Wibur Curtis Company D500GT User Manual

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ON THE WEB.  
W I L B U RC U RT I S . C O M  
WILBUR CURTIS COMPANY, INC.  
D500 Generation 3 - Airpot Brewer Instructions  
Important Safeguards/Conventions  
Models Included  
• D500GT  
• D500GT/H  
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance  
should be performed by an authorized Wilbur Curtis service center.  
Do NOT immerse the unit in water or any other liquid  
To reduce the risk of fire or electric shock, do NOT open top or rear panel. No user serviceable parts inside. Repair should  
be done only by authorized service personnel.  
Keep hands and other items away from hot parts of unit during operation.  
Never clean with scouring powders, bleach or harsh implements.  
Conventions  
WARNINGS – To help avoid personal injury  
WARNING HOT LIQUID,  
Scalding may occur.  
Avoid splashing.  
Important Notes/Cautions  
Sanitation Requirements  
from the factory  
CAUTION: Please use  
this setup procedure  
before attempting to use  
this brewer. Failure to follow the  
instructions can result in injury or  
Your Curtis ADS System is Factory Pre-Set and Ready to Go… Right out of the Carton.  
Following are the Factory Settings for your D500GT Airpot Coffee Brewing System:  
Brew Temperature  
=
200°F  
the voiding of the warranty.  
• Brew Volume = Set to dispensing vessel requirements (2.2 liters)  
Generally there will never be a reason to change your ADS programming. However, should you need to make slight adjustments  
to meet your brewing needs, programming instructions are provided later in this manual.  
CAUTION: DO NOT  
connect this brewer to  
hot water. The inlet valve  
System Requirements:  
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)  
Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction.  
is not rated for hot water.  
SETUP STEPS  
The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the  
brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard  
water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your brewing system and  
enhance coffee quality.  
CAUTION: When  
cleaning, DO NOT use  
powders, liquids,  
cleansers, or any substance  
containing chlorine. These  
products promote corrosion,  
cause pitting of stainless steel and  
will void the warranty.  
The National Sanitation Foundation requires the following water connection:  
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved  
for cleaning underneath.  
2. In some areas an approved backflow prevention device may be required between the brewer and water supply.  
1. A 3/8” NPT x 1/4” Flare elbow has been supplied for water line connection. Use tubing sized sufficiently to provide a minimum of  
1.0 GPM.  
2. Connect the unit to an appropriate electrical power circuit.  
3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water level in the tank rises  
to the correct volume, the heating elements will energize automatically. With ADS Systems there is no danger of element burnout  
caused by an empty tank.  
4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F) as indicated by the READY-TO-BREW  
indicator light.  
5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.  
6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.  
BREWING INSTRUCTIONS  
1. Brewer should be ON (Confirm at rear toggle switch, then press ON/OFF button). Ready-to-Brew should be displayed.  
2. Place empty airpot on deck.  
3. Place filter in brewcone.  
C
4. Pour ground  
coffee into  
5. Position  
brewcone  
into brew  
rails.  
ISO 9001 REGISTERED  
6.Press Brew  
button.  
brewcone.  
WILBUR CURTIS COMPANY  
Montebello, CA 90640  
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO  
WWW.WILBURCURTIS.COM  
1
Pulse Brew (Factory set to OFF)  
Press to select, < or > to select OFF or one of four pulse patterns (A to D) .  
Guidelines for Pulse Brew:  
This feature allows tuning of the coffee flavor.This option should only be used with the standard Gray or Purple AFS sprayheads.The pot level should always be set first with this option OFF.  
Depending on your grind profile and water conditions, the three Pulse Brew options help “tuneor change the coffee flavor. Filter Pack type coffees typically extract better with theA and B pulse setting.  
Decaffeinated coffees typically extract better with the B pulse setting. High-Yield coffees typically extract better with the C pulse setting. Of course, any of the A, B or C settings may be used to suit your taste  
profile.  
If Pulse Brew is selected (ON), Cold Brew Lock is set to Delta 1 within 5ºF of set point and Cold Brew Lock disappears from the list of program selections.  
When Pulse Brew is ON, Pre-infusion disappear from the list of program selections.  
Model Select  
Press to select, < or > to select desired model (ALPHA-1,ALPHA-2,ALPHA-3/4/5,Airpot Brewer,Thermo-Alpha) Press to set.The control will reset itself when a new model is selected.  
Exit  
Press to select, exits program mode and returns unit to operation.  
Tank Temperature Check  
Turn on brewer at the control panel ON/OFF button. Press and hold 3 button (see illustration, page 2) for 5 seconds. Water Temperature will be displayed (temperature in heating tank).  
PARTS DIAGRAMS  
18  
19  
20  
21  
16  
27  
28  
25  
26  
22  
23  
17  
16  
24  
29  
D
15  
6
7
D
1
8
2
3
Illustrated Parts List – D500GT  
Nº Part Nº  
D e s c r i p t i o n  
1
2
3
4
5
WC-2977  
WC-37064  
WC-39346  
WC-1809  
WC-3621  
FITTING ASSY, SPRAYHEAD  
KIT, LABEL & UCM D500GT CURTIS  
LABEL, CNTRL PNL (CURTIS LOGO)  
FAUCET, HOT WATER W/JAM NUT  
BREWCONE, UNIV7 1/8" BLK PLASTIC  
BREW CONE, ASSY S.S. (OPTIONAL)  
BREWCONE ASSY, WITH BYPASS (OPTNL)  
TUBING, SILICONE, 5/16" I.D. ( 1 FT.)  
COVER, TOP  
4
5A WC-3316  
5B WC-3316-101  
6
7
8
9
5
WC-5310  
WC-5450  
WC- 889  
WC-2936  
13  
14  
9
VALVE, DUMP RIGHT 120V  
SPRAYHEAD, RED (.131 DIA.)  
SWITCH, TOGGLE 125/250 VAC RESISTIVE  
GRID, DRIP TRAY AIRPOT  
LEG, SCREW BUMPER 3/8-16 STD  
VALVE, INLET 1 GPM 120V 10W  
CAPACITOR, X2  
KIT, VALVE REPAIR USE ON WC-889  
KIT, VALVE REPAIR USE ON WC-826  
WASHER, FLW ½” 1.0 GPM USE W/WC-826  
TANK COMPLETE, D500GT 120V  
COVER, TANK W/NOTCHES  
PROBE ASSY, WATER LEVEL  
HEATING ELMNT 1450W 120V W/NUTS  
GUARD, SHOCK HEATING ELEMENT  
THERMOSTAT, HI LIMIT HEATER CONTROL  
THERMOSTAT, MANUAL RESET  
GUARD, SHOCK RESET THERMOSTAT  
GASKET, HEATING TANK  
10 WC- 102  
11 WC-6221  
12 WC-3503  
13 WC- 826  
14 WC-8591  
15 WC-3763  
16 WC-3765  
17 WC- 830  
18 WC-6277  
19 WC-5851  
20 WC-5502-01  
21 WC- 917  
22 WC-4394  
23 WC- 522  
23A WC- 523  
24 WC-43055  
25 WC-43062  
26 WC-43058  
27 WC-1438-101  
28 WC-5231  
29 WC-37098  
10  
11  
12  
5A  
5B  
PLUG, TANK DRAIN, PP RED  
SENSOR, HEATING TANK  
COMPOUND, SILICONE 5 OZ TUBE  
KIT, BYPASS GEN USE  
3
ELECTRICAL  
SCHEMATIC  
Product Warranty Information  
The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply:  
3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.  
2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.  
1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.  
Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from  
date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.  
All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective date of this policy is April 1, 2003.  
Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.  
CONDITIONS & EXCEPTIONS  
The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the  
Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:  
1 )  
2 )  
3 )  
4 )  
5 )  
Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.  
Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical, mechanical and plumbing codes.  
Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.  
Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.  
Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the responsibility of the equipment owner. The owner is responsible for proper  
cleaning and regular maintenance of this equipment.  
6 )  
7 )  
Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.  
Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation in equipment operation due to excessive lime or local  
water conditions. The equipment must be maintained according to the manufacturer’s recommendations.  
8 )  
9 )  
Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates,  
mixing bowls, agitation assemblies and whipper propellers.  
Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime  
charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment.  
This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.  
RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment  
to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE  
ACCEPTED WITHOUT  
A
RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. All in-warranty service calls must be  
performed by an authorized service agent. Call the Wilbur Curtis Technical Support Department to find an agent near you.  
WILBUR CURTIS CO., INC.  
6913 Acco St., Montebello, CA 90640-5403 USA  
Phone: 800/421-6150  
Fax: 323-837-2410  
Technical Service Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: [email protected]  
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM  
4
Printed in U.S.A. 4/03 F-3240-S Rev D  
7/16/02.15.0 . edr 3410 Rev NC  
9/11/02 8.1 ecn 5131 Rev A  
4/7/3 9.5 ecn 5751 rev B  
4/22/3 . 15.0 . ecn 5789 . rev C  
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