH THE  
SCRAPER.  
l NEVER USE A GRIDDLE STONE, BRICK,  
GRIDDLE SCREEN OR HARSH CHEMICALS TO  
®
CLEAN THE MIRACLEAN SURFACE.  
¥¥ NOTE: The cooking sheets are not covered under  
warranty.  
®
l DAMAGE DONE TO THE MIRACLEAN SURFACE  
BY GRIDDLE STONE, BRICK, SCREEN, OR  
HARSH CHEMICALS WILL VOID THE WARRANTY.  
PREVENTIVE  
MAINTENANCE  
®
l THE DAMAGE DONE TO THE MIRACLEAN  
SURFACE IS IRREPARABLE.  
Preventive maintenance should be done in daily,  
weekly, monthly and yearly intervals as necessary.  
Following preventive maintenance procedures will help  
®
l NEVER USE ICE TO COOL THE MIRACLEAN  
®
SURFACE AS IT MAY WARP THE MIRACLEAN  
SURFACE.  
keep your Top-Side Cooker working efficiently. Proper  
l USE ONLY KEATING SUPPLIED CLEANING  
care and servicing will lead to years of quality  
performance.  
TOOLS AND KLENZER.  
l USE ONLY A KEATING STEEL SPATULA.  
TIME  
OPERATOR/OWNER  
SECTION  
FRAME  
CAUTION  
At Least  
Daily  
• Clean all cooking sheets.  
• Clean MIRACLEAN Griddle  
surface.  
III  
Do not hack, chop or hit the surface. You will dent the  
steel plate under the trivalent chrome. It is even  
possible to hack two nicks close together and actually  
®
®
tear the MIRACLEAN surface as the chromium will not  
At Least  
Weekly*  
• Clean all surfaces of  
Top-Side Cooker.  
III  
stretch. Below is a sketch showing a side view of a  
cooking had and how the surface can be damaged.  
Proper use of the utensils supplied with your  
Monthly*  
• Verify thermostat settings.  
• Review cooking procedures.  
IV & V  
III  
®
MIRACLEAN Griddle will prevent surface damage.  
• Check Cooking Sheets  
(Replace if necessary).  
Surface Damage  
At Least  
Yearly*  
QUALIFIED SERVICE  
PERSONNEL ONLY  
IV & V  
• Thoroughly check and test  
Top-Side Cooker.  
• Calibrate controls.  
*High production facilities should be checked more often.  
Contact the factory or a local service company to perform  
maintenance and repairs.  
Proper care should be taken to fully clean the Top-  
Side Cooker on a regular basis. The control panel  
should be cleaned of any greasy residue with a damp  
cotton cloth. Remove any residue from the ON/OFF  
switch and the thermostat. Wipe down the cabinet,  
sides and back on a regular basis.  
3
INSTALLING A  
LEVELING OF  
COOKING SHEET  
COOKING HEAD(S)  
1. Raise Top-Side Cooking head completely.  
The cooking head(s) were leveled at the factory.  
2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet  
on the griddle plate with 20'' (508mm) dimension  
front to back.  
¥¥ NOTE: For best results, level griddle before  
checking. Adjust legs or stand casters to level griddle.  
REMOVAL OF  
3. Lower the Top-Side Cooker head onto the  
COOKING HEAD  
cooking sheet, ensuring that the sheet is centered  
under the head, the front edge of the sheet is even  
with the front edge of the head, and the sides of the  
sheet are parallel to the side of the head.  
¥¥ NOTE: To identify parts, refer to page 7.  
1. Turn off griddle and disconnect Top-Side Cooker  
electric power.  
4. Fold both edges of the cooking sheet over the  
head. While gently pulling the right side of the  
sheet to remove any slack, firmly push the cooking  
sheet mounting clip onto the right side mounting rib  
on top of the head.  
2. Remove the cooking sheet by lifting off cooking  
sheet mounting clips.  
3. Place a layer of soft cloth and then a layer of  
cardboard onto griddle plate under cooking head to  
®
protect MIRACLEAN surface.  
5. Repeat process on the left side.  
6. Reverse the process to remove the cooking sheet.  
4. Raise cooking head completely to release tension  
on cooking head support pin. Remove support pin  
and its cotter pin and carefully lower cooking head  
to protected griddle surface.  
TIPS ON PROPER  
HANDLING AND USE  
OF COOKING SHEETS  
WARNING  
To ensure long life of your Keating cooking sheets  
please follow the tips below:  
The cooking head is not supported after the  
cooking head support pin has been removed. If  
dropped the weight of the cooking head when  
unsupported will cause damage to the griddle  
surface or injury to personnel.  
Cooking sheets should never:  
l Be folded or creased.  
l Be touched with sharp objects.  
5. Do not turn the support pin in either direction.  
l Come in contact with griddle scrapers or abrasive pads.  
l Be placed under other equipment or objects.  
Cooking sheets should always:  
6. To reattach the cooking head to the ram lift arm,  
raise cooking head completely and replace  
cooking head support pin. Insert a new stainless  
steel cotter pin to secure support pin, holding  
support pin to keep it from spinning.  
l Be wiped with a damp soft cotton cloth after each run  
to remove any product residue.  
7. Replace cooking sheet. See - “Installing a Cooking  
Sheet”.  
l Be cleaned after the griddle is shut down for the day.  
The time to change a Cooking Sheet is when:  
l Product starts sticking to the sheet.  
l Too much carbon build-up causes a product  
appearance, cooking or taste problem.  
l The head surface is cool.  
l The sheet is torn or ripped.  
WARNING  
THE TOP-SIDE COOKING HEAD AND GRIDDLE  
PLATE ARE HOT - USE PROPER CARE WHEN  
CHANGING THE COOKING SHEETS.  
4
V SERVICE DIAGNOSIS  
A properly adjusted Keating Top-Side Cooker, with no  
1
1
2
2
load, will cycle “ON” approximately every 5 / to 6 /  
minutes. Each cycle will last 40 seconds, ensuring that  
the temperature setting is held within a narrow range.  
A. Trouble-Shooting  
The following diagnosis is only to be used as a guide to  
qualified service personnel. Keating recommends that  
you use a qualified service company.  
WARNING  
Disconnect power before servicing.  
PROBLEM  
PROBABLE CAUSE  
SOLUTION  
POWER ON light does not a.No electricity to Top-Side Cooker.  
come on.  
a.Connect Top-Side Cooker to an  
approved source of power.  
b.Replace ON/OFF SWITCH  
b.ON/OFF switch is faulty.  
ELEMENT ON light does not a.Connections to thermostat are loose a.Check connections and tighten where  
come on and cooking head  
will not heat.  
or thermostat is faulty.  
necessary. If thermostat is faulty,  
replace.  
b.Connections to  
temperature probe are loose or probe  
is faulty.  
c.Hi-Limit has tripped or Hi-Limit is c.Wait until cooking head cools down. If  
faulty. Note: Hi-Limit is self-resetting.  
thermostat b.Check connections and tighten where  
necessary. If probe is faulty, replace it.  
ELEMENT ON light will not come on  
Hi-Limit is faulty, replace it.  
d.Connections to Hi-Limit are loose or d.Check connections and tighten where  
Hi-Limit is faulty.  
necessary.  
e.Connections to contactor are loose or e.Check connections and tighten where  
contactor is faulty.  
necessary. If contactor is faulty,  
replace it.  
f. Replace ON/OFF switch.  
f. ON/OFF switch is faulty.  
ELEMENT ON light does not a.ELEMENT ON light is faulty.  
come on, but cooking head  
does heat.  
a.Replace ELEMENT ON light.  
ELEMENT ON light flashes a.Thermostat temperature probe or a.Replace probe and/or wires. Use  
once whenever power is  
turned on.  
wires have shorted out.  
conductive heat paste when installing  
new probe.  
Temperature of cooking head a.If erratic, thermostat is faulty.  
is erratic.  
a.Replace thermostat.  
5
TROUBLESHOOTING THE THERMOSTAT  
Temperature reading is incorrect,  
showing a sensor error,  
LOAD LED is switching at the  
wrong temperature.  
• Sensor or controller may be bad. Place a jumper wire across the  
or Sensor connections may be bad.  
thermocouple input terminals. The  
display should indicate ambient  
temperature. If it does, the  
controller is ok. If not, replace  
controller.  
Decrease set point below ambient  
temperature, LOAD LED should be  
off for heating controllers. If it is, the  
controller is OK.  
Increase set point above ambient  
temperature. LOAD LED should be  
on for heating controllers. If it is, the  
controller is OK.  
• Controller is wired incorrectly.  
Verify proper wiring. Call 1-800-  
KEATING for a diagram.  
• Thermocouple polarity is reversed. Check thermocouple connections.  
Temperature reading is decreasing,  
but actual temperature is increasing.  
Red wire denotes negative wire.  
All connections, including extension  
wire, must maintain the correct  
polarity. Correct if needed.  
• Ambient temperature in the control Measure temperature in cabinet to  
cabinet is over 70°C. ensure it is below 70°C.  
For troubleshooting the thermocouple, use the chart below  
Temperature (°F) Resistance (Ohm)  
95  
0.30  
3.80  
100  
125  
150  
175  
200  
225  
250  
275  
300  
325  
350  
375  
400  
425  
450  
475  
4.60  
5.50  
6.40  
7.90  
8.40  
9.70  
10.90  
12.40  
13.80  
15.10  
17.00  
18.40  
20.20  
21.30  
23.30  
6
VI EXPLODED VIEW & PARTS LIST  
ORDERING PARTS  
Parts may be ordered by part number by calling 1-800-KEATING or your local service company. You may also order  
Refer to the Keating Top-Side Cooker Limited Warranty for complete service and ordering information.  
The model/serial plate for each cooking head is located on the the control panel assembly. The serial and model  
numbers are necessary when ordering.  
WARNING AND OPERATING PLATES  
All warning and operating plates on the Keating Top-Side Cooker should be in place at all times. If plates are  
damaged or lost, replace them immediately.  
MANUAL LIFT TOP-SIDE COOKER  
Figure 6-1  
To control box  
7
TOP-SIDE COOKING HEAD – MANUAL & AUTO-LIFT  
Figure 6-1  
PART  
ITEM  
DESCRIPTION  
QTY.  
NUMBER  
1
2
THERMOSTAT TEMPERATURE PROBE KIT  
COOKING HEAD (COMPLETE)  
1
1
1
1
1
1
2
1
016671  
1-800-KEATING  
015164  
---  
028181  
015164  
017316  
1-800-KEATING  
012118  
012119  
---  
3
STOP CLEVIS PIN, S/S  
4
SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5)  
SWIVEL BRACKET  
5
6
SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S  
COOKING SHEET MOUNTING CLIP  
COVER (FOR TSC WITH MICRO LEVELER)  
COOKING SHEET (SINGLE SHEET)  
COOKING SHEET (PACKAGE OF 12)  
7
9
10  
®
11  
12  
MIRACLEAN COOKING FACE PLATE  
1
1
1
1
1
1
2
1
4
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
6
1
1
2
2
1
1
2
2
2
4
4
1
HEATING ELEMENT 4KW, 220V (NOT SHOWN)  
INSULATION BOARD (NOT SHOWN)  
HIGH LIMIT PROBE  
056510  
016503  
015173  
014247  
028622  
028486  
028487  
028501  
---  
028488  
030241  
028461  
---  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
HIGH LIMIT PROBE MOUNTING PLATE  
KNOB  
COLLAR  
WORM GEAR  
1
1
/
4-20X /4" ALLEN SET SCREW  
HOUSING COVER  
WORM GEAR WHEEL  
SPUR GEAR  
SHAFT  
REAR COVER  
FRONT HOUSING  
REAR HOUSING  
FRONT PLUNGER  
---  
---  
028521  
028522  
028490  
028500  
052114  
052266  
052251  
054444  
015262  
052269  
052287  
030269  
015414  
032328  
052117  
052286  
032327  
013217  
052252  
016383  
015164  
015166  
014226  
017046  
015227  
027311  
REAR PLUNGER (NOT SHOWN)  
TEFLON WASHER (NOT SHOWN)  
FIBER WASHER (NOT SHOWN)  
TOP-SIDE COOKER WELD. MANUAL  
TOP-SIDE COOKER SPRING SUPPORT WELDMENT  
MANUAL TOP-SIDE GAS SPRING LIFT  
MANUAL TOP-SIDE COOKER GAS SPRING  
5
3
SCREW /16-18 X / HEX HEAD ZINC PLATED  
4
TOP-SIDE COOKER SUPPORT BRACE GAS  
TOP-SIDE CONDUIT SUPPORT  
1
5
NUT RIVET /4-20 X /8” 0.332 BODY  
1
7
1
WASHER /  
4
ID X /  
SCREW /4-20 X /  
8
0D X /  
16  
THK NICKLE  
1
3
4
SERRATED FLANGE LOCK  
TOP-SIDE COOKER LIFT ARM ROD  
U BOLT WITH MOUNTING PLATE  
3
SCREW 10-24 X /  
8
SERRATED FLANGE LOCK  
WASHER 0.190 ID X 0.5630 D X 0.047 THK NICKLE  
MANUAL TOP-SIDE COOKER GAS SPRING ROD  
1
NUT /4-20 HEX NICKLE PLATED  
3
1
/
8-2 / CLEVIS PIN  
2
COTTER KEYS S.S.  
1
/
4-20 X 3” THREADED ROD  
1
/
4” STAR WASHER  
4-20 ACORN NUT  
1
/
WELDMENT HANDLE GEAR GAPPING SYSTEM  
8
AUTO-LIFT TOP-SIDE COOKER  
Figure 6-2  
PART  
ITEM  
DESCRIPTION  
QTY.  
NUMBER  
1
2
3
4
5
6
7
8
9
TOP-SIDE COOKER WELD. AUTO NEW ARM  
AUTO TOP SIDE A0-2 ACTUATOR MTG.  
ACTUATOR AUTO TOPSIDE COOKER 24V  
TOP-SIDE CONDUIT SUPPORT  
1
1
1
1
2
1
1
2
1
052115  
053991  
053097  
052287  
052117  
---  
015164  
015165  
052591  
TOP-SIDE COOKER LIFT ARM ROD  
TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL PANEL  
3
1
/
8" - 2 /2" CLEVIS PIN  
5
3
PIN HAIR /16" - /8" : 0.72 WIRE  
TOP-SIDE COOKER LIFT ARM ROD  
9
INSTRUCTIONS FOR MICROSWITCH ADJUSTMENT  
AUTO-LIFT TOP-SIDE™ ACTUATOR  
Figure 6-3  
1. Remove the limit switch black plastic cover on the and the stroke should stop retracting before it reaches its  
actuator.  
mechanical stop. This movement is controlled by the  
bottom micro switch.  
2. Turn on the power on unit and push the T1, T2 or T3  
button on the timer. The actuator will extend the stroke and 6. If the motor fails to stop, manually depress the bottom  
lower head. The motor must stop and the stroke should micro switch actuator. This will disconnect power to the  
stop extending before it reaches its mechanical stop. This actuator motor. Loosen the set screw (2.5mmAllen wrench)  
movement is controlled by the top micro switch.  
located on the bottom cam. Rotate the bottom cam counter  
clockwise until the switch is made (listen for audible click.).  
3. If the motor fails to stop, manually depress the top  
micro switch actuator. Disconnect power to the actuator 7. Tighten the set screw on the cam, using blue locktite.  
motor. Loosen the set screw (2.5mm allen wrench) located  
8. Test the Top-Side head. Verify the adjustments did not  
on the top cam. Rotate the top cam clockwise, until the  
change the length of the stroke, thus preventing correct  
switch is made (listen for audible click).  
function of the top Top-Side head. The Top-Side cooking  
head must be able to reach the griddle plate. If it does not  
function properly, complete steps #2 through #7.  
4. Tighten the set screw on the cam, using blue locktite.  
5. Turn on the power and push the T1, T2 or T3 button on  
the timer until it goes to the preset time. The actuator will 9. Reinstall the switch cover.  
retract the stroke and raise the head. The motor must stop  
10  
TOP-SIDE COOKER CONTROL PANEL  
Figure 6-4  
PART  
ITEM  
DESCRIPTION  
QTY.  
NUMBER  
1
THERMOSTAT  
THERMOSTAT REPLACEMENT KIT  
HI-LIMIT CONTROL  
HI-LIMIT MOUNTING BRACKET  
CONTACTOR, 50A, 3 POLE  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
056840  
057138  
010311  
016654  
011184  
016689  
016672  
016615  
016673  
002565  
018480  
028510  
034431  
031584  
031586  
2
3
4
5
ROCKER SWITCH, LIGHTED, ON/OFF  
INSTRUCTION PLATE ON/OFF SWITCH PLATE  
INDICATING LIGHT, ELEMENT ON, RED  
INSTRUCTION PLATE ELEMENT ON LIGHT PLATE  
TERMINAL BLOCK  
6
7
8
9
10  
11  
12  
13  
14  
CORD, WITHOUT PLUG, 12/3 SJO  
1
GROUND LUG /  
4"  
CONDUIT 65" COMPLETE WITH WIRES  
1
CONNECTOR /2" LIQUID TIGHT 45°  
1
CONNECTOR /2" LIQUID TIGHT STRAIGHT  
Top View with Cover Removed  
Front View  
11  
VII WIRING DIAGRAM  
TOP-SIDE COOKER MANUAL LIFT WIRING DIAGRAM  
Figure 6-5  
LIGHTED ROCKER  
LIGHTED ROCKER  
ON/OFF SWITCH  
GREEN LIGHT  
ON TOP  
ON/OFF SWITCH  
GREEN LIGHT  
ON BOTTOM  
OR  
NOTE: ANGLED TERMINALS OF SWITCH ARE ALWAYS  
TOWARD CONTROL PANEL BOTTOM.  
12  
TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM  
Figure 6-6  
13  
SERVICE INFORMATION  
If you have a service related question call 1-800-KEATING.  
Please state the nature of the call; it will ensure speaking with the appropriate person.  
Have your serial and model number available when ordering parts.  
KEATING OF CHICAGO, INC.  
8901 W. 50th Street, McCook, Illinois 60525-6001  
Phone: (708) 246-3000 FAX: (708) 246-3100  
Toll Free 1-800-KEATING (In U.S. and Canada)  
*As continuous product improvement occurs, specifications may be changed without notice.  
KEATING LIMITED WARRANTY CARD  
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED  
COMPANY: __________________________________________________________________________________________________________________  
ADDRESS: __________________________________________________________________________________________________________________  
CITY: ______________________________________________________________________________ STATE: ________________ ZIP: ____________  
DEALER: ____________________________________________________________________________________________________________________  
DATE OF PURCHASE: ________________________________________________________________ INVOICE NUMBER: ____________________  
SERIAL NUMBER: ________________________________________  
REMARKS: ______________________________________________  
q FRYER  
q FILTER SYSTEM q GRIDDLE  
q HOT PLATE q PASTA PLUS  
q TOP-SIDE COOKER  
I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.  
SIGNED: ____________________________________________________________________________________ DATE:__________________________  
®
“Serving Those Who Serve The Very Best”  
15  

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