JVC Rear Projection Television HD 52Z575 User Manual

REVISED  
SERVICE MANUAL  
REAR PROJECTION TELEVISION  
052200936  
HD-52Z575,  
HD-52Z585,  
HD-61Z575,  
HD-61Z585  
BASIC CHASSIS  
RP2  
T A B L E O F C O N T E N T S  
1
2
3
4
5
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3  
SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7  
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11  
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34  
COPYRIGHT © 2004 Victor Company of Japan, Limited.  
No.YA092B  
2004/8  
SECTION 1  
PRECAUTIONS  
(10) Isolation Check  
1.1 SAFETY PRECAUTIONS  
(Safety for Electrical Shock Hazard) After re-assembling the  
product, always perform an isolation check on the exposed metal  
parts of the cabinet (antenna terminals, video/audio input and output  
terminals, Control knobs, metal cabinet, screwheads, earphone jack,  
control shafts, etc.) to be sure the product is safe to operate without  
danger of electrical shock.  
(1) The design of this product contains special hardware, many circuits  
and components specially for safety purposes. For continued  
protection, no changes should be made to the original design unless  
authorized in writing by the manufacturer. Replacement parts must  
be identical to those used in the original circuits. Service should be  
performed by qualified personnel only.  
(2) Alterations of the design or circuitry of the products should not be  
made. Any design alterations or additions will void the manufacturer's  
warranty and will further relieve the manufacturer of responsibility for  
personal injury or property damage resulting therefrom.  
(3) Many electrical and mechanical parts in the products have special  
safety-related characteristics. These characteristics are often not  
evident from visual inspection nor can the protection afforded by them  
necessarily be obtained by using replacement components rated for  
higher voltage, wattage, etc. Replacement parts that have these  
special safety characteristics are identified in the parts list of Service  
manual. Electrical components having such features are  
identified by shading on the schematics and by ( ) on the parts  
list in Service manual. The use of a substitute replacement which  
does not have the same safety characteristics as the recommended  
replacement part shown in the parts list of Service manual may cause  
shock, fire, or other hazards.  
a) Dielectric Strength Test  
The isolation between the AC primary circuit and all metal  
parts exposed to the user, particularly any exposed metal part  
having a return path to the chassis should withstand a voltage  
of 1100V AC (r.m.s.) for a period of one second.  
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance  
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated  
200V or more, for a period of one second.)  
This method of test requires test equipment not generally  
found in the service trade.  
b) Leakage Current Check  
Plug the AC line cord directly into the AC outlet (do not use a  
line isolation transformer during this check.). Using a "Leakage  
Current Tester", measure the leakage current from each  
exposed metal part of the cabinet, particularly any exposed  
metal part having a return path to the chassis, to a known good  
earth ground (water pipe, etc.). Any leakage current must not  
exceed 0.5mA AC (r.m.s.). However, in tropical area, this must  
not exceed 0.2mA AC (r.m.s).  
(4) Use isolation transformer when hot chassis.  
The chassis and any sub-chassis contained in some products are  
connected to one side of the AC power line. An isolation transformer  
of adequate capacity should be inserted between the product and the  
AC power supply point while performing any service on some  
products when the HOT chassis is exposed.  
• Alternate Check Method  
Plug the AC line cord directly into the AC outlet (do not use  
a line isolation transformer during this check.). Use an AC  
voltmeter having 1000per volt or more sensitivity in the  
following manner. Connect a 150010W resistor paralleled  
by a 0.15µF AC-type capacitor between an exposed metal  
part and a known good earth ground (water pipe, etc.).  
Measure the AC voltage across the resistor with the AC  
voltmeter. Move the resistor connection to each exposed  
metal part, particularly any exposed metal part having a  
return path to the chassis, and measure the AC voltage  
across the resistor. Now, reverse the plug in the AC outlet  
and repeat each measurement. Any voltage measured  
must not exceed 0.75V AC (r.m.s.). This corresponds to  
0.5mA AC (r.m.s.).  
(5) Don't short between the LIVE side ground and ISOLATED  
(NEUTRAL) side ground or EARTH side ground when repairing.  
Some model's power circuit is partly different in the GND. The  
difference of the GND is shown by the LIVE : ( ) side GND, the  
ISOLATED(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.  
Don't short between the LIVE side GND and ISOLATED(NEUTRAL)  
side GND or EARTH side GND and never measure with a measuring  
apparatus (oscilloscope etc.) the LIVE side GND and  
ISOLATED(NEUTRAL) side GND or EARTH side GND at the same  
time.  
If above note will not be kept, a fuse or any parts will be broken.  
(6) The high voltage applied to the picture tube must conform with that  
specified in Service manual. Excessive high voltage can cause an  
increase in X-Ray emission, arcing and possible component damage,  
therefore operation under excessive high voltage conditions should  
be kept to a minimum, or should be prevented. If severe arcing  
occurs, remove the AC power immediately and determine the cause  
by visual inspection (incorrect installation, cracked or melted high  
voltage harness, poor soldering, etc.). To maintain the proper  
minimum level of soft X-Ray emission, components in the high  
voltage circuitry including the picture tube must be the exact  
replacements or alternatives approved by the manufacturer of the  
complete product.  
However, in tropical area, this must not exceed 0.3V AC  
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).  
AC VOLTMETER  
(HAVING 1000 /V,  
OR MORE SENSITIVITY)  
0.15 F AC-TYPE  
PLACE THIS PROBE  
ON EACH EXPOSED  
METAL PART  
1500 10W  
GOOD EARTH GROUND  
(7) If any repair has been made to the chassis, it is recommended that  
the B1 setting should be checked or adjusted (See ADJUSTMENT  
OF B1 POWER SUPPLY).  
(8) Do not check high voltage by drawing an arc. Use a high voltage  
meter or a high voltage probe with a VTVM. Discharge the picture  
tube before attempting meter connection, by connecting a clip lead to  
the ground frame and connecting the other end of the lead through a  
10k2W resistor to the anode button.  
(9) When service is required, observe the original lead dress. Extra  
precaution should be given to assure correct lead dress in the high  
voltage circuit area. Where a short circuit has occurred, those  
components that indicate evidence of overheating should be  
replaced. Always use the manufacturer's replacement components.  
(11) High voltage hold down circuit check.  
After repair of the high voltage hold down circuit, this circuit shall be  
checked to operate correctly.  
See item "How to check the high voltage hold down circuit".  
POWER CORD  
This mark shows a fast  
operating fuse, the  
letters indicated below  
show the rating.  
REPLACEMENT WARNING.  
Connecting the white line side of power  
cord to "WHT" character side.  
PWB  
White line side  
PW  
A
V
WHT  
(No.YA092B)1-3  
1.2 INSTALLATION  
1.2.1 HEAT DISSIPATION  
OFF ON  
If the heat dissipation vent behind this unit is blocked, cooling  
efficiency may deteriorate and temperature inside the unit will  
rise. The temperature sensor that protects the unit will be  
activated when internal temperature exceeds the predetermined  
level and power will be turned off automatically.  
Therefore, please make sure pay attention not to block the heat  
dissipation vent as well as the ventilation outlet behind the unit  
and ensure that there is room for ventilation around it.  
Do not put foreign objects near the ventilation holes as  
this can result in fire or electrical hazards.  
Do not block the ventilation holes as this may cause the  
internal temperature to rise and possibly result fire.  
Exhaust hole  
Intake hole  
VENTILATION POSITION  
1.2.2 INSTALLATION REQUIREMENTS  
Ensure that the minimal distance is maintained, as specified  
below, between the unit with and the surrounding walls, as well  
as the floor etc.  
200mm  
Install the unit on stable flooring.  
200mm  
Take precautionary measures to prevent the unit from tipping in  
order to protect against accidents and earthquakes.  
150mm  
150mm  
50mm  
CAUTION FOR INSTALLATION  
• Do not tilt the TV towards the left or right, or toward the back.  
• Install the TV in a corner on the floor so as to keep cords out  
of the way.  
• The TV will generate a slight amount of heat during operation.  
Ensure that sufficient space is available around the TV to  
allow satisfactory cooling.  
1-4 (No.YA092B)  
1.3 LAMP UNIT HANDLING CAUTION  
NOTE :  
• This message will appear every time turn on the TV, when  
the lamp needs to be replaced. Press the [OK] key to make  
the message disappear, or replace the lamp.  
LAMP NEEDS TO BE REPLACED.  
REFER TO OWNER'S MANUAL FOR  
REPLACEMENT INSTRUCTIONS.  
AFTER REPLACING THE LAMP,  
PLEASE RESET TIMER IN THE TV  
MENU.  
LAMP UNIT : TS-CL110UAA  
PRESS OK, IF YOU DO NOT WAN  
TO SEE THIS MESSAGE AGAIN.  
1.3.1 PRECAUTION FOR LAMP UNIT  
Thelampemitshighintensitywhite,ultravioletandinfrared  
light. Do not look directly at the light during service.  
Also, do not touch the lamp directly as it presents a burn  
hazard.  
Handle with extra care. This lamp emits high heat and  
contains high-pressure during use.  
Fig.1 LAMP REPLACEMENT MESSAGE  
1.3.5 HOW TO REPLACE THE LAMP UNIT  
  Refer to the [USERS GUIDE] for a detailed operating  
description.  
(1) Turn off the TV power with power key.  
(2) Disconnect the power cord from the AC outlet.  
(3) Loosen 1 screw from the rear side, then take out the the left  
speaker panel.  
(4) Loosen 1 screw then take out the lamp cover.  
(5) Loosen 2 screws then take out the lamp unit.  
(6) Install the new lamp unit.  
Donotgiveanyimpactasthismaycausethebrokenlamp.  
1.3.2 HOW TO CONFIRM LAMP OPERATING TIME  
(1) Set to 0 minutes using the [SLEEP TIMER] key.  
(2) Press the [VIDEO STATUS] key and [DISPLAY] key  
simultaneously, then enter the SERVICE MODE.  
(3) When the Main Menu is displayed, press [4] key to enter  
the setting display for designing.  
(4) Press [CH+] / [CH-] key to select the addresses (items).  
NOTE :  
• Confirmation of the information can be done by selecting  
addresses (items) below.  
(7) Re-install the lamp cover.  
(8) Re-install the left speaker panel.  
(9) Re-install the screw to the rear panel.  
NOTE :  
• After installing the new lamp unit, do not forget to reset the  
lamp timer.  
Display position is in the far right side in the 2nd row from  
the top, as displayed below.  
1.3.6 HOW TO RESET THE LAMP TIMER  
  Refer to the [USERS GUIDE] for a detailed operating  
description.  
1.3.3 LAMP OPERATING TIME  
• MAXIMUM COUNT TIME : 65535 hours  
(1) Press the [MENU] key to select CLOCK / TIMERS.  
(2) Select the <LAMP TIMER RESET> with [] / [] keys.  
(3) Enter the <LAMP TIMER RESET> mode the message will  
appears.  
< D070 > Lamp operating time high byte  
< D071 > Lamp operating time low byte  
(4) Press the [OK] key while the above message appears on  
the screen.  
D
00  
001 00 0000 0001  
(5) Turn off the power, then turn on the power.  
(6) The lamp timer has now been reset, as before the 1.3.2  
HOW TO CONFIRMATION LAMP OPERATING TIME.  
1.3.7 PRECAUTION FOR REPLACEMENT  
  Do not replace the LAMP UNIT immediately after the  
projector has been used.  
  The temperature of the LAMP UNIT is still high and could  
cause a burn.  
Operating time in binary number notation  
Operating time in hexadecimal number notation  
Operating time in decimal number notation  
  Allow a cooling period of 1 hour or more before performing  
replacement.  
  Before starting LAMP UNIT replacement work, turn off the  
MAIN POWER switch, and disconnect the AC power cord  
plug from the wall outlet.  
1.3.4 LAMP UNIT REPLACEMENT  
(1) The lamp replacement message will appear when need to  
change the lamp. After replace the lamp, need to reset the  
timer which is built into TV.  
(2) Life of the lamp unit is about 5000 hours over. Lamp use  
time can be check at the lamp message MENU.  
(3) If Fig.1 message appears when turn the TV on, need to  
replace the lamp.  
  If touched, the lamp glass surface may rupture and burns  
may result. Do not touch the glass portion or metal portion.  
Handle only plastic handle.  
  The replaced old lamp can be discarded in the same manner  
as a fluorescent lamp. Check local ordinances and dispose  
of the used lamp as prescribed.  
(4) Use the lamp timer reset only after replacing the lamp.  
(No.YA092B)1-5  
1.4 SERVICE PARTS KIT INSTRUCTIONS  
1.5 SCREEN HANDLING CAUTIONS  
1.5.1 SCREEN STORAGE  
Store the SCREEN ASS'Y in a standing position in order to  
avoid deformation. If the screen is stored horizontally, there is  
risk of deforming the screen face.  
When necessary to place the SCREEN ASS'Y horizontally,  
position the screen side upwards and sure to place spacers  
between the screen and resting site (floor or stand etc.) to  
prevent the screen from sagging.  
1.5.2 SCREEN SURFACE  
Since the screen surface is easily scratched or soiled, use ample  
care when handling.  
OPTICAL / DRIVE ASS'Y : TS-COP5A-SAA  
1.5.3 PRECAUTIONS FOR CLEANING AND REPLACEMENT  
  The SCREEN ASS’Y is made from the lenticular lens and  
fresnel lens.  
Due to the character of this product, these OPTICAL /  
DRIVE ASS’Y are prepared.  
Please note these OPTICAL /DRIVE ASS’Y when  
replacing or ordering the parts.  
Theantistaticproceedingandthesurfaceofthelenticularlens.  
Rubbing the surface with something hard, the coating may  
peel off.  
1.4.1 PART NUMBER AND CONSTRUCTION  
  When the screen is dirty, gently wipe it with a soft cloth.  
If the screen is very dirty, wipe it down with a cloth dipped in  
Kit parts number  
TS-COP5A-SAA  
Kit part name  
a
diluted kitchen cleaner (neutrality detergent) and  
OPTICAL / DRIVE ASS’Y  
thoroughly wrung-out.  
Then wipe immediately after with clean, dry cloth.  
Never use the organic solvent such as the alcohol or benzine.  
  The SCREEN ASS’Y replacement is required if the coating  
was peel off.  
Alkaline detergent or acidity detergent can not be be used.  
  The notched side of the lenticular lens and the fresnel lens  
are faced each other.  
  Do not rub the screen when cleaning it or replaceing it.  
Rubbing the screen may cause of the scratch of the screen  
by its notch.  
1.4.2 OPTICAL / DRIVE ASS’Y CONSTRUCTION  
(1) OPTICAL BLOCK  
(Included HD-ILA DEVICE, PROJECTION LENS)  
(2) OPTICAL BASE  
(3) MAIN DRIVE PWB ASS’Y  
This PWB is mounted with 2 memory ICs saved with  
adjustment, setting data of the drive circuit.  
(4) SHIELD TAPE  
* The following parts are not included in the kit.  
1) REMOTE SENSOR PWB ASS’Y  
2) FAN CONTROL PWB ASS’Y  
3) LAMP UNIT  
4) FRONT SHADE BRACKET  
5) SHADE COVER  
1.4.3 PRECAUTION FOR USING  
(1) In the case of the following defects/problems, replace this  
kit (OPTICAL/DRIVE ASS'Y)  
1) Picture defect caused by optical system/D-ILA device  
related parts.  
2) Picture defect caused by drive circuit.  
(2) The MAIN DRIVE PWB ASS’Y is mounted with 2 memory  
ICs [IC3741/IC3742] saved with adjustment/setting data  
(GAMMA, SHADING, etc.) of the drive circuit.  
The data of this memory IC is in the optimal state according  
to individual D-ILA devices and each section of the  
OPTICAL BLOCK.  
(3) When replace the MAIN DRIVE PWB ASS’Y, take off the 2  
memory ICs from the original board and replace with new  
one. When replace the MAIN DRIVE PWB ASS’Y, do same  
manner. Replace 2 memory ICs.  
(4) When installing this kit (OPTICAL/DRIVE ASS'Y) to the  
set, first mount the FRONT SHADE BRACKET and  
SHADE COVER (with cushion) to the kit (lens section).  
(5) After the replacement of the OPTICAL BLOCK, projection  
lens focus adjustment and drive convergence / projection  
adjustment are required.  
1-6 (No.YA092B)  
SECTION 2  
SPECIFIC SERVICE INSTRUCTIONS  
2.1 TECHNICAL INFORMATION  
2.1.1 DIFFERENCE LIST  
Items  
HD-52Z575 / HD-61Z575  
HD-52Z585 / HD-61Z585  
SMART SOUND  
SMART CAPTION  
FRONT CABINET  
Non  
Non  
Built-in  
Built-in  
Black  
Silver  
2.1.2 PROJECTION UNIT  
2.1.5 D-ILA DEVICE STRUCTURE  
R / G / B DEVICE (SIDE VIEW)  
Glass  
substrate  
R DEVICE  
Incident light  
Projection light  
Back  
B DEVICE  
Plane  
FRONT  
Flat film  
Lamp unit  
G DEVICE  
Incident light  
Reflective pixel Liquid Transparent  
electrode crystal electrode  
2.1.3 IMAGE LIGHT FLOW  
DEVICE UNIT SECTION  
(TOP VIEW)  
Projection  
light  
PIXEL VIEW (FRONT VIEW)  
G B  
R
Mirror  
FRONT  
B
Incident  
light  
R
12.0 µm  
Pixel  
Device  
12.0 µm  
Mirror Mirror  
G
2.1.4 D-ILA DEVICE SPECIFICATION  
Item  
Content  
H:1312 x V:800  
about 3200000  
Resolution  
Pixel number  
Pixel size  
H :12.0µm x V :12.0µm  
16 : 9  
Aspect ratio  
Contrast ratio  
Aperture ratio  
1000 : 1  
93% or more  
Effective pixel measurement 0.7 inch  
(No.YA092B)1-7  
2.1.6 MAIN CPU PIN FUNCTION (IC7601 : M306V7FGF-088FP) [DIGITAL SIGNAL PWB ASS’Y]  
Pin  
1
Port  
Pin name I/O  
Function  
Pin  
Port  
Pin name I/O  
Function  
VHOLD1 VHOLD1  
I
Data slice for main screen closed caption  
51 P4.3  
52 P4.2  
53 P4.1  
54 P4.0  
55 P3.7  
56 P3.6  
57 P3.5  
58 P3.4  
59 P3.3  
60 P3.2  
61 P3.1  
O
O
O
O
O
O
O
O
O
O
O
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
H. sync for OSD  
Not used  
V. sync for OSD  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
Not used  
2
HFLT1  
P9.4  
HFLT1  
I/O LPF for main screen closed caption video input  
3
O
O
O
I
Not used  
4
P9.3  
Not used  
5
P9.2  
DIGRO  
TB1IN  
REMO  
BYTE  
R [0] for OSD  
6
P9.1  
AC power for timer clock  
Remote control  
7
P9.0  
I
8
BYTE  
CNVss  
I
Data bus width select [L = 16bit (fixed)]  
CPU programming mode select [Normal = L]  
G [0] for OSD  
9
CNVss  
DIGGO  
DIGBO  
I
10 P8.7  
11 P8.6  
O
O
I
B [0] for OSD  
12 RESET RESET  
Reset for main CPU [Reset = L]  
System clock osillation (crystal) : 16MHz  
GND  
62 HSYNC HSYNC  
63 P3.0  
I
13 XOUT  
14 Vss  
XOUT  
Vss  
O
-
O
I
64 VSYNC VSYNC  
65 P2.7  
15 XIN  
XIN  
I
System clock osillation (crystal) : 16MHz  
3.3V stand-by power supply  
Clock for OSD  
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
16 VccI  
17 OSC1  
18 OSC2  
19 P8.3  
20 P8.2  
VccI  
I
66 P2.6  
OSC1  
OSC2  
INT1  
INT0  
I
67 P2.5  
O
I
Not used : Clock for OSD  
AV COMPULINK control  
68 P2.4  
69 P2.3  
I
Request for sub(chassis) CPU communication  
(serial data)  
70 P2.2  
71 P2.1  
21 OUT1  
22 OUT2  
23 P7.7  
24 P7.6  
25 P7.5  
26 P7.4  
27 P7.3  
28 P7.2  
29 P7.1  
30 P7.0  
31 P6.7  
32 DIGR1  
33 DIGG1  
34 DIGB1  
35 P6.3  
36 P6.2  
37 P6.1  
38 P6.0  
39 P5.7  
40 P5.6  
41 HOLD  
42 P5.4  
43 P5.3  
44 P5.2  
45 P5.1  
46 P5.0  
47 P4.7  
OUT1  
OUT2  
O
O
O
O
O
O
O
O
I
Ys (blanking) for OSD  
YM (transparence) for OSD  
Not used  
72 P2.0  
73 P1.7  
74 P1.6  
Not used  
75 P1.5  
Not used  
76 P1.4  
Not used  
77 P1.3  
CTA2/RTS2  
CLK2  
Not used : Digital tuner control  
Not used : Digital tuner control  
Not used : Digital tuner control  
Not used : Digital tuner control  
78 P1.2  
79 P1.1  
RxD2  
80 P1.0  
TxD2  
O
81 P0.7  
SDA2  
I/O Not used  
82 P0.6  
DIGR1  
DIGG1  
DIGB1  
TxDO  
O
O
O
I
R [1] for OSD  
83 P0.5  
G [1] for OSD  
84 P0.4  
85 P0.3  
86 P0.2  
87 P0.1  
88 P0.0  
89 P10.7  
90 P10.6  
91 P10.5  
92 P10.4  
93 P10.3  
WAKE  
Reset for sub(chassis) CPU  
B [1] for OSD  
CARD_DET  
POWER_SW  
SDA0  
Not used : Card detection for ATSC digital tuner  
Not used : Power switch (mechanical) detection  
Data receive (serial) for external programming  
I
RxDO  
CLKO  
RTSO  
O
I
Data transmission (serial) for external programming  
I/O Data for Inter IC (serial) bus control : memory  
Clock for external programming  
SCL0  
O
O
O
O
O
I
Clock for Inter IC (serial) bus control : memory  
O
I
Busy for external programming [Operation = H]  
DIGR2  
R [2] for OSD  
G [2] for OSD  
B [2] for OSD  
Not used  
Not used  
DIGG2  
O
I
Not used  
DIGB2  
HOLD  
CPU programming mode select [Normal = H]  
O
O
O
O
O
O
Not used  
KEY1  
KEY0  
Key scan data for front control button  
(MENU/CH+/CH-) KEY2  
Not used  
Not used  
94 P10.2  
I
I
Key scan data for front control button  
(VOL+/VOL-) KEY1  
Not used  
95 VHOLD2 VHOLD2  
Data slice for sub screen closed caption  
WR  
CPU programming mode select [Normal = L]  
96 HLF2  
HLF2  
I/O LPF for sub screen closed caption video input  
MICON_TX  
Data transmission for sub(chassis) CPU  
communication (serial)  
97 CVIN2  
CVIN2  
I
I
I
I
Video(Y) for sub screen closed caption  
Test terminal [L Fixed]  
48 P4.6  
MICON_RX  
MI_CLK  
I
Data receive for sub(chassis) CPU communication  
(serial)  
98 TVSETB TVSETB  
99 VCCE  
100 CVIN1  
VCCE  
CVIN1  
5V stand-by power supply  
49 P4.5  
50 P4.4  
I
Clock for sub(chassis) CPU communication (serial)  
Not used  
Video(Y) for main screen closed caption  
O
1-8 (No.YA092B)  
2.1.7 SUB (CHASSIS) CPU PIN FUNCTION (IC7001 : MN102H60KPA) [DIGITAL SIGNAL PWB ASS’Y]  
Pin  
Port  
Pin name  
BS TXD  
I/O  
Function  
Pin  
1
Port  
Pin name I/O  
Function  
51 SBI3  
O
Not use : Data transmission for digital tuner  
communication  
P60  
P61  
LB PRO  
P MU  
O
O
O
O
O
O
O
Not use  
2
Picture muting [Muting = H]  
Not use (NC)  
52 SBO3  
BS RXD  
I
Not use : Data receive for digital tuner  
communication  
3
P62/FUNC LED JP_CSB  
53 P85  
O
I
Not use (NC)  
4
P63  
A MU  
Audio muting [Muting = H]  
Audio muting (for AUDIO OUT) [Muting = H]  
Not use : RGB(PC) INPUT select  
54 VREF+  
55 SBI4  
3.3V  
3.3V power supply  
5
P50  
M MU  
PC SEL  
PDP TX  
O
Data transmission for SUB (DRIVE) CPU  
communication  
6
P51/PC SW  
7
P52/DIMMER ON_TIMER  
LED  
POWER INDICATOR (LED) brightness  
[LOW = L]  
56 SBO4  
PDP RX  
I
Data receive for SUB (DRIVE) CPU  
communication  
8
9
P53/BL ON  
ILA0  
O
O
O
O
O
I
Not use : LCD back light lighting  
Not use : LCD panel overshoot refresh timing  
Not use  
57 P90  
58 P91  
59 P92  
SDA0  
I/O DataforInterIC(serial)bus:EEP-ROM(IC7002)  
ClockforInterIC(serial)bus:EEP-ROM(IC7002)  
P54/BL 5060  
ILA1  
SCL0  
O
10 P55  
11 P56  
12 P57  
13 SBT2  
14 SBI2  
15 SBO2  
ILA2  
SDA DVI  
I/O Not use : Data for Inter IC (serial) bus for panel  
communication  
POW LED  
WORD  
MI_CK  
MI_TX  
MI_RX  
POWER LED lighting [ON = H]  
Not use  
60 P93  
SCL DVI  
O
I
Not use : Clock for Inter IC (serial) bus for panel  
communication  
Clock for SUB (OSD) CPU communication  
DatareceiveforSUB(OSD)CPUcommunication  
61 AVSS  
GND  
Ground  
I
62 AN0/DIN PH DIGII_PHOT  
Photo sensor for DIGITAL-IN illegal copy  
protection  
O
Data transmission for SUB (OSD) CPU  
communication  
63 AN1  
64 AN2  
65 AN3  
66 VDD  
ATSC REC  
I
Not use  
16 P23/REQ  
MI_REQ  
O
DatarequestforSUB(OSD)CPUcommunication  
[Request = L]  
I
Not use  
I
Not use  
17 VDD  
18 PB0  
19 VSS  
20 XI  
3.3V  
I
3.3V power supply  
3.3V  
I
3.3V power supply  
for DIGITAL-IN (HDMI)  
Not use (NC)  
FOSC  
GND  
3.3V  
O
Not use (NC)  
67 P70/DINPRO DIGI_PRO  
O
O
O
O
O
O
Ground  
68 P71  
69 P72  
I
O
I
Not use : Low speed oscillatior  
Not use : Low speed oscillatior  
3.3V power supply  
Not use (NC)  
21 XO  
70 P73  
SYNC SEL  
Not use : Sync select for digital tuner  
Not use (NC)  
22 VDD  
23 OSCI  
24 OSCO  
25 MODE  
26 P24  
27 P25  
3.3V  
71 SBI1  
72 SBO1  
OSCI  
I
System clock osillation (crystal) : 16MHz  
System clock osillation (crystal) : 16MHz  
Single chip mode  
Not use (NC)  
OSCO  
3.3V  
O
I
73  
*
SBD5  
SBT5  
I/O Not use : Data for writing on board  
(connect CN01P : for Frash ROM type)  
BS1.5CTL  
A92 RST  
O
O
Not use : Digital tuner power / reset control  
74  
*
I
Not use : Clock for writing on board  
(connect CN01P : for Frash ROM type)  
Reset for IC1001(3D YC SEP / COLOR  
DEMODULAT) [Reset = H]  
75 NMI  
3.3V  
I
I
3.3V power supply  
76 IRQ0  
77 IRQ1  
78 IRQ2  
79 IRQ3  
80 IRQ4  
COMP  
AV COMPULINK áV control  
Remote control  
28 P26  
BS RST  
O
Not use: Reset for Digital tuner power / reset  
control  
REMOCON  
V SYNC  
I
29 P27  
30 KI0  
31 KI1  
32 KI2  
33 P33  
34 AVDD  
35 P34  
36 P35  
37 P36  
38 P37  
39 P40  
LIP RST  
SOFT_OFF  
VMUTE  
O
O
I
Not use: Reset for Sound delay (Lip sync)  
Not use  
I
V. sync pulse  
WAKEUP SHM  
POWERGOOD  
LAMP LED  
I
Reset for sub(chassis) CPU  
Power error detection [NG = H]  
LAMP LED lighting [Lighting = H]  
No use : Picture muting request from digital tuner  
No use : Video cutoff for digital tuner  
Nouse:SystemcableconnectionmonitorforPDP  
3.3V power supply  
I
VOUTENB  
MDR CON  
3.3V  
O
I
81 PA5/REC  
LED  
O
82 VDD  
83 RST  
84 P00  
85 P01  
86 P02  
87 P03  
RST  
I
I
Reset for MAIN CPU [Reset = L]  
3.3V power supply  
I
3.3V  
O
O
O
O
I
Not use : Digital tuner power control  
SyncselectforDIGITAL-IN[Cotrolledwith99-pin]  
Not use : Power control for low bias line  
Not use (NC)  
SCL3A  
SDA3A  
SCL3B  
SDA3B  
O
Clock for Inter IC (serial) bus control :  
DSYNCSW2  
LB_POW  
I/O Data for Inter IC (serial) bus control :  
Clock for Inter IC (serial) bus control :  
I/O Data for Inter IC (serial) bus control :  
O
HOTPLUG  
MECA SW  
Notuse:Videocommuniationmonitorforreceiver  
unit (PDP)  
88 P04/DIN SEL DIGI_SYNCSEL  
89 P05 LR SW  
90 P06/DIN INT DIGI_INT  
O
O
I
Not use  
40 P41  
I
Mechanical monitor for POWER switch  
[Push = L]  
for DIGITAL-IN (HDMI)  
Reset for HDMI process [Reset = ]  
Not use : Reset for DVI format conversion  
Ground  
41 P42  
MAIN POW  
VARI/FIX  
O
O
I
Main power control [ON = L]  
AUDIO OUT output mode select [VARI ABLE = L]  
Not use  
91 P07  
92 VSS  
93 P10  
DVI RST  
GND  
O
42 P43  
43 VREF-  
44 AN4/EE  
45 AN5  
46 AN6  
47 AN7  
48 P80  
SCL5055  
O
O
Clock for Inter IC (serial) bus :  
JCC5055 (DIST process)  
AFT2  
AFT1  
KEY2  
KEY1  
I
Not use : AFT voltage for sub tuner  
AFT voltage for VHF/UHF tuner  
Key scan data for front switc (MENU/CH+/CH-)  
Key scan data for front switch (VOL+/VOL-)  
Not use (NC)  
I
94 P11/BS CLK VFORMATSEL  
SEL  
Not use : Digital tuner clock control  
I
95 P12  
SDA5055  
I/O Data for Inter IC (serial) bus :  
JCC5055 (DIST process)  
I
O
O
I
96 P13  
97 P14  
98 P15  
99 P16  
100 P17  
OSDMODESEL  
O
O
O
O
I
Not use : OSD mode select  
49 P81  
Not use (NC)  
Not use (NC)  
50 TM0IO  
AC IN  
AC power pulse for timer clock  
15K/OTH  
Main video select [Fixed H]  
DSYNC SW1  
JCC5057 BUSY  
SyncselectforDIGITAL-IN[Cotrolledwith36-pin]  
Busy monitor for JCC5057 (New DIST process)  
(No.YA092B)1-9  
2.1.8 SYSTEM RESET  
When the DIGITAL SIGNAL PWB is replaced or the DIGITAL  
INPUT is not normal, reset the SYSTEM SETTING using  
the following procedure.  
(1) Set to 0 minutes using the [SLEEP TIMER] key.  
(2) Press the [VIDEO STATUS] key and [DISPLAY] key  
simultaneously to enter the SERVICE MODE.  
(3) When the Service Menu is displayed, press [2] key to  
enter the self check mode.  
MAIN MENU SCREEN  
SERVICE MENU  
1.ADJUST  
2.SELLF_CHK  
3.I2C STOP  
(4) Turn off the power by pressing the [POWER] key on the  
remote control unit.  
SELF CHECK MODE SCREEN  
LOB OK  
SYNC M:OK S::OK HD:NG  
TIM OK  
MSM OK  
MEM OK  
YC OK  
TUN OK  
IP OK  
FAN OK  
When DIGITAL INPUT does not function normal using the  
method above mentioned, perform the following operation.  
Remote control unit (with LC display) [LP20873-009] will  
be required for this operation.  
DIGI 0000  
AVSW OK  
AIO OK  
GCR NG 1  
RGB OK 8  
HDMI OK  
DVI OK  
(1) Take out the batteries from the remote control unit.  
(2) Insert the batteries while pressing and holding [4], [5] and  
[6] keys simultaneously.  
(3) While viewing the LC display of the remote control unit  
(LP20873-009), set the value to [0] using the [START  
DEBUT + ] / [START DEBUT - ] keys.  
(4) In the same manner, set the value to [3] using the [STOP  
FIN + ] / [STOP FIN - ] keys.  
(5) In the same manner, set the value to [6] using the [DATE + ]  
/ [DATE - ] keys.  
03-6C  
(6) In the same manner, set the value to [C] using the [PR + ]  
/ [PR - ] keys.  
(7) When completed with all of the above settings, press the  
[Transmission] key.  
2
5
3
Transmitt  
Button  
1
4
6
9
7
8
0
+
+
STOP  
FIN  
-
+
DATE  
-
+
PR  
-
START  
DUBIT  
-
1-10 (No.YA092B)  
SECTION 3  
DISASSEMBLY  
3.1 DISASSEMBLY PROCEDURE  
• Make sure that the power cord plug is pull out from the AC wall  
3.1.5 FRONT LED PWB  
outlet.  
• Take out the SPEAKER GRILL.  
• Wait until the LAMP UNIT has cool down is completely.  
• While not in repair service, place the chassis back its original  
position.  
• Take out the FRONT PANEL.  
(1) Remove 2 screws [ F ] from rear side of FRONT PANEL.  
(2) Take out the FRONT LED PWB.  
3.1.6 FILTER COVER  
• Take out the SCREEN BLOCK.  
(1) Remove 2 screws [ G ].  
(2) Take out the FILTER COVER.  
• Remove the both side FILTER COVER same manner.  
CAUTION AT DISASSEMBLY  
• Pay extra attention in the following matter when turning the  
power on with the BODY COVER removed.  
(1) Prior to disassembly, unplug the power cord from the AC  
outlet without fail. (Turn the power "off".)  
(2) Make sure that the REAR JACK PWB: IC2081 is  
completely covered with black masking tape. (Fig.1)  
(3) Make sure to remove the masking of REAR JACK:  
IC2081 when attaching the BODY COVER.  
3.1.7 CENTER COVER  
• Take out the SPEAKER GRILL.  
• Take out the FRONT PANEL.  
(1) Remove 2 screws [ H ].  
(4) Do not turn the power on until the BODY COVER is  
attached properly, after the masking is removed.  
(2) Take out the CENTER COVER.  
IC2081  
REAR JACK PWB  
3.1.8 SCREEN BLOCK  
• Take out the SPEAKER GRILL.  
• Take out the FRONT PANEL.  
(1) Remove the 4 screws [ I ].  
Masking  
tape  
(2) Remove 10 screws [ J ] from rear side.  
(3) Take out the SCREEN BLOCK.  
CAUTION :  
• Place the SCREEN BLOCK on a flat table without fail.  
• Because of the large size, at least 2 parsons are  
recommended for removal and reassemble.  
• Use care not to scratch the screen during work.  
• During assembly, be sure to engage the left and right tabs  
with the cabinet mounting positions.  
Fig.1  
<FRONT SIDE>  
• When supporting the SCREEN BLOCK, avoid grasping the  
top of the screen panel, instead grasp the left and right  
areas.  
• Do not leave the SCREEN BLOCK removed for long time  
to prevent soiling from dust.  
3.1.1 SPEAKER GRILL (L & R)  
(1) Remove 1 screw [ A ] from right rear side.  
(2) Remove 1 screw [ B ] from left rear side.  
(3) Take out the SPEAKER GRILL (L& R).  
3.1.9 SCREEN ASS’Y  
• Take out the SCREEN BLOCK.  
[HD-52Z575 / HD-52Z585]  
(1) Remove 20 screws [ K ] from FRONT CABINET.  
[HD-61Z575 / HD-61Z585]  
(1) Remove 24 screws [ K ] from FRONT CABINET.  
(2) Take out the SCREEN ASS’Y.  
3.1.2 SPEAKER  
• Take out the SPEAKER GRILL.  
(1) Remove 4 screws [ C ].  
(2) Take out the SPEAKER.  
* Remove the both side SPEAKER same manner.  
3.1.3 FRONT PANEL  
• Take out the SPEAKER GRILL.  
(1) Remove 4 screws [ D ].  
(2) Take out the FRONT PANEL.  
3.1.10 FRONT PANEL  
• Take out the SCREEN BLOCK.  
[HD-52Z575 / HD-52Z585]  
(1) Remove 16 screws [ L ] from FRONT CABINET.  
[HD-61Z575 / HD-61Z585]  
(1) Remove 20 screws [ L ] from FRONT CABINET.  
(2) Take out the FRONT PANEL.  
3.1.4 LAMP COVER  
• Take out the SPEAKER GRILL of LEFT SIDE.  
(1) Remove 1 screw [ E ].  
(2) Take out the LAMP COVER.  
NOTE :  
• Do not leave the LAMP COVER removed for long time to  
prevent dirt and dust form covering the lens.  
• Make sure that the LAMP COVER is completely installed.  
(No.YA092B)1-11  
SCREEN  
BRACKET  
SCREEN  
ASSY  
SCREEN  
BLOCK  
FRONT  
CABINET  
FRONT  
PANEL  
(52V: x20)  
(61V: x24)  
K
(52V: x16)  
(61V: x20)  
L
J
(x10)  
I
(x4)  
B
(x1)  
FILTER  
COVER  
G
(x2)  
LAMP  
UNIT  
SPEAKER  
A
(x1)  
CUSHION  
LAMP  
COVER  
C
(x4)  
E
CENTER  
PANEL  
H
(x1)  
(x2)  
F
FILTER  
COVER  
SPEAKER GRILL(L)  
(x2)  
G
(x2)  
FRONT  
LED PWB  
FRONT PANEL  
C
SPEAKER  
(x4)  
D
(x4)  
FRONT  
SPEAKER GRILL(R)  
1-12 (No.YA092B)  
<FRONT INNER SIDE>  
3.1.11 MIRROR  
3.1.13 SIDE CONTROL PWB  
• Take out the SPEAKER GRILL both side.  
• Take out the FRONT PANEL.  
• Take out the SCREEN BLOCK.  
(1) Remove 12 screws [ A ] attaching the MIRROR HOLDER  
of the upper, left and right side.  
• Take out the SCREEN BLOCK.  
• Take out the SIDE CONTROL BASE.  
(1) Remove 4 screws [ C ] from rear side of SIDE CONTROL  
BASE.  
(2) Take out the SIDE CONTROL PWB.  
(2) Raise slightly to disengage of the MIRROR from the bottom  
holder.  
(3) Take out the MIRROR.  
3.1.14 BACK COVER  
• Take out the FRONT PANEL.  
• Take out the SCREEN BLOCK.  
(1) Remove 13 screws [ D ].  
(2) Remove 2 screws [ E ] from rear side.  
(3) Slightly pull for backside to disengage of the BACK  
COVER from hooks.  
NOTE :  
• Do not touch the front of the MIRROR.  
• Do not shock the front of the MIRROR.  
• Because of the large size, at least 2 persons are  
recommended for removal and reassemble.  
(4) Take out the BACK COVER.  
NOTE :  
3.1.12 SIDE CONTROL BASE  
• Take out the SCREEN BLOCK.  
(1) Remove 4 screws [ B ].  
• Because of the large size, at least 2 persons are  
recommended for removal and reassemble.  
(2) Take out the SIDE CONTROL BASE.  
FRONT INNER SIDE VIEW  
A
(x6)  
MIRROR  
HOLDER  
A
BACK COVER  
(x3)  
MIRROR  
HOLDER  
MIRROR  
STICK  
SHEET  
A
MIRROR  
HOLDER  
E
(x3)  
(x2)  
D
(x13)  
C
(x4)  
BODY  
SIDE CONTROL  
PWB  
OPERATION  
SHEET  
FRONT  
B
(x4)  
SIDE CONTROL  
BASE  
(No.YA092B)1-13  
<BODY SIDE>  
3.1.15 BODY COVER  
(3) Take out the connector [FJ:12pin], [SW:4pin], [SPR:2pin  
(black)], [SPL:2pin(white)], [FL:7pin].  
(4) Remove 2 screws [ E ] from rear side.  
(5) Pull out the MAIN UNIT rear side.  
(1) Remove 9 screws [ A ] (BODY).  
(2) Remove 6 screws [ B ] (AV TERMINAL BOARD).  
(3) Take out the BODY COVER.  
NOTE :  
CAUTION  
• Do not leave the BODY COVER removed for long time to  
prevent soiling from dust.  
• Except for confirmation of projection images on the  
screen and audio output through the speakers, the  
removed MAIN UNIT is still workable in the same state as  
if it is still built in the TV set. Therefore, the MAIN UNIT can  
be removed, if necessary, for board diagnosis, electric  
testing, etc. apart from confirmation of screen images and  
audio output.  
CAUTION :  
Before starting the work, be sure to read the following  
written instructions on the printed CAUTION on the AV  
TERMINAL BOARD.  
• Do not leave the MAIN UNIT removed for long time to  
prevent soiling from dust.  
AV TERMINAL BOARD  
• Because of the large size, at least 2 persons are  
recommended for removal and reassemble.  
• When carrying the MAIN UNIT, use care not to drop, shock  
or shake it.  
• Do not stain or damage the projection lens.  
• Do not look directly at the light during service.  
• Do not touch the lamp directly as it presents a burn  
hazard.  
-----------------------------  
-------------------------  
--------------------------------------  
-----------------------------------  
----------------------------------  
---------------------------------  
------------------------------  
----------------------------  
------------------------------  
---------------------------------  
-------------------------------  
-----------------------------------  
------------------------------  
--------  
----------------------------  
-------------------  
-----------------------------------  
-------------------------  
-----------------------------------  
NOTE :  
3.1.16 BODY BRACKET  
• When not performing repair work, attach the cap on the  
lens to preventing dust from covering.  
• Take out the BODY COVER.  
(1) Remove 4 screws [ C ].  
(2) Take out the BODY BRACKET.  
• When mounting to the set, make sure the front of the lens  
is in contact with the cushion on the set (body) side.  
• Make sure that FRONT LED PWB connector is completely  
connect to the RECEIVER PWB connector (CN10FL).  
• When wire clamps are removed during work, use care to  
restore them precisely to their original positions.  
Performance can be affected if these are not returned to the  
original positions.  
3.1.17 MAIN UNIT  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
(1) Remove 2 screws [ D ].  
(2) Take out the TOP SHADE BRACKET.  
BODY SIDE VIEW  
BACK COVER  
A
(x9)  
BODY  
COVER  
(BODY)  
BODY  
BRACKET  
B
(x6)  
AV TERMINAL  
BOARD  
MAIN UNIT  
C
(x4)  
E
(x2)  
TOP SHADE  
D
BRACKET  
(x2)  
AV TERMINAL BOARD  
FRONT  
BODY  
1-14 (No.YA092B)  
<INNER PWB SIDE>  
3.1.18 AV TERMINAL BOARD  
3.1.22 RECEIVER PWB  
• Take out the BODY COVER.  
• Take out the BODY COVER.  
(1) Remove 5 screws [ A ].  
• Take out the BODY BRACKET.  
(2) Remove 1 screw [ B ].  
• Take out the MAIN UNIT.  
(3) Pull out the POWER CORD CLAMP.  
(4) Remove the nut [ C ] attaching the ANTENNA TERMINAL.  
(5) Take out the AV TERMINAL BOARD.  
• Take out the AV TERMINAL BOARD.  
• Take out the PWB HOLDER  
(1) Remove 1 screw [ J ].  
(2) Take out the ANALOG PWB BRACKET with PWB.  
(RECEIVERPWB/ANALOGSIGNALPWB/REGULATOR  
PWB)  
(3) Disconnect the connector [CN10FC], [CN10PH], [CN100R],  
[CN10PH], [CN100A], [CN100T], [CN100F], [CN10FJ],  
[CN10FL], [CN10SW], [CN10AA] and [CN10SP].  
(4) Remove 4 screws [ K ].  
3.1.19 SUB DRIVE PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(1) Remove 4 screws [ D ].  
(2) Take out the PWB HOLDER.  
(3) Disconnect the connector [CN401] and [CN402].  
(4) Remove 6 screws [ E ].  
(5) Take out the RECEIVER PWB.  
3.1.23 ANALOG SIGNAL PWB  
• Take out the BODY COVER.  
(5) Take out the SUB DRIVE PWB.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
• Take out the AV TERMINAL BOARD.  
• Take out the PWB HOLDER  
• Take out the RECEIVER PWB.  
(1) Disconnect the connector [CN001], [CN002], [CN00D],  
[CN0J1], [CN0J2], [CN00T], [CN00F] and [CN00G].  
(2) Remove 2 screws [ L ].  
3.1.20 POWER PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(1) Remove 1 screw [ F ].  
(2) Take out the POWER PWB BRACKET.  
(3) Disconnect the connector [CN90BL], [CN90SE],  
[CN90AA], [CN90B], [CN90DD] and [CN90G].  
(4) Remove 5 screws [ G ].  
(3) Take out the ANALOG SIGNAL PWB.  
(5) Take out the POWER PWB.  
3.1.24 REGULATOR PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
• Take out the AV TERMINAL BOARD.  
• Take out the PWB HOLDER  
• Take out the RECEIVER PWB.  
(1) Disconnect the connector [CN20D], [CN203] and [CN20B].  
(2) Remove 4 screws [ M ].  
3.1.21 DIGITAL SIGNAL PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
• Take out the AV TERMINAL BOARD.  
• Take out the PWB HOLDER  
(1) Disconnect the connector [CN001], [CN002], [CN003],  
[CN0FC] and [CN0LV2].  
(2) Remove 1 screw [ H ] attaching the earth wire.  
(3) Remove 1 screw [ I ].  
(4) Remove the both side SHIELD COVER.  
(5) Take out the DIGITAL SIGNAL PWB.  
(3) Take out the REGULATOR PWB.  
3.1.25 REAR JACK PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
• Take out the AV TERMINAL BOARD.  
(1) Disconnect the connector [CNPH], [CNJ0J1] and  
[CNJ0J2].  
CAUTION:  
Make sure to perform the "SYSTEM SETTING" on page 1-10,  
when DIGITAL SIGNAL PWB is replaced.  
(2) Remove 2 screws [ N ].  
(3) Take out the REAR JACK PWB.  
(No.YA092B)1-15  
FRONT  
BODY  
FRONT  
K
(x4)  
RECEIVER  
PWB  
E
SUB DRIVE  
PWB  
(x6)  
ANALOG SIGNAL  
PWB  
REGULATOR  
PWB  
L
(x2)  
D
ANALOG PWB  
BRACKET  
(x4)  
M
(x4)  
PWB HOLDER  
J
(x1)  
EARTH  
WIRE  
H
(x1)  
REAR JACK  
PWB  
I
N
SHIELD  
COVER  
(x2)  
(x1)  
DIGITAL SIGNAL  
PWB  
F
(x1)  
EARTH  
WIRE  
ANTENNA  
TERMINAL  
B
(x1)  
UNIT BASE  
POWER PWB  
BRACKET  
A
POWER PWB  
(x5)  
C
G
(x5)  
(x1)  
AV TERMINAL  
BOARD  
POWER CORD  
CLAMP  
POWER CORD  
1-16 (No.YA092B)  
<OPTICAL SIDE>  
3.1.30 MAIN DRIVE PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(1) Take out the TOP DUCT PLATE.  
(2) Remove 2 screws [ H ].  
3.1.26 LAMP FAN DUCT & THERMOSTAT  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(1) Remove 4 screws [ A ].  
(3) Take out the TOP DUCT.  
(4) Take out the SHIELD TOP CASE.  
(5) Remove 4 screws [ I ].  
(2) Take out the LAMP FAN DUCT.  
(3) Remove 2 screws [ B ].  
(4) Take out the THERMOSTAT.  
(6) Take out the MAIN DRIVE PWB.  
(7) Take out the SHIELD PLATE.  
(8) Slightly raise and take out the OPTICAL BLOCK.  
3.1.27 FAN CONTROL PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
3.1.31 OPTICAL BLOCK COOLING FAN  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
• Take out the MAIN UNIT.  
(1) Disconnect the connector [CN801:7pin (MAIN DRIVE  
PWB)], [CN802:3pin (OPTICAL BLOCK COOLING FAN)],  
[CN803:3pin (LAMP COOLING FAN)] and [CN804:4pin  
(LAMP BALLAST UNIT)].  
(1) Remove 3 screws [ J ].  
(2) Take out the SIROCCO TOP CASE.  
(3) Remove 3 screws [ K ].  
(2) Remove 1 screw [ C ].  
(3) Take out the FAN CONTROL PWB.  
(4) Take out the OPTICAL BLOCK COOLING FAN.  
3.1.28 REMOTE SENSOR PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
3.1.32 LAMP COOLING FAN  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(1) Remove 1 screw [ D ].  
(1) Remove 2 screws [ L ].  
(2) Take out the REMOTE SENSOR PWB.  
(2) Take out the LAMP FAN BRACKET ASSY.  
(3) Remove 4 screws [ M ].  
(4) Take out the LAMP COOLING FAN.  
3.1.29 OPTICAL / DRIVE ASS’Y  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
3.1.33 LAMP BALLAST UNIT COOLING FAN  
• Take out the BODY COVER.  
(1) Remove 2 screws [ E ].  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(2) Take out the SHADE COVER.  
(3) Remove 2 screws [ F ].  
(1) Remove 3 screws [ N ].  
(2) Remove 4 screws [ O ].  
(4) Take out the FRONT SHADE BRACKET.  
(5) Remove 7 screws [ G ].  
(3) Take out the COOLING FAN (LAMP BALLAST UNIT).  
(6) Slightly raise and take out the OPTICAL / DRIVE ASS’Y.  
(7) Peel off the shield (copper film) tapes.  
3.1.34 LAMP BALLAST UNIT  
• Take out the BODY COVER.  
NOTE :  
• The OPTICAL / DRIVE ASS’Y contains precision optical  
components.  
Handle carefully and avoid imparting strong shock.  
• OPTICAL / DRIVE ASS’Y construction  
1) Optical block :  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
• Take out the LAMP BALLAST UNIT COOLING FAN.  
(1) Take out the wire of LAMP BALLAST UNIT.  
(2) Remove 4 screws [ P ].  
(3) Take out the BALLAST BRACKET BOTTOM.  
(4) Remove 4 screws [ Q ].  
(5) Take out the BALLAST COVER.  
(6) Take out the LAMP BALLAST UNIT.  
(D-ILA device, PBS, Field lens, Integrater, Mirror etc.)  
2) Projection lens  
3) Optical base  
4) MAIN DRIVE PWB ASS’Y  
5) Top duct  
3.1.35 LAMP COVER SW PWB  
• Take out the BODY COVER.  
• Take out the BODY BRACKET.  
• Take out the MAIN UNIT.  
(1) Remove 1 screw [ R ].  
(2) Take out the LAMP COVER SW PWB.  
6) Shield tape  
• When not performing repair work, attach the cap on the  
lens to preventing dust from covering.  
• When mounting to the set, make sure the front of the lens  
side is in contact with the cushion on the body side.  
• When installing this kit (OPTICAL/DRIVE ASS'Y) to the set,  
first mount the FRONT SHADE BRACKET and SHADE  
COVER (with cushion) to the kit (lens section).  
• Do not leave the OPTICAL / DRIVE ASS’Y removed for  
long time to prevent soiling from dust.  
(No.YA092B)1-17  
<OPTICAL SIDE VIEW>  
TOP DUCT PLATE  
TOP DUCT  
BODY  
FRONT  
H
(x2)  
FRONT  
SHIELD TOP  
CASE  
I
(x4)  
MAIN DRIVE  
PWB  
REMOTE SENSOR  
PWB  
C
D
(x1)  
E
(x1)  
(x2)  
SHIELD PLATE  
LAMP UNIT  
FAN CONTROL  
PWB  
FRONT  
SHADE  
COVER  
F
(x2)  
FRONT SHADE  
BRACKET  
OPTICAL BLOCK  
B
(x2)  
THERMOSTAT  
A
G
(x4)  
(x7)  
LAMP FAN  
DUCT  
OPTICAL / DRIVE  
ASS'Y  
TEMP SENSOR  
PWB  
LAMP FAN  
BRACKET ASSY  
N
(x3)  
J
(x3)  
L
BALLAST BRACKET  
TOP  
LAMP  
COOLING FAN  
(x2)  
COOLING FAN  
(LAMP BALLAST UNIT)  
SIROCCO  
TOP CASE  
M
P
(x4)  
(x4)  
O
(x4)  
R
BALLAST BRACKET  
BOTTOM  
(x1)  
K
LAMP COVER  
SW PWB  
(x3)  
Q
(x4)  
BALLAST  
COVER  
OPTICAL BLOCK  
COOLING FAN  
LAMP BALLAST  
UNIT  
UNIT BASE  
1-18 (No.YA092B)  
3.1.36 SHIELD PLATE ATTACHMENT PROCESS  
• Take out the TOP DUCT / TOP DUCT PLATE.  
• Take out the MAIN DRIVE PWB with SHIELD TOP CASE.  
< Assembly >  
<ASSEMBLY PROCESS>  
A
SHIELD PLATE  
OPTICAL  
BLOCK  
(1) Copper film case with laminate surface to be top.  
(2) Fold 9 points  
(
)
as shown in [ A ] an arrow view Fig.1.  
1 ~ 9  
(3) Attach the double-faced tapes [ B ] as shown in Fig.1.  
(4) Stick the tape [ C ] as shown in Fig.1.  
(5) Make copper film case to be SHIELD PLATE (box-shape).  
< Attachment >  
(6) Install the SHIELD PLATE (box-shape).  
(7) Install the MAIN DRIVE PWB.  
(8) Install 4 screws [ D ] to MAIN DRIVE PWB.  
(9) Install the SHIELD TOP CASE .  
(10) Attach the shield (copper film) tapes 6 positions [ E ] and  
[ F ] as shown in Fig.2 and Fig.5.  
SHIELD PLATE  
B
(x2)  
(11) Install the TOP DUCT.  
FRONT  
(12) Install 2 screws [ G ] as shown in Fig.5.  
(13) Install the TOP DUCT PLATE as shown in Fig.5.  
(14) Attach the shield (copper film) tapes 4 positions [ H ] and  
[ I ] as shown in Fig.3 and Fig.5.  
C
(x1)  
(15) Then attach the shield (copper film) tapes 11 positions [ J ]  
[ K ], [ L ],and [ M ] as shown in Fig.4 and Fig.5.  
B
(x1)  
Fig.1  
<ASSEMBLY and ATTACHMENT PROCESS>  
TOP DUCT PLATE  
FRONT  
F
H
E
(x1)  
(x3)  
(x2)  
E
I
G
(x3)  
(x1)  
(x2)  
MAIN DRIVE  
PWB  
TOP DUCT  
FRONT  
E
F
SHIELD PLATE  
(x3)  
(x2)  
E
Fig.2  
SHIELD TOP  
CASE  
(x1)  
D
(x4)  
I
MAIN DRIVE  
PWB  
(x3)  
MAIN DRIVE  
PWB  
FRONT  
H
(x1)  
DUCT TOP  
L
FRONT  
M
(x1)  
SHIELD PLATE  
(x3)  
K
Fig.3  
(x2)  
SHIELD PLATE  
L
OPTICAL  
BLOCK  
L
M
(x1)  
(x3)  
K
SHIELD  
PLATE  
(x3)  
UNIT BASE  
BRACKET  
K
J
L
(x1)  
OPTICAL BLOCK  
(x1)  
FRONT  
K
J
(x1)  
(x1)  
Fig.5  
Fig.4  
(No.YA092B)1-19  
3.2 MEMORY IC REPLACEMENT  
3.2.1 MEMORY IC  
This memory IC stores data for proper operation of the video and  
Drive circuits.  
When replacing, be sure to use an IC containing this (initial  
value) data.  
3.2.2 MEMORY IC REPLACEMENT PROCEDURE  
1. Power off  
SERVICE MENU SCREEN  
Switch off the power and disconnect the power cord from  
the wall outlet.  
2. Replace the memory IC  
Initial value must be entered into the new IC.  
3. Power on  
SERVICE MENU  
1. ADJUST  
2. SELF-CHECK  
3. I2C STOP  
Connect the power cord to the wall outlet and switch on the  
power.  
4. SERVICE MENU setting  
Before entering the SERVICE MENU, confirm that the setting  
of TV/CATV SW of the REMOTE CONTROL UNIT is at the  
"TV" side and the setting of VCR/DVD SW of the REMOTE  
CONTROL UNIT is at the "VCR" side. If the switches have not  
been properly set, you cannot enter the SERVICE MENU.  
Fig.1  
3.2.3 SERVICE MENU SETTING ITEMS  
1) Press [SLEEP TIMER] key and while the indication of  
SLEEP TIMER 0 MIN is being displayed, press  
[DISPLAY] key and [VIDEO STATUS] key (Fig.2)  
simultaneously.  
2) The SERVICE MENU screen of Fig.1 is displayed.  
3) Verify what to set in the SERVICE MENU, and set  
whatever is necessary (Fig.1).  
Setting item  
1.ADJUST  
Item No.  
Remark  
VIDEO SYSTEM  
AUDIO SYSTEM  
S001~S039  
T001~T010  
Adjust  
PANEL CONTROL SYSTEM P001~P010  
Do not adjust  
(Fixed value)  
Refer to the SERVICE ADJUSTMENT for setting.  
4) Press the [BACK] key to return the SERVICE MENU.  
DRIVE SYSTEM  
D001~D187  
Z001~Z010  
SYSTEM SETTING  
5. Receive channel setting  
Refer to the OPERATING INSTRUCTIONS (USER'S  
GUIDE) and set the receive channels (Channels Preset) as  
described.  
6. User settings  
Check the user setting items according to after page.  
Where these do not agree, refer to the OPERATING  
INSTRUCTIONS (USER'S GUIDE) and set the items as  
described.  
POWER  
TV CATV VCR DVD  
ASPECT  
POWER  
TV / CATV  
MULTI SCREEN  
INDEX  
TWIN  
(Set toTV)  
FREEZE  
SWAP SELECT  
VCR/DVD  
(Set to VCR)  
INPUT  
V1  
1
2
3
4
1
4
2
5
8
0
3
6
SERVICE MENU  
ITEM SELECT KEY  
INPUT  
V2  
Number key  
INPUT  
V3  
7
9
RETURN+  
TV  
9
1
3
&
INPUT  
V4  
TUNE  
THEATER  
PRO  
VIDEO  
DIGITAL-IN  
D-IN  
STATUS  
VIDEO STATUS  
SLEEP TIMER  
SLEEP TIMER DISPLAY SOUND  
+
LIGHT  
(Skip / Enter the SERVICE MENU)  
DISPLAY  
MUTING  
C.C.  
C.C.  
MUTING (Memory key)  
(Enter the SERVICE MENU)  
CH  
VOL  
VOL  
OK  
CH  
FUNCTION  
FUNCTION  
(Value setting key)  
(SERVICE ITEM select key)  
MENU  
BACK  
VCR CHANNEL  
PREV NEXT  
VCR / DVD  
POWER TV / VCR  
MENU  
BACK  
REW  
PLAY  
FF  
(Come out SERVICE MENU key )  
(Return key)  
REC  
STOP  
PAUSE  
OPEN CLOSE  
STILL PAUSE  
RM-C15G  
Fig.2  
1-20 (No.YA092B)  
3.2.4 SETTING OF FACTORY SHIPMENT  
3.2.4.1 BUTTON OPERATION  
3.2.4.2 REMOTE CONTROL DIRECT OPERATION  
Setting item Setting position  
INPUT  
TV  
Setting item  
Setting position  
CHANNEL  
VOLUME  
MUTING  
DISPLAY  
SOUND  
CABLE-02  
10  
POWER  
INPUT  
OFF  
TV  
OFF  
CHANNEL  
VOLUME  
CABLE-02  
10  
OFF  
A.H.S OFF  
BBE ON  
SMART SOUND OFF [HD-52Z585 / HD-61Z585]  
REGULAR  
ASPECT  
CLOSED CAPTION (C.C)  
VIDEO STATUS  
OFF  
DYNAMIC  
TWIN PICTURE SOURCE  
LEFT SIDE : CA02  
RIGHT SIDE : INPUT1  
3.2.4.3 REMOTE CONTROL MENU OPERATION  
(1) PICTURE ADJUST[ 1 ]  
Setting item  
STANDARD  
DYNAMIC  
00  
THEATER  
GAME  
00  
NTSC / 525i / 525p  
00  
00  
00  
00  
TINT  
1125i / 750p  
00  
00  
NTSC / 525i / 525p  
1125i / 750p  
00  
00  
00  
00  
COLOR  
00  
00  
00  
00  
NTSC / 525i / 525p  
1125i / 750p  
00  
+10  
00  
-10  
PICTURE  
BRIGHT  
00  
+10  
00  
-10  
NTSC / 525i / 525p  
1125i / 750p  
00  
00  
00  
00  
00  
00  
00  
00  
NTSC / 525i / 525p  
1125i / 750p  
00  
+05  
00  
00  
DETAIL  
00  
+05  
00  
00  
NTSC / 525i / 525p  
1125i / 750p  
LOW  
LOW  
HIGHT  
HIGHT  
HIGHT  
LOW  
HIGHT  
HIGHT  
COLOR TEMPERATURE  
(2) PICTURE ADJUST [ 2 ]  
Setting item  
(3) SOUND ADJUST  
Setting item  
(4) CLOCK / TIMERS  
Setting item  
Setting  
position  
Setting  
position  
Setting  
position  
DIG. NOISE CLEAR  
NATURAL CINEMA  
OFF  
TREBLE  
BASS  
00  
SET CLOCK  
(Unnecessary to set)  
AUTO  
00  
00  
ON / OFF TIMER NO  
COLOR MANAGEMENT ON  
BALANCE  
MTS  
DYNAMIC GAMMA  
ON  
STEREO  
(5) INITIAL SETUP  
Setting item  
Setting position  
Setting item  
Setting position  
CENTER CH INPUT  
DIGITAL-IN  
OFF  
POWER INDICATOR  
LANGUAGE  
HIGH  
SIZE-1 (at 480p signal input)  
ENG  
DIGITAL-IN AUDIO  
TV SPEAKER  
DIGITAL  
ON  
CLOSED CAPTION  
AUTO SHUT OFF  
XDS ID  
OFF (CAPTION-CC1-T1)  
OFF  
AUDIO OUT  
FIX  
ON  
NOISE MUTING  
FRONT PANEL LOCK  
V1 SMART INPUT  
VIDEO INPUT LABEL  
ON  
AUTO TUNER SET UP  
CHANNEL SUMMARY  
V-CHIP  
Unnecessary to set  
---- (Unnecessary to set)  
OFF  
OFF  
OFF  
--- (Blank)  
Center  
SET LOCK CODE  
AUTO DEMO  
(0000) (Unnecessary to set)  
OFF  
POSITION ADJUSTMENT  
(No.YA092B)1-21  
3.3 REPLACEMENT OF CHIP COMPONENT  
3.3.1 CAUTIONS  
(1) Avoid heating for more than 3 seconds.  
(2) Do not rub the electrodes and the resist parts of the pattern.  
(3) When removing a chip part, melt the solder adequately.  
(4) Do not reuse a chip part after removing it.  
3.3.2 SOLDERING IRON  
(1) Use a high insulation soldering iron with a thin pointed end of it.  
(2) A 30w soldering iron is recommended for easily removing parts.  
3.3.3 REPLACEMENT STEPS  
1. How to remove Chip parts  
[Resistors, capacitors, etc.]  
2. How to install Chip parts  
[Resistors, capacitors, etc.]  
(1) As shown in the figure, push the part with tweezers and  
alternately melt the solder at each end.  
(1) Apply solder to the pattern as indicated in the figure.  
(2) Grasp the chip part with tweezers and place it on the  
solder. Then heat and melt the solder at both ends of the  
chip part.  
(2) Shift with the tweezers and remove the chip part.  
[Transistors, diodes, variable resistors, etc.]  
[Transistors, diodes, variable resistors, etc.]  
(1) Apply solder to the pattern as indicated in the figure.  
(2) Grasp the chip part with tweezers and place it on the  
solder.  
(1) Apply extra solder to each lead.  
SOLDER  
SOLDER  
(3) First solder lead A as indicated in the figure.  
(2) As shown in the figure, push the part with tweezers and  
alternately melt the solder at each lead. Shift and remove  
the chip part.  
A
B
C
(4) Then solder leads B and C.  
A
B
C
Note :  
After removing the part, remove remaining solder from the  
pattern.  
1-22 (No.YA092B)  
SECTION 4  
ADJUSTMENTS  
4.1 ADJUSTMENT PREPARATION  
(1) You can make the necessary adjustments for this unit  
with either the remote control unit or with the  
adjustment equipment and parts as given below.  
(2) Adjustment with the remote control unit is made on the  
basis of the initial setting values, however, the new  
setting values which set the screen to its optimum  
condition may differ from the initial settings.  
(3) Make sure that AC power is turned on correctly.  
(4) Turn on the power for the set and test equipment before  
use, and start the adjustment procedures after waiting at  
least 30 minutes.  
(5) Unless otherwise specified, prepare the most suitable  
reception or input signal for adjustment.  
(6) Never touch any adjustment parts, which are not specified  
in the list for this variable resistors, transformers, trimmer  
capacitors, etc.  
4.3 MEASURING INSTRUMENT AND FIXTURES  
1) DC voltmeter (or Digital voltmeter)  
2) Oscilloscope  
3) Signal generator (Pattern generator)  
[ NTSC / 525i / 750p / 1125i / DIGITAL]  
4) TV audio multiplex signal generator  
5) Remote control unit  
4.4 ADJUSTMENT ITEMS  
 OPTICAL BLOCK / DRIVE CIRCUIT  
• LENS FOCUS adjustment  
• DRIVE CONVERGENCE adjustment  
• DRIVE CENTER POSITION adjustment  
 VIDEO CIRCUIT  
• 525i A-D OFFSET adjustment  
• 1125i BRIGHTNESS adjustment  
• 1125i A-D OFFSET adjustment  
• SUB SCREEN A-D OFFSET adjustment  
• WHITE BALANCE (HIGHT LIGHT)  
4.2 PRESETTING BEFORE ADJUSTMENT  
Unless otherwise specified in the adjustment instructions,  
preset the following functions with the remote control unit.  
Setting item  
VIDEO STATUS  
Settings position  
STANDARD  
 MTS CIRCUIT  
• MTS INPUT LEVEL adjustment  
• MTS SEPARATION adjustment  
PICTURE  
(TINT / COLOR / BRIGHT/PICTURE /  
DETAIL)  
All 00  
LOW  
OFF  
ON  
COLOR TEMPERATURE  
DIG. NOISE CLEAR  
COLOR MANAGEMENT  
DYNAMIC GAMMA  
ON  
SOUND  
(BASS / TREBLE / BALANCE)  
All 00  
MTS  
BBE  
STEREO  
OFF  
A.H.S  
OFF  
OFF  
SMART SOUND  
ASPECT  
[HD-52Z585 / HD-61Z585]  
FULL  
(No.YA092B)1-23  
4.5 BASIC OPERATION OF THE SERVICE MENU  
Operate the SERVICE MENU with the remote control unit.  
4.5.1 HOW TO ENTER THE SERVICE MENU  
(1) Press the [SLEEP TIMER] key and while indication of  
SERVICE MENU  
"SLEEP TIMER  
[DISPLAY] key and [VIDEO STATUS] key simultaneously,  
and the SERVICE MENU screen of Fig.1 will be displayed.  
0
MIN." is being displayed, press  
SERVICE MENU  
1. ADJUST  
2. SELF-CHECK  
3. I2C STOP  
4.5.2 SELECT THE SERVICE MENU ITEM  
(1) When the SERVICE MENU is displayed, press any key of  
the [1] / [2] / [3] / [9] keys to enter the corresponding menu  
mode.  
4.5.3 SELECT THE SETTING ITEM & SETTING VALUE  
(1) Select the service item using the [FUNCTION ( /)] key.  
(2) Set the value using the [FUNCTION (/)] key.  
Fig.1  
4.5.4 SETTING OF THE OPTICAL BLOCK / DRIVE CIRCUIT  
(1) R/B mode (DRIVE / CONVERGENCE) adjust  
Set the R mode value using the [FUNCTION ( /)] key  
Set the B mode value using the [FUNCTION (/)] key  
(2) RGB BOX mode (DRIVE CENTER POSITION) adjust  
Set the horizontal center position value using the  
[FUNCTION ( /)] key  
KEY FUNCTION  
Set the vertical center position value using the [FUNCTION  
(/)] key  
POWER  
TV CATV VCR DVD  
ASPECT  
TV / CATV  
POWER  
MULTI SCREEN  
INDEX  
TWIN  
(Set toTV)  
FREEZE  
SWAP SELECT  
VCR/DVD  
4.5.5 MEMORIZED SETTING VALUE  
(Set to VCR)  
INPUT  
V1  
1
2
3
4
1
4
2
5
8
0
3
6
(1) Press the [MUTING] key to memorize the adjustment value.  
If not to do it, adjustment data is not memorized to the  
memory IC. And if exit the adjustment mode before  
memorize the data, the adjustment which your changed  
value is canceled.  
9
1
2
3
INPUT  
V2  
INPUT  
V3  
SERVICE MENU  
item select  
7
9
RETURN+  
TV  
INPUT  
V4  
TUNE  
THEATER  
PRO  
VIDEO  
DIGITAL-IN  
D-IN  
STATUS  
VIDEO STATUS  
SLEEP TIMER DISPLAY SOUND  
+
LIGHT  
SLEEP TIMER  
(Skip / Enter the SERVICE MENU)  
MUTING  
C.C.  
C.C.  
DISPLAY  
MUTING (Memory key)  
CH  
(Enter the SERVICE MENU)  
(2) Adjustment data is applied at once in OPTICAL BLOCK /  
DRIVE CIRCUIT adjustment mode.  
VOL  
VOL  
OK  
CH  
FUNCTION  
FUNCTION  
(Value setting key)  
MENU  
BACK  
(SERVICE ITEM select key)  
VCR CHANNEL  
PREV NEXT  
VCR / DVD  
POWER TV / VCR  
CAUTION  
REW  
PLAY  
FF  
MENU  
BACK  
(Come out SERVICE MENU key )  
(Return key)  
REC  
STOP  
PAUSE  
OPEN CLOSE  
STILL PAUSE  
Individual items 1, 2 and 3 on the SERVICE MENU screen  
(Fig.1) are selected by the Number key (Fig.2).  
RM-C15G  
When selecting each item on the SERVICE MENU, if [4] ~  
[8] keys other than [1], [2], [3] and [9] keys are pressed by  
mistake, another screen that is not the SERVICE MENU will  
appear. In such a case, press the [BACK] key immediately  
and return to the SERVICE MENU screen.  
Fig.2  
Do not press the [MUTING] key.  
4.5.6 HOW TO EXIT THE SERVICE MENU  
Press the [MENU] key to exit the SERVICE MENU.  
1-24 (No.YA092B)  
4.5.7 DESCRIPTION OF STATUS DISPLAY  
The status display on the upper part of the SERVICE MENU  
screen is common.  
(1) SIGNAL SYSTEM  
(OSD)  
NTSC3  
NTSC4  
525I  
525P  
750P  
(EXPLAIN)  
: NTSC3.58  
: NTSC4.48  
: 525i  
: 525p  
: 750p  
SERVICE MENU  
SERVICE MENU  
1. ADJUST  
2. SELF-CHECK  
3. I2C STOP  
1125I6  
RGB5  
D525I  
D525P  
D1256I6  
H525I  
H525P  
H750P  
H1125I6  
: 1125i 60Hz  
: RGB 525i  
: digital 525i  
: digital 525p  
: digital 1125i 60Hz  
: HDMI 525i  
: HDMI 525p  
: HDMI 750p  
: HDMI 1125i 60Hz  
(2) ASPECT  
SINGLE  
1409  
1609  
1609S  
FULL  
: FULL  
: PANORAMA  
: CINEMA  
: REGULAR  
STATUS DISPLAY  
TWIN / INDEX  
FRZ  
STD  
SETTING  
ITEM No.  
S001  
PREPARE  
FULL  
SETTING  
VALUE  
: TWIN  
: INDEX (12CH)  
NTSC3  
TH  
H
SIGNAL  
SYSTEM  
WHITE  
BALANCE  
(3) VIDEO STATUS  
SETTING  
ITEM  
VIDEO  
STATUS  
STD  
DYN  
TH  
: STANDARD  
: DYNAMIC  
: THEATER  
: GAME  
ASPECT  
GAME  
(4) WHITE BALANCE  
[1. ADJUST ] MENU  
H
: HIGH  
: LOW  
M
4.5.8 SETTING OF THE SERVICE MENUS  
4.5.8.1 [1.ADJUST]  
 Do not change settings of items that are not  
included in the "ADJUSTMENT PROCEDURE".  
  [Function (/)] key  
For scrolling up/down the setting items.  
S001... T001... P001... D001... Z001  
  [SLEEP TIMER] key  
For switching to the next items.  
S001  
T001  
P001  
D001  
Z001  
  [Function ( /)] key  
For scrolling up/down the setting values.  
RGB BOX  
pattern  
4.5.8.2 [2.SELF CHECK]  
Refer to “SECTION 5 TROUBLESHOOTING”  
2
4.5.8.3 [3.I C STOP]  
Setting for this item is not required in servicing  
Indicated  
R/B mode  
& RGB mode  
4.5.8.4 [9] RGB BOX PATTERN  
[9] RGB BOX PATTERN  
Adjustment of DRIVE CIRCUIT (CONVERGENCE /  
CENTER POSITION)  
(No.YA092B)1-25  
4.6 INITIAL SETTING VALUE OF SERVICE MENU  
(1) Adjustment of the SERVICE MENU is made on the basis of the initial setting values; however, the new setting values which set  
the screen in its optimum condition may differ from the initial setting.  
(2) Do not change the initial setting values of the setting items NOT LISTED IN ADJUSTMENT.  
CAUTION:  
Never change the initial setting value any adjustments except for those that are designated in the adjustment procedures.  
In case where you have made undesignated adjustments by mistake, never press the [MUTING] key on the remote control unit.  
Whenever you had not pressed the [MUTING] key, you would be able to recover the initial value by switching the [POWER] key.  
4.6.1 [1.ADJUST]  
VIDEO SYSTEM  
AUDIO SYSTEM  
Item No.  
Item name  
Variable range Setting value  
Item No.  
Item name  
Variable range Setting value  
S001 PREPARE  
S002 NTSC BL  
0~31  
0~15  
0
1
44  
4
4
1
44  
0
0
4
4
0
0
0
7
2
5
4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
T001 IN LEVEL  
T002 LOW SEP  
T003 HIGH SEP  
T004 AFC  
0~255  
0~255  
0~255  
0~255  
0~255  
0~1  
007  
037  
033  
S003 NTSC CNT  
S004 NT CR OF  
S005 NT CB OF  
S006 525i BL  
0~255  
0~15  
0 (Fixed)  
0~15  
T005 (NO DISPLAY)  
T006 ATT V ON  
T007 ATT U ON  
T008 ATT C ON  
T009 (NO DISPLAY)  
T010 (NO DISPLAY)  
0 (Fixed)  
0 (Fixed)  
0 (Fixed)  
0 (Fixed)  
0 (Fixed)  
0 (Fixed)  
0~15  
S007 525i CNT  
0~255  
0~15  
0~1  
S008 5i CB OF  
0~1  
S009 5i CR OF  
0~15  
0~255  
0~255  
S010 5i CR GN  
0~15  
S011 5i CB GN  
0~15  
S012 HD BL  
0~63  
PANEL CONTROL SYSTEM [Do not adjust : All fixed]  
Item No. Item name Variable range Setting value  
S013 HD CB OF  
S014 HD CR OF  
S015 RT CONT  
S016 RT CB OF  
S017 RT CR OF  
S018 RT CL GA  
S019 PC CL MB  
S020 PC CL LB  
S021 PC CL MR  
S022 PC CL LR  
S023 (NO DISPLAY)  
S024 (NO DISPLAY)  
S025 (NO DISPLAY)  
S026 (NO DISPLAY)  
S027 (NO DISPLAY)  
S028 (NO DISPLAY)  
S029 (NO DISPLAY)  
S030 R DRIVE  
0~63  
0~63  
0~15  
P001 TM HOR H  
P002 TM HOR L  
P003 TM MIN  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0
0
0
0
0
0
0
0
0
0
0~15  
0~15  
0~15  
P004 TEMP  
0~7  
P005 (NO DISPLAY)  
P006 (NO DISPLAY)  
P007 (NO DISPLAY)  
P008 (NO DISPLAY)  
P009 (NO DISPLAY)  
P010 (NO DISPLAY)  
0~255  
0~3  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
0~255  
DRIVE SYSTEM [Do not adjust : All fixed]  
Item No. Item name Variable range Setting value  
D001 SLV GN  
0~3F  
0~3F  
0~3F  
0~03  
0~01  
0~03  
0~3F  
0~01  
0~3F  
0~01  
0~01  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
D002 SLVH GN  
D003 SLH GN  
D004 SLV Pf  
S031 G DRIVE  
S032 B DRIVE  
S033 (NO DISPLAY)  
S034 (NO DISPLAY)  
S035 (NO DISPLAY)  
S036 (NO DISPLAY)  
S037 (NO DISPLAY)  
S038 (NO DISPLAY)  
S039 ILA COM  
D005 SLH Pf H  
D006 SLH Pf L  
D007 SL EGCON  
D008 SL EGONF  
D009 SL CRGON  
D010 SL CRGON  
D011 SL ON OF  
1-26 (No.YA092B)  
Item No.  
Item name  
Variable range Setting value  
Item No.  
Item name  
Variable range Setting value  
D012 SV GN  
0~3F  
0~3F  
0~3F  
0~03  
0~01  
0~03  
0~3F  
0~01  
0~3F  
0~01  
0~3F  
0~01  
0~3F  
0~01  
0~3F  
0~01  
0~3F  
0~01  
0~01  
0~3F  
0~01  
0~03  
0~3F  
0~01  
0~01  
0~3F  
0~01  
0~03  
0~3F  
0~01  
0~01  
0~01  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
D060 (NO DISPLAY)  
D061 (NO DISPLAY)  
D062 (NO DISPLAY)  
D063 (NO DISPLAY)  
D064 (NO DISPLAY)  
D065 (NO DISPLAY)  
D066 (NO DISPLAY)  
D067 (NO DISPLAY)  
D068 (NO DISPLAY)  
D069 (NO DISPLAY)  
D070 (NO DISPLAY)  
D071 (NO DISPLAY)  
D072 (NO DISPLAY)  
D073 (NO DISPLAY)  
D074 (NO DISPLAY)  
D075 (NO DISPLAY)  
D076 (NO DISPLAY)  
D077 (NO DISPLAY)  
D078 (NO DISPLAY)  
D079 (NO DISPLAY)  
D080 (NO DISPLAY)  
D081 (NO DISPLAY)  
D082 (NO DISPLAY)  
D083 (NO DISPLAY)  
D084 (NO DISPLAY)  
D085 (NO DISPLAY)  
D086 (NO DISPLAY)  
D087 (NO DISPLAY)  
D088 (NO DISPLAY)  
D089 (NO DISPLAY)  
D090 (NO DISPLAY)  
D091 (NO DISPLAY)  
D092 (NO DISPLAY)  
D093 (NO DISPLAY)  
D094 (NO DISPLAY)  
D095 (NO DISPLAY)  
D096 (NO DISPLAY)  
D097 (NO DISPLAY)  
D098 (NO DISPLAY)  
D099 (NO DISPLAY)  
D100 (NO DISPLAY)  
D101 (NO DISPLAY)  
D102 (NO DISPLAY)  
D103 (NO DISPLAY)  
D104 (NO DISPLAY)  
D105 (NO DISPLAY)  
D106 (NO DISPLAY)  
D107 (NO DISPLAY)  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
D013 SVH GN  
D014 SH GN  
D015 SV Pf  
D016 SV Pf H  
D017 SV Pf L  
D018 SYL CON  
D019 SYL CONF  
D020 SYH CON  
D021 SYH CONF  
D022 SC CON  
D023 SC CNONF  
D024 SPM BLC  
D025 SPM BLCO  
D026 SLIM  
D027 SLIMONF  
D028 SCRG  
D029 SRGONF  
D030 S ONF  
D031 pb GN  
D032 pb Pf H  
D033 pb Pf L  
D034 pb CRG  
D035 pb CRGON  
D036 pb ONF  
D037 pr GN  
D038 pr Pf H  
D039 pr Pf H  
D040 pr CRG  
D041 pr CRGON  
D042 pr ONF  
D043 ENH ONF  
D044 (NO DISPLAY)  
D045 (NO DISPLAY)  
D046 (NO DISPLAY)  
D047 (NO DISPLAY)  
D048 (NO DISPLAY)  
D049 (NO DISPLAY)  
D050 (NO DISPLAY)  
D051 (NO DISPLAY)  
D052 (NO DISPLAY)  
D053 (NO DISPLAY)  
D054 (NO DISPLAY)  
D055 (NO DISPLAY)  
D056 (NO DISPLAY)  
D057 (NO DISPLAY)  
D058 (NO DISPLAY)  
D059 (NO DISPLAY)  
(No.YA092B)1-27  
Item No.  
Item name  
Variable range Setting value  
Item No.  
Item name  
Variable range Setting value  
D108 (NO DISPLAY)  
D109 (NO DISPLAY)  
D110 (NO DISPLAY)  
D111 (NO DISPLAY)  
D112 (NO DISPLAY)  
D113 (NO DISPLAY)  
D114 (NO DISPLAY)  
D115 (NO DISPLAY)  
D116 (NO DISPLAY)  
D117 (NO DISPLAY)  
D118 (NO DISPLAY)  
D119 (NO DISPLAY)  
D120 (NO DISPLAY)  
D121 (NO DISPLAY)  
D122 (NO DISPLAY)  
D123 (NO DISPLAY)  
D124 (NO DISPLAY)  
D125 (NO DISPLAY)  
D126 (NO DISPLAY)  
D127 (NO DISPLAY)  
D128 (NO DISPLAY)  
D129 (NO DISPLAY)  
D130 (NO DISPLAY)  
D131 (NO DISPLAY)  
D132 (NO DISPLAY)  
D133 (NO DISPLAY)  
D134 (NO DISPLAY)  
D135 (NO DISPLAY)  
D136 (NO DISPLAY)  
D137 (NO DISPLAY)  
D138 (NO DISPLAY)  
D139 (NO DISPLAY)  
D140 (NO DISPLAY)  
D141 (NO DISPLAY)  
D142 (NO DISPLAY)  
D143 (NO DISPLAY)  
D144 (NO DISPLAY)  
D145 (NO DISPLAY)  
D146 (NO DISPLAY)  
D147 (NO DISPLAY)  
D148 (NO DISPLAY)  
D149 (NO DISPLAY)  
D150 (NO DISPLAY)  
D151 (NO DISPLAY)  
D152 (NO DISPLAY)  
D153 ENH ONF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
D155 (NO DISPLAY)  
D156 (NO DISPLAY)  
D157 (NO DISPLAY)  
D158 (NO DISPLAY)  
D159 (NO DISPLAY)  
D160 (NO DISPLAY)  
D161 (NO DISPLAY)  
D162 (NO DISPLAY)  
D163 (NO DISPLAY)  
D164 (NO DISPLAY)  
D165 (NO DISPLAY)  
D166 (NO DISPLAY)  
D167 (NO DISPLAY)  
D168 (NO DISPLAY)  
D169 (NO DISPLAY)  
D170 (NO DISPLAY)  
D171 (NO DISPLAY)  
D172 (NO DISPLAY)  
D173 (NO DISPLAY)  
D174 (NO DISPLAY)  
D175 (NO DISPLAY)  
D176 (NO DISPLAY)  
D177 (NO DISPLAY)  
D178 (NO DISPLAY)  
D179 (NO DISPLAY)  
D180 (NO DISPLAY)  
D181 (NO DISPLAY)  
D182 (NO DISPLAY)  
D183 (NO DISPLAY)  
D184 (NO DISPLAY)  
D185 (NO DISPLAY)  
D186 (NO DISPLAY)  
D187 (NO DISPLAY)  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
SYSTEM SETTING [Do not adjust : All fixed]  
Item  
Item name  
Variable range Setting value  
No.  
Z001 (NO DISPLAY)  
Z002 (NO DISPLAY)  
Z003 (NO DISPLAY)  
Z004 (NO DISPLAY)  
Z005 (NO DISPLAY)  
Z006 (NO DISPLAY)  
Z007 (NO DISPLAY)  
Z008 (NO DISPLAY)  
Z009 (NO DISPLAY)  
Z010 (NO DISPLAY)  
0~0F  
0~0F  
0~0F  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
0~FF  
00  
00  
00  
00  
00  
00  
00  
00  
00  
00  
D154 (NO DISPLAY)  
1-28 (No.YA092B)  
4.7 ADJUSTMENT PROCEDURE  
4.7.1 OPTICAL BLOCK / DRIVE CIRCUIT  
Measuring  
Item  
Test point  
Adjustment part  
Description  
instrument  
LENS FOCUS  
adjustment  
Hexagon  
wrench  
FOCUS knob  
[PROJECTIONLENS]  
(1) Take out the FRONT PANEL, SPEAKER GRILL  
(L / R), CENTER PANEL and cushions.  
(2) Display the MENU screen.  
(3) Loosen the FOCUS LOCK screw.  
(4) Adjust the FOCUS knob so that the center screen  
may become the best focus.  
Projection lens  
(5) Fix the focus lock screw by using the Hexagon  
wrench.  
• On this occasion, hold the FOCUS knob with your left  
hand.  
(6) Confirm the whole focus of the best screen  
(7) Install the FRONT PANEL, SPEAKER GRILL (L / R).  
BODY COVER and cushions.  
FOCUS  
knob  
Focus lock screw  
DRIVE  
Remote  
• Use the inner RGB box pattern.  
CONVERGENCE control unit  
adjustment  
(1) Set the [SLEEP TIMER] key to 0 min.  
(2) Press the [DISPLAY] key and the [VIDEO STATUS]  
key simultaneously.  
(3) Press the [9] key to display the RGB box pattern.  
(4) Select the R mode by pressing the [DISPLAY] key.  
(5) Adjust the R mode to setting as same as G mode by  
pressing the [CH ]+ / [CH -] key.  
(Fixed)  
(Adjust)  
(Adjust)  
(6) Select the B mode pressing by the [DISPLAY] key.  
(7) Adjust the B mode to setting as same as G mode by  
pressing the [VOL] - / [VOL +] key.  
(R)(G)(B)  
(8) Check to see that the cross pattern is white. If the  
cross pattern is not white, readjust (5) to (6).  
(Adjust)  
(Fixed)  
(Adjust)  
Note  
(R)  
(G)  
(B)  
• G mode : FIXED mode (Can not remove)  
• Setting data : Memorized at once.  
Cross pattern  
Adjustment  
COLOR mode  
R
RGB BOX PATTERN  
[REMOTE CONTROL UNIT KEY FUNCTION]  
5
8
0
6
V3  
7
9
RETURN+  
TV  
9 : RGB BOX PATTERN  
DISPLAY : OSD ON/OFF  
INPUT 4  
V4  
TUNE  
THEATER  
PRO  
VIDEO  
DIGITAL-IN  
STATUS  
SLEEP TIMER DISPLAY SOUND  
+
LIGHT  
select :  
R
B
RGB  
SLEEP TIMER :  
R / B data reset /  
SERVICE MENU setting  
MUTING  
C.C.  
C.C.  
CH  
CH + : R / B up position  
1 pixel  
VOL  
VOL  
OK  
CH  
VOL +: R / B move to  
right side by 1 pixel  
VOL - :  
R / B move to Left side  
by 1 pixel  
MENU  
BACK  
VCR CHANNEL  
PREV NEXT  
VCR / DVD  
POWER TV / VCR  
BACK: Return to  
SERVICE MENU  
REW  
PLAY  
FF  
MENU :  
(Return to normal MENU)  
CH - : R / B Down position  
by 1 pixel  
REC  
STOP  
PAUSE  
OPEN CLOSE  
(No.YA092B)1-29  
Measuring  
instrument  
Item  
Test point  
Adjustment part  
Description  
DRIVE CENTER Signal  
(1) Input the center-cross signal pattern.  
(2) Set the [SLEEP TIMER] to 0 min.  
(3) Press the [DISPLAY] key and the [VIDEO STATUS]  
key simultaneously.  
generator  
POSITION  
adjustment  
Remote  
control unit  
(4) Press the [9] key to display the RGB box pattern.  
(5) Press the [DISPLAY] key twice to select the RGB  
mode.  
(6) Adjust the center-cross screen to be same on top  
and bottom (A=B) by pressing the [CH +] / [CH -] key.  
(7) Adjust the center-cross screen to be same on left  
and right (C=D) by pressing the [VOL +] / [VOL -]  
key.  
C
D
Note  
• Setting data : Memorized at once.  
Center-cross  
A
B
pattern  
Cross pattern  
RGB  
Indicated  
RGB mode  
RGB BOX PATTERN  
[REMOTE CONTROL UNIT KEY FUNCTION]  
5
8
0
6
V3  
7
9
RETURN+  
TV  
9 : RGB BOX PATTERN  
DISPLAY : OSD ON/OFF  
INPUT 4  
V4  
TUNE  
THEATER  
PRO  
VIDEO  
DIGITAL-IN  
D
STATUS  
SLEEP TIMER DISPLAY SOUND  
+
LIGHT  
select :  
R
B
RGB  
SLEEP TIMER :  
R / B data reset /  
SERVICE MENU setting  
MUTING  
C.C.  
C.C.  
CH  
CH + : R / B/RGB up position  
1 pixel  
VOL  
VOL  
OK  
CH  
VOL +: R / B/RGB move to  
VOL - :  
right side by 1 pixel  
R / B/RGB move to Left side  
by 1 pixel  
MENU  
BACK  
VCR CHANNEL  
PREV NEXT  
VCR / DVD  
POWER TV / VCR  
BACK: Return to  
SERVICE MENU  
REW  
PLAY  
FF  
MENU :  
(Return to normal MENU)  
CH - : R / B/RGB Down position  
REC  
STOP  
PAUSE  
by 1 pixel  
OPEN CLOSE  
1-30 (No.YA092B)  
4.7.2 VIDEO CIRCUIT  
Measuring  
Item  
Test point  
Adjustment part  
Description  
instrument  
525i  
A-D OFFSET  
adjustment  
Signal  
generator  
(1) Input a 525i ramp pattern from COMPONENT  
VIDEO INPUT terminal.  
(2) Set VIDEO STATUS to [STANDARD].  
(3) Set ASPECT to [FULL].  
(4) Set COLOR TEMPERATURE to [LOW].  
(5) Select [1.ADJUST] from the SERVICE MENU.  
(6) Adjust < S001 >(PREPARE) from 000 to 008, goes  
into the [525i Cb offset] adjustment setting mode.  
(7) Adjust < S008 > (525i Cb offset) and < S009 > (525i  
Cr offset) to sets the lose gap (red line, green line  
and blue line) which disappears the colors at both  
ends of the center screen.  
[1. ADJUST]  
S001: PREPARE  
S008: 5i CB OF  
(525i Cb offset)  
Remote  
control unit  
S009: 5i CR OF  
(525i Cr offset)  
(8) Press the [MUTING] key to memorized the set  
value.  
(9) Repeat from (6) and (7), then check to see that both  
ends color to white.  
(10) Adjust < S001 > from 008 to 000, it change  
to the normal mode.  
Disappears the color at both ends.  
1125i  
BRIGHTNESS  
adjustment  
Signal  
generator  
[1. ADJUST]  
S001:PREPARE  
(1) Input a 1125i gray scale pattern from COMPONENT  
VIDEO INPUT terminal.  
(2) Set VIDEO STATUS to [STANDARD].  
(3) Set ASPECT to [FULL].  
S012:HD BL  
(1125i brightness)  
Remote  
control unit  
(4) Set COLOR TEMPERATURE to [LOW].  
(5) Select [1.ADJUST] from the SERVICE MENU.  
(6) Adjust < S030 > (Red drive), < S031 > (Green drive)  
and < S032 > (Blue drive) to set the values [128].  
(7) Adjust < S001 > (PREPARE) from 000 to 012,  
it goes to [A/D offset] adjustment mode.  
(8) Adjust < S012 > (HDBL) to set the 0% black part in  
the upper half of the screen to be largest.  
(9) Press the [MUTING] key to memorized the set  
value.  
S030:R DRIVE  
(Red drive)  
S031:G DRIVE  
(Green drive)  
S032:B DRIVE  
(Blue drive)  
(10) Adjust < S001 > from 012 to 000, it change  
to the normal mode.  
Adjust the white area of 0% part largest.  
<AD offset adjustment mode>  
(No.YA092B)1-31  
Measuring  
instrument  
Item  
Test point  
Adjustment part  
Description  
1125i  
A-D OFFSET  
adjustment  
Signal  
generator  
[1. ADJUST]  
S001:PREPARE  
(1) Input a 1125i 30% all white pattern signal from  
COMPONENT VIDEO INPUT terminal.  
(2) Set VIDEO STATUS to [STANDARD].  
S013:HD CB OF  
(1125i Cb offset)  
Remote  
control unit  
(3) Set ASPECT to [FULL].  
(4) Set COLOR TEMPERATURE to [LOW].  
(5) Select [1.ADJUST] from the SERVICE MENU.  
(6) Adjust < S030 > (Red drive), < S031 > (Green drive)  
and < S032 > (Blue drive) to set the values [128].  
(7) Adjust < S001 > (PREPARE) from 000 to 013,  
it goes to [Cb offset] adjustment mode.  
S014:HD CR OF  
(1125i Cr offset)  
S030:R DRIVE  
(Red drive)  
(8) Adjust < S013 > (1125i Cb offset) to minimize the  
blue noise in the upper half of the screen.  
(9) Adjust < S014 > (1125i Cr offset) to minimize the red  
noise in the upper half of the screen.  
(10) Press the [MUTING] key to memorized the set  
value.  
S031:G DRIVE  
(Green drive)  
S032:B DRIVE  
(Blue drive)  
(11) Repeat from (8) to (10) then adjust the adjustment  
Minimize the red and blue noises  
in the upper half of the screen.  
(No color or lightest color)  
screen lightest color.  
(12) Adjust < S001 > (PREPARE) from 013 to 000,  
it change to the normal mode.  
Signal  
generator  
[1. ADJUST]  
S001:PREPARE  
(1) Set VIDEO STATUS to [STANDARD].  
(2) Set ASPECT to [FULL].  
(3) Set COLOR TEMPERATURE to [LOW].  
(4) Set MULTI SCREEN to [TWIN].  
(5) Set the LEFT screen to VIDEO-1 mode (No signal).  
(6) Receive a NTSC 30% all white signal on the RIGHT  
screen from RF(TV).  
SUB SCREEN  
A-D OFFSET  
adjustment  
S016:RT CB OF  
(Sub screen Cb offset)  
Remote  
control unit  
S017:RT CR OF  
(Sub screen Cr offset)  
(7) Select [1.ADJUST] from the SERVICE MENU.  
(8) Adjust < S030 > (Red drive), < S031 > (Green drive)  
and < S032 > (Blue drive) to set the values [128].  
(9) Adjust < S001 > (PREPARE) from 000 to 016,  
it goes to [Sub-screen Cb offset] adjust mode.  
(10) Adjust < S016 > (Sub-screen Cb offset) to minimize  
the blue noise in the upper half of the screen.  
If you select < S016 >, the screen automatically turn  
to adjust mode.  
S030:R DRIVE  
(Red drive)  
S031:G DRIVE  
(Green drive)  
S032:B DRIVE  
(Blue drive)  
(11) Adjust < S017 > (Sub-screen Cr offset) to minimize  
the red noise in the upper half of the screen.  
(12) Press the [MUTING] key to memorized the set  
value.  
Video no signal.  
Set the 0% black part to be brightest.  
(13) Adjust < S001 > (PREPARE) from 016 to 000,  
it change to the normal mode.  
VIDEO-1  
TV (RF)  
<No signal>  
<30% all white>  
1-32 (No.YA092B)  
Measuring  
instrument  
Item  
WHITE  
Test point  
Adjustment part  
Description  
Signal  
generator  
(1) Receive a NTSC all-white (75% white) pattern  
signal.  
(2) Set VIDEO STATUS to [STANDARD].  
(3) Set ASPECT to [FULL].  
(4) Set COLOR TEMPERATURE to [LOW].  
(5) Select [1.ADJUST] from the SERVICE MENU.  
(6) Fix one of < S030 > (Red drive), < S031 > (Green  
drive) or < S032 > (Blue drive). Then, lower the other  
two that are not fixed so that the all-white screen is  
equally white throughout.  
[1. ADJUST]  
S030:R DRIVE  
(Red drive)  
BALANCE  
(High light)  
adjustment  
Remote  
control unit  
S031:G DRIVE  
(Green drive)  
S032:B DRIVE  
(Blue drive)  
(7) Adjust one or more of < S030 > (R.DRIVE), < 031 >  
(G DRIVE) and< 032 >(B DRIVE) to set values [128].  
(8) Check that white balance is properly tracked from  
low light to high light. If the white balance tracking is  
deviated, adjust to correct it.  
(9) Press the [MUTING] key to memorized the set  
value.  
4.7.3 MTS CIRUT  
Item  
Measuring  
instrument  
Test point  
Adjustment part  
Description  
Remote  
control unit  
(1) Select the [1.ADJUST] from the SERVICE MENU.  
(2) Select the <T001> (IN LEVEL).  
(3) Set the <T001> (IN LEVEL) to initial setting value.  
(4) Press the [MUTING] key to memorized the set  
value.  
MTS INPUT  
[1. ADJUST]  
T001:IN LEVEL  
LEVEL  
adjustment  
TV audio  
multiplex  
(1) Input stereo L signal (300Hz) from the TV audio  
multiplex signal generator to the antenna terminal.  
(2) Connect an oscilloscope to L OUTPUT pin of the  
AUDIO OUT, and display one cycle portion of the  
300Hz signal.  
(3) Change the connection of the oscilloscope to R  
OUTPUT pin of the AUDIO OUT, and enlarge the  
voltage axis.  
MTS  
[1. ADJUST]  
T002: LOW SEP  
SEPARATION  
adjustment  
T003: HIGH SEP  
Oscilloscope  
Remote  
control unit  
(4) Select <T002> (LOW SEP.).  
(5) Set the initial setting value of <T002> (LOW SEP.).  
(6) Adjust <T002> (LOW SEP.) so that the stroke  
element of the 300Hz signal will become minimum.  
(7) Change the signal to 3kHz, and similarly adjust  
<T003> (HIGH SEP.).  
L-Channel  
signal waveform  
R-Channel  
crosstalk portion  
Minimum  
(8) Press the [MUTING] key to memorized the set  
value.  
1 cycle  
(No.YA092B)1-33  
SECTION 5  
TROUBLESHOOTING  
5.1 SELF-CHECK FEATURE  
5.1.1 OUTLINE  
This unit comes with the SELF-CHECK feature, which checks  
the operational state of the circuit and displays/saves it during  
failure. SELF-CHECK is performed when power is turned on, and  
information input to the main microcomputer is monitored at all  
time. SELF-CHECK is displayed in 2 ways via screen display and  
LED flashes. Failure detection is based on input state of I2C bus  
and the various control lines connected to the main  
microcomputer.  
<SERVICE MENU SCREEN>  
SERVICE MENU  
1. ADJUST  
2. SELF-CHECK  
3. I2C STOP  
5.1.2 HOWTOENTERTHESELF-CHECKDISPLAYSCREEN  
Before entering the SELF-CHECK display mode, confirm that the  
setting of TV / CATV SW of the REMOTE CONTROL UNIT is at  
the "TV" side and the setting of VCR / DVD SW is at the "VCR"  
side. If the switches have not been properly set, you cannot enter  
the SELF-CHECK display mode.  
Fig.1  
(1) Press the [SLEEP TIMER] key and set it to 0 minutes.  
(2) Press the [VIDEO STATUS] key and [DISPLAY] key  
simultaneously, then enter the SERVICE MENU.  
< SELF-CHECK SCREEN >  
LOB  
SYNC  
TIM  
MSM  
MEM  
YC  
TUN  
IP  
DVI  
OK  
M:OK  
OK  
OK  
OK  
OK  
OK  
OK  
OK  
FAN  
S:OK  
OK  
HD:OK  
(3) Press the [2] key to enter the SELF-CHECK mode.  
DIGI  
AVSW  
AIO  
GCR  
RGB  
HDMI  
OK  
OK  
OK  
OK  
NG 2  
OK  
5.1.3 HOW TO EXIT THE SELF-CHECK DISPLAY SCREEN  
TO SAVE FAILURE HISTORY :  
Turn off the power by unplugging the AC power cord plug when  
in the SELF-CHECK mode.  
TO CLEAR (RESET) FAILURE HISTORY :  
Turn off the power by pressing the [POWER] key on the remote  
control unit when in the SELF-CHECK display screen.  
Item  
Item  
CHECK  
Normality  
Abnormality  
: OK  
: NG  
5.1.4 FAILURE HISTORY  
Failure history can be counted up to 9 times for each item. When  
the number exceeds 9, display will remain as 9. Failure history  
will be stored in the memory unless it has been deleted.  
NOTE :  
Fig.2  
Only SYNC (with/without sync signals) will be neither counted  
nor stored.  
5.1.5 POINTS TO NOTE WHEN USING THE SELF-CHECK  
FEATURE  
In addition to circuit failures (abnormal operation), the following  
cases may also be SELF-CHECK as "Abnormal" and displayed  
and counted as "NG".  
(1) Temporary defective transmissions across circuits due to  
pulse interruptions.  
2
(2) Misalignment in the on/off timing of power for I C bus  
(VCC) when turning on/off the main power.  
SELF-CHECK may be impeded if a large number of items are  
displayed as "NG". As such, start SELF-CHECK only after 3  
seconds in the case of receivers and 5 seconds in the case of  
panels upon turning on the power. If recurrences are expected,  
ensure to clear (reset) the failure history and record the new  
SELF-CHECK results.  
1-34 (No.YA092B)  
5.1.6 DETAILS  
Self-check is performed for the following items.  
Diagnosis  
signal (line)  
Check item  
Display  
Description of detection  
Means of detection  
LOB  
Low bias line (9V / 5V) short protector  
activated.  
Confirm the operation of the low bais  
protection circuit.  
Protector  
Detection starts 3 seconds upon power  
on Turns off power if NG is detected  
within 400ms.  
Low bias line short  
protection  
[Q2802 /Q2801] (REGULATOR PWB)  
Fan lock (stop)  
FAN  
TIM  
Confirmation of operating stop of heat Protector  
cooling fan.  
[IC8005 : 1 / 2 / 4 / 5-pin]  
(FAN CONTROL PWB)  
Detection starts 3 seconds upon power  
on Turns off power if NG is detected  
within 250ms.  
AC timer clock  
Not used  
---  
---  
SYNC Confirmation of presence of video sync  
signal.  
SDA  
Confirmation of presence of video sync  
signal.  
Presence of sync signal  
M : Main sync signal  
S : Sub sync signal  
HD : Component sync signal  
[IC201] (ANALOG SIGNAL PWB)  
MAIN CPU  
communication  
MSM  
Confirmation of ACK (response) signal  
which used sync communications with  
Chassis CPU.  
WAKE  
If it checks whenever sync  
communicationwithSHMperformedand  
no reply of ACK signal an error will be  
counted.  
[IC7601] (DIGITAL SIGNAL PWB)  
Digital tuner  
DIGI  
Not used  
---  
---  
2
MEM  
Confirmation of reply of ACK signal which  
used I C communication.  
If checks whenever I C communication  
Memory for chassis CPU  
SDA  
2
is performed and no reply of ACK signal  
an error will be counted.  
[IC7602] (DIGITAL SIGNAL PWB)  
AV switch  
AVSW Same as above  
[IC501] (ANALOG SIGNAL PWB)  
SDA  
Same as above  
YC  
Same as above  
[IC1001] (DIGITAL SIGNAL PWB)  
3D YC separation  
AIO  
TUN  
Same as above  
[IC1140] (RECEIVER PWB)  
Audio process  
RF tuner  
Same as above  
[TU1101] (RECEIVER PWB)  
Ghost reduction  
DIST process  
GCR  
IP  
Not used  
---  
---  
2
Confirmation of reply of ACK signal which SDA  
If checks whenever I C communication  
is performed and no reply of ACK signal  
an error will be counted.  
2
used I C communication.  
[IC3001] (DIGITAL SIGNAL PWB)  
RGB process  
RGB  
Same as above  
[IC4001] ((DIGITAL SIGNAL PWB)  
DVI transmission  
DVI  
Not used  
---  
---  
2
Digital input receive  
HDMI  
Confirmation of reply of ACK signal which SDA  
used I C communication.  
[IC8001] (DIGITAL SIGNAL PWB)  
If checks whenever I communication is  
2
performed and no reply of ACK signal  
an error will be counted.  
(No.YA092B)1-35  
5.1.7 DISPLAY METHOD WHEN RASTER IS NOT AVAILABLE  
In a state where a display screen does not appear due to the failure of this unit, the POWER LED (blue) and LAMP LED (orange) can  
light up and display a trouble mode.  
The factors in case the power is forcibly shut down at the time of failure are memorized and those are displayed.  
LED flash cycle  
POWER LED LAMP LED  
Classifi-  
cations  
Check item  
Contents  
Lamp does not light up  
Detection of lamp return (LAMP_RTN) signals output  
depending on the status of the lamp supply electric  
current monitored constantly within the lamp ballast unit.  
(H = Off)  
0.1 sec interval 0.1 sec interval  
Simultaneously Simultaneously  
3
3
[LAMP BALLAST UNIT : CN200 [3pin] ]  
Lamp goes out  
Detection of lamp return (LAMP_RTN) signals output  
depending on the status of the lamp supply electric  
current monitored constantly within the lamp ballast unit.  
(H = Off)  
0.1 sec interval 0.1 sec interval  
Simultaneously Simultaneously  
[LAMP BALLAST UNIT : CN200 [3pin] ]  
Abnormal DD CPU circuit  
Fan lock (stop)  
Detection of serial communication error between MAIN  
DRIVE PWB and RECEIVER PWB.  
[IC3701 [5 / 7pin] ] (MAIN DRIVE PWB)  
2
1
-------------------- 0.5 sec interval  
0.5 sec interval 0.5 sec interval  
Detection of LOCK signals outputting the operation  
(circuit) status of the cooling fan. (H=Abnormal)  
[IC8005 : 1 / 2 / 4 / 5-pin] (FAN CONTROL PWB)  
Alternately  
Alternately  
Lamp cover open  
Detection of the interlock switch status for the lamp cover.  
(H = Abnormal)  
[S0201] (LAMP COVER SW PWB)  
0.1 sec interval 0.1 sec interval  
Simultaneously Simultaneously  
3
1
Abnormal D-ILA DEVICE  
temperature  
Detection of abnormal inner cabinet temperature. (53°C)  
[ IC2001] (TEMPERATURE SENSOR PWB)  
0.5 sec interval 0.5 sec interval  
Alternately  
Alternately  
EXPLANATION ON ACTION  
If NG is detected on an item being diagnosed, turn off the power on this unit. As soon as the power goes off, turn on and off POWER  
LED and LAMP LED immediately. After the power is shut down, it becomes impossible to turn on the power until the power cable  
is either plugged in or unplugged from the AC outlet.  
 When [1] and [3] take place at the same time, give priority to [1], and [2] will not take place simultaneously with [1] and [3].  
1-36 (No.YA092B)  
JVC SERVICE & ENGINEERING COMPANY OF AMERICA  
DIVISION OF JVC AMERICAS CORP.  
www.jvcservice.com(US Only)  
JVC CANADA INC.  
Head office  
:
21 Finchdene Square Scarborough, Ontario M1X 1A7  
(416)293-1311  
(No.YA092B)  
Printed in Japan  
WPC  

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