—
1. Install Magne and accessories as close to the door handle as possible. Use
relevant mounting kit and follow the installation guide included in the kit.
Installation tolerances for Magne 3 and JSM D23C on a sliding door:
Excerpts from Original instructions
Magne 3 and 4 Electromagnetic process lock
A. Magne
B. Anchor plate
C. Cellular rubber
D. Sliding door
E. Fence
Complete Product Manual [EN]
found at:
Product description
X. 60 mm
Y. 69 mm ±5
Z. 18 mm ±5
Magne is an electromagnetic process lock that locks a door or a hatch and is intended
for applications that are sensitive to unintentional or unnecessary interruptions.
Magne has a holding force of up to 1500 N.
Magne can be installed on a door, preferably using an ABB mounting kit, available for
sliding doors or hinged (conventional) doors.
Magne 3 keeps a door locked. If used in safety applications, Magne 3 needs to be
complemented with an external interlocking device.
Magne 4 has an integrated Adam sensor which provides an interlocking function
together with an Eva actuator. The Eva actuator is ordered and installed separately.
2. Anchor plate (B) is installed with cellular rubber (C) between the anchor plate and
the bracket (G) mounted on the door. The cellular
rubber is attached to the anchor plate with
Magne 4 is available with integrated Adam DYN (DYNlink signal) or Adam OSSD (OSSD
signal) using M12 5-pole or M12 8-pole connector.
adhesive tape and enables the anchor plate to
adjust to Magne. Use suitable M8 screw (F).
Recommended tightening torque is 7 Nm ±2.
Anchor plates are delivered with a cellular rubber. Anchor plate 32E has an integrated
permanent magnet. Anchor plate 32D is without a magnet. Y-connectors and other
accessories are available to facilitate connection in series.
Note! Do not compress the cellular rubber to
a thickness less than 8 mm. Do not overtighten
the screw. This can deform the anchor plate,
causing reduced or no holding force.
Connections
Make sure the surfaces of the electromagnet (A) and the anchor plate (B) are
completely parallel, i.e. that full
contact is obtained when the door
is closed.
Installation tolerances:
X. ±3 mm sideways
Y. ±5 mm lengthways
M12 5-pole connector
1) Brown: Locking signal +24 VDC
2) White: Not used
M12 5-pole connector
1) Brown: +24 VDC
2) White: DYNlink signal in
M12 8-pole connector
1) White: DYNlink signal in
2) Brown: +24 VDC
3) Blue: 0 V
4) Black: Not used
5) Grey: Info output, locked
3) Blue: 0 V
4) Black: DYNlink signal out
5) Grey: Locking signal +24 VDC
3) Green: Locking signal +24 VDC
4) Yellow: 0 V
5) Grey: Info output (Adam and Eva
closed & Magne locked)
6) Pink: DYNlink signal out
7) Blue: 0 V
3. The safety functionality of Magne 4 is based on the integrated Adam sensor and
the Eva actuator. Eva unit (A) must be
8) Red: Not used
correctly positioned above the yellow
cover on Magne/Adam (B) when the
door is closed.
Warning! Always use shielded
cables to connect the unit to the
rest of the safety circuit.
Warning! The info output is
non-failsafe and shall never be
used to control a safety
application.
Positioning tolerances:
X. ±5 mm sideways
Y. ±5 mm lengthways
Z. 2-7 mm
Warning! The DYNlink signal
or OSSD signals are used to
control the safety application.
M12 8-pole connector
1) White: DYNlink signal in
2) Brown: +24 VDC
3) Green: Locking signal +24 VDC
4) Yellow: 0 V
5) Grey: Info output (Adam and
Eva closed)
6) Pink: DYNlink signal out
7) Blue: 0V
M12 8-pole connector
1) White: OSSD1 out
2) Brown: +24 VDC
3) Green: OSSD1 in
4) Yellow: OSSD2 in
5) Grey: Info output (Adam and
Eva closed & Magne locked)
6) Pink: OSSD2 out
7) Blue: 0 V
8) Red: Locking signal +24 VDC
Note! For the sensor to work as
intended it is very important that the units are correctly positioned and that the
safety functions are tested.
Note! Several Magne 3X units
can be connected using a M12-3A
Y-connector or several Magne 4
OSSD-Info using a M12-3G Y-
connector, but the info-signal will
not be available. Several Magne 4X
DYN units can be connected using
a M12-3S Y-conector.
4. Connect the pin out according to chapter ‘Connections’.
5. Connect the M12 connector to Magne.
8) Red: Info output (Locked)
Note! Make sure no power supply is connected when cable is fitted to the
Magne M12 pin out.
Safety precautions
6. Close the door to put Eva within sensing distance of Adam.
7. Connect Magne to the power supply and turn power on.
Warning! Carefully read through the entire product manual before using the
device.
Warning! The devices shall be installed by authorized personnel following the
Safety regulations, standards and the Machinery directive.
Note! Only connect Magne to power supply when Eva is within sensing
distance. The integrated Adam sensor in Magne 4 needs to learn the Eva code.
For Magne 3 the blue LED will illuminate with a solid light when connected.
For Magne 4 the green LED will illuminate with a solid light. The blue LED will
illuminate with a solid light when the locking signal is activated.
Warning! Failure to comply with instructions, operation that is not in accordance
with the use prescribed in the instructions, improper installation or handling of the
device can affect the safety of people and the plant.
Installation
8. After installation, check the locking function.
Installation shall be done in accordance with a risk assessment for the individual
application.
Warning! All safety functions shall be tested before starting up the system.
Warning! Do not defeat, tamper or bypass the safety function. Failure can result
in death or serious injury.
Caution! After installation, check the locking function and that the surfaces of
the magnet and the anchor plate are parallel, i.e. that full contact is obtained when
the door is closed. If the anchor plate tilts, the holding force of the lock can be
significantly reduced or eliminated.
Warning! The M12 connector shall be connected after Magne has been installed
on the intended surface.
Caution! Magne shall be installed as close to the door handle as possible. The
distance between the lock and the handle creates a lever effect, reducing the holding
force.
|