Baxi Potterton BAXI COMBI INSTANT 105E User Manual

Please keep these instructions safe.  
Should you move house, please hand  
them over to the next occupier.  
Baxi Combi Instant 105e  
Gas Fired Wall Mounted Combination Boiler  
User’s Operating  
Instructions  
STANDARD  
B.S. 6891  
SCOPE  
Gas Installation.  
Flues.  
1.0 Warnings  
B.S. 5440: Pt 1  
B.S. 5440: Pt 2  
B.S. 5546  
Air Supply.  
Installation of hot water supplies  
for domestic purposes.  
1.1  
Safe Installation  
B.S. 7074  
Expansion vessels and ancillary  
equipment for sealed water systems.  
1. The appliance is suitable for installation only in  
G.B. and I.E. and should be installed in  
B.S. 5449  
B.S. 6798  
Forced circulation hot water systems.  
accordance with the rules in force. For Ireland  
install in accordance with I.S.813 INSTALLATION  
OF GAS APPLIANCES. The installation must be  
carried out by a CORGI Registered Installer or  
other registered competent person and be in  
accordance with the relevant requirements of GAS  
SAFETY (Installation and Use) REGULATIONS most  
recent edition, the BUILDING REGULATIONS issued  
by the Department of the Environment, BUILDING  
STANDARDS (Scotland) (Consolidation)  
REGULATIONS issued by the Scottish Development  
Department and the LOCAL BUILDING  
REGULATIONS. Where no specific instructions are  
given, reference should be made to the relevant  
BRITISH STANDARD CODES OF PRACTICE  
and INSTALLATION SPECIFICATIONS.  
Installation of gas fired hot water  
boilers.  
BenchmarkInstallation, Commissioning and Service  
Record Log Book  
Please ensure that your installer has completed the Installation  
and Commissioning sections of the Log Book and hands the Log  
Book over. The details of the Log Book will be required in the  
event of any warranty work. Keep the Log Book in a safe place  
and ensure that the relevant sections are completed at each  
subsequent regular service visit.  
2. This appliance must be installed in  
accordance with the manufacturers  
instructions and the rules in force, and only  
used in a suitably ventilated location.  
All CORGI registered installers carry a CORGI identification card  
and have a registration number. Both should be recorded in your  
boiler Log Book. You can check your installer is registered by  
telephoning 01256 372300 or writing to:-  
1 Elmwood,  
3. Read the instructions before installing or  
using this appliance.  
Chineham Business Park,  
4. Any purpose provided ventilation should be  
checked periodically to ensure that it is free from  
obstruction.  
Crockford Lane,  
Basingstoke.  
RG24 8WG.  
IMPORTANT - The addition of anything that  
may interfere with the normal operation of the  
appliance without the express written  
permission of Baxi UK Limited could invalidate  
the appliance warranty and infringe the GAS  
SAFETY (Installation and Use) REGULATIONS.  
IN AN EMERGENCY  
If a water or gas leak occurs or is suspected, the boiler can be  
isolated at the inlet valves as follows;  
1. Turn off the electrical supply and turn the selector switch on  
the facia box to the OFF position.  
2. Using a suitable open ended spanner or screwdriver turn the  
square on the gas tap to the left to isolate the gas supply at the  
boiler (Fig. 1).  
1.2  
In case of gas leaks  
1. If a gas leak is found or suspected, turn off the  
gas supply at the meter immediately and at the  
isolating valve on the boiler if possible. Contact  
your Installer or Transco (under 'Gas' in the  
phone directory).  
3. The isolating valves are positioned under the boiler and can be  
closed by turning their taps to the right towards the wall (Fig. 2).  
4. Call your Service Engineer as soon as possible.  
1.3  
Servicing your Appliance  
1. For reasons of safety and economy your  
appliance should be serviced annually. Servicing  
must be performed by a competent person. Your  
Installer or British Gas Service will be able to  
advise you.  
Gas Tap  
1.4  
Electricity Supply  
1. THIS APPLIANCE MUST BE EARTHED.  
Fig. 1  
2. A standard 230V ~ 50Hz supply is required.  
The appliance must be protected by a 3 amp  
fuse.  
Fig. 2  
Heating Flow, Heating Return  
and Mains Water Inlet  
Isolating Valves  
Never Hang Flammable Items Over The  
Appliance  
3
2.0 Introduction  
2.1  
Introduction  
1. Your Baxi Combi Instant 105e is a gas fired,  
room sealed, powered flue combination boiler,  
providing central heating for your home and mains  
fed domestic hot water to taps and shower. It is  
fully automatic and does not have a pilot light.  
2. Priority is given to the hot water mode - when a  
hot water tap is turned on the supply of heat to the  
central heating circuit is interrupted.  
2.2  
Instant Domestic Hot Water  
1. The boiler expansion vessel incorporates a  
small volume of stored primary hot water.  
PREHEAT  
OFF  
2. When the boiler has been off and there is then a  
demand for domestic hot water the stored primary  
hot water ensures that domestic hot water is  
supplied instantly at temperature.  
30° 40° 50° 60° 70° 80°  
2
ON  
bar  
3. The stored hot water is part of the primary  
circuit. This is not supplied as domestic hot water,  
which is fresh mains water heated by a heat  
exchanger within the boiler.  
1
2
3
4
5
4. The stored primary hot water temperature is  
maintained whilst the boiler is in operation. During  
a period when there is no demand for heating or  
hot water the temperature of the stored primary hot  
water will eventually fall. The boiler will operate  
occasionally in order to maintain the temperature.  
This is indicated by the domestic hot water mode  
neon flashing (item 13 of Fig. 3).  
6
7
8
9
10  
11  
Fig. 3  
30° 40° 50° 60° 70° 80°  
2.3  
Facia Panel  
1. The facia panel is behind the hinged lower door.  
As well as the on/off/reset selector switch, central  
heating temperature control knob, pre-heat control  
and pressure gauge, the facia incorporates ten  
neon indicator lights.  
12  
13  
14  
15  
KEY TO FACIA PANEL (Fig. 3)  
2. Neons 12 to 15 indicate the operational status of  
the boiler. Neons 6 to 11 have a dual function,  
indicating the temperature of the central heating  
water when constantly illuminated. If a fault  
develops the appropriate neon will begin to flash.  
Refer to Sections 3.3 to 3.7.  
1. On/Off/Reset Selector Switch  
2. Central Heating Temperature Control  
3. Pre-Heat Control  
4. Central Heating System Pressure Gauge  
5. Optional Integral Timer Position  
Neon Indicators  
When neons 6 to 11 are  
constantly illuminated, they  
indicate the temperature of  
the central heating water.  
6. Flame Failure  
7. Safety Thermostat Activated  
8. Fault on Fan or Flue  
9. Fault on Pump or Low System Pressure  
10. Fault on Hot Water Sensor  
11. Fault on Central Heating Sensor  
12. Power On  
13. Domestic Hot Water Mode  
14. Central Heating Mode  
15. Burner On  
4
3.0 Operating the Boiler  
3.1  
Operating the Boiler  
1. Ensure that the electricity and gas supplies are  
turned on. Check that the central heating pressure  
is between 0.5 and 1.0 bar (Fig. 4).  
2. Turn the On/Off/Reset selector switch either  
anti-clockwise from the off position (Fig. 6) to both  
central heating and domestic hot water or  
clockwise to domestic hot water only.  
6
7
8
9
10 11  
30° 40° 50° 60° 70° 80°  
3. In either position the green power on indicator  
(
) will illuminate (Fig. 5).  
4. Position (i) In this position the central heating  
will operate according to demand or provide  
domestic hot water when a tap or shower is turned  
on (Fig. 7). Priority is given to domestic hot water.  
2
The central heating/hot water neon (  
) will  
illuminate (Fig. 5). Neons 6 to 11 will illuminate as  
the temperature rises.  
Power On  
Neon  
Burner On  
Neon  
bar  
Fig. 5  
Domestic  
Hot Water  
Neon  
5. Position (ii) In this position hot water will be  
provided when a tap or shower is turned on  
Central  
Heating Neon  
Central Heating  
System Pressure  
Gauge  
(Fig. 8). The hot water neon (  
(Fig. 5).  
) will illuminate  
Fig. 4  
PREHEAT  
OFF  
6. The boiler will light automatically on demand.  
30° 40° 50° 60° 70° 80°  
2
ON  
7. The orange burner on neon ( ) will illuminate  
bar  
when the boiler is operating and the main burner is  
on (Fig. 5).  
IMPORTANT: When the selector switch is in  
the 0(Off) position the electrical supply to the  
boiler is isolated. The boiler will not operate and  
the integral timer (if fitted) will require resetting  
once the selector switch is set to either Position  
(i) or Position (ii).  
On/Off/Reset  
Selector Switch  
OFF Position  
Position (i)  
(Central Heating or Hot Water)  
Fig. 7  
Fig. 6  
Position (ii)  
Fig. 8  
(Hot Water)  
5
3.0 Operating the Boiler  
3.2  
Temperature Control  
1. Central Heating: The central heating hot water  
flow temperature can be adjusted between 30° C  
( 5° C) minimum and 85° C ( 5° C) maximum.  
2. Turn the control knob clockwise to increase the  
temperature (Fig. 9).  
3. In normal winter usage we recommend that the  
central heating temperature be set at maximum.  
4. Domestic Hot Water Pre-Heat: To enjoy  
optimum performance of the boiler the pre-heat  
control should be set fully clockwise to the ON  
position (Fig. 10). When there is a demand for hot  
water it will be supplied at approximately 65° C  
instantaneously.  
Fig. 9  
Central Heating  
Temperature Control  
5. Turning the control 15° clockwise from the OFF  
position will activate the pre-heat feature. Hot  
water will be supplied at approximately 35° C  
instantaneously.  
PREHEAT  
OFF  
PREHEAT  
OFF  
ON  
ON  
6. To increase the temperature turn the control  
further clockwise. For example, when set 90°  
clockwise the boiler will supply hot water at  
approximately 44° C instantaneously. At a  
position 180° from clockwise (i.e. straight down)  
the hot water will be supplied at 52° C  
instantaneously.  
Fig. 11  
Fig. 10  
Domestic Hot Water  
Pre-Heat Control  
Domestic Hot Water  
Pre-Heat Control  
ON Position  
OFF Position  
7. When the control is set anywhere between 15°  
clockwise from the OFF position and the ON  
position, the pre-heat feature will operate.  
Flame Failure  
Neon  
8. With the control in the OFF position (Fig. 11)  
the pre-heat feature will not operate. Hot water  
will be supplied at approximately 50° C.  
30° 40° 50° 60° 70° 80°  
9. The pre-heat feature will function with the  
selector switch in either operating position. This is  
indicated by the domestic hot water mode neon  
flashing (Fig. 12).  
10. The flow rate can be reduced down to as low  
as 2.5 litre/min. The boiler will still recognise the  
need to heat the water.  
Fig. 12  
Domestic Hot  
Water Neon  
3.3  
Flame Failure Reset  
1. The red flame failure neon ( ) will illuminate in  
the event of the burner failing to light, or when  
incomplete lighting of the burner occurs (Fig. 12).  
2. Turn the selector switch fully anti-clockwise  
against the spring pressure to the reset position  
(
) and release (Fig. 13). Set the selector to the  
R
Reset Position  
required position to light the boiler.  
Fig. 13  
3. If the flame failure light illuminates repeatedly a  
fault is indicated. Your Service Engineer should  
be contacted as soon as possible.  
6
3.0 Operating the Boiler  
Pump/Low  
Pressure Neon  
Air Flow  
Monitor Neon  
3.4  
Safety Thermostat  
Sensor Fault  
Neons  
Safety  
1. Your Baxi Combi Instant 105e is fitted with an  
additional safety device, which shuts down the  
boiler in the event of the system or the boiler  
overheating. The safety thermostat neon ( ) will  
light in this instance (Fig. 14).  
Thermostat  
Neon  
30° 40° 50° 60° 70° 80°  
2. To reset: Turn the selector fully anti-clockwise  
against the spring pressure to the reset position  
(
) and release (Fig. 15). Set the selector to the  
R
required position to light the boiler.  
3. If the safety thermostat operates repeatedly,  
causing boiler shutdown, a fault is indicated. Your  
Service Engineer should be contacted as soon as  
possible.  
Fig. 14  
3.5  
Air Flow Monitor  
1. The boiler is fitted with an air pressure sensing  
device. This monitors the flue system.  
2. If the neon illuminates (  
) it indicates that  
the flue or flue terminal is blocked or obstructed in  
some way, or that there is an internal fault. If there  
is no external blockage of the flue terminal that  
can be easily removed contact your Service  
Engineer (Fig. 14).  
3.6  
Pump Fault or Low Pressure  
) will illuminate if the circulating  
1. The neon (  
pump is faulty or the system pressure drops  
below the minimum requirement (Fig. 14).  
Reset Position  
Fig. 15  
2. Check the pressure gauge as described in  
Section 3.9. If the pressure is in the normal range,  
a pump fault is indicated. Contact your Service  
Engineer to determine the nature of the fault.  
3.7  
Sensor Fault  
) or (  
1. When the (  
) neon is illuminated a  
Fig. 16  
fault on the hot water or central heating  
temperature sensor is indicated (Fig. 14). Contact  
your Service Engineer.  
3.8  
Pump Protection  
1. With the selector switch in either Position (i) or  
Position (ii) (Figs. 16 & 17) the pump will  
automatically operate for 1 minute in every 24  
hours to prevent sticking.  
Fig. 17  
7
3.0 Operating the Boiler  
Pressure Gauge  
3.9  
Central Heating System Pressure  
2
1. The water pressure in the central heating  
system is indicated by the pressure gauge.  
bar  
2. With the system cold and the boiler not  
operating the pressure should be between 0.5  
and 1.0 bar. During operation the pressure  
should not exceed 2.5 bar, and will normally be  
between 1.0 and 2.0 (Figs. 18 & 19).  
Fig. 18  
Normal Pressure (when cold)  
2
3. A pressure of 3 or greater indicates a fault.  
The safety pressure relief valve will operate, at a  
pressure of 3 (Fig. 20). It is important that your  
Service Engineer is contacted as soon as  
possible.  
bar  
Fig. 19  
Normal Pressure (operating)  
4. The MINIMUM pressure for correct operation  
is 0.5. If the pressure falls below 0.5, this may  
indicate a leak on the central heating system  
(Fig. 21).  
2
5. The system must be re-pressurised by your  
Service Engineer.  
bar  
Fig. 20  
3.10  
To Shut Off the Boiler  
Fault  
1. For short periods: Turn the selector switch to  
the OFF position (Fig. 22).  
2
2. For long periods: Turn off the selector switch  
(Fig. 22), electricity and gas supplies.  
bar  
If your home is to be left unoccupied for long  
periods during cold weather the boiler and  
whole system should be drained unless there  
is additional frost protection.  
Fig. 21  
Below Minimum  
3. Your installer will advise you about frost  
protection and draining the system.  
ON/OFF  
Selector Switch  
IMPORTANT: When the selector switch is in  
the 0(Off) position the electrical supply to the  
boiler is isolated. The boiler will not operate  
and the integral timer (if fitted) will require  
resetting once the selector switch is set to  
either Position (i) or Position (ii).  
3.11  
Frost Protection Mode  
Fig. 22  
1. The frost protection feature will operate when  
the selector switch is in the central heating and  
domestic hot water mode.  
OFF Position  
The gas and electrical supplies to the boiler must  
be on and the system pressure must be within  
the range described in Section 3.9.  
2. If the system temperature falls below 5°C, then  
the boiler will fire until the water temperature has  
been raised.  
3. Further frost protection can be incorporated by  
using a frost thermostat to protect the whole  
system.  
8
4.0 Clearances and Check List  
450mm  
5mm Min  
5mm Min  
4.1  
Clearances around the Boiler  
(Figs. 23 & 24)  
1. The minimum clear spaces needed around  
the boiler measured from the casing are as  
follows:  
200mm Min  
Top  
-
-
-
-
-
200mm  
200mm  
5mm  
Bottom  
Both sides  
Front  
5mm  
(In Operation)  
(For Servicing)  
450mm  
2. These areas must not be obstructed in any  
way. Blocking the clearance spaces may  
result in the boiler overheating and damage  
may occur.  
780mm  
3. The gas burning compartment of your boiler is  
completely sealed from the room in which it is  
fitted. Products from the combustion of gas are  
vented to the outside through the flue terminal  
which must be kept free from obstruction as this  
would interfere with the correct operation of the  
boiler.  
4. The boiler may be installed in a cupboard if  
these minimum clearances are kept. The  
compartment should be large enough to house  
the boiler and ancillary equipment only.  
200mm Min  
Fig. 23  
5. IT SHOULD NOT BE USED AS A STORAGE  
CUPBOARD.  
4.2  
Check List  
1. If a fault develops, or is suspected, call your  
Service Engineer as soon as possible.  
2. Go through the following check list before you  
make contact.  
a) Is the electricity supply on ?  
b) Is the selector switch on (giving a green  
Power ONneon) and set for both Central  
Heating and Domestic Hot Water ?  
c) Is the red Flame Failureneon lit ?  
Turn the On/Off/Reset selector fully anti-  
clockwise.  
450mm Min  
For Servicing  
Purposes  
d) Is the gas supply on ?  
e) Is the mains water supply turned on ?  
f) Is the system pressure correct ?  
g) Are the boiler temperature controls set high  
enough ?  
h) Is the time clock (if fitted) calling for central  
heating ?  
5mm  
i) Is the room thermostat (if fitted) set high  
enough ?  
In Operation  
j) Are the radiator valves open ?  
Fig. 24  
9
5.0 Cleaning, Spares & Guarantee  
5.1  
Cleaning the Outercase  
The painted panels should be wiped with a damp  
cloth and then dried completely. DO NOT USE  
ABRASIVE CLEANING AGENTS.  
5.2  
Spare Parts  
IMPORTANT - Only a competent person  
should be used to service or repair this boiler.  
1. Any repairs to the boiler will usually be the  
responsibility of the Installer during the  
guarantee period after which spare parts may be  
obtained through approved Baxi stockists if  
required.  
2. Quote the appliance name, model number  
and where possible the part number when  
ordering spares. A parts list is included in the  
Installation and Servicing Instructions.  
3. The name, model number and serial number  
can be found on the information label on the  
back of the hinged lower door (Fig. 25).  
Fig. 25  
5.3  
Guarantee  
1. Your Baxi Combi Instant 105e is designed and  
produced to meet all the relevant Standards.  
Information Label  
2. Baxi UK Limited provide a 12 month  
guarantee on the boiler. The guarantee operates  
from the date installation is completed for the  
customer who is the original user.  
3. To maximise the benefit from our guarantee  
we urge you to return the reply-paid guarantee  
registration.  
4. This does not in any way prejudice your rights  
at Common Law. Such rights between the  
customer and the installer or supplier from whom  
the unit was purchased remain intact.  
Any component or part which becomes  
defective during the guarantee period as a  
result of faulty workmanship or material  
whilst in normal use will be repaired or  
replaced free of charge.  
10  
Baxi UK Limited manufacture a comprehensive range  
of products for the domestic heating market.  
Gas Central Heating Boilers  
(Wall, Floor and Fireside models).  
Independent Gas Fires.  
Renewal Firefronts.  
Gas Wall Heaters.  
Solid Fuel Fires.  
If you require information on any of these products,  
please write, telephone or fax to the Sales Department.  
11  
Comp No 248742 - Iss 1 - 2/01  
After Sales Service  
08706 096 096  
Baxi UK Limited  
Brownedge Road  
Bamber Bridge Preston  
Lancashire  
PR5 6SN  
921.892.1  

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