Bunn AutoPOD Brewer 411670001B User Manual

INSTALLATION & OPERATING GUIDE  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts  
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at  
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.  
41167.0001B 05/12 ©2008 Bunn-O-Matic Corporation  
CONTENTS  
Warranty .............................................................................................................2  
Introduction ........................................................................................................3  
User Notices .......................................................................................................3  
Electrical Requirements ......................................................................................4  
Plumbing Requirements .....................................................................................5  
Initial Setup.........................................................................................................6  
Operation ............................................................................................................7  
Cleaning..............................................................................................................8  
Tank Draining......................................................................................................9  
Programming....................................................................................................10  
INTRODUCTION  
This equipment is factory set to brew approximately 6-8 ounces of coffee or tea into an awaiting dispenser.  
It is only for indoor use on a sturdy counter or shelf. Replace any unreadable or damaged labels.  
USER NOTICES  
As directed in the International Plumbing Code of the  
WARNING  
Keep hands clear  
during brew cycle.  
Keep hands clear  
International Code Council and the Food Code  
Manual of the Food and Drug Administration (FDA),  
this equipment must be installed with adequate  
backflow prevention to comply with federal, state  
and local codes. For models installed outside the  
U.S.A., you must comply with the applicable Plumb-  
ing /Sanitation Code for your area.  
when closing brew chamber.  
HOT liquids can burn. Moving parts can pinch.  
• DO NOT OVERLOAD CIRCUIT.  
• ALWAYS ELECTRICALLY GROUND  
THE CHASSIS.  
• DO NOT DEFORM PLUG OR CORD.  
• FOLLOW NATIONAL AND LOCAL  
ELECTRICAL CODES.  
#41177.0001  
• KEEP COMBUSTIBLES AWAY.  
FAILURE TO COMPLY RISKS EQUIPMENT  
DAMAGE, FIRE OR SHOCK HAZARD.  
#00656.0001  
READ THE ENTIRE  
OPERATING MANUAL BEFORE  
USING THIS PRODUCT  
00986.0000F 10/07 ©1994 Bunn-O-Matic Corporation  
#00986.0000  
Authorized service personnel only.  
Disconnect power before servicing.  
To reduce the risk of electric shock,  
do not remove or open cover.  
No user-serviceable parts inside.  
#37881.0002  
#00824.0002  
41167.1 050312  
Page 3  
ELECTRICAL REQUIREMENTS  
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.  
Refer to Data Plate on the Brewer, and local/national electrical codes to determine circuit requirements.  
120 VOLT Model  
230 VOLT CE Model  
Note: This electrical service consists of 2 current carrying conductors (L1 and Neutral) and a separate con-  
ductor for chassis ground.  
Electrical Hook-Up  
CAUTION – Improper electrical installation will damage electronic components.  
1. An electrician must provide electrical service as specified.  
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.  
3. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing  
has been hooked up, the brewer is ready for Initial Set-Up.  
CE REQUIREMENTS  
• This appliance must be installed in locations where it can be overseen by trained personnel.  
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.  
• Appliance shall not be tilted more than 10° for safe operation.  
• An electrician must provide electrical service as specified in conformance with all local and national codes.  
• This appliance must not be cleaned by water jet.  
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental  
capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of  
this appliance by a person responsible for its safety.  
• Children should be supervised to ensure they do not play with the appliance.  
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with  
a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.  
• Machine must not be immersed for cleaning.  
41167.1 031710  
Page 4  
PLUMBING REQUIREMENTS  
These brewers must be connected to a cold water system with operating pressure between 20 and 90 psi  
(138 and 620 kPa) from a ½˝ or larger supply line. A shut-off valve should be installed in the line before the  
brewer. Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345  
kPa). The water inlet fitting is .75-11.5 NH (HOSE THREAD). For convenience an elbow adaptor is provided  
to convert to a ¼˝ flare fitting. Bunn-O-Matic does not recommend the use of a reverse-osmosis or deionized  
water supply to this equipment.  
NOTE - Bunn-O-Matic recommends ¼˝ copper tubing for installations of less than 25 feet and 38" for more than  
25 feet from the ½˝ water supply line. A tight coil of tubing in the water line will facilitate moving the brewer to  
clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The  
size and shape of the hole made in the supply line by this type of device may restrict water flow.  
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual  
of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow pre-  
vention to comply with federal, state and local codes. For models installed outside the U.S.A., you must  
comply with the applicable Plumbing /Sanitation Code for your area.  
NOTE - If a backflow preventer is required by code, a shock arrestor should be installed between backflow pre-  
venter and dispenser. Installing the shock arrestor as close to the dispenser as possible will provide the best  
results.  
Plumbing Hook-Up  
1. Flush the water line.  
2. Securely attach the adaptor elbow assembly to the ¼˝ water supply line.  
3. Securely attach adaptor elbow assembly to the the .75-11.5 NH (HOSE THREAD) fitting at the rear of the  
brewer.  
4. Turn on the water supply.  
41167.1 060910  
Page 5  
INITIAL SET-UP  
1. Place a large empty cup under the brew chamber.  
Brew water temperature is factory set at 200o F (93.3o C)  
Areas of high altitude will require lowering this tempera-  
ture to prevent boiling. This chart should be used as a  
guide when readjusting the brew water temperature.  
2. Connect the brewer to the power source.  
3. Water will flow into the Hot Water tank and stop when  
the tank is filled to its capacity.  
4. Open, then close door with switch (See illustration)  
5. Press the Large Brew Switch. Water will flow into the  
Brew tank. Some excess water will flow into the cup.  
5. Wait approximately ten minutes for the water in the tank  
to heat to the proper temperature. Display will show  
"HEATING"untiltankreachesit'soperatingtemperature.  
Some water will drip from the brew chamber during  
this time; this is due to expansion and should not occur  
thereafter.  
6. Watervolumesandowsettingshavebeenpresetatthe  
factory. Refer to adjustments for the Set Brew Volumes  
section of this manual should the volume need to be  
increased or decreased.  
Boiling point  
of water  
Recommended  
water temperature  
Altitude  
o F  
o C  
o F  
o C  
(Feet)  
-1000  
-500  
0
213.8  
212.9  
212.0  
211.1  
210.2  
209.3  
208.4  
207.4  
206.5  
205.6  
204.7  
203.8  
202.9  
201.9  
201.0  
200.1  
199.2  
198.3  
197.4  
196.5  
195.5  
194.6  
193.7  
101.0  
100.5  
100.0  
99.5  
99.0  
98.5  
98.0  
97.4  
96.9  
96.4  
95.9  
95.4  
94.9  
94.4  
93.9  
93.4  
92.9  
92.4  
91.9  
91.4  
90.8  
90.3  
89.8  
200  
200  
200  
200  
200  
200  
200  
200  
199  
198  
197  
196  
195  
195  
194  
193  
192  
191  
190  
189  
188  
187  
186  
93.3  
93.3  
93.3  
93.3  
93.3  
93.3  
93.3  
93.3  
92.8  
92.2  
91.7  
91.1  
90.6  
90.6  
90.0  
89.4  
88.9  
88.3  
87.8  
87.2  
86.7  
86.1  
85.6  
500  
1000  
1500  
2000  
2500  
3000  
3500  
4000  
4500  
5000  
5500  
6000  
6500  
7000  
7500  
8000  
8500  
9000  
9500  
10000  
7. The brewer is now ready for use in accordance with the  
instructions for Coffee Brewing.  
OPERATING CONTROLS  
HOT WATER  
Push and hold for dis-  
pensing hot water only  
(Max 10 oz).  
OPEN/CLOSE  
This is used to open  
or close the pod  
holder door.  
SMALL BREW  
Preset but can be ad-  
justed.  
LARGE BREW  
Preset but can be  
adjusted.  
41167.1 051508  
Page 6  
OPERATION  
COFFEE BREWING  
1. Place cup under brew chamber FIG 8-1. (Slide booster out for small cups) FIG 8-3.  
2. Press the OPEN/CLOSE switch to open pod door FIG 8-2.  
3. Press fresh pod firmly down into pod holder FIG 8-3.  
4. Press the OPEN/CLOSE switch to close pod door FIG 8-2.  
5. Press the desired brew switch.  
6. Once the brew cycle is finished, display will read "BREWING COMPLETE", remove cup after display returns  
to main screen.  
FIG 8-4  
HOT WATER DISPENSING  
1. PlacecupunderbrewchamberFIG8-1.(Slidebooster  
out for small cups) FIG 8-3.  
2. Press and hold the HOT WATER switch to fill. FIG  
8-4 NOTE: Maximum of 10 oz.  
FIG 8-1  
POD INSERTED  
BOOSTER  
FIG 8-2  
FIG 8-3  
41167.1 041410  
Page 7  
CLEANING  
SPRAYHEAD  
1. Open the pod door with the "OPEN/CLOSE" switch.  
2. Disconnect brewer from power source and allow to cool.  
3. Unscrew sprayhead counterclockwise (looking from below). Fig 8-1  
4. Remove sprayhead and seal from holder.  
5. Check and clean the sprayhead. The sprayhead holes must always remain open. Clean all the holes in the  
plastic sprayhead to remove any mineral deposits. Wash and rinse in sink. Fig 8-2  
6. When reassembling sprayhead, be sure to have seal installed with ridge facing up (A). Fig 8-3  
BIN /DRIPTRAY  
Theuseofadampclothrinsedinanymild, nonabra-  
sive, liquid detergent is recommended for cleaning  
all surfaces on Bunn-O-Matic equipment.  
1. Pull the driptray assembly straight towards you.  
2. Pull the bin straight out and empty as required.  
3. Seperate the parts as shown in Fig 8-4 and wash  
with mild, nonabrasive, liquid detergent.  
4. Assembly is in reverse order.  
REMOVE - CCW  
INSTALL - CW  
A
FIG 8-3  
FIG 8-1  
FIG 8-2  
SHOWN UPSIDEDOWN  
FOR CLARITY  
FIG 8-4  
41167.1 051508  
Page 8  
TANK DRAINING  
FACTORY BLOWOUT  
1. Disconnect the power and water supply to brewer. Allow brewer to cool before proceeding.  
2. Remove 2 screws that secure the top cover. Remove the cover. Place brewer next to a sink.  
3. Disconnect the hose from (top) center hose barb of each tank. Connect a piece of ¼" ID hose (aproximately  
12" long) in place of the ones you just removed. FIG. 9-1  
4. Lay the brewer on it's back, with new hoses in sink.  
5. Connect the brewer to the power source.  
6. Press hidden switch until display reads "BREW LOCKOUT". Press and release until display reads "SERVICE  
TOOLS?" Select "YES".  
7. Display will read "TEST OUTPUTS?" Select "NO".  
8. Display will read "FACTORY BLOWOUT?" Select "YES".  
9. Select "START.  
10. Turn brewer upside down over sink during this procedure! FIG. 9-2  
11. When blowout mode will cycle on/off. Repeat cycle until no more water drains out. When tanks are empty  
select "DONE".  
12. Disconnect power to the brewer.  
13. Remove your drain hoses and reconnect the original hoses.  
14. Replace the top cover and tighten screws.  
FIG 9-1  
FIG 9-2  
41167.1 051508  
Page 9  
PROGRAMMING SWITCHES  
HIDDEN SWITCH  
Press until display reads  
"BREW LOCKOUT"  
HIDDEN SWITCH  
Step forward through  
screens  
HOT WATER  
"YES" or (+)  
OPEN/CLOSE  
"NO" or (-)  
SMALL BREW (B)  
Step backwards through  
screens  
LARGE BREW (A)  
"DONE"  
41167.1 051508  
Page 10  
PROGRAM OVERVIEW  
BREW LOCKOUT (YES/NO)  
Setting to "YES" will only allow brews at or above the  
"SET READY" temp screen.  
SET PULSE BREW (A/B)  
Individually adjust on/off times.  
AIR TIME (A/B) (1-25)  
Time the brew tank is purged at the end of each brew  
cycle.  
BREW TYPE (A/B) (Tea/Coffee)  
Tea setting provides less "purge" after brew cycle.  
BREW OZ. (A/B) (1-16)  
Adjust brew volume.  
DRIP TIME (A/B) (OFF/1-50)  
Time between brew cycle and pod ejection.  
BREW METER (A/B) (1-5)  
Simplified pulse brew adjustment.  
BREWS TO EMPTY (OFF/15-25)  
Set number of used pods in bin to turn on "EMPTY  
1=Preinfusion. 2-5=pulse brew, 2 being the shortest BIN" message.  
pulse brew cycle, 5 the longest pulse brew cycle.  
ENABLE ENERGY SAVER  
Choose to have the tank heaters turn off, or reduce the  
Programservicephonenumbertobedisplayedanytime tank temp to (140° F) or (60° C) once the "SET IDLE  
ENTER SERVICE #  
there is a fault message.  
TIME" has expired. .5-50.0 hrs.  
ENTER PASSWORD  
AIR PUMP POWER (1-4)  
User must enter a 3 digit number to access remainder Adjust air pressure for end of brew cycle purge.  
ofadjustments.Ifnonumberhasbeenpreprogrammed  
(0 0 0), then access is allowed.  
BREW COUNTS  
Retains the total number of brew cycles completed.  
There is one reset-able counter, and one life counter  
that is not reset-able.  
SET PASSWORD (001-999)  
Program any three digit number as a password.  
SET LANGUAGE  
Choose between English or Spanish.  
CALIBRATE FLOW  
Measure and enter the actual flow rate coming out of  
the sprayhead.  
UNITS  
Choose between English or metric.  
SERVICE TOOLS  
Diagnostic tool for troubleshooting purposes only  
SET TEMP  
Adjust tank temperature 185 to 205° F (85 to 96° C)  
FACTORY DEFAULTS  
Resetallbrewsettings,calibrationsbacktofactorypre-  
sets. Requires following "INITIAL SETUP" procedure.  
SET READY  
Setstheminimumtemperatureallowabletostartabrew  
cycle. Range: (2° to 20° F) or (2° to 10° C) below the  
set temperature.  
Refertothe"PROGRAMMINGMANUAL"atwww.bunn.  
com for more advanced programming information.  
ENTER ASSET #  
Thisfunctionallowstheyoutoenterinanoptionalasset  
number. This can be useful for tracking the usage or  
service of an individual machine within a group.  
41167.1 051508  
Page 11  
ADJUSTMENTS & OPTIONAL SETTINGS  
BREW LOCKOUT ?  
BREW TYPE A  
BREW OZ A: 8.0  
(-) DONE (+)  
NO  
DONE  
YES  
TEA DONE COFFEE  
BREW METER A: 2  
+
BREW TYPE B  
BREW OZ B: 6.0  
-
-
TEA DONE COFFEE  
(-)  
DONE  
(+)  
BREW METER A: 2  
+
ENTER SERVICE #?  
ENTER PASSWORD  
NO  
YES  
0
0
0
SET LANGUAGE ?  
NO YES  
UNITS  
SET PASSWORD  
METRIC DONE ENG  
0
0
0
SET READY: 195°  
(-) DONE (+)  
SET TEMP:  
(-) DONE  
200°  
(+)  
HOT H2O LOCKOUT ?  
NO  
DONE  
YES  
H2O READY: 190°  
HOT H2O TEMP 200°  
(-) DONE (+)  
ENTER ASSET # ?  
NO YES  
(-)  
DONE  
(+)  
41167.1 011609  
Page 12  
ADJUSTMENTS & OPTIONAL SETTINGS (CONT.)  
AIR TIME A: 17.0  
DRIP TIME A: 5  
SetPulseBrew A ?  
(-)  
DONE  
(+)  
(-)  
DONE  
(+)  
NO  
NO  
DONE  
YES  
AIR TIME B: 17.0  
DRIP TIME B: 5  
SetPulseBrew B ?  
(-)  
DONE  
(+)  
(-)  
DONE  
(+)  
DONE  
YES  
BREWS TO EMPTY  
Enabl EnergySavr  
AIR PUMP POWER 4  
(-)  
25  
(+)  
NO  
DONE  
YES  
(-)  
DONE  
(+)  
BREW COUNT ##  
BREW COUNT ##  
CALIBRATE FLOW ?  
NO  
YES  
RESET NEXT  
NO  
YES  
CalibrateMaximum  
NUMBER OF EJECTS  
SINGLE DOUBLE  
SEAL REPLACED ?  
NO H2O TIME? YES  
NO  
YES  
SERVICE TOOLS ?  
FACTORY DEFAULTS  
NO YES  
AutoPOD BREWER  
VERSION xx.xx  
NO  
YES  
41167.1 011609  
Page 13  

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