Trion Air Boss Ats User Manual

Feature/Benefits  
ATS Applications  
Oil Mist:  
Machine Shops  
Cold Heading  
Screw Machines  
Foundry  
• Customized for specific applications  
HVAC:  
Clean Rooms  
Return Air  
Outside/Makeup Air  
Lounges  
Bars  
Smoke:  
Welding  
Presses/Forging  
Curing  
Kitchen Exhaust:  
Grease  
Smoke  
• Effective on airborne solids, liquids  
and odors  
Available in various capacity ranges  
• Factory assembled, built-up construction  
• Integral automatic cleaning system  
• Optional fire suppression system  
• ETL listed  
Odors  
Rubber  
Wood-fired  
Manufacturing  
Cookers  
Presses  
Plasticisers  
Heat Treating  
Smoking Rooms  
Casinos  
Machining Centers  
Heat Treating  
Tenter Frames  
• Designed for: simplified installation,  
ease in service, NFPA 96 standards  
Indoor Gun Ranges  
• Trion Quality  
The same high quality that Trion provides on ALL of the US Navy submarine fleet  
since 1947 as a sole supplier of air cleaning equipment to the worlds navies.  
• NFPA Qualified  
• ETL Listed  
Designed to NFPA 96 standards for kitchen exhaust.  
ETL approved to UL standard 867.  
• Sectional Design  
Built-up design allows units to be tailored to your exact requirements.  
• Smoke and Odor Control Components effectively remove both liquid and solid particulate, as well as gas and odor.  
• Complete System Design One central system to effectively treat virtually any application for kitchen or industrial exhaust air.  
• High Efficiency Cleaning Up to 99% efficient, per DOP or ASHRAE test methods.  
• Spiked Ionizer Design  
• Heavy Duty Cell Design  
• Automatic Cleaning  
Eliminates common wire breakage and replacement, as seen in wire and other ionizer cell designs.  
The most durable and efficient cell design on the market insures long term performance and reliability.  
Programmable Logic Controller (PLC) automates the cleaning process, which reduces  
maintenance costs and insures efficient air cleaning at all times.  
• Simple to Service  
Designed for easy serviceability from either side of cabinet, as specified.  
• Optional Fire Suppression Available on all systems to meet your specific requirements.  
• Ease of Installation System design makes installation simple and requires no field assembly. Just attach your  
ductwork, electrical connection and plumbing, and its done.  
EAC with  
Prefilters  
Conditioning System  
Coils Blower  
Return  
Air  
Typical System Arrangements  
Clean  
Conditional  
Air  
Tempering  
Coils  
Make-up  
Air  
The ATS units readily adapt to the  
various air collection methods.  
Multiple Source Captured Contaminate  
Hooded to Main Trunk Line  
Fugitive Contaminate - Multiple Overhead  
Discharge through Cental Trunk Line  
Central System  
Multiple Source Captured Contaminate  
Hooded to Common Mixing Plenum  
Fugitive Contaminate - Low Column  
Ducted Discharge  
Kitchen Exhaust  
(Weatherproof)  
3
Revolutionary Technology  
for the New Millennium  
During operation, the contaminated air to be cleaned passes  
across Trions unique spiked ionizer blades which are sup-  
ported between flat grounded electrodes. Revolutionary to the  
industry, the blades are made of stainless steel that will not  
rust or break, thus eliminating costly maintenance time and  
replacement costs.  
Durable, compact cabinetry  
When you invest in a Trion ATS, you want it not only to fit your  
unique needs, but your individual space as well. And you want  
it to last. Trion ATS housings are constructed using 16-gauge  
zinc-coated steel. Then all welds and the finished area of welds  
are treated with a corrosion- and rust-inhibiting coating to  
assure long life. Cabinet finish is completed with a durable  
industrial-grade semi-gloss baked-on enamel no less than  
3 mil thick. All doors are gasketed to prevent air and water  
leakage. Finally, the housing is furnished completely assembled  
for easy shipment and installation.  
The DC voltage supplied to the blades creates a high intensity  
field where the particulate matter in the air becomes electri-  
cally charged. The charged particles then pass into a collector  
plate section made up of a series of equally spaced parallel  
plates. Each alternate plate is charged with the same polarity  
as the particles, which repel, while the interleaving plates are  
grounded, which attract and collect.  
The Impinger Module  
The impinger module is an optional part of the ATS system  
design. A 2” rail is positioned upstream of the impinger panel  
to accommodate a standard 40% free area perforated panel for  
Periodically, depending on the type and amount, the contami- heavy, fluid or semi-fluid particulate matter or a metal  
nant is washed into the cabinet drain basin by an automatic mesh prefilter for light oil mist. It also allows for even, dry air  
activated integral washing system that is located on both the distribution through the filtering sections. The particulate matter  
upstream and downstream sides of the ionizing-collecting cell(s). may range in viscosity from that of water to relatively heavy  
“U” shaped slide rails are positioned on the air entrance and greases. In heavy loading applications, the liquid particles strike  
exit sides of the module housing. These rails will hold two-inch the impinger, coalesce into droplets and then flow to the drain  
metal mesh filter panels or a 40% open perforated plate. The pan below, thus eliminating problems with evaporation. If the  
selection depends on the nature of the contaminant and the particles are of a high viscosity nature that do not readily  
other modules used in the air treatment system.  
flow into the drain pan, they are periodically flushed down  
the drain with the integral wash system nozzles located  
upstream and downstream of the impinger panel.  
A programmable logic controller (PLC) and dual voltage solid-  
state Pulse Width Modulated (PWM) high voltage DC power  
supply are housed in a remote-mounted NEMA 12 enclosure.  
The PLC controls the system functions of wash, fire suppression,  
and fan on/off. A 7 -day clock is standard. The PWM  
power supply, which energizes the ionizing-collecting cells, comes  
standard with LED indicator lights. Optional door-mounted  
meters, which aid in determining cell operating status, are  
also available.  
The Electrostatic Air Cleaner Module  
Electrostatic Air Cleaner Section enables extremely small par-  
ticulate matter, The Fines,” to be removed from an air stream  
with relatively no resistance to air flow. This is due to the open  
area of the collecting elements. The low resistance is main-  
tained from the start to the completion of the collection cycle.  
The unit operates in the higher efficiency collection range,  
upward of 95% DOP Method, on particles ranging in size from  
10 Microns down to 0.01 Microns in size.  
In applications requiring extremely high collection efficiency  
and low resistance to air flow, two or three electro-  
static sections may be placed inline to create a double or  
triple pass unit.  
4
screen and rain guard are available as options. The blower  
wheel is steel, backward-inclined, all-welded construction.  
Media Module (optional)  
The flexibility of the media module provides an efficient means  
for high efficiency filtration, as a prefilter or afterfilter, depend-  
ing on your requirement. This section is designed to house a  
variety of mechanical filters that may be required in your appli-  
cation. The housing allows for various filter combinations that  
are tailored to your specific needs, such as HEPAs, 95% bags,  
mini-pleated cartridges or other media. The heavy-gauge  
access housings are supplied with industrial-grade hardware.  
Optional UpBlast Blower  
The NFPA 96 UpBlast fan is designed to mate with the air  
purification system and provide uniform air distribution. It is a  
centrifugal upblast exhaust fan, with drain, in compliance with  
UL 762 for kitchen exhaust applications containing grease-laden  
air. The blower wheel is steel, backward inclined, all welded  
construction.  
Adsorber Module (optional)  
Principle of Operation  
Unlike particulate filters, odors in the form of undesirable gases  
and vapors are most commonly removed from the air stream by  
the process of adsorption that is enhanced by multi-faceted  
porous surfaces of certain materials. Filter trays of activated carbon  
or optional potassium permanganate pellets effectively facil-  
itate the adsorption of these odors and gaseous contaminants.  
Dirty Air  
Pre-Filter Ionizer  
Collector  
Clean Air  
Standard Blower Module Package  
Electronic Air Cleaning  
The energy-efficient, backward-inclined blower, powered by a  
TEFC motor, is designed for horizontal air flow and mates with  
the air purification system to provide a uniform distribution of  
air. The bolted rear panel provides service access. Air discharge  
AIR VELOCITY FEET PER MINUTE  
Efficiency-Curves 1, 2 and 3  
1. Overall DOP (Dioctylphthalate) efficiency  
using 10 Stage Cascade Impactor  
2. ASHRAE Standard 52 Dust Spot Test  
Method Atmospheric Air  
3. 0.3 Micron DOP efficiency using 10  
Stage Cascade Impactor  
Pressure Drop Across Unit-Curves 4, 5 and 6  
4. Cell with 40% open perforated plate, front and rear  
5. Cell with 1” metal mesh filter, front and rear  
6. Cell only  
5
DIM. “A”  
DIM. “B”  
DIM. “E”  
28.75  
DIM. “F”  
26.75  
42.50  
28.75  
12.00  
IMPINGER  
MODULE  
(DOOR SWING  
22 1/8)  
MEDIA FILTER  
MODULE  
(DOOR SWING  
24 5/8)  
MEDIA FILTER  
MODULE  
(DOOR SWING  
24 5/8)  
ELECTROSTATIC AIR  
CLEANER MODULE  
(DOOR SWING 38 3/8)  
DIM. “D”  
DIM. “C”  
BI  
UPBLAST  
FAN  
4.00 RAIL  
TRANSITION  
AVG. WATER  
SYSTEM BLOWER MODULE SYSTEM REQUIRED CELL FACE DETERGENT  
MODULE  
MODULE INSIDE  
INSIDE  
SYSTEM MODULE  
SP @  
RATED CFM  
WIDTH  
DIM. “A”  
FLANGE ID UNIT HEIGHT FLANGE ID DEPTH  
DEPTH  
WEIGHT WEIGHT CPM/WASH AREA  
PER CYCLE  
(GAL)  
(CFM)  
DESIGNATION  
DIM. “B”  
24.25  
DIM. “C”  
34.25  
DIM “D”  
27.19  
DIM “E” DIM “F” (LBS)  
(LBS)  
@50 PSI  
(FT2)  
ATS-2  
1,375  
TO  
IMPINGER  
ELECTROSTATIC 0.39"  
MEDIA  
1.33"  
27.96  
50.00  
72.38  
50.00  
61.18  
72.38  
174.25  
35.00  
175  
320  
115  
315  
270  
1330  
4.0  
4.0  
--  
--  
--  
3.68  
.20  
0.44"  
0.25"  
--  
2,000  
ADSORBER  
BLOWER  
(TOTAL SP 2.41")  
ATS-4  
2,750  
TO  
IMPINGER  
ELECTROSTATIC 0.39"  
MEDIA  
1.33"  
46.38  
68.75  
46.38  
57.56  
68.75  
34.25  
34.25  
58.63  
58.63  
58.63  
27.19  
27.19  
51.56  
51.56  
51.56  
176.25  
TO  
183.25  
37.00  
TO  
44.00  
235  
480  
150  
550  
420  
2050  
2700  
3400  
3900  
4450  
9.3  
9.3  
--  
--  
--  
7.37  
.40  
0.44"  
0.25"  
--  
4,000  
ADSORBER  
BLOWER  
(TOTAL SP 2.41")  
ATS-6  
4,125  
TO  
IMPINGER  
ELECTROSTATIC 0.39"  
MEDIA  
1.33"  
179.25  
TO  
186.75  
40.00  
TO  
47.50  
295  
640  
185  
785  
535  
14.6  
14.6  
--  
--  
--  
11.06  
14.74  
18.45  
22.12  
.63  
0.44"  
0.25"  
--  
6,000  
ADSORBER  
BLOWER  
(TOTAL SP 2.41")  
ATS-8  
5,500  
TO  
IMPINGER  
ELECTROSTATIC 0.39"  
MEDIA  
1.33"  
186.75  
TO  
190.25  
47.50  
TO  
51.00  
390  
780  
270  
1070  
675  
18.6  
18.6  
--  
--  
--  
.91  
0.44"  
0.25"  
--  
8,000  
ADSORBER  
BLOWER  
(TOTAL SP 2.41")  
ATS-10  
6,890  
TO  
IMPINGER  
ELECTROSTATIC 0.39"  
MEDIA  
1.33"  
190.25  
TO  
193.25  
51.00  
TO  
54.00  
460  
893  
305  
1297  
770  
24.0  
24.0  
--  
--  
--  
1.20  
1.40  
0.44"  
0.25"  
--  
10,000 ADSORBER  
BLOWER  
(TOTAL SP 2.41")  
ATS-12  
8,250  
TO  
IMPINGER  
ELECTROSTATIC 0.39"  
MEDIA  
1.33"  
190.75  
TO  
51.50  
TO  
59.00  
520  
1010  
345  
29.3  
29.3  
--  
0.44"  
198.25  
12,000 ADSORBER  
BLOWER  
0.25"  
--  
1545  
870  
--  
--  
(TOTAL SP 2.41")  
(1) DIMENSIONS SHOWN IN INCHES  
(2) SYSTEM DEPTH AS SHOWN TO THE SUM OF ALL MODULE, TRANSITION & FAN DEPTHS AND 1/8GASKET ALLOWANCE BETWEEN EACH MODULE.  
(3) SYSTEM WEIGHT EQUAL TO THE SUM OF ALL MODULE WEIGHTS AND MOUNTING RAIL.  
(4) IMPINGER MODULE AND ELECTROSTATIC MODULE SUPPLIED WITH (2) 1” WASH WATER SUPPLY COUPINGS AND (1) 2” DRAIN COUPLING.  
(5) MODULE ACCESS DOORS LOCATED ON ONE SIDE. (LIFT-OFF HINGES) SPECIFY ACCESS REQUIRED.  
8
EFFICIENCY  
DOP CFM CAPACITY  
ASHRAE CFM CAPACITY  
95%  
1,375  
2,750  
4,125  
5,500  
6,890  
8,250  
374 fpm  
90%  
1,500  
3,000  
4,500  
6,000  
7,500  
9,000  
406 fpm  
95%  
1,600  
3,200  
4,800  
6,400  
8,000  
9,600  
433 fpm  
90%  
ATS-2  
2,000  
ATS-4  
4,000  
ATS-6  
6,000  
ATS-8  
8,000  
ATS-10  
ATS-12  
Face Velocity  
10,000  
12,000  
540 fpm  
Static Pressure Drops  
The ESP section must have both an  
internal prefilter and after filter, select  
and add for each.  
TRION EQUIPMENT LOSSES INCHES H20  
ESP Section  
0.14”  
0.15”  
0.10”  
1.25”  
External losses for ductwork, exhaust  
hoods, manufacturing equipment with  
associated entry losses, kitchen hoods,  
etc., must be added with the above Trion  
internal equipment losses to calculate  
total fan static pressure required.  
40% open perforated prefilter or after filter  
Metal mesh prefilter or after filter  
2” impinger  
Media Section  
0.11”  
Initial Final  
0.17” - 1.00”  
0.40” - 1.20”  
1.00” - 1.50”  
4” pleated prefilter, 40% efficient  
10 pocket bag, 95% efficient  
HEPA, 99.97% efficient  
0.28”  
0.26”  
0.28”  
0.36”  
Adsorber Section  
1” trays  
2” trays  
4” modules  
0.11”  
Fan Transition  
9
Providing Clean, Comfortable & Safe IAQ  
Solutions for More Than Half a Century  
Since 1947, Trion has manufactured quality products for the  
commercial, industrial, residential, and military markets. All Trion  
products are engineered specifically to provide a clean, safe and  
comfortable indoor air environment. Trions success has been  
driven by the dependable performance and superior quality of  
our products, as well as by our excellent customer service.  
Trions technical expertise allows us to create innovative  
products and cost-effective, environmentally sound solutions that  
solve the air cleaning problems of our worldwide customer base.  
Our products can be found in homes, offices, factories, clubs,  
hospitals and sea vessels.  
Headquartered in Sanford, North Carolina, Trion manufactures  
products in a dedicated 263,000 square-foot plant. Trion UK’s  
European, Middle East and Far East operations are based in  
Andover, Hampshire in the United Kingdom.  
Trion Deutschland GmbH, formed in 1984, is responsible for  
serving markets in Central and Eastern Europe.  
In 1 9 9 6 , Trion purchased Herrmidifier, a well-known  
manufacturer of humidification products for use in a variety of  
commercial, residential and industrial settings.  
Trion is part of Fedders Indoor Air Quality, which opened its first  
Asian manufacturing facility in Suzhou, China, in August 2002.  
Today, and in the future, Trion will continue to develop  
innovative air cleaning solutions that meet the demands of our  
customers throughout the world .  
10  
11  
Headquartered in Sanford, North Carolina  
Leading Technology for Cleaner Exhaust Air Since 1947  
Air Purification Systems  

Xerox 6180mfp User Manual
Sharp Mx B201d User Manual
Sanyo N 2u User Manual
Samsung Avmkh026ea B 0 User Manual
Masterbuilt 135s User Manual
GE ADTS552F User Manual
EMERSON LC320EM81 User Manual
DELL ST2420L User Manual
CRAFTSMAN 917.378410 User Manual
217 Grilling Company User Manual