Accell MPC 816 Series User Manual

Table of Contents  
MPC-68K System Construction Example.......................................................................2  
MPC-68K Series ~16-Bit CPU Controller ~ .................................................................4  
MPC-LNK ............................................................................................................................8  
MPC-816 Series ~ 8-Bit CPU Controller ~ ................................................................ 10  
MPC Peripherals ~ Common for MPC-68K and MPC-816 ~.................................. 14  
How to Deal with Noise .................................................................................................. 15  
FTMW (FTM – Work Bench)......................................................................................... 16  
List of Compatible Connectors...................................................................................... 16  
Request to Our Customers.............................................................................................. 17  
MPC-68K System Construction Example  
MPC is a BASIC-like multitasking  
[Terminal software FTM, FTMW32]  
Programming & teaching personal  
computer  
interpreter, which is a FA controller  
capable of multiple-axis and  
communication processing as well as  
I/O of course.  
[Cable DOS/V 98]  
NEC 9801  
Toshiba J3100  
RS-232C CH1  
IBM PC/AT compatible machines  
Windows 95, NT  
Products of ACCEL are inside [ ].  
RS-232C CH2  
Touch panel  
[MPC-68K (FSC)]  
Main CPU  
RS-232C 3CH  
RS-232C CH0  
Image processing device  
4-axis robot  
X
[MPG-405]  
Y
4-axis PG board  
MAX 400 Kpps  
Origin port  
X
Y
U
Z
Origin SW  
Y
X
Encoder Z phase  
U
Z
[MPG-405]  
[MPG-405]  
XY table  
Origin SW  
Encoder Z phase  
Material removal/supply  
elevator  
X
X
Y
X
Origin SW  
Encoder Z phase  
[MIP-048]  
Input dedicated  
48 points  
Input  
Maximum 8 boards  
Device image  
4-axis robot + image processing  
XY table  
Material removal/supply elevator  
Transportation conveyer  
[MOP-048]  
Output dedicated  
48 points  
Maximum 8 boards  
Liquid crystal touch panel, etc.  
Chip mounter, inserter, assembly  
adjustment device, etc.  
AC servo motor drivers  
Mitsubishi MELSERVO-J series,  
Matsushita MSD series, etc.  
Difference movement input.  
Stepping motors  
Output  
Oriental UPD series, etc.  
Photocoupler input.  
[RACK-68K]  
6 slots  
Maximum 3 boards  
Connecting possible  
* Connecting two slots or more may require a terminator-compatible board MBK-68K.  
DC 12V ~ DC 24V is supplied to each board of the MPC series, RS-ISO, and PIF-422.  
For the details of MPC program and hardware, see the “USER’S MANUAL”. Consultation on the MPC construction is available. Feel  
free to contact us.  
-2-  
-3-  
MPC-68K Series ~16-Bit CPU Controller ~  
MPC-684  
High-Speed CPU Board  
4 Outputs, 8 Inputs  
[Characteristics]  
This is a high-speed CPU board equipped with two RS-232C channel. By its installed  
interpreter (ADVFSC®), programming is possible in a BASIC-like environment. MPC-683  
supports an execution speed more than twice as fast as 68K, and floating-point computation.  
[Specification]  
Power source: DC 12V~24V battery retained for 5 years (w/o external power supply at  
room temperature).  
CPU: MC68340 20M clock. 4M SRAM*2 + 4M FROM*2.  
Control I/O: 8-point photocoupler input (4-point open collector output).  
RS232c: 2CH  
(1)  
(2)  
Self-consumed current: 500 mA (1A power source installed)  
[Option] MC688XXFN-25 Coprocessor (for floating point calculations)  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MPC-68K  
Main CPU Board  
4 Outputs, 8 Inputs  
[Characteristics]  
This is a CPU board equipped with two RS-232C channels. By its installed interpreter  
(ADVFSC®), programming is possible in a BASIC-like environment. In spite of its  
compactness, it is equipped with two 4M-bit flash ROMs, and its program area of about  
10000 steps can be used by an actual machine without any procedure such as ROM conversion  
or compiling. It can also be used as a pulse generator by itself. Its bus is C-bus-based, so an  
I/O board for 98 can also be directly used.  
[Specification]  
(1)  
(2)  
Power source: DC 12V~24V battery retained for 5 years (w/o external power supply at  
room temperature).  
CPU: TMP68301F-16 16 MHz. 1M SRAM*4 + 4M FROM*2.  
Control I/O: 4-point open collector output. 8-point photocoupler input.  
RS232c: Photoisolated, user 2CH.  
CEP-041  
MPC68K  
ACCEL CORP.  
Self-consumed current: 250 mA (1A power source installed)  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MPG-405  
High-Speed S-Shape Acceleration/Deceleration PG Board (400K)  
4-Axis Output, 8-Origin Input  
[Characteristics]  
This is a dedicated pulse-generation board equipped with the maximum pulse rate of 400  
kpps (two-axis linear interpolation). It is an upper-compatible board that can replace MPG-  
68K. Because it uses dedicated pulse generation (except GO, RM, DEFTBL, XPLS, and  
WPLS), DDA computation, and counter IC, high-speed pulse generation and arc interpolation  
have become possible. The arc interpolation is up to 200 Kpps. Also, because it is equipped  
with an S-shape acceleration/deceleration function, vibration prevention of the device is also  
effective.  
(3)  
(1)  
[Specification]  
Power source: DC 12V~24V battery retained for 5 years (w/o external power supply at room  
temperature).  
(2)  
CPU: TMP84C015BF, KM3701, X3202, etc.  
Pulse output: 4-axis/RS422 specification (photoisolated).  
Consumed current: 180 mA  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
(3) Connector (HIF-3BA-16D-2.54R)  
Hirose *1  
-4-  
MPG-68K  
PG Board (100K)  
4-Axis Output, 8-Origin Input  
[Characteristics]  
This is a board equipped with 4-axis simultaneous-control pulse generation. By an interpreter  
(ADVFSC®) installed on MPC-68K, programming is possible in a BASIC-like environment.  
The maximum pulse rate is 100 kpps (for 3-axis simultaneous interpolation). One MPC-68K  
can support about three MPG-68K boards. If a power source unit (MPS-324) is added, about  
six boards can be supported.  
[Specification]  
(3)  
(1)  
Power source: DC 12V~24V (for I/O control). Battery retained for 5 years (w/o external  
power supply at room temperature).  
Pulse output: 4-axis/RS422 specification (photoisolated).  
CPU: TMP68301F-16 16MHz. 1M SRAM*2 + 1M PROM*2.  
(2) Control I/O: 4-axis output, 8-point origin sensor input.  
Consumed current: 150 mA  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
(3) Connector (HIF-3BA-16D-2.54R)  
Hirose *1  
MOP-048  
48-Point Transistor Output Board  
48 Outputs  
[Characteristics]  
This is a dedicated output board equipped with 48-point output. Each output is equipped with  
an LED monitor. The output interface is an open collector output using a TD62004, where the  
control current is 100 mA per one output. Therefore, relays and compact solenoids for air-  
pressure control can be connected as they are. Also, because it functions even with 5 V, it can  
be used as a TTL output interface. Addresses can be specified by DIP switches (full decoding).  
MPC-68K supports up to eight MOP boards.  
(1)  
(2)  
[Specification]  
Power source: DC 5V~24V (for I/O control). 48-point open collector output.  
Consumed current: 80 mA  
ACCEL CORP  
CEP-013B  
MOP-048  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MIP-048  
48-Point Photocoupler Input Board  
48 Inputs  
[Characteristics]  
This is a dedicated input board equipped with 48-point input. Each input is equipped with an  
LED monitor. The input interface is a photocoupler input using a TLP-521, where the control  
current is 2 mA per one input. Also, because it functions even with 5 V if the resistor array is  
exchanged, it can be used as a TTL input interface. Addresses can be specified by DIP switches  
(full decoding). MPC-68K supports up to eight MIP boards. MIP-048 is equipped with a  
resistor socket for two-line sensor compatibility.  
[Specification]  
(1)  
(2)  
Power source: DC (5V) 12V~24V (for I/O control). 48-point optocoupler input.  
* If used with DC 5V, the resistor array needs to be replaced.  
Consumed current: 30 mA  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
*Current values indicate standard consumed current TYP values. Please keep 20~50 % room in designing.  
*Current values indicate consumed current of the internal DC 5V power source, and the maximum current values with all I/Os  
ON for the I/O boards.  
*[] Current values indicate externally-supplied DC 24V current, and the minimum current values with all I/Os OFF.  
-5-  
IOP-048  
24-Point Photocoupler Input Board / 24-Point Transistor Output Board  
[Characteristics]  
This is a dedicated input/output board equipped with 24-points for each input and output.  
Each input/output is equipped with an LED monitor. The input and output interfaces have  
equivalent specifications with MOP and MIP, respectively.  
[Specification]  
Power source: DC (5V) 12V~24V (for I/O control).  
24-point optocoupler input. 24-point open collector output.  
* If used with DC 5V, the resistor array needs to be replaced.  
(1)  
Consumed current: 50 mA  
(2)  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MPG-3202  
S-Shape-Compatible PG Board & Encoder Counter Board  
(2-Axis)  
[Characteristics]  
A general-use PG board loaded with pulse generation and counter ICs that can support  
two axes. Interface of the pulse output and the encoder is RS-422 specification that can  
deal with high-speed (1M pps) pulse output and input. The mounted PGIC is X3202 that  
can deal with the S shape and is equipped with various intelligent functions.  
MPG-3202 CEP-075  
ACCELCORP.  
[Specification]  
Power source: DC 12V~24V  
Pulse output: Differential pulse output *2 axes / RS-422 specification * 2 axes  
Encoder input: Differential pulse input (A-B phase encoding) * 2 axes  
(1)  
(2)  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MRS-402  
RS-232 Expansion Board  
RS-232C  
[Characteristics]  
This is a 2CH RS-232C(RS-485) expansion board, of which up to two can be installed. Because  
it is an intelligent design by dual-port RAM, it does not provide burden on the CPU. The  
interface is photo-isolated, and the modem control terminal is RTS×CTS only. Software support  
is dealt with in a similar way to the standard commands and functions, assigned to #3~#6.  
[Specification]  
RS-232 standard interface. Input buffer 1K byte.  
Consumed current: 50 mA  
(1)  
(2)  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MRS-402 CEP-059  
ACCEL CORP.  
MPS-324  
3A Power Source Board  
4(8)-Point Relay Output  
[Characteristics]  
Although MPC-68K is equipped with a 1 A power source, when the system scale becomes  
large, it becomes short of current. In a large-scale system, this MPS-324 is used. The  
supplied current is 3 A. Also, MPS-324 is equipped with a 4-point relay output circuit (4  
more relays can be further added). A PC98-bus compatible DC ±12 V DC-DC converter  
can be installed on the board. By this, peripheral boards for 98 requiring ±12 V power  
source can be used.  
(3)  
(1)  
(2)  
[Specification]  
Power source: DC 24V±10%. 4(8)-point relay output.  
Consumed current: 3 A supply  
[Accessories](1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
(3) Connector (HIF-3BA-34D-2.54R)  
Hirose *1  
-6-  
MBK-68  
Multifunction Board  
RS-422 * 2CH  
[Characteristics]  
MBK-  
68K CEP-064A  
MBK-68 is a function-addition board of MPC-68K and MPC-683. The following functions  
are added. Please insert this board to the right end of the rack (on the opposite side of CPU).  
Bus terminator is added, making a large-scale system more reliable.  
Display of the statement number during execution is added. 7 SEG display.  
Digital Corp GP70 Series can be connected. Other supports are under evaluation.  
Large-scale data arrays can be dealt with by 68K and 683 interpreters.  
Battery backup function is added to MPC-683.  
(1)  
(2)  
[Specification]  
Consumed current: 200 mA. Photo-isolated RS422.  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
MPC-SLINK  
Slink I/O Board  
[Characteristics]  
MAX 256 * 2 (I/O)  
MPC-SLINK CEP-069  
ACCEL CORP  
MPC-SLNK is a board which supports the Sanks SLINK system. It is equipped with two  
host module made by Sanks as a default (maximum 512 points). Also, up to two MPC-  
SLNK boards are supported by 68K. Assigned I/O area starts at 2000.  
[Specification]  
Consumed current: 200 mA (per module). SLINK specification follows that of Sanks.  
(1)  
[Accessories]  
(1) Housing (5557-08R)  
Molex *2  
[Compatible parts] Please purchase upon necessity.  
Pressure-attaching tool (57027-5000 (Molex))  
Contacts (5556TL (Molex))  
Extracting tool (57031-6000 (Molex))  
Housing (5557-04R (Molex))  
RACK-68K6  
RACK-68K3  
6-Slot Rack  
3-Slot Rack  
[Characteristics]  
These are board racks dedicated to MPC-68K. Their design is highly condensed with  
a board pitch of 20 mm. A mounting flange attached as a default is attachable toward  
any of the top, bottom, front, and back direction. RACK-68K has a 3-slot and a 6-slot  
version. Also, by a connection kit sold separately, up to three racks can be connected,  
constructing a system with maximum of 18 slots. The 6-slot rack can be arranged on  
either the left or the right side, but the 3-slot rack can only be arranged on the right side.  
Because the bus construction is based on PC98 I/O bus, various kinds of commercial I/  
O boards for 98 can be used.  
[Specification]  
PC98 I/O bus standard, 20 mm pitch, 6 slots.  
[Accessories]  
Screws (M3*4)  
Screws (M3*12)  
Rack assembly use  
For attaching the bus  
* 16  
* 4  
ADP-68K  
Connection Kit  
[Characteristics]  
This is a connection kit for said racks. By this, RACK-68K can be expanded up to 18 slots. The components are spacers  
and a 50-pin flat cable. Only the I/O bus signal is connected by the 50-pin flat cable. By this connection kit, racks can be  
mechanically and electrically (conduction-wise) connected to an arbitrary size, but the reliability will decrease if the bus-  
signal width exceeds 50 cm.  
[Accessories] Screws (M3*4)  
Spacers (SP-17)  
*8  
*4  
-7-  
MPC-LNK  
MPCLNK is a network board with an objective of sharing memory data and bit-unit information. By using MPCLNK, connected equipment (personal  
computers and MPC-68K) can share 249-byte memory. Also, because a function is included for transferring data by block to a specified address,  
individual communications that used to be performed by RS-232C etc. are supported together by MPCLNK. The number of connectable units is up  
to 16. When MPCLNK and LNK-048 are combined, one unit of MPCLNK and up to 15 units of LNK-048 are connectable.  
The response speed is within 10 msec for transferring a shared variable from #1 to any other, and is the number of connection * 10 msec for changing a shared  
variable of #2-#15 except #1 or for the input status of LNK-048 to be returned to #1. In the case of up to five-unit connection which is a default factory ship-  
out condition, the response speed is within 50 msec.  
As for the distance of the communication cable, because it is based on RS-485 standard, the connection will have no problem up to several hundred meters.  
Also, the communication interface is isolated by a pulse transformer, preventing noise trouble etc. that occurs when used by different power sources.  
Connection Method  
Because MPCLNK adopted an interface based on RS-485, it  
can be easily connected via twisted-pair cables. Two connectors  
J
2
J
3
J
2
J
3
J
2
J
3
J
2
J3  
and a short pin for a terminator belong to MPCLNK, and they  
are connected as in the figure. What should be kept in mind is  
for the connection to be in a cascade as in the figure and to set  
the terminator ON (the short pin is shorted) for the MPCLNKs  
at the ends.  
SP10  
open  
SP10  
shorted  
SP10  
open  
SP10  
shorted  
PC (AT, 98) + LNK-048  
This is a remote IO for a personal computer. One LNK-048 is equipped with  
24-point input and 24-point output, and can perform reading of input from  
the host side and control of the output port. The host needs one MPCLNK,  
and the I/O unit and MPCLNK are connected via a twisted-pair cable. Because  
communication is done through an RS-485 interface, connection of plural  
LNK-048 is simple by multiple-drop bus connections of a twisted pair.  
Control and reading of the IO are performed via the UMB area of the personal  
computer (this is because MPCLNK works as a memory installed in the UMB  
area). Writing into the UMB area is reflected as is by the output port of  
LNK-048, and the input content of LNK-048 is reflected as is by the specified  
memory of the UMB. Therefore, the I/O can be directly controlled using  
application software for DOS/WINDOWS etc.  
MPC - LNK  
PC- LNK  
LNK- 048  
LNK- 048  
Twisted pair  
MPC-68K + LNK-048  
LNK-048 is a remote IO of MPC-68K. One LNK-048 is equipped with 24-  
point input and 24-point output, and can perform reading of input from the  
68K side and control of the output port. The host needs one MPCLNK, and  
the I/O unit and MPCLNK are connected via a twisted-pair cable. Because  
communication is done through RS-485 interface, connection of plural LNK-  
048 is simple by multiple-drop bus connections of a twisted pair. For control  
and reading of IO, the IO commands such as ON/OFF, SW(), etc. of MPC-  
68K are available.  
C
E
P
-
0
4
1
LNK  
-
048  
048  
M
PC  
-
68K  
M
P
C
-LNK  
LNK  
-
Twisted pair  
LNK-048 + LNK-048  
By using LNK-048 one on one, the I/O condition can be transmitted as it is to a  
distant place. The 24-point input content to one is reflected by the output of the  
other. Connection of LNK-048 is by one twisted pair, withstanding even a distance  
of several hundred meters (in the case of an RS-485 standard cable). Also, if the IO  
link destination is fixed, two or more LNK-048 can be IO-connected (customization  
will be necessary).  
L
NK  
-
048  
L
N
K
-
048  
-8-  
MPC-LNK, PC-LNK  
Communication Board  
(98 C-Bus Standard) / PC-LNK (ISA)  
[Characteristics]  
M
P
CLNK  
CEP-028C  
CCEL CORP  
A
.
MPC-LNK (PC-LNK) is a data network connecting our MPC-68K, NEC PC98 series, and  
DOS/V machines. Unlike networks by other specifications, it does not let the host generate  
interruptions or consume system memory. MPC-LNK itself becomes a RAM board connected  
via communication, both the connected 68K and personal computer having shared variables  
usable in common.  
The connection interface uses RS-485 (750 kpps SDLC standard), where a network can be  
easily constructed by a twisted-pair multiple drop (the maximum connection length is 1.2  
km according to the RS-485 specification). MPC-LNK can be utilized not only as a pure  
68K network but also as a data exchange network for personal computers using libraries.  
(1)  
(2)  
Shared variables  
These are common variables of 249 bytes which all MPC-LNK can refer to. Shared variables  
are refreshed every 24 sec and can be changed or referred to at real time. The content set by  
the #1 station circulates to the whole every 10 msec, and the content changed by the #2 or  
latter station is reflected by the whole every n * 10 msec (n is the number of MPC-LNKs  
connected to the network, whose default value is 5). Also, 68K deals with them as 125 word-  
type variables.  
(1)  
(2)  
Mail forwarding  
All the connected MPC-LNKs can perform block transfers by 250-byte units. In forwarding  
mail, the receipt status, forwarding, and read-out by the recipient can be confirmed.  
[Specification] Communication  
RS-485/SDLC standard 750 kpps. SN75176B used.  
Pulse transformer isolated.  
Cable  
Shielded twisted pair to be used (60 nF/km)  
Bus I/F  
MPCLNK: 68K system bus / PC-98 expansion bus standard (full decoding).  
PC-LNK: ISA bus. Installed in the UMB area as memory.  
68K: 1000H, 2000H fixed (I/O area).  
Address  
Memory  
PC98 / DOS/V: C0000H~ (expanded ROM area 0~BFFH exclusive).  
Shared variables  
Send-mail buffer  
Receive-mail buffer  
150 mA  
249 bytes  
250 bytes  
250 bytes  
Consumed current  
[Accessories]  
(1) Power connectors (H4P-SHF-AA) JST  
(2) Contacts (BHF-001T-0.8SS) JST  
*2  
*6  
LNK-048  
Remote IO Unit  
[Characteristics]  
24-Point Output / 24-Point Input  
Remote IO can be used in a MPC-68K system equipped with MPCLNK. LNK-048 is equipped with 24-  
point input and 24-point output, and can monitor the status of a sensor distant from the host or control  
the actuator. Also, if used as an IO etc. for a control BOX of an apparatus, because the host and LNK-  
048 can be connected via a twisted pair, it will also become a wiring-saving system.  
Also, it can be used as a remote IO of a personal computer equipped with MPCLNK or PCLNK (PCM-  
95W03, with a case).  
[Specification]  
Communication: RS-485/SDLC standard 750 kpps. SN75176B used.  
Pulse transformer isolated.  
Cable: Shielded twisted pair to be used (60 nF/km)  
Power source: DC 24V ± 10%  
(3)  
(2)  
(1)  
Consumed current: 150 mA  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Power connectors (H3P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
JST  
JST  
JST  
*1  
*2  
*10  
* MPC-LNK model will be modified due to production discontinuation of its component ICs within coming years. Although the new  
series and old series cannot be combined, they can be used in the same software environment. Please take note of this.  
-9-  
MPC-816 Series ~ 8-Bit CPU Controller ~  
MPC-816K  
Main CPU Board  
8 Outputs, 16 Inputs  
[Characteristics]  
This is a CPU board equipped with the I/O for control. By its installed interpreter (TNYFSC), programming is possible  
in a BASIC-like environment. In spite of its compactness, it is equipped with 2M-bit flash ROM, and its program area  
of about 2000 steps can be used without any procedure such as ROM conversion or compiling. Also, a user RS-232C  
(isolated) is equipped, making it applicable to communication-involving use.  
[Specification]  
Power source: DC 12V~24V battery-retained for 7 years (w/o external power supply at room temperature).  
CPU: KL5C80A16, 7.37 MHz, 1M SRAM + 2M FROM.  
Control I/O: 8-point open collector output, 16-point photocoupler input.  
Self-consumed current: 110 mA (380 mA power source installed)  
(1)  
(3)  
[Accessories]  
(1) Housing (PS-D4C50)  
JAE  
JST  
JST  
*1  
*1  
*4  
(2)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
MIF-816K  
Bus Interface Board  
8 Outputs, 16 Inputs  
[Characteristics]  
This is the first expansion board of MPC-816. It is a bus interface of expanded I/O: MIO-816 and also equipped with  
the control I/O at the same time. Also, a 16-pin connector J5 becomes a pulse output port if the Z version is selected on  
MPC-816, enabling simple control of a pulse motor, etc. Also, MPC-SET (EX) is the set of MPC-816 and MIF-816  
being packed in a case.  
[Specification]  
Power source: DC 12V~24V (for I/O control).  
Control I/O: 8-point open collector output, 16-point photocoupler input, 4-axis pulse output port.  
Consumed current: 30 mA  
(1)  
(3)  
[Accessories]  
(1) Housing (PS-D4C50)  
JAE  
JST  
JST  
Hirose *1  
*4  
*1  
*1  
*4  
(2)  
(4)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
(4) Connector (HIF-3BA-16D-2.54R)  
(5) Spacers (MSPLS-7)  
(5)  
MIF-816AD  
Bus Interface Board with AD/DA  
8 Outputs and 12 Inputs  
3CH A/D 1CH D/A  
[Characteristics]  
This is the first expansion board of MPC-816 and has almost the same specification with MIF-816. Differences from  
MIF-816 are that it is equipped with a 12-bit A/D and D/A converter and that J5 has no ZCW and ZCCW output. It is  
best for small-scale analog test output circuits.  
[Specification]  
Power source: DC 12V~24V (for I/O control). DC 5V (for A/D and D/A). Internal V can be also used.  
Control I/O: 8-point open collector output. 12-point photocoupler input.  
3-axis pulse port (w/o ZCW and ZCCW). 3-CH analog input.1-CH analog output.  
Consumed current: 260 mA (150 mA if A/D and D/A are externally supplied.)  
(2)  
(1)  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2) Contacts (BHF-001T-0.8SS)  
(3)Spacers (MSPLS-7)  
JST  
JST  
*1  
*4  
*4  
(3)  
MBK-816  
Touch-Panel Interface Board  
RS-422(485) 2CH  
[Characteristics]  
This is an I/F board for a touch panel display for MPC-816. It is compatible with Memo-Link of Digital Corp. as of  
March 99, and it can be interfaced with the panel by using only ON/OFF/SW() commands from the MPC-816 side.  
[Specification]  
Power source: DC 12V~24V (for panel communication)  
Control I/O: RS-422(485) 2CH  
Consumed current: 200 mA  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2)Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
(2)  
(1)  
-10-  
MPC-816XC  
Compact Controller  
8 Outputs, 16 Inputs  
[Characteristics]  
This is a single MPC-816 stored in a case. Please use it when you use one CPU board installed directly in an apparatus.  
Refer to MPC-816K for the specification details.  
[Accessories]  
(1) Housing (PS-D4C50)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
JAE  
JST  
JST  
*1  
*1  
*4  
(1)  
(3)  
(2)  
MPC-SET (EX)  
Compact Controller  
16 Outputs, 32 Inputs  
[Characteristics]  
This is a combination of MPC-816 and MIF-816 stored in a case. It can be used also as a controller with 16-point  
output and 32-point input. Also, because simple pulses can be generated (max 60 Kpps) from J5 of MIF, it can be used  
also as a positioning device.  
Refer to MPC-816K and MIF-816K for the specification details.  
[Accessories]  
(1) Housing (PS-D4C50)  
JAE  
JST  
JST  
*2  
*1  
*4  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
(4) Connector (HIF-3BA-16D-2.54R)  
Hirose *1  
(3)  
(1)  
(2)  
(4)  
MIO-816K  
Expanded I/O Board  
8 Outputs, 16 Inputs  
[Characteristics]  
CEP-057 MIO-816K  
ACCEL CORP  
This is an expanded I/O board for MPC. Expansion is possible up to 11 boards. Because all the I/Os are isolated by  
photocouplers, noise resistivity is high, and each I/O can be used by power sources different from the others. Also, by  
installing a J2 connector by the user, a small-scale system can be constructed in combination with MPC-816 without  
using MIF-816.  
[Specification]  
Power source: DC 12V~24V (for I/O control).  
Control I/O: 8-point open collector output, 16-point photocoupler input.  
Consumed current: 50 mA.  
(1)  
(3)  
[Accessories]  
(1) Housing (PS-D4C50)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
JAE  
JST  
JST  
*1  
*1  
*4  
(2)  
MIO-248K  
Expanded I/O Board  
24 Outputs, 8 Inputs  
[Characteristics]  
This is an expanded I/O board for MPC. Expansion is possible up to 11 boards. Because all the I/Os are isolated by  
photocouplers, noise resistivity is high, and each I/O can be used by power sources different from the others. Also,  
because it is designed to be compatible with DC 5V, it can also be used as a TTL interface. When used with 5V, a  
resistor array is added to the SIP socket.  
[Specification]  
Power source: DC 5V~24V (for I/O control).  
Control I/O: 24-point TLP627 photocoupler open collector output,8-point photocoupler input.  
Consumed current: 110 mA.  
(1)  
[Accessories]  
(1) Housing (PS-D4C50)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
JAE  
JST  
JST  
*1  
*1  
*4  
(3)  
(2)  
-11-  
MPG-301  
One-Axis Pulse Generation Encoder Counter Board 1M PPS 1-axis pulse output  
1M PPS encoder input, etc.  
[Characteristics]  
MPG-301 is a pulse-generation multifunction board which is loaded with one Kyopal X3202 and let MPC816 directly  
operate the IC register. It is capable of flexible control such as changing pulse rate during pulse generation, referring to  
the present position, S-shape acceleration/deceleration, etc.  
[Specification]  
Power source: DC 12V~24V  
Control I/O: One-axis RS422 driver pulse output. One-axis RS422 encoder input.  
Z-phase input, limit input, etc.  
Consumed current:150 mA  
CEP-070A MPG-301  
ACCEL CORP.  
[Accessories]  
(1) Power connector (H4P-SHF-AA)  
(2)Contacts (BHF-001T-0.8SS)  
JST  
JST  
*1  
*4  
(2)  
(1)  
MPG-303  
PG Board  
2-Axis + 2-Axis Pulse Generation  
[Characteristics]  
This is a pulse-generation board based on 2-axis linear interpolation. It is supported by the commands of TNYFSC  
interpreter installed in MPC-816. Also, MPC-816 supports three MPG-303 boards. In the standard P version, MODE  
5 and MODE 6 are used. The maximum pulse rate is 50 kpps. As for the output axis, two axes can be used at an  
exclusive time from either the XY or ZU axis.  
[Specification]  
Power source: DC 5V~24V (for I/O control).  
Control I/O: 4-axis pulse output port (photo-isolated, open collector).  
8-point origin-returning sensor.  
Maximum pulse rate: 50 kpps CW/CCW2 pulse method.  
Consumed current: 80 mA  
(1)  
(3)  
(2)  
[Accessories]  
(1) Connector (HIF-3BA-16D-2.54R)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
Hirose *2  
JST  
JST  
*1  
*4  
MCT-801 (Conserved Item)  
Counter Board  
[Characteristics]  
This is a 24-bit up-down counter equipped with an encoder/decoder. It deals with both encoder input and pulse input.  
The input interface is optoisolated. Although a rotary encoder with 12V power is assumed in the ship-out setting, it can  
deal with DC 5V and DC 24V by changing the resistor array. Up to two MCT-801s can be used in one system.  
[Specification]  
A-B-phase phase encoder input / Up-down pulse input  
Compatible with 500 kpps. Power source: DC 5V ~ DC 24V  
Consumed current: 20 mA  
[Accessories]  
(1) Connector (PS-16SEN-D4P1-1)  
JAE  
*1  
(1)  
MCD-001 (Conserved Item)  
Data Memory Card  
[Characteristics]  
This is an interface board for supporting a memory card (32 kbyte) made by Fujisoku. When MCD-001 is used,  
an array of 10921 is extended as M() on the memory card. By utilizing this numerical data area, switching is  
performed of the model that used the IC card, storing a large amount of data, etc. Also, MCD-001 is equipped  
with four digi-switches, enabling a read-out of values by the commands. MPC-816 supports one MCD-001.  
(1)  
[Specification]  
IC card: Made by Fujisoku (BS32D1-A)  
Consumed current: 10 mA  
[Accessories] (1) Memory card (BS32D1-A)  
*1  
-12-  
RACK-SET (A)  
RACK-SET (B)  
RACK-SET (C)  
4-Board Construction Rack Set  
[Characteristics]  
This is a rack set for MPC-816. It deals with a 4-board construction system. MPC-SET (A) is a rack set with MPC-816  
and MIF-816 added.  
[Construction]  
RACK (A) main body, BUS board A, Rack flange.  
[Accessories] Screws (M3 * 4)  
For assembling rack  
*16  
8-Board Construction Rack Set  
[Characteristics]  
This is a rack set for MPC-816. It deals with an 8-board construction system. MPC-SET (B) is a rack set with MPC-  
816 and MIF-816 added.  
[Construction]  
RACK (B) main body, BUS board B, Rack flange.  
[Accessories] Screws (M3 * 4)  
For assembling rack  
*16  
16-Board Construction Rack Set  
[Characteristics]  
This is a rack set for MPC-816. It deals with a 16-board construction system. Please be careful  
about the power source capacity for a 16-board full system. The current-supply capacity of MPC-  
816 is up to 380 mA including 816. If a power shortage is anticipated, please remove JP1 on  
MPC-816 and supply DC 5V directly to the bus board. MPC-SET (C) is a rack set with MPC-816  
and MIF-816 added.  
[Construction]  
RACK (C) main body, BUS board A, Rack flange.  
[Accessories]  
Screws (M3 * 4)  
For assembling rack  
*20  
ADP-325  
Metal Fittings for Compact Boards  
[Characteristics]  
These are metal fittings for compact boards with a PCB width of 70 mm. A commercial I/O board for Z80 can be inserted  
into the RACK by these. As for the way of attaching it, remove the guide rail, install the metal fittings, and put back the  
guide rail.  
[Construction]  
U-shape metal fittings *2, Fitting machine screws *4.  
Flange H / Flange D  
Metal Fittings  
Flange H  
[Characteristics]  
Metal fittings for MPC-SET (EX) and MPC_816XC. The H type is for a back-face installation, and the D type is for  
a bottom-face installation.  
Flange D  
[Construction]  
Metal fitting *1, Machine screws *2.  
-13-  
MPC Peripherals ~ Common for MPC-68K and MPC-816 ~  
Cable DOS/V 98  
[Characteristics]  
This is a cable of our company brand to connect MPC and a personal computer. Although the  
basic cable is for DOS/V, because a 25-pin conversion connector is included, it can also be used  
for PC98.  
FTM  
(FTM98 / FTMDOSV / FTMWIN)  
[Characteristics]  
MPC terminal software “FTMW32”, 816/68K command references, Communication program development support tools, etc.  
are included.  
[Construction] Setup Disk (3.5” 1.44 MB format).  
* Other than these, there are FTM versions for NEC98DOS, DOS/V, and English Windows. Please refer to our Business or  
Technical Department.  
IOD-024  
I/O Relay Box  
[Characteristics]  
Because the I/O connector of MPC is compact and has high density, wiring work in a large-scale system is troublesome,  
and because there is no display of the I/O, debugging is laborsome. IOD-024 connects to the I/O connector of MPC via  
a flat cable, and branches it point by point to a relay connector. Also, because each point is equipped with an LED,  
wiring debugging and system maintenance become easy. Also, interfacing a sensor containing a two-line amplifier can  
be done easily.  
(With a case PCML-95W02)  
CEP-025  
ACCEL  
[Specification]  
Input: 26-pin/50-pin flat cable.  
Output: Molex 5557-04R + 5556TL  
[Compatible parts] Please purchase upon necessity.  
Pressure-attaching tool (57027-5000 (Molex))  
Contacts (5556TL (Molex))  
Extracting tool (57031-6000 (Molex))  
Housing (5557-04R (Molex))  
Housing (5557-02R (Molex))  
PIF-422  
PIF-400  
Pulse-Signal Conversion Interface  
Pulse-Signal Conversion Interface  
(Conversion into RS-422 or TTL)  
(DC 24V Open Collector)  
[Characteristics]  
CEP-027 PIF-422  
In MIF-816 and MPC-68K, the pulse-signal output is not isolated. Therefore, if a driver is directly connected, noise may  
cause the controller to stall. When a high-noise driver such as an AC servo is connected, please use one of the above  
conversion interfaces depending on the kind of interface. Although PIF-422 is an RS-422 output, if an SG terminal is  
connected together, it can deal with 5V TTL-level signals.  
(A case sold separately: PCML-60S02)  
[Specification]  
Power source: DC 12V~24V  
Input: TLP-552  
ACCEL  
Output: SN75158P (for 4 axes) (PIF-422)  
DC 24V open collector (PIF_400)  
Consumed current: [70 mA] (PIF-422)  
[30 mA] (PIF-400)  
(1)  
(3)  
(2)  
[Accessories]  
(1) Connector (HIF-3BA-16D-2.54R)  
(2) Power connector (H4P-SHF-AA)  
(3) Contacts (BHF-001T-0.8SS)  
Hirose *2  
JST  
JST  
*1  
*4  
-14-  
How to Deal with Noise  
Control involving position determination control internally deals with signals of several msec. Because this signal is at a similar level to a  
noise signal, no matter what control device is used, reliability and accuracy cannot be obtained without any noise countermeasures. When  
making a device containing a position-determination control, please keep the following in mind.  
E A C 200  
Electricity leakage breaker  
Install noise filters to power lines to prevent external-noise: One for strong and another for weak electricity.  
Motor driving  
line (shielded)  
No binding with a  
binding band  
Separate driver lines for a servo motor and  
stepping motor, signal line, and DC 24V  
line, and prevent relays as much as  
possible.  
Especially for robots and such, please  
don’t bind motor driver lines, signal lines  
such as the one for an origin sensor, DC  
24V lines, etc. with the same plarail etc.  
AC servo is a  
noise source  
NF  
Encoder line  
(shielded)  
Separation  
AC servo  
driver  
Electromagnetic brake  
Separation  
Signal line  
24V line  
I/O  
Pulse  
DC24V  
GND  
PS  
Long wiring should be  
separated by a relay etc.  
I/O  
I/O  
Install surge removers to coil resistors  
such as solenoid valve, relay,  
electromagnetic counter, etc.  
NF  
RS-232C  
RS-232C  
Pulse  
MPC  
MPC power ON/OFF is by the  
primary side of PS  
I/O  
RS-232C  
AC200 sequencer noise is  
significant  
Crosstalk between signal line and  
lines 5 & 6 by relay of RS-232C for  
programming via cab-tire cable.  
Please use twisted-pair cables.  
Sequencer  
I/O  
If an MPC I/O and a sequencer I/O of another  
RS-232C  
To be separated from strong  
electricity systems and short  
wired. Be careful against static  
electricity when connecting.  
power source are directly connected, the current comes  
into MPC. Please separate them with a relay etc.  
Twisted-pair cable should be used for  
pulse-signal lines, and should not be  
cut in the middle or bound with  
strong-electricity systems.  
AC100  
Stepping  
motor  
driver  
One-side  
grounding  
It is not good to bind stepping motor  
driving lines and signal lines such as the  
one for an origin sensor, either.  
Relay control circuit  
MS  
A surge of AC 200V becomes fatal noise. There are noise  
countermeasures for electromagnetic switch coils and contacts. Also,  
these lines and DC 24V system should never be bound together.  
ON/OFF of induction motor etc. should be preferably done by an  
SSR with zero cross rather than by a relay.  
SSR  
Confirm that the device is grounded.  
If there is a device which stalls too frequently or produces motor position errors, there must be a clear noise source. The points are the  
surge based on control by coils and contacts (relay circuit) and driving lines of various large-scale motors. They become fatal noise in  
200V systems and a strong noise source even in DC 24V systems.  
There are plenty of coils that can become a noise source such as coils in conductors, strong AC 200V buzzers, coil noise of solenoid valves,  
etc. The first things to do in noise troubles are to look for coils and reevaluating power lines.  
Parts on the Black List  
Electromagnetically contacting parts: Noise countermeasures to coils and contacts.  
AC motor: Drive by SSR. Power line wiring.  
AC/DC solenoid: Noise measure to coils and contacts.  
200V and 100V buzzers: Electromagnetic wave measure (distance and shielding).  
Servo motor: Wiring of power line and signal lines (wire material, length, relay, and binding).  
-15-  
FTMW (FTM – Work Bench)  
FTMW is a programming tool for MPC-816 and MPC-68K, equipped with all the functions necessary for program development and  
maintenance.  
<- MPC-816 direct connection.  
<- MPC-68K direct connection.  
<- FTM Work Bench ends.  
<- Dedicated editor starts (programming is possible away from the apparatus).  
<- MPC system data are updated. Used for version upgrading.  
<- Various kinds of settings are done. Absolutely necessary for program loading especially in 68k.  
The dedicated editor is a specialized editor for MPC programming, equipped with reserved word management, simple help with command  
format, etc. It allows efficient development of MPC programs even off-line.  
Accel publishes the latest version of the above FTMW and MPC system data on our web side. By this, users can always use MPC  
equipped with the latest software and latest functions (using the system loader).  
List of Compatible Connectors  
26-Pin I/O Connector  
Hirose  
Individual wires  
JAE  
Individual wires  
Housing HIF3BA-26D-2.54C  
Contacts HIF3-2226SCA (AWG#22~#26)  
Pressure welding HIF3BA-26D-2.54R  
Housing PS-D4C16  
Contacts 030-51304-001 (AWG#24~#28)  
Pressure welding PS-16SEN-D4P1-1C (Closed-end type)  
16-Pin Connector for Pulse Port  
JAE  
Hirose  
Individual wires  
Individual wires  
Housing HIF3BA-16D-2.54C  
Contacts HIF3-2226SCA (AWG#22~#26)  
Pressure welding HIF3BA-16D-2.54R  
Housing PS-D4C16  
Contacts 030-51304-001 (AWG#24~#28)  
Pressure welding PS-16SEN-D4P1-1C (Closed-end type)  
10-Pin Connector for RS-232C Port  
Hirose  
JAE  
Individual wires  
Individual wires  
Housing HIF3BA-10D-2.54C  
Contacts HIF3-2226SCA (AWG#22~#26)  
Pressure welding HIF3BA-10D-2.54R  
Housing PS-D4C10 (key at one part)  
Contacts 030-51304-001 (AWG#24~#28)  
Manual pressure-attaching tool CT150-1-PSSF (AWG#24~#28)  
Pressure welding PS-10SEN-D4P1-1C (Closed-end type)  
-16-  
Request to Our Customers  
Concerning the application range of our products  
All of our products use general-use components. Therefore, please refrain from using them for fields requiring high reliability and for the  
purposes dealing with human life.  
Product warranty period  
We maintain or exchange for free our product which broke naturally during normal use only within one year after its shipment. If there is  
clear maintenance or exchange of a naturally broken product, please send the product to us.  
On-site service and field costs and expanded damage  
Our maintenance service is limited to inside our HQ. We will not accept any payment request of a maintenance cost which seems to be  
caused by on-site maintenance by our employee or our product. If you request for our employee to be sent, we will charge for the  
maintenance cost set separately. Our products are half products whose specific purpose or usage environment cannot be limited. We  
cannot compensate for any damage caused by using our product, either.  
Shipment to a distant place  
When shipping any device using our product to a distance place such as overseas, a specific procedure regulated by the Trade Administration  
Order is necessary. Because we have necessary materials for the procedure, please request them when you export our product. Also,  
because we cannot support the maintenance of any product shipped to a distance place as stated above, please place the responsibility of  
maintenance upon the user.  
Reliability of battery backup  
Although the nominal life of a lithium battery is more than five years, there are very rare instances where the battery life becomes  
significantly short due to defects of the battery maker or others. Also, retaining data by a battery is not perfect in principle. Although there  
is an extremely low probability, data can be lost (lightning, photographic strobe, and exposure to radiant rays). Also, there are instances  
where data are lost due to dew forming during normal transportation, and due to vibrations and extreme humidity occurring during export/  
import. When there is worry of program loss or when moving to a distant place where there is no technical staff to perform proper  
maintenance, please convert the program to a ROM. We cannot be responsible for the program loss.  
Abolishment of Freon  
Accompanying the abolishment of Freon, cleaning of our products is gradually shifting to the no-cleaning method. When a board looks  
like it is not clean, we have been using a non-cleaning type flux. There is no influence on the specification and performance. Because this  
is a measure from the standpoint of environmental protection, we ask for your understanding.  
Specification change  
Since 1996, there has been production discontinuation of 80-system ICs such as 8255 and 8251 one after another. Although we have  
been changing designs and taking measures each time to keep the compatibility current, part of normally-unused functions etc. may be  
changed. Please understand this in advance.  
Flash ROM  
In November 1996, we adopted flash ROMs. The number of warranted rewriting of a flash ROM is 100,000 times, and the data retaining  
period is 10 years (same specification as EPROM). Also, because flash ROM may be damaged if the power is cut off while its contents are  
being erased or rewritten, please use it in a stable power environment during a time of maintenance.  
* Standards and specifications may be changed without prior announcement.  
MPC series is our original product. All rights concerning MPC belongs to Accel Corp.  
ADVFSC, TNYFSC, and MPC-LNK are trademarks of Accel Corporation.  
MPC-SERIES General Catalog  
June, 2000  
Revision version 5  
Publisher  
Ryuichi Yokota  
Publishing house  
Accel Corporation  
Tohbu Bldg 5F, 16-32 Nakamachi,  
Chino City, Nagano 391-0005  
TEL 0266 (72) 8465  
FAX 0266 (72) 8436  
NIFTY-SERVE JDA02023  
E-mail: webmaster@accelmpc.com  
Planning & Editing  
Free System  
-17-  

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