DO NOT use pump to remove gasoline, oil or other flammable liquids.
Doing so could result in fire, explosion, and serious personal injury.
®
Always use the fuse amperage rating specified for your pump model.
Failure to do so could result in serious personal injury or fire hazards.
3
4030, 4060, 4031, 4061
Installation Instructions
Attwood marine hardware, navigational lighting, bilge pumps, and other
marine accessories are specified more than any other brand by America’s
best-known boat manufacturers as original equipment. Look to Attwood for
quality replacement parts and marine accessories.
Attwood bilge pumps are designed to exhaust standing WATER ONLY.
They are not intended to prevent rapid accumulation of on-board water
due to rough weather, severe storms, hull damage, and/or other unsafe
navigational conditions.
Heavy Duty Bilge Pump
Do not allow materials containing acetic acid (vinegar smell) such as
silicone rubber sealant to contact the plastic parts of the pump. They
may react with the plastic, causing cracks and pump failure.
Notice:
Discharge of oil prohibited. The Federal Water Pollution Control Act
prohibits the discharge of oil or oily waste into the contiguous zone.
Violators are subject to a penalty of $5,000.
SAVE THESE INSTRUCTIONS
Form Number 69317 Rev. D
03/10
REQUIRED FOR INSTALLATION
•
•
•
Drill and suitable drill bits
FEATURES
Attwood Heavy Duty Bilge Pumps are the newest development in high output
pumps. All models have a removable housing for simple installation and easy
cleaning. They connect to 12-volt D.C. systems only. There are two ways to
configure your Heavy Duty Bilge Pump – Automatic Operation or Manual
Operation. The bilge pump system can be converted to fully-automatic
operation by installing the Attwood Automatic Float Switch, Part No. 4201
or 4202.
Screwdriver and four #8 stainless steel pan head screws
Attwood thru-hull connector of appropriate size (if not already installed
on boat; see chart)
•
•
•
•
•
•
Marine sealant
1-1/8" (29mm) inside diameter smooth-bore hose of suitable length
Two appropriate hose clamps
16-gauge wire, brown
AUTOMATIC OPERATION
All boats over 20' (6.1 m) in length which have sleeping accommodations
(excluding fold-out cockpit seats) require automatic bilge pump systems. For
fully-automatic operation, follow the AUTOMATIC FLOAT SWITCH INSTAL-
LATION and AUTOMATIC OPERATION WIRING instructions.
16-gauge wire, black
Attwood 2-Way Dash-Mounted Control Switch (Part No. 7615), 3-Way
Switch (Part No. 7615A)
•
•
•
Fuse holder and appropriate fuse (see chart)
MANUAL OPERATION
For manual operation of your bilge pump system, disregard the references to
Automatic Float Switch installation and operation.
Two insulated terminal connectors for 16-gauge wire
Suitable materials to waterproof electrical connections
Check the chart below to select the proper pump, fuse size, and thru-hull
connector for your boat application:
If automatic operation is desired:
•
Attwood Automatic Float Switch, Part No. 4201 (with cover) or
4202 (without cover)
Pump
Part
Number
Pump
Model
Amp
Fuse
Outlet Hose
Inside Dia.
Thru-Hull
Connector
•
•
Shim for float switch mounting
Volts
Three additional #8 round-head stainless steel attaching screws
4030, 4031
4060, 4061
HD1700
HD2000
12VDC
12VDC
10
12
1-1/8" (29mm)
1-1/8" (29mm)
3874
3874
The following materials are needed if no pump mounting pad is in place:
• 1/2" (1.27 cm) thick marine plywood block large enough to mount pump
(and automatic float switch, if used)
Recommendations are based on amount of gallons exhausted per hour
(GPH). GPH measurements are typical of production pumps tested using
smooth-bore hoses, at 0' head. “Head” refers to the vertical distance between
the pump nozzle and the water discharge location. GPH is reduced as head is
increased.
• Hand-held roller
• Fiberglass—18 oz. (.5kg) mat or woven roving
• Polyester resin and catalyst
The chart below shows gallons and liters per hour ratings for 0' head and 3'
(91.4 cm) head. GPH/LPH may also vary depending on power source, hose
type, and other variables.
MOUNTING PREPARATION
Figure 1
ISO Specifications
12.0 volts DC
(LPH=Liters Per Hour)
ABYC Specifications
13.6 volts DC
(GPH=Gallons Per Hour)
Thru-Hull Connector
•
•
GPH
Open
Flow
LPH
Open
Flow
GPH
3'
Head
LPH
3'
Head
Part
No.
Amp
Draw
Model
Hose Clamp
4030, 4031
4060, 4061
HD1700
HD2000
1,700
2,000
6,450
7,600
1,300
1,550
4,920
5,867
6.0
8.0
Hose
•
The pumps can run dry for limited periods of time; however, doing so could
cause pump failure.
•
Water
Line
•
WARNING:
Hull
•
To prevent personal injury, always disconnect the power source when
installing or servicing any electrical product. Remove vessel from water
when using any 110/120 or 220 Volt AC power tools.
•
1/2" (Minimum) Thick Mounting Pad
4. Connect the spliced leads to the ”Manual” terminal of the three-way switch.
3. Inspect impeller chamber and motor shaft behind impeller. Remove any
foreign objects.
Important:
Although the switch is submersible, the lead wires must terminate in a
waterproof connection. Mount wires above the highest possible water mark
to prevent electrolysis damage to the boat.
4. Inspect “O” ring on lower chamber for nicks, cuts or other damage. Apply a
light coat of petroleum jelly to “O” ring surface.
5. With three-way switch on AUTO, test float switch by gently raising the
5. Assemble chamber into motor housing. Ensure “O” ring is in retaining
groove and alignment pin is in pin receptacle next to locking button.
float. Pump should activate with float up, and deactivate with float down.
6. Install and tighten retaining screws.
See figure 4
7. Attach motor housing to pump base by aligning four retaining tabs and
twisting clockwise until lock button snaps into place.
6. Test pump by ensuring that pump turns on when water level is above float
switch, and shuts off when water level is pumped below float switch. Cycle
the pump with water in the bilge several times to ensure that the system is
functioning properly.
Figure 5
2-Way Switch On/Off
HD 1700: 10 Amp Rating
HD 2000: 12 Amp Rating
•
•
On
•
•
Off
Brown Wire
•
•
72" (183mm)
Maximum
Length From (+)
Terminal To
Fuse Holder
HD 1700: 10 Amp Fuse
HD 2000: 12 Amp Fuse
•
•
•
–
+
Black Wire
12 Volt Battery
ATTWOOD HEAVY DUTY BILGE PUMP LIMITED WARRANTY:
ATTWOOD CORPORATION, 1016 North Monroe, Lowell, Michigan 49331,
(‘Attwood’) warrants to the original consumer purchaser that this Attwood
Bilge Pump will be free from defects in materials and workmanship under
normal use and service for:
WIRING INSTRUCTIONS FOR MANUAL OPERATION
1. Splice suitable lengths of brown and black 16-gauge wire to existing pump
wiring, enough to reach ON/OFF/ switch and battery.
Recreational/Pleasure Boats — A period of three (3) years from the date of
original consumer purchase.
2. Using insulated terminal connectors, connect positive lead (brown) to the
ON/OFF switch. Connect negative lead (black) to ground.
Commercial Boats — A period of one (1) year from the date of original
consumer purchase.
3. In a location easily accessible for changing fuses, splice fuse holder into
positive lead (brown). The fuse holder must be installed within 72" (183 cm)
of the positive (+) battery terminal.
This warranty does not extend to any batteries or fuses used with the pump.
This limited warranty is not applicable if the bilge pump has been damaged
by accident, improper installation, unreasonable use, lack of proper
maintenance, unauthorized repairs or modifications, or other causes not
arising out of defects in materials or workmanship. Attwood’s obligations
under this warranty are limited to repair of the product at Attwood’s plant or
replacement of the product at Attwood’s option and at Attwood’s expense.
Any expenses involved in the removal, reinstallation, or transportation of the
product are not covered by this warranty. The product must be returned to
Attwood’s plant at the address indicated above postage prepaid, with proof
of original purchase including date. If Attwood is unable to replace the bilge
pump and repair is not commercially practicable or cannot be timely made, or
if the original consumer purchaser is willing to accept a refund in lieu of repair
or replacement, Attwood may refund the purchase price, less an amount for
depreciation. The acceptance by Attwood of any product returned or any
refund provided by Attwood shall not be deemed an admission that the
product is defective or in violation of any warranty.
4. To check system, feed water into the pump. If flow appears to be too low,
make sure wires have been connected properly: brown-to-positive (switch),
and black-to-negative.
Figure 6
L
O
C
K
Impeller
•
Motor Housing
•
•
THIS WARRANTY IS ATTWOOD’S ONLY EXPRESS WARRANTY OF
THIS PRODUCT. NO IMPLIED WARRANTY SHALL EXTEND BEYOND
ONE (1) YEAR FROM THE DATE OF ORIGINAL CONSUMER PURCHASE.
ATTWOOD SHALL NOT BE LIABLE FOR ANY DAMAGES FOR LOSS OF
USE OF THIS PRODUCT, NOR FOR ANY OTHER INCIDENTAL OR
CONSEQUENTIAL DAMAGES, COSTS OR EXPENSES.
Locking Button
O-Ring
•
Pump Chamber
•
Some states do not allow limitations on how long an implied warranty lasts or
the exclusion or limitation of incidental or consequential damages, so the
above limitations and exclusions may not apply to you. This warranty gives
you specific legal rights and you may have other rights which may vary from
state to state.
CLEANING INSTRUCTIONS
1. To remove the motor housing from base: Depress the locking button and
twist motor housing counter-clockwise.
2. Remove three retaining screws that attach pump chamber to motor
housing. Remove chamber.
© 2003 Attwood Corporation
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